CNC Machining System - High-Speed Industrial CNC Machines _Antenna_Tec… · DATRON CNC v9 ISO+ DATRON CNC v9 Expert, incl. ISO+ Mastercam milling entry package, wire frame model

Watch the dynamic machining of aluminum using DATRON CNC technology!

Scan the QR code with your smartphone in order to watch the video or visit our YouTube channel and learn more about the diverse applications of DATRON CNC milling machines: www.youtube.com/DatronCNC

CNC Machining SystemDATRON M10 ProAluminum Machining for the Communications Industry Example: Microwave Antenna

Innovative Production Technology

More than just machine construction –You Are in Expert Hands From A to Z

A world-class product is nothing without world-class service. With over two decades of experience, we have worked with the world’s largest manufacturers. Our business is based on partnering successfully with our customers for their entire “customer journey”. If handled correctly, this “journey” is a long and positive one. In fact, the first machine that we installed in North America over 20 years ago is still being used by its original owner and continues to crank out parts. This kind of successful journey is the result of consultative support that you can expect from day one and can count on for years to come.

� Durable precision! Reliable consistency for workpiece tolerances

� Time saving! Short cycle times due to dynamics and high speed

� Full Flexibility! Short changeover times for machining different materials and workpiece types

� Higher cost-effectiveness! Due to the efficient combination of DATRON engineering and proprietary control system with numerous accessory options, the versatile M10 Pro provides you with the added value that has been missing in your production. Ideal for both small and large quantities

The perfect machining system for your application:

DATRON M10Pro

The Milling Machine.

The Technology.

Our Service.

Application Consulting

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Burr-free machining: Edges are machined without need for post-processing

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We Provide Solutions For Your Application

The development and production of aluminum components for the aerospace industry requires highly demanding cutting strategies and numerous other technical challenges for your manufacturing process. DATRON provides CNC milling solutions for the aerospace industry that set technological, qualitative and economically-sustainable standards for manufacturing. Our support ranges from giving programming advice and choosing optimal milling tools, to process optimization through the complete workflow. Only a purpose-built machine with optimized tools will provide you with an advantage in this highly competitive growth market.

Dynamic pocket milling

The combination of high-speed spindle and machine dynamics allows for highly complex geometries

Connections for SMA sockets: Sideways machining in a verti-cal clamping system

Machining time with DATRON M10 Pro:

approx. 60 minutes

Set-up and machining times

Very short set-up and cycle time with the combination of CNC technology, software, tools and milling strategy – all from a single source: DATRON.

11 Thread milling

Milling strategies used(selection)

1 2 3 4 5

Machining:Roughing, Smoothing

Roughing, Smoothing

Roughing, Smoothing

Drilling Smoothing Chamfer milling

Milling tool: Monoblock tool,Ø 20 mm

End mill,Ø 10 mm

End mill,Ø 3 mm

Drill, Ø 2.5 mm

End mill, Ø 6 mm

Countersink tool, Ø 6 mm

Number of flutes: 2 2 1 2 1 3

Speed: 34,000 1/min 36,000 1/min 38,000 1/min 15,000 1/min 30,000 1/min 40,000 1/min

Feed: 5 m/min 10 m/min 5 m/min 1 m/min 2 m/min 4 m/min

Infeed XY: 11 mm 0.7 mm 1.5 mm 2.5 mm 0.1 mm 1.9 mm

Infeed Z: 1.3 mm 9.65 mm 1.5 mm 1 mm 9 mm 1.9 mm

Dynamic: 2 1 resp. 5 1 resp. 5 15 2 3

Chord error CAM: 0.025 mm 0.004 mm 0,005 mm - 0.004 mm 0.004 mmChord error PerfectCut: 0.3 mm 0.048 mm 0,006 mm - 0.0048 mm 0.0048 mm

Art. No. 0078920 0068100 0068430S 0068225 0068086L 0068479

6

7 8 9 10 11

Machining: Thread millingRoughing, Smoothing

Roughing, Smoothing

Roughing, Smoothing

Thread milling

Milling tool:Thread mill, M2.5 - M4,Ø 2 mm,

End mill,Ø 1.5 mm

End mill,Ø 8 mm

End mill, Ø 1.5 mm

Thread mill, M1.6 - M2.5, Ø 1.4 mm

Number of flutes: 4 1 2 1 4

Speed: 35,000 1/min 40,000 1/min 36,000 1/min 40,000 1/min 35,000 1/min

Feed: 1 m/min 1.5 m/min 3.5 m/min 1.5 m/min 1 m/min

Infeed XY: - 2 mm 5 mm 1.35 mm -

Infeed Z: - 0.2 mm 2 mm 0.1 mm -

Dynamic: 3 2 5 2 3

Chort error CAM: - 0.004 mm 0,004 mm 0.004 mm -Chord error PerfectCut: - 0.0048 mm 0.0048 mm 0.0048 mm -

Art. No. 0068420 0068415E 0068080 0068415Y 0068419

Roughing/ Smoothing2

Routhing/Smoothing10

Roughing/ Smoothing9

5 Smoothing

7 Thread milling

4 Drilling

1 Roughing/ Smoothing

Roughing/ Smoothing3

Chamfer milling6

Roughing/ Smoothing8

Technical Data:

� 3.0 kW spindle

� 12-station automatic tool changer

� Installation dimensions (W x D x H) 1,990 mm x 2,080 mm x 2,000 mm

� Weight approx. 2,000 kg

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The ideal CNC milling machine for machining aluminum as described:

Optional accessory technology packages:We offer a series of powerful accessory combination packs at attractive prices:

Vacuum TechnologyDATRON vacuum tables provide increased flexibility, as well as reduced setup and changeover times.

� Vacuum distributor

� Vacuum table (meandering groo-ve) 1,000 x 500 x 30 mm

� Vacuum pump 100 cbm, 3 x 400 V, 16 A, 1 1/4”, Pro

CNC milling toolsDue to years of experience and intensive communication with our customers, we develop tools specifically designed for high-speed machining.

� Customer specific tool package

Compact Centric ClampDATRON‘s compact centric clamps are high-quality and extremely accurate workholding.

� Specially developed slide geometry with a guide length of 150 mm

� Fully enclosed, 100% protected against debris

XYZ SensorThe XYZ sensor guarantees short setup times, increased precision and cost-efficiency by automatically mea-suring reference workpiece edges and height.

� Precision sensor Z TP-R

� 3D-(X,Y) extension for X, Y, Z sensor

DATRON PerfectCut

Software ModulesFast CAD/CAM data transfer and an easy-to-use software.

� DATRON CNC v9 ISO+

� DATRON CNC v9 Expert, incl. ISO+

� Mastercam milling entry package, wire frame model (DesignLT)

� DATRON PerfectCut controur smoothing filter

TrainingOur system training sessions allow you to acquire all the essentials to use our machines and systems effec-tively and efficiently in a very short time.

� Operator training at your site or in a DATRON Technology Center

Recommendation!

DATRON M10 Pro PPrecision PowerS Syncro 3,0 kW spindle with HSK-E 25 insert PCNC hand-held control unit Pro B10-2 HSCpro PMinimum-quantity cooling lubrication system, incl. spray unit PTool changer for up to 24 HSK-E 25 tools PIntegrated tool length sensor PPerfectCut software package P

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The information in this brochure contains current descriptions or performance features which are subject to change due to further development of the products. The descriptions and performance features are binding only if they are expressly agreed in writing at the time of conclusion of the contract.

DATRON Dynamics, Inc.115 Emerson RoadMilford, NH 03055

Phone: 888.262.2833www.datron.com

DATRON Dynamics West 6255 Southfront RoadLivermore, CA 94551

Exceptional equipment. Exceptional support.

Qualified Seasoned technicians with many years of practical ex-perience and ongoing in-house training ensure DATRON quality in the field. As a result, you will get sound, expert consulting and any support need that arises will be ad-dressed quickly and skillfully.

Cost-effectiveThe most modern information technology enables us to perform remote diagnostics for the quickest and most cost-effective issue resolution.

Timely We have several locations nationwide and maintain a comprehensive parts inventory to ensure that we have what you need … when you need it. User-changeable parts can be shipped overnight or in advance of a sched-uled service visit to maximize machine up-time.

Friendly and ReliableIf you have a service requirement, our Hotline is your first course of action. With remote diagnostics we can quickly make a diagnosis and determine the best solution. In most cases, issues can be resoved without an on-site service call.