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City of Toronto Disco Road Source Separated Organics Processing Facility Neil MacDonald, P. Eng., City of Toronto With thanks to: Bob Kearse, P.Eng. City of Toronto Nadine Kerr, P.Eng., City of Toronto Tej Gidda, GHD Engineering
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City of Toronto Disco Road Source Separated Organics ... · City of Toronto Disco Road Source Separated Organics Processing Facility Neil MacDonald, P. Eng., City of Toronto With

Apr 26, 2018

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Page 1: City of Toronto Disco Road Source Separated Organics ... · City of Toronto Disco Road Source Separated Organics Processing Facility Neil MacDonald, P. Eng., City of Toronto With

City of TorontoDisco Road Source Separated Organics Processing Facility

Neil MacDonald, P. Eng., City of Toronto

With thanks to:Bob Kearse, P.Eng. City of TorontoNadine Kerr, P.Eng., City of TorontoTej Gidda, GHD Engineering

Page 2: City of Toronto Disco Road Source Separated Organics ... · City of Toronto Disco Road Source Separated Organics Processing Facility Neil MacDonald, P. Eng., City of Toronto With

Overview of Presentation

• Toronto’s Green Bin Program• Siting the Disco facility• Project delivery methodology• Design and construction • 1st year of operation• Renewable energy

Page 3: City of Toronto Disco Road Source Separated Organics ... · City of Toronto Disco Road Source Separated Organics Processing Facility Neil MacDonald, P. Eng., City of Toronto With

Toronto’s Green Bin Program

• Since 2002• Maximizes convenience for residents• Currently introducing to:

• Apartments/condos• Schools• City-run buildings

Page 4: City of Toronto Disco Road Source Separated Organics ... · City of Toronto Disco Road Source Separated Organics Processing Facility Neil MacDonald, P. Eng., City of Toronto With

Toronto’s Green Bin Program

✓ Food Waste PLUS✓ pet waste, cat litter✓ diapers, sanitary items✓ paper food packaging (soiled)✓ tissues, napkins, paper towels ✓ houseplants, soil

Page 5: City of Toronto Disco Road Source Separated Organics ... · City of Toronto Disco Road Source Separated Organics Processing Facility Neil MacDonald, P. Eng., City of Toronto With

Siting an SSO Facility

Page 6: City of Toronto Disco Road Source Separated Organics ... · City of Toronto Disco Road Source Separated Organics Processing Facility Neil MacDonald, P. Eng., City of Toronto With

Siting an SSO Facility

• In-City vs. External Sites• Planning requirements• Dufferin AD Facility working well

• Aerobic vs. Anaerobic• Space requirements

Page 7: City of Toronto Disco Road Source Separated Organics ... · City of Toronto Disco Road Source Separated Organics Processing Facility Neil MacDonald, P. Eng., City of Toronto With

Siting an SSO Facility

• Public Consultation/support• support for Green Bin Program• odour, traffic, and health concerns• industrial area preferred

• 103 Combinations Considered• Emissions, land displaced, cost

Page 8: City of Toronto Disco Road Source Separated Organics ... · City of Toronto Disco Road Source Separated Organics Processing Facility Neil MacDonald, P. Eng., City of Toronto With

Disco Site Selected

Page 9: City of Toronto Disco Road Source Separated Organics ... · City of Toronto Disco Road Source Separated Organics Processing Facility Neil MacDonald, P. Eng., City of Toronto With

Project Approach

• 75,000 tonnes/year of Source Separated Organics (SSO)

• Pre-Processing + Anaerobic digestion

• City owned facility

Page 10: City of Toronto Disco Road Source Separated Organics ... · City of Toronto Disco Road Source Separated Organics Processing Facility Neil MacDonald, P. Eng., City of Toronto With

Technology Selection

Residue

Pulp

Pre-ProcessingTip Floor

Anaerobic Digestion

SSO

Biogas

Effluent

Digester Solids

Page 11: City of Toronto Disco Road Source Separated Organics ... · City of Toronto Disco Road Source Separated Organics Processing Facility Neil MacDonald, P. Eng., City of Toronto With

Project Delivery

Planning Procurement Design Construction Commission

Approvals

Page 12: City of Toronto Disco Road Source Separated Organics ... · City of Toronto Disco Road Source Separated Organics Processing Facility Neil MacDonald, P. Eng., City of Toronto With

Owner’s Engineer

• Engineering Studies• Preliminary Design• Approvals Support• Design Review• Contract Administration

Page 13: City of Toronto Disco Road Source Separated Organics ... · City of Toronto Disco Road Source Separated Organics Processing Facility Neil MacDonald, P. Eng., City of Toronto With

Permits and Approvals

• ECA Approvals• Amendment for waste removal• Amendment for facility• EARLY Consultation Key!

• Municipal Approvals• Site Plan• Building Permit

Page 14: City of Toronto Disco Road Source Separated Organics ... · City of Toronto Disco Road Source Separated Organics Processing Facility Neil MacDonald, P. Eng., City of Toronto With

Contractor

• One Contractor• Two Contracts

• Design-Build• Operate-Maintain

Page 15: City of Toronto Disco Road Source Separated Organics ... · City of Toronto Disco Road Source Separated Organics Processing Facility Neil MacDonald, P. Eng., City of Toronto With

Design and Construction

Page 16: City of Toronto Disco Road Source Separated Organics ... · City of Toronto Disco Road Source Separated Organics Processing Facility Neil MacDonald, P. Eng., City of Toronto With

Waste Mound Removal

Page 17: City of Toronto Disco Road Source Separated Organics ... · City of Toronto Disco Road Source Separated Organics Processing Facility Neil MacDonald, P. Eng., City of Toronto With

Pile Foundations

Page 18: City of Toronto Disco Road Source Separated Organics ... · City of Toronto Disco Road Source Separated Organics Processing Facility Neil MacDonald, P. Eng., City of Toronto With

Tank Farm Area

Page 19: City of Toronto Disco Road Source Separated Organics ... · City of Toronto Disco Road Source Separated Organics Processing Facility Neil MacDonald, P. Eng., City of Toronto With

Tanks

Page 20: City of Toronto Disco Road Source Separated Organics ... · City of Toronto Disco Road Source Separated Organics Processing Facility Neil MacDonald, P. Eng., City of Toronto With

Pulper Area

Page 21: City of Toronto Disco Road Source Separated Organics ... · City of Toronto Disco Road Source Separated Organics Processing Facility Neil MacDonald, P. Eng., City of Toronto With

Tip Floor

Page 22: City of Toronto Disco Road Source Separated Organics ... · City of Toronto Disco Road Source Separated Organics Processing Facility Neil MacDonald, P. Eng., City of Toronto With

Biofilter

Page 23: City of Toronto Disco Road Source Separated Organics ... · City of Toronto Disco Road Source Separated Organics Processing Facility Neil MacDonald, P. Eng., City of Toronto With

Building Shell

Page 24: City of Toronto Disco Road Source Separated Organics ... · City of Toronto Disco Road Source Separated Organics Processing Facility Neil MacDonald, P. Eng., City of Toronto With

Biogas Flare

Page 25: City of Toronto Disco Road Source Separated Organics ... · City of Toronto Disco Road Source Separated Organics Processing Facility Neil MacDonald, P. Eng., City of Toronto With

Completed Facility

Page 26: City of Toronto Disco Road Source Separated Organics ... · City of Toronto Disco Road Source Separated Organics Processing Facility Neil MacDonald, P. Eng., City of Toronto With

1st Year of Operation

• First waste receipt in November 2013

• Full scale waste receipt January 2014

• Substantial Performance July 2014

Page 27: City of Toronto Disco Road Source Separated Organics ... · City of Toronto Disco Road Source Separated Organics Processing Facility Neil MacDonald, P. Eng., City of Toronto With

Facility Operations

Days Per Week

Page 28: City of Toronto Disco Road Source Separated Organics ... · City of Toronto Disco Road Source Separated Organics Processing Facility Neil MacDonald, P. Eng., City of Toronto With

Inbound SSO – 1st Year

• 66,300 tonnes SSO in 1st year (est.)• 1,275 tonnes /week

• 2,800 trucks / year• 28 transfer trailers / week• 25 curbside trucks / week

Page 29: City of Toronto Disco Road Source Separated Organics ... · City of Toronto Disco Road Source Separated Organics Processing Facility Neil MacDonald, P. Eng., City of Toronto With

SSO Processing – 1st Year

Digester Solids

• 0.17 tonnes• 30% solids

Residue• 0.17 tonnes• Green Lane

Landfill

Biogas• 105 m3

• ~1 tonneCO2e

1 tonne SSO

Page 30: City of Toronto Disco Road Source Separated Organics ... · City of Toronto Disco Road Source Separated Organics Processing Facility Neil MacDonald, P. Eng., City of Toronto With

Digester Solids

Page 31: City of Toronto Disco Road Source Separated Organics ... · City of Toronto Disco Road Source Separated Organics Processing Facility Neil MacDonald, P. Eng., City of Toronto With

Renewable Energy

• Approximately 110 m3 of biogas per tonne of SSO at 65% methane

• City is proceeding to develop a 2 MW biogas fuelled combined heat and power plant

• An energy self-sufficient facility

Page 32: City of Toronto Disco Road Source Separated Organics ... · City of Toronto Disco Road Source Separated Organics Processing Facility Neil MacDonald, P. Eng., City of Toronto With

Renewable Energy

• Using energy from organic waste to process organic waste!

• Future opportunities to utilize the remaining biogas are being explored

Page 33: City of Toronto Disco Road Source Separated Organics ... · City of Toronto Disco Road Source Separated Organics Processing Facility Neil MacDonald, P. Eng., City of Toronto With

Renewable Energy

• The City is installing 380 solar panels on the roof of the Disco Transfer Station to generate renewableelectricity for sale under a Feed In Tariff (FIT) contract

Page 34: City of Toronto Disco Road Source Separated Organics ... · City of Toronto Disco Road Source Separated Organics Processing Facility Neil MacDonald, P. Eng., City of Toronto With

Thank You

Contacts:Neil MacDonaldManager, Capital Delivery416 392 [email protected]

Bob KearseProject Manager905 303 [email protected]