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REGULATORY, JFORI JATION DISTRIBUTION ~cN (RIDS) ACCESS'I'OR-NBR: 8'F2+0% . T~'E 76"J7 1~10TA~~ FACIL: 50-335 St. Lucie Planti Unit ii Florida Power 5 Light Co. 50-389 St. Lucie Planti Unit 2i Florida Power 5 Light Co. AUTH. MANE AUTHOR AFFILIATION MOODY> C. O. Florida Poeer Kc Light Co. RECIP. NANE REC IP IENT AFFILI*TIQN THADANIi A. C. PWR Prospect Directorate 8 05000335 05000389 SUBJECT: Submits addi info re S50726 8c 1018 commitments to respond to TNI Item II. D. 1 on relief- 5 safety valve test requirements. DISTRlBUTION CODE: A046D COPIES RECEIUED: LTR I CL 4 IZE: TITLE: OR Submittal: TMI Action Plan Rgmt NUREG-0737 8c NUREG-Ohb0 NOTES: RECIPIENT ID CODE/NANE PMR-8 ADTS PMR-8 PEICSB PMR-8 PDS PD 01 PMR-8 PEICSB INTERNAL: *DN/LFMB I E/DEPER DIR 33 NRR BMR ADTS NRR PMR-A *DTS 04 COPIES LTTR ENCL 1 1 2 2 5 5 1 1 1 0 1 1 1 1 1 1 1 1 1 RECIPIENT ID CODE/NANE PMR-8 EB PMR-8 FOB SELLS> D PMR-8 RSB ELD/HDS2 IE/DEPER/EPB NRR PAULSON> M. NRR P MR-8 ADTS NRR/DSRO ENR IT RGN2 COPIES LTTR ENCL 1 1 1 1 1 1 1 0 3 3 1 1 1 1 1 1 EXTERNAL: 24X NRC PDR 02 1 1 1 LPDR NSIC 03 05 1 1 1 1 Q6 TOTAL NUMBER OF COPIES REQUIRED: LTTR 31 ENCL
46

~cN T~'E 1~10TA~~ Planti Unit Florida Light

May 05, 2022

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Page 1: ~cN T~'E 1~10TA~~ Planti Unit Florida Light

REGULATORY, JFORI JATION DISTRIBUTION ~cN (RIDS)

ACCESS'I'OR-NBR: 8'F2+0% . T~'E 76"J7 1~10TA~~FACIL: 50-335 St. Lucie Planti Unit ii Florida Power 5 Light Co.

50-389 St. Lucie Planti Unit 2i Florida Power 5 Light Co.AUTH. MANE AUTHOR AFFILIATION

MOODY> C. O. Florida Poeer Kc Light Co.RECIP. NANE REC IP IENT AFFILI*TIQN

THADANIiA. C. PWR Prospect Directorate 8

0500033505000389

SUBJECT: Submits addi info re S50726 8c 1018 commitments to respond toTNI Item II. D. 1 on relief- 5 safety valve test requirements.

DISTRlBUTION CODE: A046D COPIES RECEIUED: LTR I CL 4 IZE:TITLE: OR Submittal: TMI Action Plan Rgmt NUREG-0737 8c NUREG-Ohb0

NOTES:

RECIPIENTID CODE/NANE

PMR-8 ADTSPMR-8 PEICSBPMR-8 PDS PD 01PMR-8 PEICSB

INTERNAL: *DN/LFMBIE/DEPER DIR 33NRR BMR ADTSNRR PMR-A *DTS

04

COPIESLTTR ENCL

1 1

2 25 51 1

1 01 1

1 1

1 1

1 1

1

RECIPIENTID CODE/NANE

PMR-8 EBPMR-8 FOBSELLS> DPMR-8 RSB

ELD/HDS2IE/DEPER/EPBNRR PAULSON> M.NRR P MR-8 ADTSNRR/DSRO ENR ITRGN2

COPIESLTTR ENCL

1 1

1

1 1

1 1

03 31

1 1

1

1 1

EXTERNAL: 24XNRC PDR 02

1

1 1

LPDRNSIC

0305

1 1

1 1

Q6TOTAL NUMBER OF COPIES REQUIRED: LTTR 31 ENCL

Page 2: ~cN T~'E 1~10TA~~ Planti Unit Florida Light

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P~OX 14000, JUNO BEACH, FL 3340

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FLORIDA POWER & LIGHTCOMPANY

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Office of Nuclear Reactor RegulationAttention: Mr. Ashok C. Thadani, Director

PWR Project Directorate 88Division of PWR Licensing - B

U. S. Nuclear Regulatory CommissionWashington, D. C. 20555

Dear Mr. Thadani:

Re: St. Lucie Units I and 2Docket Nos. 50-335 and 50-389Relief and Safet Valve Test Re uirements

By letter dated June 2l, l985 (NRC TAC No. 446I7), the NRC staff requestedadditional information on the St. Lucie Unit I docket regarding TMI Action ItemII.D.I. A similar request was made on the St. Lucie Unit 2 docket by NRC letterdated July I I, l 985 (NRC TAC No. 5I605).

By letters L-85-29I (July 26, l985) and L-85-397 (October I8, l985), FloridaPower 8 Light Company committed to respond to both information requests byMarch l5, l986. In compliance with our commitment, the requested informationis attached.

Very truly yours,

C. O. WoodyGroup Vic sidentNuclear E rgy

CO W/MAS/gp

Attachment

cc: Dr. J. Nelson Grace, USNRC, Region IIHarold Reis, Esquire, Newman & Holtzinger

PDR 0>~S 8603188603p4P O~<

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PEOPLE... SERVING PEOPLE

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Page 5: ~cN T~'E 1~10TA~~ Planti Unit Florida Light

TMI ACTION ITEM H.D.1ST. LUCIE 1

uestions related to the selection of transients and valve inlet conditions:

Question 1.

The Combustion Engineering Report on operability of PORV's in CE Plantsindicated that the limiting inlet fluid conditions during low temperaturepressurization transients are a water discharge event. The CE Inlet FluidConditions Report stated that the pressurizer water solid condition andresulting PORV liquid discharge case was chosen for the coldoverpressurization event since it gave the most severe pressurizationtransients. The report further states that a steam bubble can also exist inthe pressurizer during low temperature operation whereby the PORV couldlift on steam. No low pressure steam tests were performed by EPRI on theDresser PORV. Provide verification that the St. Lucie 1 PORVs willoperate satisfactorily on low pressure steam. Also, since the submittaldoes not identify the PORV set points for either normal operation or lowtemperature overpressure protection, please provide this information.

Res onse to uestion l.

The EPRI tests demonstrated that Dresser PORVs operate satisfactorily,i.e., open and close on demand, under a wide range of inlet fluid conditions.These conditions included steam at high pressures (2000-2500 psia), waterat pressures of 2000-2500 psia, and water at low pressure (630-700 psia).

Additionally, a series of saturated steam tests with various PORV setpressures were conducted by the manufacturer (Reference 1). In thesetests, the PORV opened and closed without failure and with no apparentleakage. PORV opening pressures of 00 psig to 1960 psig were recorded inthese tests. Consequently, Dresser conservatively concluded that theminimum operating pressure for these PORVs is 75 psig.

The PORV's tested in both programs were representative of those at St.Lucie Unit 1. Since the inlet fluid conditions in their tests eitherenveloped or approximated St. Lucie Unit 1 plant-specific inlet fluidconditions presented in Reference 2, it is concluded that the PORVs in St.Lucie Unit 1 are expected to operate satisfactorily under all anticipatedinlet fluid conditions including low pressure steam.

Both PORVs in St. Lucie Unit 1 have the same setpoints, namely: a highpressure setpoint of 2900 psia for hot standby and power operation, and alow pressure setpoint of 065 psia for low,temperature overpressureprotection.

Page 6: ~cN T~'E 1~10TA~~ Planti Unit Florida Light

uestions related to valve o erabilit:

Question 2.

NUREG-0737, Item II.D.l requires that the plant-specific PORV ControlCircuitry be qualified for design-basis transients and accidents. Provideinformation which demonstrates that this requirement has been fulfilled.

Res onse to uestion 2.

Desi n Basis for Power 0 crated Relief Valves (PORV)

1. RCS Over ressure Protection {HPRO)

The reactor coolant system is protected against overpressure bycontrol and protective circuits such as the high pressure reactor tripand by ASME code safety valves and Power Operated Relief Valves(PORVs) connected to the top head of the pressurizer. The PORV'sare designed to relieve sufficient steam during abnormal transients toprevent actuation of the code safety valves. The combined capacityof the PORV's is large enough to relieve the maximum surge volumeassociated with the continuous Control Element Assembly (CEA)withdrawal starting from low power. The total relief capacity is alsolarge enough to prevent opening of the pressurizer code safety valvesduring a loss of load from full power. These two design requirementsassume normal operation of the pressurizer spray system and areactor trip on high pressurizer pressure.

The PORV's are solenoid-actuated, pilot operated, balanced valves,operated automatically or by remote manual control. The PORV isopened by energizing a solenoid which opens the pilot valve causing adifferential pressure across the main disc which forces the valveopen. The valve is shut by de-energizing the solenoid and allowingsteam pressure and spring force to shut the pilot valve. This createsa differential pressure across the main disc which forces the valveshut.

Each PORV has a hand control switch on RTGB l03. They are threeposition switches, each having LOW RANGE - NORMAL RANGE-OVERRIDE positions. By selecting the OVERRIDE position, all otherinput signals to the PORV are blocked and the valve remains shut, orwill shut if in the process of opening or already opened. This manualcontrol feature is provided to shut the associated PORV during anundesired opening {or upon failure to shut after proper actuation).

The two remaining positions select the, operating mode of the PORV.'srelative to RCS operating conditions. NORMAL RANGE is selectedany time RCS tempe'rature and pressure is above 279oF (TC) and 035psia, respectively. In this mode each PORV will open when thefollowing conditions are satisfied:

a) PORV handswitch is in NORMAL RANGE

b) AND a High Pressure Relief Open (HPRO) signal from theReactor Protective System (RPS) is present (RCS. pressure

~ greater than 2000 psia).

Page 7: ~cN T~'E 1~10TA~~ Planti Unit Florida Light

Res onse to uestion 2. (continued)

The open signal originates from four redundant pressure transmitters,PT-1102 A, B, C, dc D, which provide input signals to the RPScomparator circuits. When any two of the four senses 2000 psiaincreasing pressure, the HPRO signal is generated to open thePORV's. Additionally, this same signal is used to generate thereactor high pressure trip.

The LOW RANGE position activates a special low temperatureoverpressure mitigation system that protects the RCS frompressurization beyond the limit defined by the MinimumPressurization Temperature (MPT) curves of the TechnicalSpecifications, while the RCS is at low temperatures.

2. The Over ressure Miti ation S stem (OMS)

The Overpressure Mitigation System (OMS) protects the RCS frombeing pressurized beyond the limit defined by the MinimumPressurization Temperature (MPT) curves of the TechnicalSpecifications, while the RCS is at low temperatures.

The Overpressure Mitigation System (OMS) achieves its purpose bypressure comparison in two independent redundant OMS trains, onefor each PORV. The OMS generates an open PORV signal frompressure comparator PC-1103 and/or PC-1100 when pressure reaches065 psia increasing. The actuation point of 065 psia is designed toprevent the pressure transient in a solid RCS (pressurizer steamvolume full of water) from exceeding the pressure-temperaturerelationship defined by the 10 EFPY heatup curve in the event ofeither of the below transients.

a) A RCP start when steam generator temperature exceedsreactor vessel temperature by 50oF or less (maximum 4T,50oF).

b) Inadvertent safety injection by two high pressure safetyinjection pumps and three, charging pumps.

Note that the LTOP analysis is presently being re-evaluated for usebeyond the present curves. Assumptions, setpoints and hardwarechanges may be implemented to increase the present operatingwindow.

The.LOW RANGE position is selected any time RCS temperature andpressure is below 275oF or 015 psia, respectively. In this mode, eachPORV will,open when the following conditions are satisfied:

. a) Associated PORV handswitch is in LOW RANGE.

b) AND an open signal from the associated OMS pressurecomparator is present (pressure greater than 065 psia).

OMS open signals originate in two redundant trains with pressurecomparators PC-1103 and PC-1100 supplying open signals to V1002and V1000, respectively.

-3-

Page 8: ~cN T~'E 1~10TA~~ Planti Unit Florida Light

Res onse to uestion 2. (continued)

3. PORV Position'Indication In The Control Room

Red (open) and green (closed) lamps on RTGB 103 in the control roomprovide PORV position indication derived from limit switchesoperated by the valve solenoid.

In addition to the valve position indicating lights, an acoustic monitorsystem is provided. The acoustic monitor system provides positivecontrol room indication of safety valve and PORV position. Theparameter actually monitored is flow. The safety valves have noother positive position detectors such as switches operated by thevalve stem. While the PORV's have position indication, it is notpositive because their indication is actuated by energizing theoperating PORV solenoid. The valve may not operate if a mechanicalfailure occurs, 'even though the solenoid is energized. Therefore, onepiezoelectric accelerometer is clamped to the outside of each codesafety valve and PORV tailpipe. Flow through the tailpipe, whichconstitutes positive indication that the 'valve is open, causesacoustical accelerations (flow noise and pipe vibrations). Theaccelerometer produces a piezoelectric charge proportional toacceleration (g's); this charge is then converted to voltage by aremote charge converter mounted inside the containment. Thisvoltage is then applied to the valve flow monitor module, located inthe control room. The valve flow monitor module processes thevoltage signal and indicates the relative value of flow on a bar graphdisplay of Light Emitting Diodes (LED's) calibrated in increments offull flow, which is 1.0. The discrete flow value LED's are: 0.01, 0.00,0.09, 0.16, 0.25, 0.36, 0.09, 0.81, and 1.0. The monitor modulecontains a signal processing channel and display for each monitoredvalve.

The flow indicators and recorder FR-1200 are located on the Post-Accident Panel (PAP) in the control room. A common alarm isactuated by any one of the five flow indicators if indicated flowexceeds approximately 00 gpm. The alarm is labeled SAFETYRELIEF VALVE OPEN, located on RTGB 103 annunciator in thecontrol room.

In addition, a temperature detector (RTD), installed in the combinedPORV relief line, indicates that one or both PORV's have lifted or areleaking. The detector supplies an input to a temperature indicator-controller in the control room. This actuates an alarm "PressurizerRelief Line High Temperature" to warn of PORV actuation orle'akage.

I

0. 10CFR50 A endix "R" Considerations

A fire in the control room and/or cable spreading room may causecontrol room evacuation and the plant must be placed in a safeshutdown condition by utilizing alternate shutdown equipment. Topievent spurious PORV opening during a fire, selector switches

Page 9: ~cN T~'E 1~10TA~~ Planti Unit Florida Light

Res onse to uestion 2. (continued)

outside the control room are provided for each PORV. The selectorswitches are located in the electrical cable penetration rooms. Theseswitches when placed in the "Isolate" position willdisconnect spurioussignals generated by the fire and de-energize PORV solenoids causingPORV's to close.

5. Electrical Power Su lies

The PORV's are operated from Class 1E 125V DC redundant buses formaintaining operability of these valves following off-site power loss.The PORV's are designed to fail closed on valve solenoiddeenergization.

Motor operated blocking valves are operated from Class 1E 080V,3PH redundant MCC's; These MCC's are powered from theEmergency Diesel Generators following off-site power loss.

6. Environmental Criteria

The environmental conditions under which equipment must function,are provided in the St. Lucie Unit 1 FSAR Section 3.11. Thefollowing safety related electrical equipment located in the ReactorContainment Building (RCB) is qualified for use under the specifiedenvironment:

PT-1102 A, B, C, DPT-1103PT-1100PORV Acoustic Flow Monitoring SystemElectrical cablesElectrical penetrations

This equipment can be found listed in the St. Lucie Unit 1

Environmental Qualification (EQ) list for IOCFR50.09. Completerecord of this documentation can be found at the St. Lucie RecordsVault at the plant site. 4

All other electrical components for indication and control, arelocated in mild environment areas in the Reactor Auxiliary Building.

These components have been installed taking into consideration theirspecification and the available environmental data to assure theadequacy of the installation for the specified environmental service.

7. Seismic Criteria

Class 1E electrical equipment such as switches, electronic devices,cables and power supplies, including their supports, are seismicallyqualified to IEEE-323. The seismic qualification criteria of Class Iinstrumentation and electrical equipment is described in St. LucieUnit 1 Updated Final Safety Analysis Report (UFSAR) Section 3.10.

Page 10: ~cN T~'E 1~10TA~~ Planti Unit Florida Light

Question 3.

The information referenced by the submittal states that bending momentsimposed by the discharge piping did not impair valve operability. Thermalexpansion of the pressurizer causing displacement of the piping nozzles andthermal expansion of the piping from the nozzles to the valves cancontribute to the bending moment induced in the valve body. Thesubmittal does not make clear what loads were considered in calculatingthe bending moments applied to the plant safety valves and PORVs.Provide additional discussion comparing the measured moment on thetested valves to the calculated induced moments from all effects includingthose described above on the plant specific valves. Verify that the bendingmoments would have no adverse effect on the operability of the plantvalves.

Res onse to uestion 3.

For the sake of determining the effects of piping loads on the operabilityof pressurizer safety and power operated relief valves, only the bendingmoments imposed on the valve discharge flange were evaluated. Toevaluate the impact of these calculated loads on valve operability, theemergency condition was utilized. The emergency'ondition includes theconservative load combination of pressure, dead weight, DBE and valvedischarge loads.

1. Safet Valves (Crosb HB-BP-36 3K6)

The bending moments recorded during the EPRI Safety Valve TestProgram represent an as-tested valve loading where both valveoperability and structural integrity were demonstrated. With themeasured bending moment acting on the safety valve, the valveopened, discharged, and closed in a satisfactory manner. These testsdemonstrated that all valve body or component distortion due to thisbending moment was small and did not cause binding or interference.

The measured bending moments which act on the safety valve can bedirectly compared to analytically calculated moments since bothchallenge valve operability and structural integrity. Note that thetested load acceptance criterion is not an upper limit load based onfailure criteria. This acceptance limit represents the highestmeasured load with acceptable valve operability during the testprogram. During the entire test program, the measured bendingmoments never caused a valve to malfunction. This test recordindicates that valve operability is not sensitive to bending momentsand that actual bending moment limits are higher than the measuredvalues.

The. results of the-EPRI Safety Valve Test Program demonstrate thatthe bending moments on the safety valve flanges due to thermalexpansion of the pressurizer and piping and by the discharge loadswill not impair valve operability provided that the anticipated loadsare less than these measured in the tests.

-6-

Page 11: ~cN T~'E 1~10TA~~ Planti Unit Florida Light

Res onse to uestion 3. (continued)

For St. Lucie Unit 1, the maximum calculated bending moment actingon the safety valve discharge flange is 60,068 in-lbs. The maximumas-tested bending moment for this type of valve was 133,000 in-lbs(see Reference 33. This tested value is two times greater than themaximum calculated value. It is therefore concluded that the plant-specific bending moments will have no adverse effect on theoperability of the St. Lucie Unit 1 safety valves.

2. PORV's (Dresser 31533VX-30)

The maximum calculated bending moment imposed on the St. LucieUnit 1 PORV is 25,808 in-lbs. The EPRI test program (Reference 3)provided only one test point for a similar PORV in which a measuredbending moment of 25,500 in-lbs was observed. Although valveoperability was not impaired by this induced moment, a formalconclusion between calculated and test values could not be made dueto insufficient test data. However, because the maximum calculatedmoment is nearly identical to the tested moment, it can be inferredthat the plant-specfic bending moment willhave no adverse effect onthe operability of the St. Lucie Unit 1 PORV's.

Question o.

Based on information obtained, on other plants, the manufacturer of theDresser PORV recommends that a heavier spring be installed in both mainvalve and the pilot valve in order to prevent leakage at lower pressures.Provide verification that this modification has been made or otherinformation which demonstrates the valve will not excessively leak causingvalve seat damage during low pressure fluid inlet conditions.

Res onse to uestion 0.

According to Dresser (Reference 0); the heavier springs are necessary forvalve operability below 100 psig, when the dead weight of the activatinglever may cause the pilot valve to open or to remain open. Accordingly,the main valve,may also partially open.

Heavier springs have not been provided to the St. Lucie Unit 1 PORVs."However, even with the existing springs, if inlet pressure increases rapidlyto above 100 psig, the valve (pilot and main) should properly load and sealoff without leakage. From cold start, there may be some cyclic typeleakage until the valve comes thermally stable.

To improve. seat tightness at pressures of,100 .to 1000 psig, Dresserrecommended that the original valve type 1 design be modified into type 2(sometimes called Dash 2) design. Both EPRI and Dresser tests wereperformed with Dresser PORVs of the type 2 design. The original St. LucieUnit 1 type 1 PORV's were modified to the type 2 design prior to the EPRItest program.

Page 12: ~cN T~'E 1~10TA~~ Planti Unit Florida Light

uestions on thermoh draulic anal sis:

Question 5.

The submittal states that a thermal-hydraulic analysis was performed usingRELAP5 and the results input into the postprocessor code CAPLOTFIII forthe development of the appropriate forcing functions and time histories.Some details of the analyses were not provided. To allow for an evaluationof the methods used provide a sketch of the model and identify the valveopening times used in the analysis. The code CAPLOTFIII is a specialpurpose code without wide use. Provide a discussion on how this code hasbeen verified to provide confidence that it computes correct forcingfunctions. Also, since the ASME Code requires derating of the safety valveto 90% of expected flow capacity, the actual flow would be expected toexceed the rated flow. Flows measured during the EPRI tests confirmedthis expectation. These higher flows would produce higher piping loads;therefore, explain the method used to establish the flow rates of the safetyvalves and the PORVs used in the analyses.

Res onse to uestion 5.

The models used in the thermal hydraulic transient analyses are shown inFigures 1 and 2. Also attached is a copy of the model utilized by EDS intheir piping analysis (Figure 3). The valve opening times used in theanalyses are 6 msec for the SRV and 110 msec for the PORV. As describedin the Reference 5 report, they are the shortest opening times measured inthe EPRI safety and relief valve test program (Reference 3).

The post processor CALPLOTFIIIwas programmed to convert the transientflow conditions (calculated by RELAP5/MOD 1) into transient forces on thepiping system. The derivation of the governing equations are shown inAppendix l. The validity of the program coding was verified by comparinghand calculation results against the values computed by the program. Theprogram was further assessed with the GE 0-inch pipe blowdown testresults. Favorable comparisons were observed in comparing the computedresults against the test data.

Due to the discrepancy in the RELAP5/MOD1 choke flow model, as wasdemonstrated in EPRI RELAP5/MODl application (Reference 6), adjustedvalve flow areas have to be used to generate the required flow rates. Theactual calculated flow rates for the SRV actuation case are shown in Tablel. \

Page 13: ~cN T~'E 1~10TA~~ Planti Unit Florida Light

uestions on structural anal sis:

Question 6.

The submittal states that the results of the thermal-hydraulic analysiswere compared with the analysis which had resulted in the present designand the conclusion was reached that the piping and supports are adequatefor the calculated hydraulic loads. Since the loading is a time dependentloading at numerous locations, dynamic considerations are necessary inmaking the comparison. Details of the comparison were not provided. Toallow an evaluation of the comparison explain how the comparison wasmade. If computer programs were used in the comparison identify theprograms and explain how they have been verified for this application.Identify the load combinations considered and the allowable stress criteriafor each combination. If the combinations and acceptance criteria differfrom those recommended in the "EPRI Safety and Relief Valve TestProgram Guide for Application of Valve Test Program Results" provide therationale for the selection.

Res onse to uestion 6.

The comparison of the hydrodynamic loads was based on the approximatepeak values of the segment forcing functions. In estimating the reactionloads on the restraints, it was observed that the characteristic timeduration of each oscillation in the load was shorter than the

fundamental'eriod

with which the pressurizer relief piping system would respond. Itwas concluded, therefore, that the expected dynamic amplification factorin the response of the piping system should be close to unity. Therefore,the expected hydrodynamic loadings were calculated with a dynamic loadfactor of 1.0. The comparison of the hydrodynamic loads calculated in thereport with those used in 'the or iginal stress analysis and pipesupport/restraint design was based solely on basic engineering principlesand good engineering judgement. No computer programs were used in thisprocess. The load combination used in the EDS stress analysis areconsistent with SRP 3.9.3 Revision 1 requirements, which are as or moreconservative than those recommended by EPRI; namely OBE combined withthe maximum values of PORV and SRV loads have been evaluated usingLevel B limits, and DBE combined with the maximum values of PORV andSRV loads have been evaluated using Level C limits. The loading used inthe design of the restraints was the combination of the worst thermal, deadweight, seismic and PORV/SRV discharge loads. The restraint designconsidered this combination and normal allowable stress values.

-9-

Page 14: ~cN T~'E 1~10TA~~ Planti Unit Florida Light

TMI ACTION ITEM ILD.IST. LUCIE 2

uestions related to the selection of transients and valve inlet conditions:

Question i.

The Combustion Engineering Report on operability of PORVs in CE Plantsindicated that the limiting inlet fluid conditions during low temperaturepressurization transients is a water discharge event. The CE Inlet FluidConditions Report stated that the pressurizer water solid condition and .

resulting PORV liquid discharge case was chosen for the coldoverpressurization event since it gave the most severe pressurizationtransients. The report further states that a steam bubble can also exist inthe pressurizer during low temperature operation whereby the PORV couldlifton steam. No low pressure steam tests were performed by EPRI on theDresser PORV. Provide verification that the St. Lucie 2 PORVs willoperate satisfactorily on low pressure steam. Also, since the submittaldoes not identify the PORV set points for either normal operation or lowtemperature overpressure protection, please provide this information.

Res onse to uestion 1.

St. Lucie Unit 2 does not utilize Dresser PORV's, but rather GarretPORV's. According to the Garret Technical Manual the St. Lucie-2 PORVswill operate satisfactorily with an inlet steam pressure as low as 100 psigwith zero back pressure.

During hot standby and power operations, the PORVs will open at a highpressure setpoint of 2000 psia. For low temperature over pressureprotection during heatup and cooldown and during extended periods of coldshutdown, low pressure setpoints are incorporated in the PORV circuitry.These low pressure setpoints are staggered as follows: 060 psia in PORV V-1070 and 090 psia in PORV V-1075.

-10-

Page 15: ~cN T~'E 1~10TA~~ Planti Unit Florida Light

uestions related to valve o erabilit:

Question 2.

NUREG 0737, Item II.D.l requires that the plant-specific PORV ControlCircuitry be qualified for design-basis transients and accidents. Provideinformation which demonstrates that this requirement has been fulfilled.

Res onse to uestion 2.

Desi n Basis for Power 0 crated Relief Valves (PORV)

l. RCS Over ressure Protection (HPRO)

The PORV's are 'designed to relieve sufficient steam during abnormaltransients to prevent actuation of the code safety valves. Thecombined capacity of the PORV's is large enough to relieve themaximum surge volume associated with a continuous Control ElementAssembly (CEA) withdrawal starting from low power. The totalrelief capacity is also large enough to prevent opening of thepressurizer code safety valves during a loss of load from full power.These two design requirements assume normal operation of thepressurizer spray system and a reactor trip on high pressurizerpressure. Because one PORV is sufficient to meet the designrequirements for Unit 2, one PORV is isolated during normal plantoperation.

The PORV's are solenoid-actuated, pilot operated, balanced valves,operated automatically or by remote manual control. The PORV isopened by energizing a solenoid which opens the pilot valve causing adifferential pressure across the. main disc which forces the valveopen. The valve is shut by de-energizing the solenoid and allowingsteam pressure and spring force to shut the pilot valve. This createsa differential pressure across the main disc which forces the valveshut.

Each PORV has two associated hand control switches on RTGB 203.There is an individual three-position, OFF-OVERRIDE-TEST switchand a two-position, LTOP-NORMAL mode selector switch for eachPORV. The two-position mode selector switch, HS-1070 (HS-1075),selects the operating mode of the PORV's relative to RCS operatingconditions. The NORMAL position is selected any time RCStemperature is above 320oF. In this mode each PORV opens when allof,the following conditions are satisfied:

a) Mode selector switch in NORMAL.e

b) PORV override/test switch in OFF.

c) AND a High Pressure Relief Open (HPRO) signal from RPSpresent (RCS pressure greater than 2000 psia).

-1 1-

Page 16: ~cN T~'E 1~10TA~~ Planti Unit Florida Light

Res onse to uestion 2. (continued)

The HPRO signal orginates from four redundant pressuretransmitters, PT-1102 A, B, C R D, which provide input signals to theRPS comparator circuits. When any two of the four sense 2000 psiaincreasing pressure, the HPRO signal is generated to open thePORV's. Additionally, this same signal is, used to generate reactorhigh pressure trip.

The LTOP position activates a special low temperature overpressuremitigation system that protects the RCS from pressurization beyondthe limit defined by the MPT curves of the Technical Specificationswhile the RCS is at low temperatures.

2. Low Tem erature Over ressure Protection S stem (LTOPS)

The Low Temperature Overpressure Protection System (LTOPS),achieves its purpose by pressure comparison in two redundant LTOPchannels, A and B, one for each PORV. The LTOPS generates opensignals from pressure comparators PC-1103, PC-1100, PC-1105, andPC-1106 to actuate the PORV's at staggered setpoints. Theactuation points of 060 and 090 psia are designed to prevent thepressure transient in a solid RCS (pressurizer steam volume full ofwater) from exceeding the curves that define allowable pressure-temperature relationships, in the event of either of the belowtransients:

a) An RCP starts when steam generator temperature exceedsreactor vessel .temperature by 100oF or less (maximum > T,100oF).

b) Inadvertent safety injection by two high pressure safetyinjection pumps and three charging pumps.

Note that the LTOP analysis is presently being re-evaluated for usebeyond the present curves. Assumption,'setpoints and hardwarechanges may be implemented to increase the present operatingwindow.

Since each PORV has sufficient capacity to mitigate either of thetransients discussed above, staggered setpoints can be used to avoidopening of the second PORV (V1075 at 090 psia) during minorpressure excursions that are immediately arrested by actuation of thefirst PORV (V1070 at 060 psia). Thus, the LTOPS provides totallyredundant protection while minimizing the possibility of unnecessaryRCS depressurization.

The LTOP position is selected any. time RCS temperature is below280oF (TC). In this mode, PORV V1070 (V1075) opens when all of thefollowing conditions are satisfied:

a) PORV mode selector switch is in LTOP.

b) PORV override/test switch is in OFF.

-12-

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Res onse to uestion 2. (continued)

c) TC is not above 320oF.

d) AND a Low Pressure Relief Open (LPRO) signal is present.

The LPRO signal originates from two redundant channels with fourpressure comparators; PC-1103 and PC-1105 supply the input signalto open PORV V1070, PC-1100 and PC-1106 supply the output signalto open PORV V1075.

A temperature interlock prevents PORV actuation above 320oF,(TC)if the mode selector switch is inadvertently positioned to the LTOPposition. The normal 2000 psia setpoint remains in effect when thisinterlock is in effect. This feature provides PORV overpressureprotection even if the mode selector switches were to be left in theLTOP position.

The LTOPS provides two instructive alarms and two warning alarmsfor the operator. They are SELECT LTOP, SELECT NORMAL, andLTOP TRANSIENT CHANNEL A (B) alarms, located on RTGB 203,-annunciators H-02, H-06, H-03 and H-07, respectively. The twoinstructive alarms direct the operator to make selections on thePORV mode selector switches. These alarms are common to bothLTOP channels. Also, both LTOP channels'provide transient alarmswhich warn the operator when actual pressure is 060 psia as sensed bychannel A; the channel B transient alarm is actuated at 090 psia.

The three-position override/test selector switch provides thecapability to override actuating signals and to test actuating circuitswithout operating valves. This switch is normally in the OFFposition. The OVERRIDE position shuts the PORV if it is open andoverrides any signal to open the valve. This manual control feature isprovided to shut the PORV during an undesired opening (or uponfailure to shut after proper actuation). The TEST position simulatesan open signal to the PORV, to test the circuit, without physicallyopening the valve. The switch is spring returned to OVERRIDE fromTEST when released (OFF and OVERRIDE are maintain contacts).The operator is alerted by a PORV TEST CONDITION indicating lighton RTGB 203, whenever the override/test switch is in the OVERRIDEor TEST position.

3. PORV Position Indication in the Control Room

Red (open) and green (closed) lamps on RTGB 203 in the control roomprovide positive PORV position indication derived from limit switchesopera'ted by'the valve operator.

In addition to the valve position indicating lights, an'coustic monitorsystem is provided. The acoustic monitor system provides positivecontrol room indication of safety valve and PORV position. Theparameter actually monitored is flow. The safety valves have noother positive position detectors such as switches operated by thevalve stem. While the PORV's have position indication, it is notpositive because their indication is actuated by energizing theoperating PORV solenoid. The valve may not operate if a mechanical

-13-

Page 18: ~cN T~'E 1~10TA~~ Planti Unit Florida Light

Res onse to uestion 2. (continued)

failure occurs, even though the solenoid is energized. Therefore, onepiezoelectric accelerometer is clamped to the outside of each codesafety valve and PORV tailpipe. Flow through the tailpipe, whichconstitutes positive indication that the valve is open, causesacoustical accelerations (flow noise and pipe vibrations). Theaccelerometer produces a piezoelectric charge proportional toacceleration (g's); this charge is then converted to voltage by aremote charge converter mounted inside the containment. Thisvoltage is then applied to the TEC valve flow monitor module,located in the control room. TEC is just the manufacturer's acronym.The valve flow monitor module processes the voltage signal andindicates the relative value of flow on a bar graph display of lightemitting diodes (LED's) calibrated in increments of full flow, which is1.0. The discrete flow value LED's are: 0.01, 0.00, 0.09, 0.16, 0.25,0.36, OA9, 0.81, and 1.0. The monitor module contains a signalprocessing channel and display for each monitored valve.

The flow indicators and recorder FR-1200 are located on the Post-Accident Panel (PAP) in the control room. A common alarm isactuated by any one of the five flow indicators if indicated flowexceeds approximately 00 gpm. The alarm is labeled SAFETYRELIEF VALVE OPEN, located on RTGB 203 annunciator in thecontrol room.

In addition, St. Lucie Unit 2 has a temperature element located ineach PORV discharge pipe. They supply independent 'temperatureindicators on RTGB 203. Each temperature indicator actuates acommon alarm labeled PRESSURIZER RELIEF LINE HIGHTEMPERATURE.

0. 10CFR50 A endix "R" Considerations

A fire in the control room and or cable spread room may causecontrol room evacuation and the plant must be placed in a safeshutdown condition by utilizing alternate shutdown equipment. Toprevent spurious PORV opening during a fire, key operated selectorswitches are provided for each of PORV. The selector switches arelocated in the physically seperated electrical containment cablepenetration rooms. These switches when placed in the "ISOLATE"position will disconnect spurious signals generated by the fire anddeenergize PORV solenoids causing PORV's to close.

50 Electrical Power Su lies

The PORV's 'are operated from Class IE 125V DC redundant buses formaintaining'operability of these valves following offsite power loss.The PORV's are designed to fail closed on valve, solenoiddeenergization.

Page 19: ~cN T~'E 1~10TA~~ Planti Unit Florida Light

Response to Question 2. (continued)

Motor operated blocking valves are operated from Class lE 080V,3PH, 60HZ redundant MCC's. These MCC's are powered from theEmergency Diesel Generators following off-site power loss. Themotor operated valves fail "as is" upon power failure.

6. Environmental Criteria

The environmental conditions under which equipment must function,are provided in the St. Lucie Unit 2 FSAR Section 3.11. Thefollowing safety related electrical equipment located in the ReactorContainment Building (RCB) is qualified for use under the specifiedenvironment:

o PT-1102 A, B, C, Do PT-1103o PT-1100o PT-1105o PT-1106o - PORV Acoustic Flow Monitoring Systemo Electrical Cableso Electrical Penetrations

This equipment can be found listed in the St. Lucie Unit 2Environmental Qualification (E.Q.) list for IOCFR50.09. A completerecord of this documentation can be found at the St. Lucie RecordsVault at the plant site.

All other electrical components for indication and control, arelocated in mild environment areas in the Reactor Auxiliary Building.

These components have been installed taking into consideration theirspecification and the available'nvironmental data to assure, theadequacy of the installation for the specified environmental service.

7. Seismic Criteria

The seismic design of equipment presently installed is maintained.The PORV's were designed and manufactured in accordance withASME Boiler and Pressure Vessel Code Section III and are Class Ivalves. Class 1E electrical equipment such as switches, electronicdevices, cables, power supplies, including their supports, areseismically qualified to IEEE-300-75. The seismic qualificationcriteria for Class 1E, Seismic Category I electrical and

. inst'rumentation is described in St. Lucie Plant Unit No. 2 Updated~ ~ Final Safety Analysis Report (UFSAR) Section

3.10,and.Appendix'.10A.

Question 3.

The CE owners group summar'y report on the operability of PressurizerSafety Valves in CE Designed Plants (CEN-227) identified three qualifiedring settings for the two St. Lucie plant safety valves. These are -55, -10;.-05, -10; and -95, -10 which resulted in projected blowdown from 8.9 to15.79o. The submittal does not state what ring settings are actually usedon the plant valves. The licensee should identify what ring settings areused,and justify any departure from the recommended settings.

-15-

Page 20: ~cN T~'E 1~10TA~~ Planti Unit Florida Light

Res onse to uestion 3.

At the completion of the EPRI Safety Valve Test Program, CombustionEngineering, recommended ring settings of (-55, -10) for the pressurizersafety valves. This ring setting adjustment was performed by a Crosbyrepresentative during construction of St. Lucie Unit 2. Additionally, plantmaintenance procedures ensure that the ring settings are properly adjustedto this value any time maintenance is performed on the pressurizer safetyvalves.

~uestion 0.

The information referenced by the submittal states that bending momentsimposed by the discharge piping did not impair valve operability.'hermalexpansion of the pressurizer causing displacement of the piping nozzles andthermal expansion of the piping from the nozzles to the valves cancontribute to the bending moment induced in the valve body. Thesubmittal does not make clear what loads were considered in calculatingthe bending moments applied to the plant safety valves and PORVs.Provide additional discussion comparing the measured moment on thetested valves to the calculated induced moments from all effects includingthose described above on the plant specific valves. Verify that the bendingmoments would have no adverse effect on the operability of the plantvalves.

Res onse to uestion 0.

The general discussion included in the St. Lucie Unit 1 response to Question3 is applicable to St. Lucie Unit 2 and is omitted from this reponse to avoidrepe tition.

1. Safet Valves (Crosb HB-BP-36 3K6)

A maximum calculated bending moment acting on the St. Lucie 2safety valve discharge flange is 72, 718 in-lbs. Since this moment issignificantly lower than the maximum as-tested bending moment of133,000 in-lbs (Reference 3) and the as-stated moment did not impairvalve operability, it is concluded that plant-specific bending momentswillhave no adverse effect on the operability of the St. Lucie Unit 2safety valves.

2. PORV's (Carrett 3750010)

The maximum calculated bending moment acting on the St. LucieUnit 2 PORV discharge flange is 83,635 in-lbs. The EPRI TestProgram (Reference 3) provided only one. test point for a similar.PORV: in Test 98-GA-2S, a 'bending.-moment of 33,200 in-lbs wasinduced on the valve discharge flange. Although the valve operabilitywas not impaired by the induced moment, a formal'conclusion basedon a comparison between the as-tested and calculated values could „

not be made because of insufficient test data and also the fact thatthe as-tested bending moment is less than the plant-specificcalculated bending moment.

-16-

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Res onse to uestion 4. (continued)

The subject valve design report (Reference 5), however, provides amaximum allowable design value of the bending moment.Comparison of this value, which is equal to 193,200 in-lbs, with theplant-specific calculated bending moment of 83,635 in-lbsdemonstrates that the St. Lucie 2 PORV discharge flanges will besubjected to an anticipated bending moment of less than one-half ofthe maximum allowable design value.

It is concluded, therefore, that the anticipated bending moments willhave no adverse effect on the operability of the St. Lucie 2 PORVs.

Question 5.

The Marshall steam tests proved that the original method for compensatingfor thermal growth in the'arrett PORV was inadequate. A number ofdesign changes were made to the test 'valve. Provide informationaddressing this concern. Verify that the recommended changes of themanufacturer have been incorporated into the PORV valves used at St.Lucie 2.

Res onse to uestion 5.

The internal design of the Garrett PORV, part 3220718-1, tested in theEPRI Test Program at Marshall Steam Station included a single-piece cageand seat assembly held down by means of a flexitallic spring gasket.Although the valve operated normally throughout 77 cycles with drysaturated steam at 2000 psig, a seat leakage of 0.006 gpm after two cyclesand 0.01 gpm during the remainder of the test was detected. Upon valvedisassembly and inspection, the seat gasket was found to have beencompletely washed out, which was considered to have been the cause of theleakage.,

According to Reference 7, post-test analysis showed that the problem wascaused by differential thermal growth during the first opening cycle. Aflexitallic gasket between the cage and bonnet had the dual function ofholding the cage down against the seat gasket and compressing sufficientlyto compensate for differential thermal growth. The gasket proved unableto withstand the applied load and took a permanent set, thus allowing thecage to become unloaded and lift up off the seat gasket. The seat jacketwas, therefore, exposed to the scouring action of the steam and all of theasbestos was washed out during the first cycle of operation.

1

At the time of the Marshall test, Garrett intended to 'utilize the single-piece cage and seat asse'mbly design in production PORVs including thosesupplied to'St. Lucie Unit 2. However, upon reviewing the test results,Garrett concluded that an improved design was possible'and changed boththe test and production valve designs to incorporate these designimprovements. Test valve 3220718-I was modified to the 3220718-2configuration which incorporated all the design features of the improvedSt. Lucie 2 valve design.

Note that the Garrett test FORV, Part 3220718-2, was subsequently testedat V/yle Laboratories.

-17-

Page 22: ~cN T~'E 1~10TA~~ Planti Unit Florida Light

Res onse to uestion 5. (continued)

The following design changes were made to the test PORV Part 3220718-2,and the St. Lucie 2 PORVs Part 3750010:

a) Designing a separate, bolted down seat,

b) allowing the valve cage to float, independent of the seat, for thermalcompensation,

c) replacing the seat and body/bonnet flexitallics with a sheetmetal/graphoil-type Selco seal, and

d) changing the cage-to-bonnet seal from a flexitallic to a carbon pistonring bore seal.

Compensation for thermal growth caused by different heating ratesbetween the valve cage and body is provided by a gap which is maintainedbetween the bottom of the cage and the top of the seat. When the valve isclosed, the cage is held up against the bonnet by a light spring. When thevalve opens, pressure forces the cage up into the bonnet with a high load,thus maintaining the gap between the base of the cage and the seat. Evenunder worst-case thermal growth conditions the thermal compensator gapis never reduced to zero. Thus, thermal growth has no effeet onoperability of the valve.

Some additional design changes have been incorporated into the St.'Lucie 2PORVs since the Marshall steam tests. They are as follows:

a) Installation of Garrett designed and manufactured, direct-acting,integral, IEEE Qualified three-way solenoids.

b) Installation of flexitallic gaskets at the body-to-bonnet joints and thebody-to-solenoid joints. This redesign corrected slight externalsteam leakage problems encountered during the first fuel cycle at St.Lucie 2.

c) Installation of magnets stabilized at 300oC for the main valveposition indicating switches. This prevents loss of magnet strength atoperating temperatures and thus loss of position indication. Thisproblem was encountered during the first fuel cycle at St. Lucie 2and resulted from magnets being stabilized at too low a temperature(200oC).

Installation of longer magnet rods to allow additional range ofadjustment of. the main valve position indicating switches. During

= initial switch adjustments at'St. Lucie 2, it was found that'the closedposition indication switches had to be set close to the end of theadjustment range.

-18-

Page 23: ~cN T~'E 1~10TA~~ Planti Unit Florida Light

uestions related to the block valves:

~uestion 6.

The March 22, 1983 submittal states that the PORV block valves at St.Lucie Unit 2 are Westinghouse 0306GM88FNH (88 Series) motor operatedgate valves. This information does not agree with the informationtransmitted by R. C. Youngdahl on behalf of member utilities whichindicates that the block valves at St. Lucie 2 are 2 I/2 inch model 75-L-012Target Rock Gate Valves.

The Youngdahl transmittal test results indicate that some problems havebeen identified relating to the torque requirements to operate theWestinghouse valve. The tests indicated that the model 3GM88 valve withthe vendor-recommended actuator and - torque switch setting wasinsufficient to reliably close the valve.

Please confirm what PORV block valves and actuators are actually used atSt. Lucie 2. If the valves are Westinghouse series 88, then provideinformation to identify how the special torque requirements of this valvehave been accommodated. If the block valves used at St. Lucie 2 areTarget Rock, then information should be provided to meet therequirements of NUREG Item II.D.I regarding the block valves. TheTarget Rock Valve was not included in EPRI Marshall block valve tests.

Res onse to uestion 6.

The St. Lucie Unit 2 PORV block valves are Westinghouse Model0300GM88FNH (Series 88) gate valves with Limitorque Model SB-00-15operators. Prior to the actual Westinghouse block valve testing (duringcalibration and checkout activities), the valve failed to close against flowand differential test conditions. Subsequent investigation and testingperformed by Westinghouse and detailed in Reference 8 indicated that thestem thrust required to clo'se the valve under design conditions wasunderpredicted. To assure full closure of the valve, Westinghouserecommended a gear ratio change and a rewire of the 'motor operator toachieve limit switch closure control in lieu of the standard torque switchcontrol. Both of these modifications were implemented on the St. LucieUnit 2 PORV block valves by Limitorque prior to installation.Westinghouse has further certified that these block valves will fully openand close under design differential pressure and full flow conditions.

uestions on thermoh draulic anal sis:

Question 7.

. The submittal states that a thermal-hydr'aulic analysis was performed using" RELAP5 and the results input into.the postprocessor code CAPLOTFIII for

the development of the appropriate forcing functions and time histories.Some details of the analyses were not provided. To allow for an evaluationof the methods used provide a sketch of the model and identify the valveopening times used in the analysis. The code CAPLOTFIII is a specialpurpose code without wide use. Provide a discussion on how this code hasbeen verified to provide confidence that it computes correct forcingfunctions. Also, since the ASME Code requires derating of the safety valveto 90% of expected flow capacity, the actual flow would be expected

-19-

Page 24: ~cN T~'E 1~10TA~~ Planti Unit Florida Light

to exceed the rated flow. Flows measured during the EPRI tests confirmedthis expectation. These higher flows would produce higher piping loads;therefore, explain the method used to establish the flow rates of the safetyvalves and the PORVs used in the analyses.

Res onse to uestion 7.A

The models used in the thermal hydraulic transient analyses are shown inFigures 0 and 5. The stress analysis models have also been attached to thisresponse as Figures 6 thru 8. Also, attached as Figure 9 is the pressurizermodel included in the piping stress analysis. The valve opening times usedin the analyses are 6 msec for the SRV and 130 msec for the PORV. Asdescribed in the report, they are the shortest opening times measured inthe EPRI PWR safety and relief valve test program (Reference 3).

The postprocessor CALPLOTFIIIwas programmed to convert the transientflow conditions (calculated by RELAP5/MODl) into transient forces on thepiping system. The derivation of the governing questions are shown inAppendix 1. The validity of the program coding was verified by comparinghand calculation results against the values computed by the program. Theprogram was further assessed with the CE 0-inch pipe blowdown testresults. Favorable comparisons were observed in comparing the computedresults against the test data.

Due to the discrepancy of the RELAP5/MOD1 choke flow model, as wasdemonstrated in the EPRI RELAP5/MOD1 application (Reference 6),adjusted valve flow areas have to be used to generate the required flowrates. The actual calculated flow rates for the SRV actuation case areshown in Table 2.

uestions on structural anal sis:

uestion 8.

The submittal states that the results of the thermal-hydraulic analysiswere compared with the analysis which had resulted in the present designand the conclusion was reached that the piping and supports are adequatefor the calculated hydraulic loads. Since the loading is a time dependentloading at numerous locations, dynamic considerations are necessary inmaking the comparison. Details of the comparison were not provided. Toallow an evaluation of the comparison explain how the comparison wasmade. If computer programs were used in the comparison identify theprograms and explain how they have been verified for this application.Identify the load combinations considered and the allowable stress criteriafor each combination. If the combinations and acceptance.criteria differfrom those recommended in the, "EPRI Safety and Relief Valve.. Test

'Program Cuide for Application of Valve Test Program Results" provide therationale for the selection.

-20-

Page 25: ~cN T~'E 1~10TA~~ Planti Unit Florida Light

Res onse to uestion S.

A dynamic analysis has been performed for the St. Lucie Unit 2 pressurizerPORV and safety valve discharge piping. Therefore, no comparison ofhydraulic forces was necessary since the piping and supports have beenqualified using calculated loads. The program used for the dynamicanalysis is PIPESTRESS2010 which is a benchmarked program discussed inthe St. Lucie Unit 2 FSAR. The specific technique used was generalizedresponse analysis where the time history of the applied load is used tocalculate a model bound solution. The pipe stress load combinations areconsistent with SRP 3.9.3 Revision 1 requirements, which are as or moreconservative than the EPRI recommendations; namely, OBE combined withthe maximum values of PORV and SRV loads have been evaluated usingLevel B limits and DBE combined with the maximum values of PORV andSRV loads have been evaluated using Level D limits. The loading used inthe design of the restraints was the combination of the worst thermal, deadweight, seismic and PORV/SRV discharge loads. The restraint designconsidered this combination and normal allowable stress values.

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Page 27: ~cN T~'E 1~10TA~~ Planti Unit Florida Light

REFERENCES

1. Dresser Report SV-203A, dated June 30, 1983.

2. Summary Report on the Operability of Power Operated Relief Valves in CEDesigned Plants, CEN-213, dated June, 1982.

3. EPRI Safety and Relief Valve Test Program, EPRI Report NP-2628-SR,December, 1982. "

0. Heavier Rate Springs for 31533VX-30 Electromatic, Dresser TechnicalReview No. 32-85-65-RSH, October 29, 1985.

5. Garrett Engineering Report 10-3135B, End Load Analysis for the SolenoidOperated Relief Valves for CE Power Systems, May, 1983.

6. Application of RELAP5/MODl for Calculation of Safety and Relief ValveDischarge Piping Hydrodynamic Loads, EPRI Report NP-2079, December,1982.

7. EPRI Safety and Relief Valves Test Program, Valve Selection/JustificationReport, EPRI Report NP-2292, dated December, 1982.

8. EPRI Summary Report: Westinghouse Gate Valve Closure TestingProgram, prepared by Westinghouse Electro-Mechanical Division, March31, 1982.

-22-WP/DISC j/PSL0005/TMI Action NUREG/0286/L

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TABLE l

St Lucie Unit 1

Steady State Backpressure Calculations

SRV DownstreamPressure (psia)Valve/Pressure

SRV Flowrate(ibm/sec)

Calculated Flowrate* PressurizerRated Flowrate Pressure (psia)

a) 3 SRV's(at end of RELAP5 run.

time =0.6 sec)

V-1200/351Y-1201/362V-1202/337

71. 1

71.171.1

1.2021.2021. 202

2528.7

b) 2 PORV's(at end of RELAP5 runtime ~ 0.6 sec)

V-1200/125Y-1201/124V-1202/123

0.00.00.0

2434.7

SRV Rated Flowrate is 2i3000 ibm/hr (Crosby 3K6)

Page 29: ~cN T~'E 1~10TA~~ Planti Unit Florida Light

TABLE 2.

ST, LUCIE UNIT 2

STEAOY STATE BACKPRESSURE AND FIOW RATE CALCULATIONS

CASE VALVE NUMBER

DOWNSTREAM

PRESSURE siaFLOWRATE1bm sec

CALCULATED F MWRATE

a) PORV actuation(at end of RELAP5run

time ~ 0.6 sec)

V-1200

V-1201

, V-1202

V-1474

V-1475

205

201

200

318

321

0.00.0

0.0116.0

115.0

1.06

1. 05

b) SRV actuation . V-1200

(at end of RELAP5 ''V-1201

06„,)V-1474

.V-1475

308

306

298

186

184

72.2

72.2

72.2

0.00.0

1.22

1.22

1.22

* SRV Rated Flovrate is 213000 1bm/hrPORV Rated Flovrate is 395000 1bm/hr

Page 30: ~cN T~'E 1~10TA~~ Planti Unit Florida Light

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Page 40: ~cN T~'E 1~10TA~~ Planti Unit Florida Light

APPENDIX IDESCRIPTION OF CALPLOTFIII

Page 41: ~cN T~'E 1~10TA~~ Planti Unit Florida Light

B-I . Mathematical Model

The CALPLOTFIXIcomputer code has been written to convert the transientflow conditions calculated in a piping system by theRELAP5H)D 1 Computer code into transient forces on the pipingsystem, Specifically~ CALPLOTFIIIcalculates and plots the forces onstraight lengths of pipe between changes in pipe direction (bends) ~ orbetween a change in direction and a pipe break, The derivation of theequations used in the code are given below.

B-I-l Strai ht Len ths of Pi es Between Directional Chan es

The force on a straight length of pipe between direction changes(Figure B.l) is calculated using the momentum equation:

F + Bpdv ~ V (pV ~ dA) + — V (pdv) (Bl)

cv cs cv

If the gravity term is assumed negligible, the following equation results:

F ~ ~V (pV ~ dA) + — / V (pdv)Bt

cv

(B2)

Since the force on the straight pipe length only exists in one dimension,the above equation can be written in a scalar form:

F ~ V (pV ~ dA)+-s at Vpdv (B3)

cs cv

Since the RELAP5 MOD 1 i', Computer code calculates thepressures and the flowrates.at different physical positions in the pipingsystem, it.is necessary to subdivide a piping length into two control

'volume types for application of the momentum equation The first division~ creates the pressure control volumes; The divisions for the pressure'ontrol, volumes are thepositions'in'he pipe length where the pressures

are calculated by the computer code, and serve as the boundaries acrosswhich the control volume surface forces are calculated. The secondcontrol volume divisions are due to flow conditions The boundaries ofthe flow control volumes are located at the pipe length locations whereflows are calculated by the computer code. The forces in the pipe lengthwhich are due to the rate of efflux of momentum across a control volumeand the change of momentum in a control volume are calculated using theflow boundaries as flow control volume divisions

Page 42: ~cN T~'E 1~10TA~~ Planti Unit Florida Light

The resultant force on the fluid across the boundary of the pressure .

control volumes 1 ~ 2 ~ and 3, shown in Figure B.l, are:

F ~ -(P -P ) AA + RSl A a

2 A A B B (B A) 2

FS3 "B ') "B '3F

The net surface force on the straight pipe length is obtained by summingequations B4, B5, and B6:

(B4)

(B5)

(B6)

Sl S2 S3 1 2 3

F ~ RS

(B7)

(Bg)

Therefore, the force on the straight pipe length due to surface forcesis equal to the net normal and shear stresses on the pipe wall length+

The right side of equation B3 can now be evaluated for each of the flowcontrol volumes A and B:

2P2 2 BMA

F —h +Sl,g A ae,

2p> Vg A< 8+

S2 8+ ~t hB

(B9)

(Blo) „

Since the RELAP5 computer code calculates non thermal equlibriumconditions for two phase flow conditions and allows the two phasesto possess different velocities, the parameters of equations(B9), (B10) aredefined as:

MA 1A 1A ~ A A A (B11)

2P2 2

lB1B B '+~B BB) "B

2l2 12 2 g2 g2 2

(B12)

(BX3)

Page 43: ~cN T~'E 1~10TA~~ Planti Unit Florida Light

Summing equations B9 and B10, and using equation BS, the net fluidforce on the pipe length can be obtained:

-aa„e,K > -F ~ «R ~ —hA - —hB

S Bt Be(B14)

If the straight length of pipe considered is bounded by a directionalchange and an open end, a break, the forces obtained using equation Bllmust be modified to account for the force developed at the pipe exitplane. Consequently, using the momentum equation, the force on thestraight pipe length shown on Figure B.2, for unchoked break flow, canbe written as:

2-p2 V2 A2 BMAK hA

Unc 8 Be(B15)

If choked break flow is determined tocomputer code, then equation B15 mustpressure unbalance that occurs at theof the equation for the straight pipethe following relation:

exist by the fluid transientbe modified to account for thepipe exit plane. A rederivationlength for this case results in

«p 2 -BAK - -(P -P) A A —hAh

ch 2 a g Be(B163

or

Kh ~ K - (P -P) Ach unc 2 a (Blg

where:

'2~ 'A h'22 2 +h 2g

Y

2P2 22g Qp - 4P - hP (Blg )f acc el

V2 V2P =P +PAh — 222 A

2g 2g (B19)

pAVA - p v (1-a)+p v2 2A gA gA A (B20)

Page 44: ~cN T~'E 1~10TA~~ Planti Unit Florida Light

Nomenclature

B

P

R

flow area

body force of a control volume

surface force resultant on a control volume

gravitational constantforce of fluid on pipingcontrol volume flowratepressurepressure outside pipe control volumes

normal and shear stresses in a control volume

time

volume of a control volume

velocity of fluid in a control volume

Greek Letters

Pa

density in'ontrol volumevoid fraction

Subscripts

acc

,'hcs

elunc1

iccelerationfrictionchoked flovcontrol surfacecontrol volteeIevationunchokedliquidgas

Page 45: ~cN T~'E 1~10TA~~ Planti Unit Florida Light

'VOL. 2

IIIIIIIlIII

+ FORCEI

I

I

I

B

LEGEND:

———- PRESSURE BOUNDARY

—--—FLON BOUNDARY

Page 46: ~cN T~'E 1~10TA~~ Planti Unit Florida Light

Pique B.2

VOL. 1 VOL. 2

I+ FORCE

I

LEGEND:

PRESSURE BOUNDARY

—--—- FLOW BOUNDARY