Clip44 Hinged Manual

crealcocreative aluminium

PRODUCT MANUALNovember 2016

HIN

GE

D D

OO

R

CL

IP 4

4 S

HO

P F

RO

NT

WISPECOAluminium

A product of

LEGAL DISCLAIMER

This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.

Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved ii

CL

IP 4

SH

OP

FO

NT

4

RH

N D

RI

GE

DO

O

PRODUCT MANUAL

HINGED DOORCLIP 44 SHOP FRONT

crealco

By continuing to use this documentation you acknowledge that you understandand accept the legal disclaimer.

General Documentation Disclaimer

This manual is intended as a manufacturing and installation advisory document. For correctspecifications, sizing of profiles and structural information please consult the StarFrontApplication. If the information you require is not available through the StarFront Application,please contact your stockist before proceeding. It is advisable to have all sizing and performance criteria checked by a qualified structural engineer to ensure that the requiredcriteria will be met.

All information, recommendations or advice contained in this documentation is given in goodfaith to the best of Wispeco’s knowledge and is based on current procedures in effect.

Since the actual use of this documentation by the user is beyond the control of Wispeco, suchuse is within the exclusive responsibility of the user. Wispeco cannot be held responsible forany loss incurred through incorrect or faulty use of this documentation. Training of Wispeco systems is important for ensuring correct procedures in the manufacturing of products.

Great care has been taken to ensure that the information provided is correct.

Ensure that you have the latest available manual. The revision number and date can be checked on the latest StarFront version.

Wispeco will accept no responsibility for any errors and/or omissions, which may haveinadvertently occurred.

Specifications concerning products and applications

This manual is based on standard configurations only. As there are many configurations notcovered in this manual, contact your stockist with regards to a configuration not representedherein if required.

AutoDesk drawings (CAD Symbol Library) are available on request and can be issued with theconsent of the Wispeco Technical Department.

All mechanical joints must be sealed with a Crealco approved joint sealer. Failure to correctly seal the joints can affect the performance of the system. Information on joint sealingcan be found in the Cleaning & Maintenance Manual available for download from the Wispecowebsite or from StarFront.

All drawings in the Wispeco Documentation are NOT to scale and are used for illustrativepurposes only.

Wispeco will not accept responsibility for the use of standard products since Wispeco does notknow where these products are being installed.

The hardware recommended in this documentation is suitable for use in most atmosphericenvironments. When hardware is used in severe coastal environments the manufacturer of the hardware must be consulted.

The use of non-specified hardware or incorrect mechanical fasteners can adversly affectthe mechanical and weathering performance of the system and we strongly advise againstdeviations. A Wispeco Consultant can advise you of any hardware issues and limitations withregard to this system.

The use of anti-magnetic stainless steel screws and aluminium pop rivets is recommended to reduce galvanic corrosion in harsh environments.

Fixing lugs on frames must be positioned as per the user manual and used in accordance tothe AAMSA specifications. When profiles are screwed together the screw centres must alsobe according to the user manual or as specified by an engineer.

All glass used within Wispeco products must comply with SAGGA regulations. Laminated glass must not stand in water.


Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 1 crealco

INDEX

Index ....................................................................... ........................................................................................................ ii

Legal Disclaimer ....................................................................... .................................................................................... 1

General System

Profile Identification ....................................................................... ............................................................................ 3-8

Hardware Components ............................................................................................................................................. 9

Butterfly Gasket & Wedge Codes ....................................................................... .......................................................................... 10

Leaf Size Limitation Guide ............................................................................................................................................... 11

Typical Configurations .................................................................................................................................... 12-13

CL

IP 4

SH

OP

FO

NT

4

RH

N D

RI

GE

DO

O

Fixing Details ....................................................................... ............................................................................ 14

Typical Cross Sectional Details ....................................................................................................................................

Single Outward Opening Hinged Door .............................................................................. ................................................................................................................................ 19

Single Inward Opening Hinged Door .............................................................................. ................................................................................................................................ 15

Single Inward Opening Hinged Door with Midrail .............................................................................. ................................................................................................................................. 16

Single Inward Opening Hinged Door in Adaptor Frame .............................................................................. ............................................................................................................................... 17

Single Inward Opening Hinged Door with Midrail in Adaptor Frame .............................................................................. ............................................................................................................................... 18

Single Inward Opening Cottage Pane Hinged Door in Adaptor Frame .............................................................................. ................................................................................................................................ 24

Single Outward Opening Hinged Door with Midrail .............................................................................. ................................................................................................................................ 20

Single Outward Opening Hinged Door in Adaptor Frame .............................................................................. ................................................................................................................................. 21

Single Outward Opening Hinged Door with Midrail in Adaptor Frame .............................................................................. ............................................................................................................................... 22

Single Inward Opening Cottage Pane Hinged Door .............................................................................. ............................................................................................................................... 23

Double Inward Opening Hinged Door in Adaptor Frame .............................................................................. ................................................................................................................................ 29

Single Outward Opening Cottage Pane Hinged Door .............................................................................. ................................................................................................................................ 25

Single Outward Opening Cottage Pane Hinged Door in Adaptor Frame .............................................................................. ................................................................................................................................. 26

Double Inward Opening Hinged Door .............................................................................. ............................................................................................................................... 27

Double Inward Opening Hinged Door with Midrail .............................................................................. ............................................................................................................................... 28

Double Inward Opening Cottage Pane Hinged Door .............................................................................. ................................................................................................................................ 35

Double Inward Opening Hinged Door with Midrail in Adaptor Frame .............................................................................. ................................................................................................................................ 30

Double Outward Opening Hinged Door .............................................................................. ................................................................................................................................. 31

Double Outward Opening Hinged Door with Midrail .............................................................................. ............................................................................................................................... 32

Double Outward Opening Hinged Door in Adaptor Frame .............................................................................. ............................................................................................................................... 33

Double Inward Opening Cottage Pane Hinged Door in Adaptor Frame .............................................................................. ................................................................................................................................. 36

Double Outward Opening Cottage Pane Hinged Door .............................................................................. ............................................................................................................................... 37

Double Outward Opening Cottage Pane Hinged Door in Adaptor Frame .............................................................................. ............................................................................................................................... 38

Double Outward Opening Hinged Door with Midrail in Adaptor Frame .............................................................................. ............................................................................................................................... 34

Hinged Door Component Assembly Detail ....................................................................... ............................................................................ 39

Sill Machining Detail ....................................................................... ............................................................................ 40

Sill Options ....................................................................... ............................................................................ 41

Sill Combinations ....................................................................... ............................................................................ 42

PRODUCT MANUAL




INDEXC

LIP

4S

HO

P F

ON

T4

R

HN

DR

IG

ED

OO

Floor Level Detail ....................................................................................................................................

Sill Option 2 .............................................................................. ................................................................................................................................

Sill Option 1 .............................................................................. ................................................................................................................................ 43

44

Sill Option 3 .............................................................................. ............................................................................................................................... 45

Sill Option 4 .............................................................................. ............................................................................................................................... 46

Midrail Machining Detail .................................................................................................................................... 47

R4 Filler Adaptor Machining Detail .................................................................................................................................... 48

Midrail Combinations .................................................................................................................................... 49

Spigot Machining Detail .................................................................................................................................... 50

Door Stile Machining Detail .................................................................................................................................... 51

Rod & Spigot Assembly Detail .................................................................................................................................... 52

Handle Machining Detail .................................................................................................................................... 53

Hinge Machining Detail .................................................................................................................................... 54-55

Flush Bolt Machining Detail .................................................................................................................................... 56

AAMSA Test .................................................................................................................................... 57-58

Glazing Procedure .................................................................................................................................... 59

PRODUCT MANUAL




Profile IdentificationClip44 Hinged Window Profiles

DIE No. W53365Clip44 95b JambRecessed Back

DIE No. W26154Clip44 26c JambOpen Back


DIE No. W53194Clip44 26e JambFlat Back


DIE No. W44087Clip44 R7 50mmSill Rail

DIE No. W55362Clip44 150b JambRecessed Back DIE No. W55456

Clip44 Box Spigot



DIE No. W44094Clip44 R6 150mmSill Rail

DIE No. W44088Clip44 R4 85mmHead/Sill Rail

PRODUCT MANUAL


DIE No. W53365Clip44 Mullion 75mmDbl Rec 26D




DIE No. W53033Clip44 MidrailGlazing Bar

DIE No. W44083Clip44 26Mullion

DIE No. W53029Clip44 MullionCorner

DIE No. W44090Clip44 W95Mullion


DIE No. W53305Clip44 116.4mmMullion



DIE No. W53151Clip44 W150 Mullion

DIE No. W54043Clip44 150mmH/D Mullion

PRODUCT MANUAL





Clip44 Multi TrackSill Adaptor

Clip44 Multi TrackSill Rail

DIE No. W44085Clip44 R1Door Jamb

DIE No. W44093Clip44 R3 Special Door Jamb

DIE No. W44086Clip44 R12 DoubleDoor Jamb

DIE No. W53666Clip44 R11WD/Stile 60mmW/Pile

DIE No. W53566Clip44 R11SP D/Stile60mm

DIE No. W53099Clip44 R11 DoorJamb

DIE No. W53406Clip44 R9 D/Stile90mm

DIE No. W54720Clip44 R9SP 90mmD/Stile

DIE No. W44089Clip44 R4 Special85mm Mid-Rail

DIE No. W26507Clip44 Head RailMulti Track

DIE No. W44099Clip44 R12 Special

DIE No. W53407Clip44 R9WD/Stile 90mmW/Pile

DIE No. W26509 DIE No. W26508

PRODUCT MANUAL





DIE No. W55875Clip44 Flat BackWoolpile

DIE No. W32877Clip44 Jamb Open BackWoolpile

DIE No. W55891Clip44 Mullion Woolpile

DIE No. W56015Clip44 W95 MullionWoolpile


DIE No. W53012Clip44 150mm MullionW/Pile H/D


DIE No. W55824Clip44 Recessed BackWoolpile

DIE No. W56014Clip44 W105 Mullion W/Pile

PRODUCT MANUAL





DIE No. W28523Clip44 Corner Mullion 1

DIE No. W28524Clip44 Corner Mullion 2

DIE No. W25028Clip44 Transom

DIE No. W26198Clip44 Sliding DoorHead Rail

DIE No. W30289Clip44 Threshold

DIE No. W26464Clip44 Universal DoorHandle

DIE No. W23224Clip44 ChannelCompensating

DIE No. W27038Clip44 Curved ClipHand Rail

DIE No. W25029Clip44 Transom Cover

DIE No. W26155Clip44 Door EndStyle For Pivot

DIE No. W29247Clip44 Colonial Bar

DIE No. W27934Clip44 R19 SpecialCladding

DIE No. W30468Clip44 AngledGlazing Bead

DIE No. W14108Clip44 AngledGlazing Bead

DIE No. W29247Clip44 SquareGlazing Bead

DIE No. W27882Clip44 Double Glazing Bead

DIE No. W31142Clip44 Angled Glazing Bead

PRODUCT MANUAL





DIE No. W29368Clip44 W95Door Adaptor


DIE No. W26152Clip44 ChannelSpigot

DIE No. W26197Clip44 Spigot

DIE No. W26150Clip44 DoorAdaptor

DIE No. W26228Clip44 Frame Spigot

DIE No. W26151Clip44 R4 FillerAdaptor

DIE No. W25022Clip44 Sliding DoorStop Astragal

DIE No. W27921Clip44 AtragalWith Woolpile

DIE No. W26093Clip44 R4 SillEnd Filler

DIE No. W25048Clip44 SillAdaptor

DIE No. W53448Clip44 SillDrainage

DIE No. W27522Clip44 Sill Drainage Adaptor

DIE No. W26282Clip44 Floor Track




DIE No. W28643Clip44 GlazingAdaptor

DIE No. W26207Clip44 PivotHead Adaptor

DIE No. W25029Clip44 40mmCover Plate

PRODUCT MANUAL



Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 9

Hardware ComponentsRECOMMENDED CLIP44 HARDWARE COMPONENTS

FRC-410

C/Sunk Rivet

crealco

All hardware is available through our Stockists as well as through Crealco Components, andcan be viewed on www.crealco-components.com

FRC-4812

Pop Rivet 4.8x12mm

FSN-WHG8

8x40 P/Head POSIS/S Screw

LCS-CL46210-25

CISA Latch Lock

HST-UNI-NAT

Shop Handle

LGS-AFS-25

44,45X22,22X2,03

Clip44 Frame Spigot

W26228

Frame Spigot

LGS-BS

Box Spigot4xS/Port

CSH-A100-NAT

Alufab Hinge

HFS-150-NAT

Flush Bolt

Clip44 Door Spigot

FSN-NTG8

FSN-TRG8

FSP-0840P-SS

PRODUCT MANUAL


GBF-ORGGWG-01G

GWG-02B

GWG-03R

GWG-04Y

GWG-05P

Wedge Gasket

Butterfly Gasket

LGS-FS-119.9LGS-FS-72.7LGS-FS-55.3LGS-FS-20.5LGS-FS-17.7

LGS-DS-122.9LGS-DS-98.3LGS-DS-58.3LGS-DS-23.5


Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 10

Butterfly Gasket & Wedge Codes

crealco

WEDGES

BUTTERFLY GASKET

GBF-ORG

GWG-01G GWG-02B GWG-03R

CLIP 44 WITH W31142 BEAD

27

4

26

5

25

6

24.62

6.38

W31142 BEAD

GWG-05P

W30468 BEAD

2

8.38

8.79 2

10.38

6.792

12

5.1 2

12.38

4.79

CLIP 44 WITH W30468 BEAD

PRODUCT MANUAL




Leaf Size Limitation Guide

WHEN USING 45mm DOOR JAMB (EG. W44085 - R1 DOOR JAMB)

MAXIMUM DOOR LEAF WIDTH: X1 = 1000mmMAXIMUM DOOR LEAF HEIGHT: Y1 = 2200mm

WHEN USING 60mm DOOR JAMB (EG. W53666 - R11W DOOR JAMB)


WHEN USING 90mm DOOR JAMB (EG. W53407 - R9W DOOR JAMB)


X1

Y1

PRODUCT MANUAL




Typical Configurations

SINGLE HINGED DOOR DOUBLE HINGED DOOR

SINGLE HINGED DOORWITH MIDRAIL

DOUBLE HINGED DOORWITH MIDRAIL

PRODUCT MANUAL




Standard Hinged Cottage Pane Door

Typical Configurations

SINGLE COTTAGE PANEHINGED DOOR (2 x 3 PANE)

DOUBLE COTTAGE PANEHINGED DOOR (2 x 3 PANE)

SINGLE COTTAGE PANEHINGED DOOR (2 x 4 PANE)

DOUBLE COTTAGE PANEHINGED DOOR (2 x 4 PANE)

PRODUCT MANUAL




Fixing Details

TYPICAL SINGLE DOOR

TYPICAL DOUBLE DOOR

C/L LOCK

Ma

x. 7

50

150 Max. 750 150

15

0M

ax.

75

0

Ma

x. 7

50

Ma

x. 7

50

15

01

50

Ma

x. 7

50

Ma

x. 7

50

15

01

50

C/L HINGE

C/L HINGE

C/L HINGE 15

01

50

15

01

50

15

0

15

0M

ax.

75

0M

ax.

75

0

150 Max. 750 Max. 750150150 150

C/L HINGE C/L HINGE

C/L HINGE C/L HINGE

C/L HINGEC/L HINGE

15

01

50

15

01

50

15

0

15

0M

ax.

75

0M

ax.

75

01

50

15

01

50

15

01

50

PRODUCT MANUAL




Single Inward Opening Hinged Door

Cross-Sectional Detail

B

B

A A

3.0

085.0

0

85.7

0

90.0

0

7.0

085.0

0

85.7

0

90.0

0

15.0

030.0

0

50.00

4.00 15.0030.0045.00

45.70

3.00

W44090

W29368

W14108

W44088

W44090

W44085

W29368

W14108

SECTION A-ASection not to scale

SECTION B-BSection not to scale

PRODUCT MANUAL




Single Inward Opening Hinged Door with Midrail


B

B

A A

3.0

0

85.0

0

85.7

0

90.0

015.0

030.0

0

47

.50

43

.20

42

.50

7.0

085.0

0

85.7

0

90.0

0

50.00

4.00 15.0030.0045.00

45.70

3.00

W44090

W29368

W14108

W44088

W44089

W44090

W44085

W29368

W14108



PRODUCT MANUAL


B

B

A A

7.0

085.0

0

85.7

0

90.0

0

3.0

085.0

0

85.7

0

90.0

0

15.0

030.0

0

50.00

4.00 15.0030.0045.00

45.70

3.00

W44084

W26150

W14108

W44088

W44084

W44085

W26150

W14108



Single Inward Opening Hinged Door in Adaptor Frame



Cross-Sectional DetailPRODUCT MANUAL


3.0

0

85.0

0

85.7

0

90.0

015.0

030.0

04

7.5

0

43

.20

42

.50

7.0

085.0

0

85.7

0

90.0

0

B

B

A A

50.00

4.00 15.0030.0045.00

45.70

3.00

W44084

W26150

W26150

W44089

W44088

W44085

W44084

W14108

W14108



Single Inward Opening Hinged Door with Midrail in Adaptor Frame




PRODUCT MANUAL


B

B

A A

3.0

085.0

0

85.7

0

90.0

0

7.0

08

5.0

0

85

.70

90

.00

15.0

030.0

0

50.00

4.00 15.0030.0045.00

45.70

3.00

W44083

W14108

W44088

W44083

W44085

W14108



Single Outward Opening Hinged Door





B

B

A A

47

.50

43

.20

42

.50

7.0

085.0

0

85.7

0

90.0

0

3.0

085.0

0

85.7

0

90.0

0

15.0

030.0

0

50.00

4.00 15.0030.0045.00

45.70

3.00

W44083

W44085

W14108

W14108

W44088

W44089

W44083



Single Outward Opening Hinged Door with Midrail





B

B

A A

7.0

085.0

0

85.7

0

90.0

0

3.0

085.0

0

85.7

0

90.0

0

15.0

030.0

0

50.00

4.00 15.0030.0045.00

45.70

3.00

W44084

W44084

W26150

W14108

W14108

W26150

W44085

W44088



Single Outward Opening Hinged Door In Adaptor Frame




PRODUCT MANUAL




Single Outward Opening Hinged Door With Midrail In Adaptor Frame


B

B

A A

47

.50

43

.20

42

.50

7.0

0

85.0

0

85.7

0

90.0

0

3.0

0

85

.00

85

.70

90

.00

15

.00

30

.00

15.00

50.00

4.0030.0045.00

45.70

3.00

W14108

W44088

W44089

W44084

W26150

W44084

W14108

W26150

W44085



PRODUCT MANUAL




Single Inward Opening Cottage Pane Hinged Door


B

B

A A

90.0

0

85.7

0

45.70

45.00 30.0015.004.00

50.00

20.0015.70

15.00

3.00

20.0

015.7

0

15.0

0

30.0

015.0

0

90.0

0

85.7

0

85.0

0

7.0

085.0

03.0

0W44090

W44090

W44085

W14108

W14108

W53033

W53033

W29368

W29368

W44088



PRODUCT MANUAL




Single Inward Opening Cottage Pane Hinged Door In Adaptor Frame


B

B

A A

20

.00

15

.70

15

.00

30

.00

15

.00

90

.00

85

.70

85

.00

7.0

09

0.0

0

85

.70

85

.00

3.0

0

15.00

45.70

45.00 30.004.00

50.00

20.0015.70

15.00

3.00

W44088

W44084

W44084

W26150

W26150W53033

W53033

W14108

W14108

W44085



PRODUCT MANUAL




Single Outward Opening Cottage Pane Hinged Door


B

B

A A

20

.00

15

.70

15

.00

90

.00

85

.70

85

.00

7.0

03

0.0

01

5.0

0

90

.00

85

.70

85

.00

3.0

0

45.70

45.00 30.0015.004.00

50.00

20.0015.70

15.00

3.00

W44085

W44083

W44083

W53033

W53033

W14108

W14108

W44088



PRODUCT MANUAL




Single Outward Opening Cottage Pane Hinged Door In Adaptor Frame


B

B

A A

45.70

45.00 30.0015.004.00

50.00

20.0015.70

15.00

20.0

015.7

0

15.0

0

90.0

0

85.7

0

85.0

0

7.0

030.0

015.0

0

90.0

0

85.7

0

85.0

03.0

0

3.00

W44084

W26150

W14108

W44088

W44084

W26150

W53033

W44085

W14108

W53033



PRODUCT MANUAL




Double Inward Opening Hinged Door


B

B

A A

50.00

45.70

45.00

50.00

45.70

45.002.00

2.00

4.00

45.70

45.00 30.0015.003.00

50.00

3.0

085.0

0

85.7

0

90.0

0

7.0

085.0

0

85.7

0

90.0

0

15.0

030.0

0

W14108

W14108

W44088

W44090

W44090

W29368

W29368

W44085

W44085W44086



PRODUCT MANUAL




Double Inward Opening Hinged Door With Midrail


B

B

A A

3.0

0

85.0

0

85.7

0

90.0

015.0

030.0

0

47

.50

43

.20

42

.50

7.0

085.0

0

85.7

0

90.0

0

50.00

45.70

45.00

50.00

45.70

45.002.00

2.00

4.00

45.70

45.00 30.0015.003.00

50.00

W14108

W44090

W29368

W44085

W44085W44086

W44090

W29368

W14108

W44088

W44089



PRODUCT MANUAL




Double Inward Opening Hinged Door In Adaptor Frame


B

B

A A

7.0

085.0

0

85.7

0

90.0

0

3.0

085.0

0

85.7

0

90.0

0

15.0

030.0

0

50.00

45.70

45.00

50.00

45.70

45.002.00

2.00

4.00

45.70

45.00 30.0015.003.00

50.00

W44084

W26150

W14108

W44088

W44084

W26150

W44085

W14108

W44085W44086



PRODUCT MANUAL




Double Inward Opening Hinged Door With Midrail In Adaptor Frame


B

B

A A

50.00

45.70

45.00

50.00

45.70

45.002.00

2.00

4.00

45.70

45.00 30.0015.003.00

50.00

W44084

W26150

W44085

W14108

W44085W44086

3.0

0

85.0

0

85.7

0

90

.00

15.0

030.0

04

7.5

0

43

.20

42

.50

7.0

085.0

0

85.7

0

90.0

0

W14108

W44088

W44089

W44084

W26150



PRODUCT MANUAL




Double Outward Opening Hinged Door


B

B

A A

3.0

085.0

0

85.7

0

90.0

0

7.0

085.0

0

85.7

0

90.0

0

15.0

030.0

0

50.00

45.70

45.00

50.00

45.70

45.002.00

2.00

4.00

45.70

45.0030.00

15.00

3.00

50.00

W14108

W44088

W44083

W44085

W44083

W14108

W44086 W44085



PRODUCT MANUAL




Double Outward Opening Hinged Door With Midrail


B

B

A A

47.5

0

43.2

0

42.5

07

.00

85

.00

85

.70

90

.00

3.0

08

5.0

0

85

.70

90

.00

15

.00

30

.00

50.00

45.70

45.00

50.00

45.70

45.002.00

2.00

4.00

45.70

45.00 30.00

15.003.00

50.00

W44085

W44083

W14108

W44086 W44085

W14108

W44088

W44083

W44089



PRODUCT MANUAL




Double Outward Opening Hinged Door In Adaptor Frame


B

B

A A

50.00

45.70

45.00

50.00

45.70

45.002.00

2.00

4.00

45.7045.00

30.00

15.003.00

50.00

7.0

085.0

0

85.7

0

90.0

0

3.0

085.0

0

85.7

0

90.0

0

15.0

030.0

0

W14108

W44088

W44084

W26150

W44084

W44085

W44085

W44086

W14108

W26150



PRODUCT MANUAL




Double Outward Opening Hinged Door With Midrail in Adaptor Frame


B

B

A A

47

.50

43

.20

42

.50

7.0

085.0

0

85.7

0

90.0

0

3.0

085.0

0

85.7

0

90.0

0

15.0

030.0

0

50.00

45.70

45.00

50.00

45.70

45.002.00

2.00

4.00

45.70

45.00 30.00

15.003.00

50.00

W44085

W44083

W14108

W44086 W44085

W14108

W44088

W44083

W44089



PRODUCT MANUAL




Double Inward Opening Cottage Pane Hinged Door


B

B

A A

50.00

45.70

45.00

50.00

45.70

45.002.00

2.00

4.00

45.70

45.00 30.0015.003.00

50.00

20.0015.70

15.00

20.0

015.7

0

15.0

0

30.0

015.0

0

90.0

0

85.7

0

85.0

0

7.0

0

90.0

0

85.7

0

85.0

03.0

0

W53033

W44085

W14108

W44085W44086

W44090

W29368

W44088

W14108

W44090

W29368

W53033



PRODUCT MANUAL




Double Inward Opening Cottage Pane Hinged Door In Adaptor Frame


B

B

A A

20

.00

15

.70

15

.00

30

.00

15

.00

90

.00

85

.70

85

.00

7.0

09

0.0

0

85

.70

85

.00

3.0

0

W44088

W14108

W53033

W44084

W26150

45.70

45.00 30.0015.003.00

50.0020.0015.70

15.00

50.00

45.70

45.00

50.00

45.70

45.002.00

2.00

4.00

W53033

W44085

W14108

W44085W44086

W44084

W26150



PRODUCT MANUAL




Double Outward Opening Cottage Pane Hinged Door


B

B

A A

20

.00

15

.70

15

.00

90

.00

85

.70

85

.00

7.0

03

0.0

01

5.0

0

90

.00

85

.70

85

.00

3.0

0

45.70

45.0030.00

15.003.00

50.0020.0015.70

15.00

50.00

45.70

45.00

50.00

45.70

45.002.00

2.00

4.00

W44088

W14108

W53033

W53033

W44085

W14108

W44085W44086W44083

W44083



PRODUCT MANUAL




Double Outward Opening Cottage Pane Hinged Door In Adaptor Frame


B

B

A A

45.70

45.0030.00

15.003.00

50.0020.0015.70

15.00

50.00

45.70

45.00

50.00

45.70

45.002.00

2.00

4.00

20.0

015.7

0

15.0

0

90.0

0

85.7

0

85.0

0

7.0

030.0

015.0

0

90.0

0

85.7

0

85.0

03.0

0

W44088

W14108

W53033

W44084

W26150

W53033

W44085

W14108

W44085W44086

W44084

W26150



PRODUCT MANUAL




Component Assembly Detail

Hinged Door

45

6

1

7

2

8

12

11

3

910

System Profiles

ITEM QTY DIE No. DESCRIPTION

W44088 R4 Head/Sill Rail

Hardware

ITEM QTY COMPONENT DESCRIPTION

Threaded Rod 8mm Threaded Rod Galv 3M

Washer Washer Galv 8mm Rod

1 4 4 4

5 8

Nut Nut Galv 8mm Rod6 8

Flush Bolt Flush Bolt Nat Alufab 150x19mm7 2

Hinge Alufab Hinge Sinkls 100x40mm NAT8 6

Handle Shop Handle Univ NAT 190mm9 1

Latch Lock CISA Latch Lock 25mm B/SET10 1

Spigot 30mm11 4

Spigot 58mm12 8

W44085 R1 Door Jamb2 4

W44089 R4-Special Midrail 85mm3 2

PRODUCT MANUAL




Sill Machining DetailSill Machining Detail To Suit All Sill Combinations

VIEW A

VIEW B

3.30

4.70

15

.00

CUTOUT TO LOCATEHORIZONTAL STILES ONR1 DOOR JAMB ORMEETING STILE PROFILE

15

.00

VIEW B

VIEW AVIEW C

VIEW C

15

.00

15.00

15

.00

15.00

W44088

W44088

W44088

PRODUCT MANUAL




Sill Options

SILL OPTION 1R4 HEAD/SILL RAIL 85mm (W44088)

SILL OPTION 2R4 HEAD/SILL RAIL 85mm (W44088)26D RECESSED BACK (W53365)DOOR ADAPTOR (W26150)

SILL OPTION 3R4 HEAD/SILL RAIL 85mm (W44088)DRAINAGE SILL (W53448)DRAINAGE SILL ADAPTOR (W27522)

SILL OPTION 4R4 HEAD/SILL RAIL 85mm (W44088)THRESHOLD (W30289)

PRODUCT MANUAL




Sill Combinations

50

.00

85

.00

10

0.0

0

13

5.0

01

50

.00

17

0.0

0

23

5.0

0

30

0.0

0

R6(W44094)

R7(W44087)

R4(W44088)

R7 + R7(W44087+W44087)

R7 + R4(W44087+W44088)

R4 + R4(W44088+W44088)

R4 + R6(W44088+W44094)

R6 + R6(W44094+W44094)

PRODUCT MANUAL




Floor Level Detail

FINISHED FLOORLEVEL (INSIDE)

FINISHED FLOORLEVEL (OUTSIDE)

DAMP PROOF COURSE

SCREED

7mm

W44088

W44088

Sill Option 1

PRODUCT MANUAL




Floor Level Detail



7mm

DAMP PROOF COURSE

SCREED NON SHRINKINGGROUTCONCRETE/BRICKWORK

W44088

W44088

W53365

W26150

Sill Option 2

PRODUCT MANUAL




DAMP PROOF COURSE

SCREED

PATH OFDRAINAGE

W44088

W44088

W27522

W53448



Floor Level DetailSill Option 3

PRODUCT MANUAL




Floor Level Detail



DAMP PROOF COURSE

SCREED

W30289

NON SHRINKINGGROUT

W44088

W44088

Sill Option 4

PRODUCT MANUAL


VIEW B

VIEW A

VIEW C

VIEW C

15

.00

15.00

15

.00

15.00VIEW B

3.00

5.00

15

.00

CUTOUT TO LOCATEVERTICAL STILES ONUPSTAND LEGOF CILL

VIEW A

15

.00

15

.00

15.00

15

.00

15.00

W44089

W44089

W44089

W44089



Midrail Machining Detail To Suit All Sill Options

PRODUCT MANUAL


VIEW B

VIEW A

VIEW C

VIEW B

3.00

5.00

15

.00

CUTOUT TO LOCATEVERTICAL STILES ONUPSTAND LEGOF CILL

VIEW A

15

.00

VIEW C

15

.00

15.00

15

.00

15.00

W26151

W26151

W26151

W26151



R4 Filler Adaptor Machining Detail

PRODUCT MANUAL




Midrail Combinations

W44(W53033)

R7 + R4 FILLER(W44087+W26151)

R4 + R4 FILLER(W44088+W26151)

R4SP(W44089)

R7 + R7 + R4 FILLER(W44087+W44087+

W26151)R7 + R4SP

(W44087+W44089)

R6 + R6 + R4 FILLER(W44094+W44094+

W26151)

R6 + R4SP(W44094+W44089)

R6 + R4 FILLER(W44094+W26151)

30

.00

50

.00 8

5.0

0

85

.00

23

5.0

0

30

0.0

0

13

5.0

0 10

0.0

0

15

0.0

0

17

0.0

0

R4 + R4SP(W44088+W44089)

PRODUCT MANUAL




Spigot Machining Detail W26197

27

.00

58

.00

ø 8.0

ø 6.0

10

.50

20

.50

W26197

PRODUCT MANUAL


VIEW A

VIEW B

VIEW B

VIEW A

33

.50

27

.00

ø 8mm

ø 6mm

33

.50

27

.00

ø 8mm

ø 6mm

THREADED ROD

W53099W53099

W53099

W26197

FRC-4810



Door Stile Machining Detail

PRODUCT MANUAL




Rod & Spigot Assembly Detail

DETAIL TYPICAL TO HEAD AND SILL OF HINGED DOOR

1. ATTACH SPIGOTS TO STILES WITH NO 8 FIXING SCREWS (FSP-0830P-SS)2. FASTEN STILES TO TOP AND BOTTOM RAILS WITH NUTS (FSN-NTG8) AND THREADED RODS (FSN-TRG8). USE WASHERS (FSN-WHG8).3. ENSURE ALL MATING JOINTS ARE BEDDED IN SEALANT BEFORE ASSEMBLY.

W53099 W44088 W53099

W53099 W44088 W53099

PRODUCT MANUAL


VIEW A

VIEW B

14

9.5

0

ø 6mm

VIEW B

VIEW A

W53099

W53099

HST-UNI-NAT

W53099



Handle Machining Detail HND26464NFG

PRODUCT MANUAL


VIEW A

VIEW C

33

.00

17.00

10.00

NOTE:ALL MECHANICAL JOINTS TO BE

SEALED WITH SILICONE

24

0.5

0

ø 3.8mm

VIEW B

22.50

VIEW C VIEW B

VIEW A

40mm x 50mm PLATE

W53099

W53099

W53099

W53099

LCS-CL46210-25



Hinge Machining Detail HRA1040NATFGOn Mullion To Suit 26B; 26C & 26E

PRODUCT MANUAL


VIEW CThis manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.


Hinge Machining Detail On Door Jamb HRA1040NATFG

VIEW B

33

.0016

.50

ø 4mm

VIEW A

VIEW A

VIEW B

CSH-A100-NAT

W53099

W53099

W53099

PRODUCT MANUAL




Flush Bolt Machining Detail On R1 DoorJamb Used In Meeting Stile To Suit: R3SP;R9;R9W;R11 &R11W HRA1040NATFG

VIEW B

15

0.0

0

ø 4.6mmVIEW A

VIEW A

VIEW B

ø 4.6mm

10

.00

9.5

0

26

.00

W44085

W44085

W44085

HFS-150-NAT

PRODUCT MANUAL



Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 57 crealco crealco

AAMSA Test

OUTSIDEINSIDE

W54986

W44088

1

W26150

AA

B

INSIDE

W44084W53407W53407

W55365W55365W44084

OUTSIDE

2 12

1 1

2 2

TO PASS A3 WATER AND WIND TEST THE FOLLOWING MODIFICATIONS MUSTBE IMPLEMENTED.

B

Section A-A

Section B-B

NOTES:

1. Silicone injected behind the hard backing bubble seal.

2. Silicone used in and around the outer frame weather seal joints to seal corners of bubble seal,

PRODUCT MANUAL




VIEW C

crealco

AAMSA Test

TO PASS A3 WATER AND WIND TEST THE FOLLOWING MODIFICATIONS MUSTBE IMPLEMENTED.

OUTSIDEINSIDE

1

W55365W55824

OUTSIDE

INSIDE

W54720

W31142

Bubbleseal

AA

AA

B

B1

1

Section B-B

Section A-A

NOTES:

1. Sondor tape to be added on the inside of the sill and head sections where doors close.

2. Silicone to be added to the bubble seal backing

PRODUCT MANUAL




GLAZING

1. SELECTION OF GLAZING METHODS

1.1 SETTING AND LOCATION BLOCKS

Glass-to-metal contact must be avoided at all times by using setting and location blocks having a hardness of 50° to 90° shore A durometer. Use only blocks made of Neoprene, EPDM, Silicone or other elastomeric material.

Setting blocks are to have a minimum thickness of 3mm and must be at least 27mm in length per square metre of glass area.

The position of the setting and location blocks is illustrated in Figure 2.

SB over pivot

b) Vertically pivoted (hung off-centre)

a) Fixed Light

SB over pivot

c) Vertically pivoted (hung centrally)

d) Top Hung e) Bottom Hung f) Side Hung or door

g) Horizontally pivoted and reversible

h) Horizontally sliding; 6 blocks to each pane

i) Vertically sliding

FIGURE 2 - POSITION OF SETTING AND LOCATION BLOCKS

Glazing Procedure

PRODUCT MANUAL


Clip44 Hinged Manual

Documents