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Large Scale Modular ConstructionLarge Scale Modular Construction
Presentation by:
Comark Building Systems, Inc.A Leader in Large Scale Commercial Modular Construction Projects
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(c) 2004 Comark Building Systems, Inc.
Presentation SummaryPresentation Summary
The Department of Army isThe Department of Army isundertaking several large scaleundertaking several large scalefacility projects that will requirefacility projects that will require
millions of square feet of modularmillions of square feet of modularbuilding space over the next fewbuilding space over the next fewyears:years: Modularity ProgramModularity Program
Training & Doctrine CommandTraining & Doctrine Command National GuardNational Guard
Redeployment of Overseas TroopsRedeployment of Overseas Troops
Increase in StrengthIncrease in Strength
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(c) 2004 Comark Building Systems, Inc.
Presentation SummaryPresentation Summary Through a better understanding of modular construction,Through a better understanding of modular construction,
industry capabilities, methods of contracting, programindustry capabilities, methods of contracting, programcreation and best practices in implementing a large scalecreation and best practices in implementing a large scalemodular construction program, the Department of Army can:modular construction program, the Department of Army can:
Have Higher Quality, More Durable BuildingsHave Higher Quality, More Durable Buildings
Have Smoother Projects without sacrificingHave Smoother Projects without sacrificingspeed or qualityspeed or quality
AchieveAchieve significantsignificant cost savingscost savings
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Brief Overview of ComarkBrief Overview of Comark
About ComarkAbout Comark
Comark CapabilitiesComark Capabilities
Government ExperienceGovernment Experience
Large Project ExpertiseLarge Project Expertise
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(c) 2004 Comark Building Systems, Inc.
About ComarkAbout Comark
Founded in 1987Founded in 1987
Direct manufacturer of custom commercialDirect manufacturer of custom commercial modularmodular
buildingsbuildings && permanent modular buildingspermanent modular buildings
The company owns and operates a 72,000 SFThe company owns and operates a 72,000 SFfacility in DeSoto, Texas and ~80,000 SF facility infacility in DeSoto, Texas and ~80,000 SF facility in
Southern CaliforniaSouthern California
Since its inception, the company has placedSince its inception, the company has placed
millions of square feet of building space throughoutmillions of square feet of building space throughoutCONUS and the worldCONUS and the world
National leader in large scale modular projectsNational leader in large scale modular projects
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Comark CapabilitiesComark Capabilities Comark has inComark has in--house capabilities/expertise forhouse capabilities/expertise for
each phase of the Large Project process:each phase of the Large Project process:
Production:Production:
True Builder: 72,000SFTexas plant, 80,000SF CaliforniaTrue Builder: 72,000SFTexas plant, 80,000SF Californiaplant. Production capability of over 10,000SF a dayplant. Production capability of over 10,000SF a day
Design Engineering:Design Engineering:
Floor plans, site plans, architectural, program designFloor plans, site plans, architectural, program design
Participation in design intent for modular programsParticipation in design intent for modular programs
Management:Management:
Full project coordination & managementFull project coordination & management Integration with big pictureIntegration with big picture
Site DevelopmentSite Development
InIn--house construction company to support sitehouse construction company to support sitedevelopment and project finish outdevelopment and project finish out
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Comark ExperienceComark Experience
Comark is a leader in Military & FederalGovernment modular construction projects
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Large Project ExpertiseLarge Project Expertise
Leading directLeading direct--builder ofbuilder oflarge scale projects fromlarge scale projects from10,000SF to over10,000SF to over500,000SF500,000SF
Accelerated CommercialAccelerated CommercialConstruction ProcessConstruction Process
Company has anCompany has anestablished Large Projectestablished Large Projectmethodology that enables itmethodology that enables itto simultaneously manageto simultaneously manageup to one million squareup to one million squarefeet of large project activityfeet of large project activity
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TRADOC PROJECTSTRADOC PROJECTS
500,000SF+ Modular Barrack Space at 7 Installations500,000SF+ Modular Barrack Space at 7 Installations
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Special Operations CommandSpecial Operations Command South HeadquartersSouth Headquarters
40,000SF+ in Sixty days40,000SF+ in Sixty days
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(c) 2004 Comark Building Systems, Inc.
Modularity ProjectsModularity ProjectsFort CampbellFort Campbell
44 Buildings (200,000SF) in less than 90 days44 Buildings (200,000SF) in less than 90 days
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Army Material CommandArmy Material Command230,000SF Class A Office Buildings in 7 months230,000SF Class A Office Buildings in 7 months
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Best Practices inBest Practices in
Large Scale Modular ConstructionLarge Scale Modular Construction
Understand the Categories of Modular ConstructionUnderstand the Categories of Modular Construction
Methods of Contracting / Methods of ImplementationMethods of Contracting / Methods of Implementation
Difference between Modular Program Development & Site ConstructionDifference between Modular Program Development & Site Construction
Large Scale Program Development / Design IntentLarge Scale Program Development / Design Intent
Working with Modular BuildersWorking with Modular Builders
Critical Elements of SuccessCritical Elements of Success
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Best PracticesBest Practices
High quality, smooth & cost effective largeHigh quality, smooth & cost effective largeprojects are not accidental!!!projects are not accidental!!!
They are the result of a systematic approach toThey are the result of a systematic approach to
large scale project management that recognizeslarge scale project management that recognizesthat success is the result of certain practices.that success is the result of certain practices.
This approach can be standardizedThis approach can be standardized
This brief presentation highlights some of theThis brief presentation highlights some of the
best practices in large scale modularbest practices in large scale modularconstructionconstruction
Best Practices PaperBest Practices Paper
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Best Practice:Best Practice:
Understand Modular ConstructionUnderstand Modular Construction
Understand the (3) Grades of ModularUnderstand the (3) Grades of ModularConstruction, the advantages andConstruction, the advantages anddisadvantages of each and utilize accordingdisadvantages of each and utilize accordingto what best suits need.to what best suits need.
TrailersTrailers Modular BuildingsModular Buildings
Permanent Modular BuildingsPermanent Modular Buildings
Differences in specifications, quality,Differences in specifications, quality,durability and appropriateness for programdurability and appropriateness for programdevelopmentdevelopment
Key Point: Quality buildings are not aKey Point: Quality buildings are not acommodity itemcommodity item
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Best Practice:Best Practice:
Understand Modular ConstructionUnderstand Modular Construction
Understand the industryUnderstand the industry
DealersDealers
DirectDirect--SellSell
Bundled vs. Unbundled servicesBundled vs. Unbundled services
Pros & ConsPros & Cons
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Best Practice:Best Practice:
Understand Modular ConstructionUnderstand Modular Construction
One vs. Two Story ConstructionOne vs. Two Story Construction
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Best Practice:Best Practice:
Incorporate ModularRules in Design IntentIncorporate ModularRules in Design Intent
Efficient site layoutsEfficient site layouts
Maximize building space designMaximize building space design
Make use of economies of scaleMake use of economies of scale
Maximize work done in plantMaximize work done in plant
Understand regulatory environmentUnderstand regulatory environment
Generate Significant Cost Savings
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Best Practice:Best Practice:
Utilize Contracting Programs EffectivelyUtilize Contracting Programs Effectively
Formation of ProjectFormation of Project Bundled vs. UnbundledBundled vs. Unbundled
General Contractor v. Direct SourcesGeneral Contractor v. Direct Sources
Means of contractingMeans of contracting Open competitionOpen competition
ID/IQID/IQ
GSAGSA
8(a), etc8(a), etc Key point: Minimize middlemen and nonKey point: Minimize middlemen and non--
active participantsactive participants
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Best Practice: Partner for SuccessBest Practice: Partner for Success
Successful projects have strong, activeSuccessful projects have strong, active
partnershippartnership
Well defined projectWell defined project
Quick answers & sign offsQuick answers & sign offs
Information disseminationInformation dissemination
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Best Practice:Best Practice:
Develop a Standardized ProgramDevelop a Standardized Program
Create standardized system for:Create standardized system for:
Program designProgram design
Efficient site layoutsEfficient site layouts
Modular design intentModular design intent
Building requirementsBuilding requirements
Quality of productQuality of product
Apple to apple comparisons!Apple to apple comparisons!
Contracting methodsContracting methods
Implementation & ControlImplementation & Control
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SummarySummary
Modular construction projects cannot be taken forModular construction projects cannot be taken forgranted or passed off without loss of time, quality,granted or passed off without loss of time, quality,moneymoney
By understanding modular construction and followingBy understanding modular construction and followingbest practices in developing a clear, focused approachbest practices in developing a clear, focused approachto implementation, the Department of Army can:to implementation, the Department of Army can: Save significant monies/Maximize budgetSave significant monies/Maximize budget
Standardize product and process for consistentStandardize product and process for consistentresultsresults
Be more efficient in its use of resourcesBe more efficient in its use of resources
Acquire better quality and more durable buildingsAcquire better quality and more durable buildings
Be able to successful manage increasing numbers ofBe able to successful manage increasing numbers oflarge scale projects simultaneously to meet spacelarge scale projects simultaneously to meet spacedemandsdemands
Reduce time needed to implement large projectsReduce time needed to implement large projects
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(c) 2004 Comark Building Systems, Inc.
505 N. I505 N. I--35 East35 East
DeSoto, Texas 75115DeSoto, Texas 75115
Tel: 1.800.260.4007Tel: 1.800.260.4007
Fax: 972.230.0957Fax: 972.230.0957
www.comarkbuilding.comwww.comarkbuilding.com
www.comarkgov.comwww.comarkgov.com