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RailLok Quality on T rack ® READY FOR ULTRA LARGE CONTAINER VESSELS The size of container cranes has more than doubled since the first container cranes were built in the late 1950s. Over the years Ship-to-Shore cranes (STS) have been updated and upgraded with twin-lifting capacities and increased productivity requirements that have resulted in higher duty cycles, trolley speeds and accelerating & breaking forces. This has led to higher expectations of the trolley rail systems. RailLok™ clips and pads are the new generation of fixing devices engineered by GANTREX to reply the market demand for more reliability adapted to the larger cranes needed to quickly load/unload the ULCVs. Clips & Pads for trolley rails of Ship-to-Shore cranes in ports www.gantrex.com They incorporate the latest innovations of in-house R&D. FOR CLIPS, double wedge design bolts with square shank base extended design resistances compact design FOR PAD, redesign of the grooves edge design
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Clips & Pads for trolley rails of Ship-to-Shore cranes in ... · led to higher expectations of the trolley rail systems. RailLok™ clips and pads are the new generation ... extended

May 14, 2018

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Page 1: Clips & Pads for trolley rails of Ship-to-Shore cranes in ... · led to higher expectations of the trolley rail systems. RailLok™ clips and pads are the new generation ... extended

RailLok™

Quality on Track®

READY FOR ULTRA LARGE CONTAINER VESSELS

The size of container cranes has more than doubled since the first container cranes were built in the late 1950s. Over the years Ship-to-Shore cranes (STS) have been updated and upgraded with twin-lifting capacities and increased productivity requirements that have resulted in higher duty cycles, trolley speeds and accelerating & breaking forces. This has led to higher expectations of the trolley rail systems.RailLok™ clips and pads are the new generation of fixing devices engineered by GANTREX to reply the market demand for more reliability adapted to the larger cranes needed to quickly load/unload the ULCVs.

Clips & Pads for trolley rails of Ship-to-Shore cranes in ports

www.gantrex.com

They incorporate the latest innovations of in-house R&D.

FOR CLIPS,

double wedge design bolts with square shank base extended design resistances compact design

FOR PAD,

redesign of the grooves edge design

Page 2: Clips & Pads for trolley rails of Ship-to-Shore cranes in ... · led to higher expectations of the trolley rail systems. RailLok™ clips and pads are the new generation ... extended

GANTREX interviewed engineers and maintenance teams at some of the biggest STS crane manufacturers and port operators, identified their operational needs and responded to them:

GANTREX RANGE (*)

Clips and pad models are adapted to the different load dynamics depending on the type of STS crane trolley, being either rope towed (RTT) or machinery type (MOT) and quantities are adapted to the location on the trolley runway.

CLipS:• RailLok™ models W20, W20R or W22,

from 165 kN to 200 kN side load resistance;• From 14mm to 20mm adjustment range; • With max 47mm clearance height.

pAd:• Nominal width adapted to the rail foot width,

from 140mm to 200mm; • Steel strip reinforcement from 60% to 90% of

the pad width when required, to give maxi-mum stiffness and improve stability to side forces where pressure on the pad is released.

* Full details are available in our data sheets or on our website.

www.gantrex.com

The RailLok™ pad specific design of grooves and edges prevents pad damage and movement due to rail twisting and bow wave effect; it also virtually eliminates the risk of pad premature failure due to dirt ingress.

© GANTREX 2015 l Rev.03/15 l [email protected]

RailLok™

Quality on Track®

STABILITY OF THE RAIL SYSTEM

The RailLok™ double wedge design ensures tight and full contact of the upper

component of the clip with the rail foot and coupled with the usual self-locking wedge,

keeps the tightened clip bolts in tension.

EASE OF INSTALLATION

increased lateral adjustment: higher precision of installation thicker clip walls all around: no weld can get through housing with easy access for cleaning and bolt insertion square shank base bolts: fool-proof positioning

and tightening with impact wrench