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1 INDUSTRIAL ACCESSORIES COMPANY CLEAN ALTERNATIVE ENERGY FROM BIOMASS INTERNATIONAL BIOMASS CONFERENCE & EXPO April 28 - 30, 2009 www.iac-intl.com PP017; 4/24/09
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CLEAN ALTERNATIVE ENERGY FROM BIOMASS - · PDF fileBaghouse APC Control • M-Pulse long bag pulse jet cleaning ... • Project Scheduling, ... 2009 Biomass Conference Presentation.ppt

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Page 1: CLEAN ALTERNATIVE ENERGY FROM BIOMASS - · PDF fileBaghouse APC Control • M-Pulse long bag pulse jet cleaning ... • Project Scheduling, ... 2009 Biomass Conference Presentation.ppt

1

INDUSTRIAL ACCESSORIES COMPANY

CLEAN ALTERNATIVE ENERGY FROM BIOMASSINTERNATIONAL BIOMASS CONFERENCE & EXPO

April 28 - 30, 2009

www.iac-intl.com PP017; 4/24/09

Page 2: CLEAN ALTERNATIVE ENERGY FROM BIOMASS - · PDF fileBaghouse APC Control • M-Pulse long bag pulse jet cleaning ... • Project Scheduling, ... 2009 Biomass Conference Presentation.ppt

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Products and Systems

• OEM Baghouse and Pneumatic Conveyor Supplier• Technology for SOx, HCl and Hg Removal• Fly-ash & Dry Bulk Pneumatic Conveying Systems• Dry Bulk and Liquid Storage Tanks• Biomass Raw Material Storage and Distribution Facilities• Coal and Biomass Steam Generation for Heat and Power• Process Controls• Field Construction and Project Management• Engineering and Design Services• Assistance for Air Quality Permitting• On-site Sorbent Injection and Compliance Services• Annual or Semi-annual Inspection Services

www.iac-intl.com

Page 3: CLEAN ALTERNATIVE ENERGY FROM BIOMASS - · PDF fileBaghouse APC Control • M-Pulse long bag pulse jet cleaning ... • Project Scheduling, ... 2009 Biomass Conference Presentation.ppt

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Coal and Biomass Energy Islands

IAC has provided, on a Design/Build basis, Energy Islands for numerous Renewable Energy Facilities

www.iac-intl.com

Page 4: CLEAN ALTERNATIVE ENERGY FROM BIOMASS - · PDF fileBaghouse APC Control • M-Pulse long bag pulse jet cleaning ... • Project Scheduling, ... 2009 Biomass Conference Presentation.ppt

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Coal and Biomass Energy Islands

IAC provides Solid Fuel, Ash handling and APC Components for Energy Islands

www.iac-intl.com

Page 5: CLEAN ALTERNATIVE ENERGY FROM BIOMASS - · PDF fileBaghouse APC Control • M-Pulse long bag pulse jet cleaning ... • Project Scheduling, ... 2009 Biomass Conference Presentation.ppt

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Fuel Handling• Coal and Biomass Receiving• Solid Fuels Storage• Fuel Preparation and Sizing• APC at transfer points• NFPA design adherence

www.iac-intl.com

Page 6: CLEAN ALTERNATIVE ENERGY FROM BIOMASS - · PDF fileBaghouse APC Control • M-Pulse long bag pulse jet cleaning ... • Project Scheduling, ... 2009 Biomass Conference Presentation.ppt

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Biomass Fuel Drying and Preparation• Agricultural and Forest Biomass drying• Sludge drying with recycle• Mechanical and Pneumatic conveying• RDF and C&D sorting and storage• Primary and Secondary grinding• Fugitive dust control

www.iac-intl.com

Page 7: CLEAN ALTERNATIVE ENERGY FROM BIOMASS - · PDF fileBaghouse APC Control • M-Pulse long bag pulse jet cleaning ... • Project Scheduling, ... 2009 Biomass Conference Presentation.ppt

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Fuel Delivery to Combustor or Gasifier• Mechanical Conveying• Pneumatic Conveying Systems• Structural supports and Walkways• Fuel Metering• Sorbent Metering for Emissions• APC at transfer points

www.iac-intl.com

Page 8: CLEAN ALTERNATIVE ENERGY FROM BIOMASS - · PDF fileBaghouse APC Control • M-Pulse long bag pulse jet cleaning ... • Project Scheduling, ... 2009 Biomass Conference Presentation.ppt

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Combustion or Gasification• Solid and Gaseous Fuel Delivery• Combustion and Pre-heat Air Supply• Ammonia and SNCR Addition• Combustor types to suit Fuel choices

www.iac-intl.com

Page 9: CLEAN ALTERNATIVE ENERGY FROM BIOMASS - · PDF fileBaghouse APC Control • M-Pulse long bag pulse jet cleaning ... • Project Scheduling, ... 2009 Biomass Conference Presentation.ppt

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Steam Generation• Heat Recovery Steam Generators• Soot and Ash management• Steam and Condensate management• Steam and Condensate piping routing• Erection, Piping and Insulation install

www.iac-intl.com

Page 10: CLEAN ALTERNATIVE ENERGY FROM BIOMASS - · PDF fileBaghouse APC Control • M-Pulse long bag pulse jet cleaning ... • Project Scheduling, ... 2009 Biomass Conference Presentation.ppt

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Combined Heat and Power (CHP)

• Power• Ethanol• Food• Pet Food • Beverage• Sugar• Pulp and Paper• Municipal• Institutional• Cement• Hot Mix Asphalt• Other

www.iac-intl.com

Industries Served

3 to 70 MW Steam Turbine Generator

Page 11: CLEAN ALTERNATIVE ENERGY FROM BIOMASS - · PDF fileBaghouse APC Control • M-Pulse long bag pulse jet cleaning ... • Project Scheduling, ... 2009 Biomass Conference Presentation.ppt

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Sorbent Injection• Sorbents – hydrated lime, sodium bicarbonate, trona, powdered activated carbon• Silo or Bulk Bag storage and metering• Pneumatic and Mechanical transfer• Custom designed lance design and arrangement• CFD modeling of sorbent dispersion into gas stream • Mitigation of SO2, SO3, HCl, HF, Hg, & NOx

www.iac-intl.com

Page 12: CLEAN ALTERNATIVE ENERGY FROM BIOMASS - · PDF fileBaghouse APC Control • M-Pulse long bag pulse jet cleaning ... • Project Scheduling, ... 2009 Biomass Conference Presentation.ppt

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Baghouse APC Control• M-Pulse long bag pulse jet cleaning• Modular on-line and off-line cleaning• Pneumatic or Mechanical ash transfer• High temperature capability, insulated• Low pressure drop

www.iac-intl.com

Page 13: CLEAN ALTERNATIVE ENERGY FROM BIOMASS - · PDF fileBaghouse APC Control • M-Pulse long bag pulse jet cleaning ... • Project Scheduling, ... 2009 Biomass Conference Presentation.ppt

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Ash Transfer and Storage

• Hot ash capable valves• Pneumatic conveying• Welded or bolted silos• Hopper aeration flow assist• Telescoping load out• Integrated APC load out• Heat exchanger equipped

www.iac-intl.com

Page 14: CLEAN ALTERNATIVE ENERGY FROM BIOMASS - · PDF fileBaghouse APC Control • M-Pulse long bag pulse jet cleaning ... • Project Scheduling, ... 2009 Biomass Conference Presentation.ppt

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Stack and Monitoring• Single emission point• Continuous Emission Monitoring (CEMS) center to meet Federal and State requirements• Testing ready platforms

www.iac-intl.com

Page 15: CLEAN ALTERNATIVE ENERGY FROM BIOMASS - · PDF fileBaghouse APC Control • M-Pulse long bag pulse jet cleaning ... • Project Scheduling, ... 2009 Biomass Conference Presentation.ppt

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Co-products Storage and Load out

• Rail transfer• Truck transfer• Flat storage• Silo storage• Weighing• Sampling

www.iac-intl.com

Page 16: CLEAN ALTERNATIVE ENERGY FROM BIOMASS - · PDF fileBaghouse APC Control • M-Pulse long bag pulse jet cleaning ... • Project Scheduling, ... 2009 Biomass Conference Presentation.ppt

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Biodiesel Plants

IAC has provided APC for Glycerol Boilers at Biodiesel Plants

www.iac-intl.com

Page 17: CLEAN ALTERNATIVE ENERGY FROM BIOMASS - · PDF fileBaghouse APC Control • M-Pulse long bag pulse jet cleaning ... • Project Scheduling, ... 2009 Biomass Conference Presentation.ppt

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Glycerol Boiler• Combustion of biodiesel co-product• Recovery and utilization in lowest cost form

www.iac-intl.com

Page 18: CLEAN ALTERNATIVE ENERGY FROM BIOMASS - · PDF fileBaghouse APC Control • M-Pulse long bag pulse jet cleaning ... • Project Scheduling, ... 2009 Biomass Conference Presentation.ppt

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Glycerol Ash Baghouse• High boiler temperature capabilities• Factory insulated and clad• Construction for Na salts resistance• By-pass ducting for upset conditions

www.iac-intl.com

Page 19: CLEAN ALTERNATIVE ENERGY FROM BIOMASS - · PDF fileBaghouse APC Control • M-Pulse long bag pulse jet cleaning ... • Project Scheduling, ... 2009 Biomass Conference Presentation.ppt

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Biomass Pellet Plant

IAC provided Design / Build Services for a 70,000 TPY Biomass Pellet Plant

www.iac-intl.com

Page 20: CLEAN ALTERNATIVE ENERGY FROM BIOMASS - · PDF fileBaghouse APC Control • M-Pulse long bag pulse jet cleaning ... • Project Scheduling, ... 2009 Biomass Conference Presentation.ppt

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Agricultural Biomass Pellets• First of its kind plant in the U.S.• Raw materials include baled hay, grass seed hulls, wood shavings, and shredded money from Federal Reserve• 400 Ton Silo storage• Bulk or Bagged product sales

www.iac-intl.com

Page 21: CLEAN ALTERNATIVE ENERGY FROM BIOMASS - · PDF fileBaghouse APC Control • M-Pulse long bag pulse jet cleaning ... • Project Scheduling, ... 2009 Biomass Conference Presentation.ppt

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Pellet Plant Construction• Civil• Mechanical• Electrical

www.iac-intl.com

Page 22: CLEAN ALTERNATIVE ENERGY FROM BIOMASS - · PDF fileBaghouse APC Control • M-Pulse long bag pulse jet cleaning ... • Project Scheduling, ... 2009 Biomass Conference Presentation.ppt

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Hay Storage and Grinding

Bullet Points

www.iac-intl.com

Page 23: CLEAN ALTERNATIVE ENERGY FROM BIOMASS - · PDF fileBaghouse APC Control • M-Pulse long bag pulse jet cleaning ... • Project Scheduling, ... 2009 Biomass Conference Presentation.ppt

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Raw Material Storage and Transfer• Low cost fabric covered storage• Allows multiple raw material formulations

www.iac-intl.com

Page 24: CLEAN ALTERNATIVE ENERGY FROM BIOMASS - · PDF fileBaghouse APC Control • M-Pulse long bag pulse jet cleaning ... • Project Scheduling, ... 2009 Biomass Conference Presentation.ppt

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Raw Material Grinding and Conveying• Hammer mill preparation of raw material• Dust is collected and recycled in process

www.iac-intl.com

Page 25: CLEAN ALTERNATIVE ENERGY FROM BIOMASS - · PDF fileBaghouse APC Control • M-Pulse long bag pulse jet cleaning ... • Project Scheduling, ... 2009 Biomass Conference Presentation.ppt

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Pellet Milling

• Two 400 hp Mills produce 10 TPH pellets

www.iac-intl.com

Page 26: CLEAN ALTERNATIVE ENERGY FROM BIOMASS - · PDF fileBaghouse APC Control • M-Pulse long bag pulse jet cleaning ... • Project Scheduling, ... 2009 Biomass Conference Presentation.ppt

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Control Center• 2000 connected horsepower in pressurized and air conditioned environment

www.iac-intl.com

Page 27: CLEAN ALTERNATIVE ENERGY FROM BIOMASS - · PDF fileBaghouse APC Control • M-Pulse long bag pulse jet cleaning ... • Project Scheduling, ... 2009 Biomass Conference Presentation.ppt

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Bulk Pellet Storage• Two 200 ton commercial duty silos

www.iac-intl.com

Page 28: CLEAN ALTERNATIVE ENERGY FROM BIOMASS - · PDF fileBaghouse APC Control • M-Pulse long bag pulse jet cleaning ... • Project Scheduling, ... 2009 Biomass Conference Presentation.ppt

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Bulk Load Out

•Hay Storage building has driveway for bulk pellet truck load out

www.iac-intl.com

Page 29: CLEAN ALTERNATIVE ENERGY FROM BIOMASS - · PDF fileBaghouse APC Control • M-Pulse long bag pulse jet cleaning ... • Project Scheduling, ... 2009 Biomass Conference Presentation.ppt

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Pellet Load Out• 50 TPH bulk load out rate into trucks• Telescoping spout with APC integrated• Remote start/stop from load out area• Primary customer is a Utility blending ag pellets with coal for carbon credits

www.iac-intl.com

Page 30: CLEAN ALTERNATIVE ENERGY FROM BIOMASS - · PDF fileBaghouse APC Control • M-Pulse long bag pulse jet cleaning ... • Project Scheduling, ... 2009 Biomass Conference Presentation.ppt

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Pellet delivery to Bagging Line• Side draw from silos to bagging line• Fines are removed and recycled

www.iac-intl.com

Page 31: CLEAN ALTERNATIVE ENERGY FROM BIOMASS - · PDF fileBaghouse APC Control • M-Pulse long bag pulse jet cleaning ... • Project Scheduling, ... 2009 Biomass Conference Presentation.ppt

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Bagging Line and Warehouse

• 24 TPH bagging line and palletizer

www.iac-intl.com

Page 32: CLEAN ALTERNATIVE ENERGY FROM BIOMASS - · PDF fileBaghouse APC Control • M-Pulse long bag pulse jet cleaning ... • Project Scheduling, ... 2009 Biomass Conference Presentation.ppt

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Biomass Pellet Plant

Bullet Points

www.iac-intl.com

Page 33: CLEAN ALTERNATIVE ENERGY FROM BIOMASS - · PDF fileBaghouse APC Control • M-Pulse long bag pulse jet cleaning ... • Project Scheduling, ... 2009 Biomass Conference Presentation.ppt

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Project Execution• Plant General Equipment and Facility Arrangement• Plant Process and Equipment Requirements Determination• Emission Compliance Requirements Determination• Project Scheduling, Procurement and Delivery Management• Engineering and Design• Fuel and Ash Handling Equipment Supply• APC and Combustion Equipment Supply• Construction Activities and On-site Management• Mechanical Millwrights• Pipe Fitters• ASME Welders• Crane Operators• Construction Rentals• OSHA and MSHA Trained Field Staff• Engineering and Start-up Assistance

www.iac-intl.com

Page 34: CLEAN ALTERNATIVE ENERGY FROM BIOMASS - · PDF fileBaghouse APC Control • M-Pulse long bag pulse jet cleaning ... • Project Scheduling, ... 2009 Biomass Conference Presentation.ppt

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THANK YOUINDUSTRIAL ACCESSORIES COMPANY

4800 LAMAR AVENUE

MISSION, KANSAS 66202

800.334.7431

www.iac-intl.com