Coal gasification renewed – technology options to exploit Europe´s ...

Coal Gasification Renewed –technology options to exploit Europe‘scoal reserves

Brussels, November 13, 2013

Coal Gasification RenewedNovember 13, 2013 – Brussels – Page 2Copyright TK Uhde 2013

ThyssenKrupp

Why coal gasification (gasification of solids) ?

TK Uhde‘s experience and expertise in gasification

Presentation Outline

Summary and Outlook


Climate change

Urbanization

Globalization

Leading engineering

expertise

in

MaterialMechanical

Plant

More consumer and capital goods

More resource and energy use

More infrastructure and buildings

ReducedCO2 emissions,

renewable energies

Efficient resource and

energy use,alternative

energies

Efficient infrastructure

and processes

Demand (“more”)Drivers

Demography

Finite resources

Political framework

Business opportunities RestrictionsDemand (“better”)

Leading engineering expertise supports global sustainable progress


Diversified industrial group: Our business areasKey indicators – fiscal 2011/2012*

Elevator Technology

Industrial Solutions**

Components Technology

Materials Services

Steel Europe

7,011 453

28,011

5,705587

47,561

5,257689

18,111

13,165311

27,595

10,992 247

27,761

Sales (€ million)

EBIT*** (€ million)

Employees

Sales (€ million)


Employees

Sales (€ million)


Employees

Sales (€ million)


Employees

Sales (€ million)


Employees

* **

***

Continuing operations (excluding Inoxum and Steel Americas)Created effective January 01, 2013 through the combination of the Plant Technology and Marine Systems business areas; Figures on a pro forma basisAdjusted

TK Uhde (Business Unit Process Technology)


Site-SeeingMore than 2.000 plants built by TK Uhde on all continents

130 plants

115 plants375 plants120 plants

105 plants500 plants150 plants

Fertilisers RefineriesNitric acid Aromatics185 plants 380 plants 75 plants

Org. Chemicals/petrochemicalsHydrogen, ammonia, methanol Plastics, synthetic fibres Polyester / polyamides400 plants

Electrolysis Coke Plant Technologies Tank storage facilities Industrial plants150 plants


ThyssenKrupp




Summary and Outlook


Why Coal Gasification (gasification of solids) ?TK Uhde’s Solid-Gasification Reference Plants & Projects

builtselected

builtselected


Why Coal Gasification (gasification of solids) ?From Feedstock to Products

Gas, Naphtha

Oil/Residues

SteamReformer/ ATR

SteamReformer/ ATR

HTW *GasificationHTW *Gasification

Synthesis Gas

CO +H2

Synthesis Gas

CO +H2

Methanol

Ammonia

Power Plant(IGCC)

FischerTropschSynthesis

CO-Conversion

Methanation

DieselDiesel

Petrol + LPGPetrol + LPG

Urea

Diesel, NaphthaDiesel, Naphtha

PetroleumCoke

Hard Coal

Biomass

PRENFLO *GasificationPRENFLO *Gasification

Biomass

Brown Coal

Waste

LubricantsLubricants

MTO

MTG

Feedstock Gasification Syngas ProductFurther processing

HydrogenHydrogen

SyntheticNaturalGasSyntheticNaturalGas

ElectricityElectricity

FertilizerFertilizer

Oil GasificationOil Gasification

*) TK Uhde proprietary gasification technology


fossil fuel prices

fossil fuel availability

proven technology

clean technology

polygeneration

CCS

sellable by-productsfossil fuel flexibility ideal for low rank fuel

Feedstock Technology Product

Why Coal Gasification (gasification of solids) ?Market Drivers


550 °C 1350 – 1600 °C800 – 1100 °C

Why Coal Gasification (gasification of solids) ?Proven Gasification Processes


ThyssenKrupp




Summary and Outlook


Various Materials require various Gasification Technologies TK Uhde‘s Gasification Portfolio


PSG PDQ HTWEntrained-flow gasification Fluidized bed gasification

Various Materials require various Gasification Technologies TK Uhde‘s Gasifiers


PRENFLO burner test rig6 t/d (450 m³n/h syngas)

PRENFLO Fürstenhausen48 t/d (3,500 m³n/h syngas)

PRENFLO Puertollano 2,400 t/d (180,000 m³n/h syngas)

Start Up: 1984

Start Up: 1985

Start Up: 1998

Scale Up Factor:8

Scale Up Factor:50

Koppers-TotzekStart of development 1941

57 yearsShell-Koppers pilot plant Hamburg150 t/d coal

Start Up: 1978

DevelopmentsFrom Koppers-Totzek to PRENFLO


Koppers-Totzek gasification plant in Modderfontein, S. Africa(Design capacity: 1,000 t/d of ammonia)


Koppers-Totzek gasification plant in India(Capacity: 900 t/d of ammonia)


PRENFLO Plant in Fürstenhausen, Germany


Dry-fed, single train IGCC with CCS Pilot Plant at Elcogas, Spain300 MW net based on petcoke / coal feedstock


Start Up: 1988

HTW-Peat Gasification, Kemira

HTW- Pilot PlantRheinbraun Wachtberg40 t/d Lignite, 10 bar

HTW- Demonstration PlantRheinbraun Berrenrath720 t/d Lignite, 10 bar

KoBra IGCC RWE, Hürth3700 t/d Lignite 27 bar

Start Up: 1978

Start Up: 1986

Engineering: 1994

Scale Up Factor:18

Scale Up Factor:5

Atmospheric Winkler generators1956 – 1964 260 t/d Lignite

>20 Years

HTW Laboratory PlantRWTH-Aachen12 t/d Coal, Atm.

Start Up: 1974

HTW-Pilot Plant (WVW)Rheinbraun Wesseling185 t/d Lignite, 25 bar

Start Up: 1989

DevelopmentsThe HTW Process


HTW Pilot PlantRWE-Plant-WachtbergFrechen / Germany1,6 t/h1978 - 1985


HTW PlantWVW- UK-WesselingWesseling / Germany7,7 t/h Lignite10 – 25 bar1988 - 1990


HTW Syngas PlantKemira OyOulu / Finnland30 t/h Peat≈ 300 t/d NH3

1988 - 1991


25 t/h dried lignite – 140 MWth34,000 m³/h of syngas≈ 300 t/d Methanol67,000 total operating hours84 % availability (last 10 years) 1986 - 1997

HTW Commercial Scale Demo PlantBerrenrath/Germany


HTW-Precon-GasificationNiihama / Japan48 t/d Municipal Waste1999 - 2002

Sumitomo Heavy Industries Ltd.


ICM‘s 18,000 bbl/d CTL Plant in MongoliaCoal-to-Gasoline (CTG) plant *

*) Photo Courtesy TransgasDevelopment#1 coal preparation

#2 coal gasification

#3 CO-shift reactor

#4 acid gas removal

#5 methanol synthesis #6 methanol-to-gasoline #7 gasoline storage

PRENFLO PDQ gasifiers


ICM‘s 18,000 bbl/d CTL Plant in MongoliaPresentation of Feasibility Study

Ulaanbaatar, Mongolia, June, 2008


ICM‘s 18,000 bbl/d CTL Plant in MongoliaMinister Battulga at ThyssenKrupp’s Reference Plant

Elcogas, Puertollano, Spain, April 08, 2013


JAM Project in China – Commissioning in 2009Converting Coal into Gasoline


Coal

Petcoke

Wood

Strawetc.

Feedstock Pretreatment Gasification Gas Treatment

Milling

Torrefaction CO-Shift

Synthesis

GaselTM

Fischer-Tropsch

Synthesis and

ProductUpgrading

Biodiesel; Bio-

kerosene

AGR

Liquid Residues

BioTfueL – integrated process chainPRENFLO with FT based on solid and liquid feedstock

UhdeTotal

CEAIFP

Sofi-proteol

Axens

TargetDevelopment and commercialisation of integrated process chain for productionof 2nd generation biofuels


Biomass-to-Methanol Plant, Hagfors / Värmland / SwedenArtist View

Photo courtesy VärmlandsMetanol AB


ThyssenKrupp




Summary and Outlook


Gasification is a proven process, a vast number of gasifiersare operating since decades successfully on commercialbasis

Gasification allows flexibility in feedstock (coal, petcoke, biomass, waste, meaningful combinations)

Gasification allows conversion of carbonaceous feedstocksinto high valuable products (chemicals, hydrogen, SNG, synthetic fuels, polygeneration)

Summary

Gasification produces sellable by-products (sulfur, fly-ash, slag)

Gasification allows CO2 capture based on existingtechnologies

Gasification decreases dependency from oil and/or gas imports


Opportunities for gasification of solids in Europe:

Northern Europe:Biomass (e.g. forest residues, peat)

Southern Europe / Mediterranean Area:Biomass (agricultural waste)Coal (high ash/low rank coal)

Outlook

Central/Eastern Europe:Lignite / low rank coal

Europe in general:imported coal and/or waste

TK Uhde acts as technology provider.Demand and regulatory environment are driver of its utilisation


PRENFLO IGCC, Puertollano, SpainAutumn 2013

Thank you for your attentionThank you for your attention

[email protected]

Coal gasification renewed – technology options to exploit Europe´s ...

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