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Trainee Manual A111 CITY OF SASKATOON Water and Sewer Section Water Main Repair Trainee Manual Version # 1-3-3
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Page 1: CITY OF SASKATOON Water and Sewer Section · 2020-05-09 · Water Main Repair Trainee Manual the tools and crew trailer are clean and in good working order. The Labourers will disinfect

Trainee Manual

A111 CITY OF SASKATOON Water and Sewer Section

Water Main Repair Trainee Manual

Version # 1-3-3

Page 2: CITY OF SASKATOON Water and Sewer Section · 2020-05-09 · Water Main Repair Trainee Manual the tools and crew trailer are clean and in good working order. The Labourers will disinfect

C I T Y O F S A S K A T O O N

Water Main Repair Trainee Manual

© City of Saskatoon

Version # 1-3-3

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Table of ContentsINTRODUCTION ....................................................... 1

PROCEDURAL OVERVIEW ................................... 1

METHOD AND TECHNIQUES ............................... 3 PRE-REPAIR ............................................................... 3 GENERAL EXCAVATION SAFETY ............................. 13 PREPARING FOR REPAIR........................................... 15 INSTALLING A REPAIR CLAMP................................. 23 ATTACHING A SACRIFICIAL ANODE ........................ 28 REPLACING A SECTION OF PIPE ............................... 34 TRANSITION COUPLER INSTALLATION .................... 38 MAXI-FIT COUPLER INSTALLATION ........................ 39 INSTALLING ROBAR COUPLERS............................... 42 POST-REPAIR ............................................................ 45 BACKFILL, GENERAL INFORMATION....................... 48

RESOURCES REQUIRED...................................... 55 PEOPLE ..................................................................... 55 EQUIPMENT / TOOLS ................................................ 55 MATERIAL................................................................ 64

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Water Main Repair Trainee Manual

Introduction The objective of this manual is to train staff on how to repair a water main in a timely and efficient manner while minimizing disruption in service and insuring the water main repair meets current standards. Should substandard conditions of the peripheral infrastructure be identified, further renovations will be performed. This manual only applies to the repair of the water main at the point of excavation. This procedure also lists additional substandard infrastructure that may require renovation.

Procedural Overview The Clearances and Locations Work Group will acquire clearances for all utilities, (Gas, power, water, sewer, phone, cable, etc.), before beginning excavation at the request of the Supervisor IV. The Clearances and Locations Work Group will provide the required location numbers, job numbers, drawings and forms to the Supervisor IV as well as organize the removal of some site obstructions such as trees and poles. The Supervisor IV and the Clearances and Locations Work Group representative will mark out the water and sewer lines. The Supervisor IV will request that the Sign Shop and/or the Labourers install the required traffic control devices and ensure they are installed.

Every effort must be made to notify the public affected by a water outage prior to shutting down a water supply line. Before beginning the Supervisor IV will ensure that any underground utilities have been de-energized, if required. The Supervisor IV will coordinate, select and acquire all required equipment and materials and deploy their crew to the job site. Before using the equipment the tandem axle truck and excavator/backhoe operators must perform circle checks, log results and ensure that the regular maintenance schedule for that equipment has been followed. The tandem axle truck operator will ensure that the trailers are clean and in good working order and the water trailers are completely filled before storing. The tandem truck operator will haul the emergency water, shoring and crew trailers, making sure to take the emergency water trailer first and turn on its heater, if required.

The Supervisor IV will decide on the size and location of excavation and discuss with the excavator/backhoe operator the best method for excavating. Before any work begins all staff must be wearing the safety equipment required. Where possible, excavate parallel with the pipe being repaired. Consider the locations of other underground utilities. Excavate the area around the water main break. The Labourers shall locate the underground utilities by hand or with a feeling rod and communicate to the excavator/backhoe operator when the operator nears their location. The Labourers shall inspect shoring before use. The Supervisor IV will confirm that the shoring is safe and installation is in accordance with any regulations. Personnel must stay clear when lifting and lowering shoring. The shoring is installed with the assistance of the excavator/backhoe in accordance with manufactures instructions. Shoring must be placed in the excavation in such a manner as not to disturb any underground services. Shoring must be extended to support trench walls and install end plates installed if required.

Installed access/egress ladder must be left in place while any persons are in the excavation. Labourers shall observe the trench walls for signs of collapse throughout repair. If at any time the bottom Labourer is in danger, the top Labourer must immediately summon their exit from the excavation. The Labourers will ensure

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Water Main Repair Trainee Manual

the tools and crew trailer are clean and in good working order. The Labourers will disinfect tools and equipment before use on the water main repair.

The bottom Labourer will expose the pipe, determine location and type of repair and prepare pipe for repair. The top labour will assemble the required materials and pass them to the bottom Labourer. The repair clamp or new pipe must be installed in accordance with training manual. The Supervisor IV will determine how much pipe to replace if pipe replacement is required. A quickie saw is not recommended on asbestos cement pipes as pipe containing asbestos will create dangerous airborne particles while cutting. A recognized dangerous goods carrier must transport asbestos-cement pipe pieces over 5-kgs. Couplers without protective coatings must be covered with Denso paste and tape. A 36lb anode must be attached to the existing metallic water main, one on either end by means of Cadweld. For anode attachment the pipe must be filed to bare metal at point of weld for proper adhesion. All anodes shall be placed in such a manner as to not interfere with compaction and to follow manufactures recommendations. Before backfilling the cardboard anode cover must be wetted. A Denso tape patch must be placed over the Cadweld. Couplers must be blocked securely. The bottom Labourer will observe the new repair for leaks while the top Labourer energizes the main.

Always remove discarded pipe from excavation before backfilling. Support all utilities as required by their owner’s specifications. Have inspectors from each utility confirm their backfill specifications have been met. Ensure main and service connections are bedded to spring line with granular material and compacted. The Supervisor IV insures backfill material meets the requirements. Soil and granular material above the pipe zone must be compacted to a standard proctor density minimum of 98% and be free from frozen or substandard backfill material. Non-shrink backfill must be used beneath concrete or brick. Final grade of all excavations must be smooth and level. The top Labourer will operate hydrant and install the throttle valve and discharge hose for hydrant flushing. The line shall be re-energized/filled. The Supervisor IV will perform or monitor the performance of the water line flushing and water quality testing.

Driveways, road surfaces and sidewalks must be swept clean. The Supervisor IV will inspect the site for cleanliness before leaving the site. All unnecessary barricading will be set off to the side of the road prior to leaving the site The Supervisor IV will submit a plan of the closed valves to the Valve Supervisor. The Supervisor IV will ensure that all the required forms and documentation are complete and submitted.

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Water Main Repair Trainee Manual

Method and Techniques

Pre-Repair

As the Water Service Disruption Reports are created, each request for repairs needs to be followed through first by prioritizing them, then submitting them to the Clearances and Locations Work Group.

Notes:

City of Saskatoon - Water Service Disruption Report Memo #

Location: ______________________________________________________________ WRR #: _________________

Call to Dispatch: _________ Time Dispatched: _________ Arrival Time: _________ Completion Time: _________

Crew Members: __________________; Date Initiated: ____________; Outage Notification Given: ____ Yes; ____ No;

Type of Interruption Units Affected (Number without service)Water Main: _____ Valve: _____; Houses: ___; Comments: _______________________________________Water Conn: _____ Hydrant: _____; Apartments: ___; Comments: ___________________________________Curb Stop: ____; (M/S ___; P/S ___; C/S ___;) School: ___; Comments: ______________________________________Curb Box: Raise ____; Lower ____; Business: ___; Type: ___________________________________________Primary Main: ____; Private Leak: _____; Other: _______ _____________________________________________Primary Valve: ____; Frozen Conn: _____; ____________________________________________________________

Valves out of ServiceVALVES OPERATED Valve Off Crew On CrewLocation of Valve GIS No. YYMMDD Time Initials YYMMDD Time Initials

Hydrants out of Service Hydrant Off Crew On CrewLocation of Hydrant GIS No. YYMMDD Time Initials YYMMDD Time Initials

Connection drawings for: _____________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

Excavation Obstructions: Additional Information Required:Tree: _____ Comments: ____________________________________________ Correlation Required: ______ Yes; ______ No;Utility Pole: _____ Comments: _____________________________________ Slow Leak: ______ Yes; ______ No;Fence: _____ Comments: __________________________________________ Hydro Excavate: _______ Yes; _______ No;Vehicle: _____ Comments: _________________________________________ Washout Visible: _______ Yes; _______ No;Pavement: ___; Concrete: ___; Paving Stone: ___; Blvd: ___: Broke into Sanitary Main: ______ Yes; _____ No;Other: ____________________________________________________ Broke into Storm Main: ______ Yes; ______ No;

Temporary Water Provisions: Traffic Controls:Water Trailer: _______ (On Site); ________ (Arranged For); Detour Required: ______ Yes; ______ No;Temporary Connection: _______ (Installed); ________ (Arranged For); Bus Route: ______ Yes; ______ No;From: _______________________; To: _________________________; Post for No Parking: _______ Yes; ______ No;Fill-up: _______ (Time On); _______________ (Time Off); ________________

PROPERTY DAMAGE: Yes: _______; No ________;

OTHER REMARKS / OBSERVATIONS:

Figure 1 – Water Service Disruption Report.

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Section A of the Water Service Disruption Report. Contains the general data, the type of interruption, the units affected and all the valves out of service.

Notes:

City of Saskatoon - Water Service Disruption Report Memo #

Location: ______________________________________________________________ WRR #: _________________

Call to Dispatch: _________ Time Dispatched: _________ Arrival Time: _________ Completion Time: _________

Crew Members: __________________; Date Initiated: ____________; Outage Notification Given: ____ Yes; ____ No;

Type of Interruption Units Affected (Number without service)Water Main: _____ Valve: _____; Houses: ___; Comments: _______________________________________Water Conn: _____ Hydrant: _____; Apartments: ___; Comments: ___________________________________Curb Stop: ____; (M/S ___; P/S ___; C/S __School: ___; Comments: ______________________________________Curb Box: Raise ____; Lower ____; Business: ___; Type: ___________________________________________Primary Main: ____; Private Leak: _____; Other: _______ _____________________________________________Primary Valve: ____; Frozen Conn: _____; ____________________________________________________________

Valves out of ServiceVALVES OPERATED Valve Off Crew On CrewLocation of Valve GIS No. YYMMDD Time Initials YYMMDD Time Initials

Figure 2 - Section A of Water Service Disruption Report

Section B of the Water Service Disruption Report contains hydrant, excavation, temporary water, traffic controls and any additional information.

Notes:

Hydrants out of Service Hydrant Off Crew On CrewLocation of Hydrant GIS No. YYMMDD Time Initials YYMMDD Time Initials

Connection drawings for: _____________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

Excavation Obstructions: Additional Information Required:Tree: _____ Comments: __________________________________________Correlation Required: ______ Yes; ______ No;Utility Pole: _____ Comments: ____________________________________Slow Leak: ______ Yes; ______ No;Fence: _____ Comments: ________________________________________ Hydro Excavate: _______ Yes; _______ No;Vehicle: _____ Comments: _______________________________________Washout Visible: _______ Yes; _______ No;Pavement: ___; Concrete: ___; Paving Stone: ___; Blvd: ___: Broke into Sanitary Main: ______ Yes; _____ No;Other: _________________________________________________Broke into Storm Main: ______ Yes; ______ No;

Temporary Water Provisions: Traffic Controls:Water Trailer: _______ (On Site); ________ (Arranged For); Detour Required: ______ Yes; ______ No;Temporary Connection: _______ (Installed); ________ (Arranged For); Bus Route: ______ Yes; ______ No;From: _______________________; To: ______________________Post for No Parking: _______ Yes; ______ No;Fill-up: _______ (Time On); _______________ (Time Off); ________________

PROPERTY DAMAGE: Yes: _______; No ________;

OTHER REMARKS / OBSERVATIONS:

TWE 03/0401

Figure 3 - Section B of Water Services Disruption Report

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Water Main Repair Trainee Manual

The Clearances and Locations Work Group will provide; drawings, utility locations, location numbers, and any required forms. If required the Clearances and Locations Work Group will coordinate the removal of objects obstructing the excavation like trees and utility poles.

Notes:

Figure 4 - Clearance and Locations Work Group

The daily work sheet is created to provide other departments with the location of the Water & Sewer work being performed that day.

Notes:

DATE: Friday May 9 - 03 Water and Sewer Maintenance Section

PIECOWYE:W&SMT1

STATUS LOCATION: REPAIR TYPE: PRIORITY JOB # Loc: ACTIVITY: GL SIGNING: GIS UTL>LOC: STAFFING:

Current 1006 Tiffin Crescent Sanitary Connection MBL 664 3112 5-6500 05-270 S/S LABOURERS - Parker/Klassen2nd Massey Drive & Marr Avenue Water Main MP1 146 3114 5-6100 02-150 On Site BACKHOE OPERATOR - Dmytrowich - 2343Hold 175/303 Delaronde Road Repair C/B Lead MP1 775 3079 5-6710 07-310 On Site 27126 T/A OPERATORS - PingueHold Arnhem St. & McNaughton Avenue Hydrant (McAvity) MP2 243 3059 5-6300 02-160 On Site 23535 Hold Field House Water Connection MBL 49246 1724067 5-6410 02-170 Crew

:W&SMT2

STATUS LOCATION: REPAIR TYPE: PRIORITY JOB # Loc: ACTIVITY: GL SIGNING: GIS UTL>LOC: STAFFING:

Hold Clarence Avenue - 8th St. - 9th St. Water Main MP1 146 3115 5-6100 02-150 S/S LABOURERS - Hold 15 Moxon Crescent Sanitary Connection MBL 664 3108 5-6500 05-270 S/S BACKHOE OPERATOR -

MBL T/A OPERATORS - MBL MBL

:W&SMT3

STATUS LOCATION: REPAIR TYPE: PRIORITY JOB # Loc: ACTIVITY: GL SIGNING: GIS UTL>LOC: STAFFING:

Hold Dudley Street Cathodic Protection FMP 46806 1724067 5-6100 17-596 N/A LABOURERS - MBL BACKHOE OPERATOR -

MBL T/A OPERATORS -

MBL Hold 8th Street Yard Cleanup Yard MBL 49195 1724067 5-6100 02-150 N/A

:W&SMT4

STATUS LOCATION: REPAIR TYPE: PRIORITY JOB # Loc: ACTIVITY: GL SIGNING: GIS UTL>LOC: STAFFING:

MBL LABOURERS - Hold Isabella Street / Eastlake Avenue Repair C/B Lead MBL 48959 1724067 5-6710 07-310 S/S BACKHOE OPERATOR - Hold Isabella Street / Eastlake Avenue Valve (WPL) MP2 146 3031 5-6200 02-150 S/S 1168 T/A OPERATORS -

MBL MBL

DAY OFF/EDO VACATION: SICK: OTHER: ADDITIONAL STAFFING:

Ross, Young, Maskwa & Crews, Olchove, Hilton, Swidzinski Collins - Medical Loader - Cousins @ Landfill -

Priority Legend (MP1) Maintenance Priority - (MBL) Maintenance Backlog - (MPS) Maintenance Program Support - (FMP) Funded Maintenance Program

Pending Water & Sewer Work

STATUS LOCATION: REPAIR TYPE: PRIORITY JOB # Loc: ACTIVITY: GL SIGNING: GIS

Hold Boychuck Dr. South of Taylor St. Storm MH F&C MBL 760 3010 5-6620 07-310 Crew 21925

Hold Boychuck Dr. South of Taylor St. Storm MH F&C MBL 760 3010 5-6620 07-310 Crew 21924

Hold 4200 Block Taylor Street Sanitary MH F&C MBL 563 5-6620 05-260 Crew 8575

Hold 412 Avenue C South Curb Stop (C&S) MP2 48237 1724067 5-6400 02-170 S/S

Hold 213 Avenue I South Curb Stop (C&S) MP2 48150 1724067 5-6400 02-170 S/S

Hold 4th Avenue & 23th Street San Bev Top MBL 573 3012 5-6620 05-260 S/S 3813

Hold Ottawa Avenue / 20th Street San Bev Top FMP 573 3068 5-6620 05-260 S/S 3231

A B

C

Figure 5 - Daily Work Sheet

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Water Main Repair Trainee Manual

Section A shows the tasks for each Supervisor IV. In this view status, location, repair type, priority, GIS #, job #, location #, activity #, and GL # are shown. The Staff not at work are listed at the bottom of section A.

Notes:

DATE: Friday May 9 - 03 Water and Sewer Maintenance Secti

PIECOWYE:W&SMT1

STATUS LOCATION: REPAIR TYPE: PRIORITY JOB # Loc: ACTIVITY: GL

Current 1006 Tiffin Crescent Sanitary Connection MBL 664 3112 5-6500 05-2702nd Massey Drive & Marr Avenue Water Main MP1 146 3114 5-6100 02-150Hold 175/303 Delaronde Road Repair C/B Lead MP1 775 3079 5-6710 07-310Hold Arnhem St. & McNaughton Avenue Hydrant (McAvity) MP2 243 3059 5-6300 02-160Hold Field House Water Connection MBL 49246 1724067 5-6410 02-170

:W&SMT2

STATUS LOCATION: REPAIR TYPE: PRIORITY JOB # Loc: ACTIVITY: GL

Hold Clarence Avenue - 8th St. - 9th St. Water Main MP1 146 3115 5-6100 02-150Hold 15 Moxon Crescent Sanitary Connection MBL 664 3108 5-6500 05-270

MBL MBL MBL

:W&SMT3

STATUS LOCATION: REPAIR TYPE: PRIORITY JOB # Loc: ACTIVITY: GL

Hold Dudley Street Cathodic Protection FMP 46806 1724067 5-6100 17-596 MBL

MBL

MBL Hold 8th Street Yard Cleanup Yard MBL 49195 1724067 5-6100 02-150

:W&SMT4

STATUS LOCATION: REPAIR TYPE: PRIORITY JOB # Loc: ACTIVITY: GL

MBL Hold Isabella Street / Eastlake Avenue Repair C/B Lead MBL 48959 1724067 5-6710 07-310Hold Isabella Street / Eastlake Avenue Valve (WPL) MP2 146 3031 5-6200 02-150

MBL MBL

DAY OFF/EDO VACATION: SICK:

Ross, Young, Maskwa & Crews, Olchove, Hilton, Swidzinski Collins - Medical

Priority Legend (MP1) Maintenance Priority - (MBL) Maintenance Backlog - (MPS) Maintenance Program Support - (FMP) F

Figure 6 - Daily Work Sheet Section A

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Water Main Repair Trainee Manual

Section B shows additional information on signing, GIS#, utility locations, staffing and comments.

Notes:

on

SIGNING: GIS UTL>LOC: STAFFING: COMMENTS:

S/S LABOURERS - Parker/Klassen On Site BACKHOE OPERATOR - Dmytrowich - 2343 On Site 27126 T/A OPERATORS - Pingue Gravel required to completeOn Site 23535 Crew

SIGNING: GIS UTL>LOC: STAFFING: COMMENTS:

S/S LABOURERS - No homes out!S/S BACKHOE OPERATOR -

T/A OPERATORS -

SIGNING: GIS UTL>LOC: STAFFING: COMMENTS:

N/A LABOURERS - BACKHOE OPERATOR -

T/A OPERATORS -

N/A

SIGNING: GIS UTL>LOC: STAFFING: COMMENTS:

LABOURERS - S/S BACKHOE OPERATOR - S/S 1168 T/A OPERATORS -

OTHER: ADDITIONAL STAFFING: COMMENTS:

Loader - Cousins @ Landfill -

Funded Maintenance Program

Figure 7 - Daily Work Sheet Section B

Section C shows work pending.

Notes: Pending Water & Sewer Work

STATUS LOCATION: REPAIR TYPE: PRIORITY JOB # Loc: ACTIVITY: GL SIGNING: GIS

Hold Boychuck Dr. South of Taylor St. Storm MH F&C MBL 760 3010 5-6620 07-310 Crew 21925

Hold Boychuck Dr. South of Taylor St. Storm MH F&C MBL 760 3010 5-6620 07-310 Crew 21924

Hold 4200 Block Taylor Street Sanitary MH F&C MBL 563 5-6620 05-260 Crew 8575

Hold 412 Avenue C South Curb Stop (C&S) MP2 48237 1724067 5-6400 02-170 S/S

Hold 213 Avenue I South Curb Stop (C&S) MP2 48150 1724067 5-6400 02-170 S/S

Hold 4th Avenue & 23th Street San Bev Top MBL 573 3012 5-6620 05-260 S/S 3813

Hold Ottawa Avenue / 20th Street San Bev Top FMP 573 3068 5-6620 05-260 S/S 3231

Figure 8 - Daily Work Sheet Section C

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Water Main Repair Trainee Manual

The Supervisor IV will pick up all materials that can be transported with a ¾ ton truck from Public Works stores. (For larger material a truck hoist or tandem truck will be used)

Notes:

Figure 9 - Yards Stores

Choose excavator/backhoe and shoring types based on size of excavation and soil condition.

Notes:

Figure 10 – Shoring on Trailer

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Water Main Repair Trainee Manual

Upon arrival at the work site, a good spot for the trailers will be determined in order to keep them clear of the excavation site.

Notes:

Figure 11 - Trailer Location

Representatives from utility companies can field locate their lines if required. All buried and overhead utilities shall be identified and marked prior to beginning an excavation. The Clearances and Locations Work Group representative, or the Supervisor IV will mark the city owned utilities. Locations of the utilities will be a determining factor in performing the excavation. Notes:

APWA Colour Codes

Figure 12 - APWA Colour Codes

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Every effort should be made to cut the asphalt or concrete with an earth saw (winter), quickie saw or asphalt saw (summer), prior to excavating.

Notes:

Figure 13 – Concrete Saw

Asphalt or concrete will be stripped, separated and hauled away to the designated reclamation site. Asphalt and concrete are to be recycled.

Notes:

Figure 14 – Recycling

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Water Main Repair Trainee Manual

Every effort will be made to notify the public affected by a water outage. Emergency water supply trailers and temporary hook ups are options to consider when there is a water outage. A generic notification letter may be posted on apartments (front and rear doors) where notifying all individuals affected is not possible.

Notes:

Figure 15 - Emergency Water Supply Trailer

When excavating to repair a water main , ensure that the majority of the excavation is on the opposite side of the sewer main, - if possible.

Notes:

Figure 16 - Excavator/backhoe Excavating

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The trench will be sorted into salvageable material (wet or dry), and non-salvageable material. If stockpiling of salvageable material on site is not a viable option, a dumpsite will be used. The toe of the spoil piles must be a minimum of 1m (3feet 4inches) from the edge of the excavation.

Notes:

Figure 17 –Spoil Piles

While locating a buried utility deeper than 1.2meters (4feet), shoring shall be placed in excavation prior to a worker probing for the utility.

Notes:

Figure 18 - Feeling Rod

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Support buried utilities as required during excavation.

Notes:

Gas Line

Gas Line Supported from Above

Figure 19 - Supported Utility

General Excavation Safety

In the event of a natural gas line hit, the machine shall be immediately turned off, as the engine may ignite the gas, especially in calm conditions.

Notes:

Figure 20 - Excavator/backhoe that struck gas line.

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Water Main Repair Trainee Manual

Should a power line come to rest on the equipment, do not exit the equipment. Exit only when told it is safe to do so.

Notes:

Figure 21 - Truck contacted overhead power lines.

Don't get between excavator bucket and the truck being loaded. Never stand under the bucket of the excavator/backhoe. Keep everyone in work area clear of the swing of the turntable and reach of the excavator/backhoe.

Notes: Danger Zone

Figure 22 – Danger Zone

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Water Main Repair Trainee Manual

No worker will enter a trench greater than 1.2m (4feet) in depth, without the installation of a temporary protective structure.

Notes:

Figure 23 - Trench Cave-in

Preparing for Repair

Should an excess amount of water be observed in the trench, install a submersible pump.

Notes:

Figure 24 - Submersible Pump

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Water Main Repair Trainee Manual

Make sure shoring and trailer, are clean and in proper working order for transporting. Shoring trailers shall not be used to transport material unless designated for such use. Park trailer where there are no overhead lines or tree branches. Look for cracks on eyebolts and chains. Ensure that tie down straps are in good condition (Not frayed or torn).

Notes:

Figure 25 - Shoring on Trailer

Hook up chain appropriately so as not to crowd lift or flexibility. Keep the chain short when transporting the shoring from the trailer to the excavation, to prevent shoring from swinging.

Notes:

Figure 26 – Shoring Installation.

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Position the excavator/backhoe far enough back so the shoring can be lifted and lowered safely. Use tag lines whenever possible. Naturally frozen soil is not considered safe and therefore must be shored.

Notes:

Figure 27 – Shoring in Excavation..

Once the shoring is in the excavation the side panels must be expanded hydraulically to be tight against the excavation walls. Endplates must be installed if the ends of the excavation are not sloped.

Notes:

Figure 28 – Shoring with Endplates

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Water Main Repair Trainee Manual

All tools must be disinfected prior to use on a water main, especially if they have been previously used on a sewer repair. Ensure that the proper disinfectant applicator is used.

Notes:

Figure 29 - Disinfectant Applicator

Clean off excess dirt with a rag and wire brush prior to soaking with disinfectant. Soak items with disinfectant solution (Min 5% Sodium Hypo-chlorite solution), let soak for a minimum of 7 seconds. Scrub item with a clean rag, then rinse clean with disinfectant solution. Let tools dry before use.

Notes:

Figure 30 – Disinfecting

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After shoring is in place, install and secure the ladder in the excavation. Labourers must wear all the required personal protective equipment.

Notes:

Figure 31 – Labourer Entering Excavation

Three points of contact must be kept on the ladder when in use.

Notes:

Point of ContactPoint of

Contact

Point of Contact

Figure 32 - Three Points of Contact

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Expose pipe by removing soil with tunnelling tunneling shovel.

Notes:

Figure 33 - Excavating with tunnelling shovel

Pipe should be washed in order to inspect condition of pipe and to determine what method and materials will be used to perform repairs.

Notes:

Figure 34 – Cleaning pipe to Identify break type

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For a split pipe, determine if a repair clamp will cover corroded area. If corroded area is too severe, pipe replacement should be preformed.

Notes:

Figure 35 – Split in Pipe

Hole in pipe breaks occur due to corrosion of the pipe. In most cases a repair clamp can be used to make the repair.

Notes:

Figure 36 - Hole in Pipe

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Shear (Circular) pipe breaks occur due to ground movement. Often a repair clamp can be used to make the repair.

Notes:

Figure 37 - Shear Pipe Break

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Installing a Repair Clamp

After the soil has been removed from around the pipe, pipe must be cleaned on each side of the break with rasp or scraper.

Notes:

Figure 38 - Cleaning Pipe With a Rasp.

Thoroughly wash pipe of debris to ensure a good seal between the repair clamp and pipe.

Notes:

Figure 39 - Cleaning Pipe With a Rag

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Repair clamps come in 300mm (12 inch), 400mm (16inch) or 600mm (24 inch) lengths. Take repair clamp out of shipping box and back off all nuts to the end of each stud.

Notes:

Figure 40 - Preparing Repair Clamp

Pull the two-piece clamp apart. Apply a generous amount of pipe lubricant over the entire gasket surface. This will allow the gasket to slide smoothly over the pipe during installation.

Notes:

Lug Section

Bolt Section

Figure 41 – Repair Clamp Sections

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Place the lug section of the clamp onto the pipe ensuring that the tapered gasket ends are not folded over. Slide the bolt section of the clamp under the pipe.

Notes:

Figure 42 - Repair Clamp Lug Section

Grab the lifter bar on each side of the bolt section. Gently spread and pull upwards until they snap into place. There should be no distortion or folds in the gaskets. The tapered gasket ends are still free to move into position, (in the slack below the pipe).

Notes:

Figure 43 - Repair Clamp Lifter Bar

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Uniformly run down the nuts on each side of the clamp, ensuring that the joints between sections are approximately equal when the clamp lies snug, down on the pipe.

Notes:

Figure 44 – Run Down Nuts

Alternately tighten all nuts in uniform steps, using the strong arm.

Notes:

Figure 45 - Tighten Bolts

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Tighten the bolts with a torque wrench to 75 – 80 ft-lbs. The clamp is now installed.

Notes:

Figure 46 - Torque Bolts

The dial at the top of the torque wrench shows the torque in ft-lb.

Notes:

Figure 47 - Torque Wrench

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Install treated blocks snugly underneath the repair clamp -use as many blocks as required.

Notes:

Figure 48 – Treated Block

Attaching a Sacrificial Anode

Metallic pipe requires a 36 lb sacrificial anode to be installed. Robar couplers require a 24lb anode. The anodes will be installed by means of Cadweld.

Notes:

Figure 49 - 36lb Anode

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Prepare Pipe for Cadweld, by filing or grinding the pipe to bare metal at the point of anode wire attachment.

Notes:

Figure 50 - Filing Pipe

Prep Cadweld with charge.

Notes:

Figure 51 - Preparing Cadweld Charge

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Insert stripped anode wire into sleeve.

Notes:

Figure 52 - Sleeve on Anode Wire

Attach 36-lb. Sacrificial anode’s wire to pipe, with the Cadweld connector.

Notes:

Figure 53 – Cadweld Connector

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The Cadweld charge is lit with an igniter. A face shield and goggles must be worn when igniting the Cadweld.

Notes:

Figure 54 – Lighting Cadweld

Ignite Charge

Notes:

Figure 55 - Cadweld lit

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Wait until the weld has cooled then gently tug on the wire to check if it is attached.

Notes:

Figure 56 - Cadweld Completed

Apply a tar patch or mastic equivalent over weld. Sacrificial anode is now installed

Notes:

Figure 57 - Denso Tape Patch

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In order for the anode to work, the cardboard packaging must be wet. Depending on the ground conditions, it can take several months to a year before a dry anode will soak up enough groundwater to work efficiently. In order to allow the anodes to begin operating sooner, it is standard practice to soak the anodes with water before backfilling.

Notes:

Figure 58 - Anode

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Replacing a Section of Pipe

The failed section of pipe is cut from the existing pipe using a quickie saw. Cut pipe square. A face shield and goggles must be worn when using the quickie saw, hydraulic cutters or the angle grinder.

Notes:

Figure 59 - Quickie Saw

When cutting pipe, start at the bottom of pipe and work your way to the top, allowing water to drain.

Notes:

Figure 60 - Cutting Pipe

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Keep pipe wet while cutting to minimize airborne Particles. Appropriate respiration Tile cutters shall be used for A/C pipe. Keep pipe wet while cutting to minimize airborne Particles. Appropriate respiration equipment must be used. A/C pieces under 5kgs must be double bagged and labelled for transport to the landfill. A dangerous goods carrier must transport A/C pieces over 5kg, and 24hr notice must be given to the landfill scale operators before delivering the A/C pipe. It’s recommended to go to the next joint when replacing A/C pipe to avoid cutting all together.

Notes:

Figure 61 – Tile Cutters

Hydraulic pipe cutters can be used on CI pipe.

Notes:

Figure 62 - Hydraulic Pipe Cutters

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After cutting both ends of failure, a crowbar may be used to dislodge failed pipe from existing bedding, being careful not to damage ends of good pipe. Check both ends of cut pipe for corrosion or cracks, which will require removal before taking an overall measurement.

Notes:

Figure 63 - Dislodging Pipe with Chain & Excavator/backhoe

The defective section of pipe is removed from the excavation to make room for the installation of the new valve. (Ensure that labourer is out of the excavation when the excavator/backhoe or truck hoist is removing the failed valve).

Notes:

Figure 64 - Using Chain to Remove Pipe

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Take overall measurement. Be sure to subtract 12mm (½ inch) from overall measurement to allow for easier installation of new pipe. Relay measurement to top labourer.

Notes:

Figure 65 - Pipe Measurement

Cut the replacement pipe to the overall measurement minus 12mm (1/2 inches). The replacement pipe shall be PVC, unless other wise stated.

Notes:

Figure 66 - Cutting New PVC Pipe

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Couplers are used to connect the existing and replacement pipes. There a several different types of couplers, Robar, Romac and Maxi-fit to name a few.

Notes:

Figure 67 - Couplers and Clamps

Transition Coupler Installation

A transition coupler is available if required. Straight, transition and reducing couplers are used to make a non-restrained connection between two pipes of the same nominal size but with different outside diameters. An example would be 100mm (4inch) PVC and A/C pipe.

Notes:

Figure 68 - Transition Coupler

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Maxi-fit Coupler Installation

All Maxi-fits components are coated, eliminating the need for further protection such as on site wrapping.

Notes:

Figure 69 - Maxi-fit Couplers

The Maxi-fit coupler can be slipped over either the existing pipe or on the replacement pipe. The coupler is then centred over existing and new pipe.

Notes:

Figure 70 - Maxi-fit Coupler on Pipe

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Couplers are assembled using bolts tightened in the pattern shown The bolts of a Maxi-fit coupler are then tightened with a 40-50 ft-lb torque.

Notes:

Figure 71 - Bolt torque pattern.

Zinc anode Protecto caps are supplied with this type of coupler. Protecto caps eliminate the need for a mechanically attached anode on the coupler. Protecto caps are threaded onto the end of each bolt.

Notes:

Figure 72 - Protecto Caps

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If connecting to metallic pipe, a 36lb sacrificial anode must be attached to the pipe, (Use the same procedure as given in this manual). Support coupler by snugly placing treated block beneath it.

Notes:

Figure 73 - Maxi-fit Couplers

Replacement pipe and coupler must be properly supported. Bedding material (Crushed rock and/or base gravel) must be placed underneath both pipe and coupler. Both shall be covered with the same material.

Notes:

Figure 74 – Bedding Material

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Installing Robar Couplers

Robar couplers will require dismantling. There are 3 main parts to a Robar coupler, the top section called the collar, the black rubbers called the gaskets, and middle section called the sleeve.

Notes:

Figure 75 - Robar Coupler

Robar collar and gasket are sloped over the existing pipe. Pipe lubricant can be used for ease of installation.

Notes:

Figure 76 - Robar Coupler gasket

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Slip the other collar and gasket, and the sleeve over the new pipe. Centre Center coupler sleeve over the existing pipe and replacement pipe stubs. Install the bolts into the two collars.

Notes:

Figure 77 – Centre Coupler

Coupler bolts are assembled and tightened as per Figure 71 - Bolt torque pattern. Torque bolts with 70-80 ft-lbs.

Notes:

Figure 78 - Tightening Bolts

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After installation, couplers must be blocked securely using treated wooden blocks.

Notes:

Figure 79 - Treated wooden Blocks

Robar couplers require a 24lb anode and metallic pipe requires a 36lb anode. Attach anodes as described in the anode installation section of this manual.

Notes:

Figure 80 – Anodes

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Post-repair

Remove all hand tools from excavation, exit, and remove ladder. Never throw tools out of excavation. Clean tools prior to storing.

Notes:

Figure 81 - Worker exiting excavation

Disinfect throttle valve and hydrant port with disinfectant solution. Attach throttle valve and hose onto hydrant. Ensure throttle valve is open and run hose to the storm manhole or catch basin; alternately a diffuser can be used.

Notes:

Figure 82 - Disinfecting Throttle Valve

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Open the valve upstream of the repair to flush the main past the repair. Air will be expelled form the water main while it fills with water. Open the valve slowly. Opening it too fast can create water hammer, which can further damage the water main.

Notes:

Figure 83 - Flushing Pipe

Test for turbidity and chlorine. Flush though hydrant until turbidity and chlorine levels have been reached. Take a water sample from the hydrant with the water sample jar. Deliver water sample to the water treatment plant for bacteriological testing. Follow the procedures in the water quality SOP.

Notes:

Figure 84 - Water Testing

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Turn the hydrant off, slowly. The water main is now under pressure. Check the new repair for leaks. Listen to the hydrant for sounds that could indicate another break in the main.

Notes:

Figure 85 - Inspecting For Leaks

Excavator/backhoe operator removes shoring from excavation, placing it on trailer. Ensure all shoring equipment and its trailer have been serviced and are ready for the next job. Keep shoring clean. Keep shoring & trailer clean. End plates should be stored in proper place on trailer and be easily accessible.

Notes:

Figure 86 – Removal of shoring

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Backfill, General Information

If soil conditions at base of excavation are saturated and/or unstable, remove unsuitable material below pipe and replace with crushed rock and/or granular material.

Notes:

Figure 87 - Saturated Soil

Cover services connection and mains with 150mm [6in.] of granular material and compact. Use spoil material if suitable. If not, bring in clean backfill material.

Notes:

Figure 88 – Backfill

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Non-shrink backfill shall be used when concrete or brick will be replaced, for example; curb boxes and hydrants. Leave non-shrink backfill a minimum of 300mm(12inch) below grade.

Notes:

Figure 89 - Non-shrink backfill

Ensure utilities are backfilled according to the specifications of the owner of the utility. A representative from the utility may be required to inspect and approve the bedding.

Notes:

Figure 90 - Backfilling with shovel

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Backfill material should be free from loam [fertile material] sod, boulders, foreign material and frozen lumps.

Notes:

Figure 91 - Backfill Material

Mechanical methods of compaction are required. Select the method of compaction based on suitability.

Notes:

Figure 92 – Compactor

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Handheld plate tampers are to be used for compacting in the pipe zone, around manholes etc. Backfill shall be placed in 150mm (6 inch) lifts.

Notes:

Figure 93 – Handheld plate tamper

Hydraulic tamper [excavator attachment] cannot be used closer than 1m (3ft.) directly above pipe or service. Backfill shall be placed in 150mm (6 inch) lifts.

Notes:

Figure 94 - Hydraulic Tamper

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Vibratory roller packer must be used for larger excavations. Backfill shall be placed in 150mm (6 inch) lifts.

Notes:

Figure 95 - Vibrator Roller Packer

Bucket tamping is not an approved method of compacting.

Notes:

Figure 96 - Tamping with the Excavator/backhoe

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Leave adequate room for asphalt or concrete as per the Roadway Section’s instruction. If on grass do not leave topsoil higher than existing grade to accommodate turf.

Notes:

Figure 97 - Finished backfill

Before leaving the site any unnecessary traffic control devices will be removed, as per traffic control manual.

Notes:

Figure 98 - Road sign

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Others will perform site restoration.

Notes:

Figure 99 - Repaving an excavation

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Resources Required

People

1 - Supervisor IV

2 - Labourers

1 - Excavator/Backhoe operator

2 - Tandem axle truck operators

1 - Loader operator (as required)

Figure 100- Crew

Equipment / Tools

Figure 101 - Feeling rod

Notes:

Figure 102 - Tunnelling Shovel

Notes:

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Figure 103 - Shovels

Notes:

Figure 104- Broom

Notes:

Figure 105 - Scraper

Notes:

Figure 106 - Rasp / File

Notes:

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Figure 107 - Cordless drill

Notes:

Figure 108 - Strong Arm

Notes:

Figure 109 - Torque wrench

Notes:

Figure 110 - Cadwelder

Notes:

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Figure 111 - Sledge Hammer

Notes:

Figure 112 - Pick Axe

Notes:

Figure 113 - Valve Key

Notes:

Figure 114 - Disinfectant Sprayer

Notes:

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Figure 115 - Quickie Saw

Notes:

Figure 116 - Tile Cutter

Notes:

Figure 117 - Hydraulic Cutter

Notes:

Figure 118 – Emergency Water Supply Trailer

Notes:

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Figure 119 - Crew Trailer

Notes:

Figure 120 – Excavator/backhoe

Notes:

Figure 121 - Shoring & Trailer

Notes:

Figure 122 – Truck

Notes:

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Figure 123 - Front End Loader

Notes:

Figure 124 - Hydrant Key

Notes:

Figure 125 - Hydrant Hose

Notes:

Figure 126 - Diffuser

Notes:

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Figure 127 - Hydraulic Tamper [excavator attachment]

Notes:

Figure 128 - Vibrator Roller Packer

Notes:

Figure 129 - Handheld Plate Tamper

Notes:

Figure 130 - Vibratory Compactor

Notes:

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Figure 131 - Chlorine Tester

Notes:

Figure 132 - Turbidity Meter

Notes:

Figure 133 – Asphalt/Concrete Saw

Notes:

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Material

Figure 134 - Robar Coupler

Notes:

Figure 135 - Maxi-fit Coupler

Notes:

Figure 136 - Repair Clamps

Notes:

Figure 137 - PVC Pipes

Notes:

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Figure 138 - 36lb Anode

Notes:

Figure 139 - Anode wire sleeve

Notes:

Figure 140 - Denso tape

Notes:

Figure 141 - Denso Paste

Notes:

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Figure 142 - Water sample Jar

Notes:

Figure 143 - Cadweld charge

Notes:

Figure 144 - Treated block

Notes:

Figure 145 - Cleaning rags

Notes:

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Figure 146 - Pipe Lubricant

Notes:

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Table of Figures

FIGURE 1 – WATER SERVICE DISRUPTION REPORT. ................................................................................................................................................................... 3 FIGURE 2 - SECTION A OF WATER SERVICE DISRUPTION REPORT............................................................................................................................................. 4 FIGURE 3 - SECTION B OF WATER SERVICES DISRUPTION REPORT ........................................................................................................................................... 4 FIGURE 4 - CLEARANCE AND LOCATIONS WORK GROUP........................................................................................................................................................... 5 FIGURE 5 - DAILY WORK SHEET ................................................................................................................................................................................................. 5 FIGURE 6 - DAILY WORK SHEET SECTION A .............................................................................................................................................................................. 6 FIGURE 7 - DAILY WORK SHEET SECTION B .............................................................................................................................................................................. 7 FIGURE 8 - DAILY WORK SHEET SECTION C .............................................................................................................................................................................. 7 FIGURE 9 - YARDS STORES.......................................................................................................................................................................................................... 8 FIGURE 10 – SHORING ON TRAILER ............................................................................................................................................................................................ 8 FIGURE 11 - TRAILER LOCATION ................................................................................................................................................................................................ 9 FIGURE 12 - APWA COLOUR CODES.......................................................................................................................................................................................... 9 FIGURE 13 – CONCRETE SAW.................................................................................................................................................................................................... 10 FIGURE 14 – RECYCLING........................................................................................................................................................................................................... 10 FIGURE 15 - EMERGENCY WATER SUPPLY TRAILER ................................................................................................................................................................ 11 FIGURE 16 - EXCAVATOR/BACKHOE EXCAVATING .................................................................................................................................................................. 11 FIGURE 17 –SPOIL PILES............................................................................................................................................................................................................ 12 FIGURE 18 - FEELING ROD ........................................................................................................................................................................................................ 12 FIGURE 19 - SUPPORTED UTILITY ............................................................................................................................................................................................. 13 FIGURE 20 - EXCAVATOR/BACKHOE THAT STRUCK GAS LINE. ................................................................................................................................................. 13 FIGURE 21 - TRUCK CONTACTED OVERHEAD POWER LINES. ................................................................................................................................................... 14 FIGURE 22 – DANGER ZONE...................................................................................................................................................................................................... 14 FIGURE 23 - TRENCH CAVE-IN .................................................................................................................................................................................................. 15 FIGURE 24 - SUBMERSIBLE PUMP ............................................................................................................................................................................................. 15 FIGURE 25 - SHORING ON TRAILER ........................................................................................................................................................................................... 16 FIGURE 26 – SHORING INSTALLATION. ..................................................................................................................................................................................... 16 FIGURE 27 – SHORING IN EXCAVATION.. .................................................................................................................................................................................. 17 FIGURE 28 – SHORING WITH ENDPLATES.................................................................................................................................................................................. 17 FIGURE 29 - DISINFECTANT APPLICATOR ................................................................................................................................................................................. 18 FIGURE 30 – DISINFECTING....................................................................................................................................................................................................... 18 FIGURE 31 – LABOURER ENTERING EXCAVATION ................................................................................................................................................................... 19 FIGURE 32 - THREE POINTS OF CONTACT ................................................................................................................................................................................. 19 FIGURE 33 - EXCAVATING WITH TUNNELLING SHOVEL............................................................................................................................................................ 20 FIGURE 34 – CLEANING PIPE TO IDENTIFY BREAK TYPE........................................................................................................................................................... 20 FIGURE 35 – SPLIT IN PIPE......................................................................................................................................................................................................... 21 FIGURE 36 - HOLE IN PIPE ......................................................................................................................................................................................................... 21 FIGURE 37 - SHEAR PIPE BREAK ............................................................................................................................................................................................... 22 FIGURE 38 - CLEANING PIPE WITH A RASP............................................................................................................................................................................... 23 FIGURE 39 - CLEANING PIPE WITH A RAG................................................................................................................................................................................ 23 FIGURE 40 - PREPARING REPAIR CLAMP .................................................................................................................................................................................. 24 FIGURE 41 – REPAIR CLAMP SECTIONS .................................................................................................................................................................................... 24 FIGURE 42 - REPAIR CLAMP LUG SECTION............................................................................................................................................................................... 25 FIGURE 43 - REPAIR CLAMP LIFTER BAR ................................................................................................................................................................................. 25 FIGURE 44 – RUN DOWN NUTS ................................................................................................................................................................................................. 26 FIGURE 45 - TIGHTEN BOLTS .................................................................................................................................................................................................... 26 FIGURE 46 - TORQUE BOLTS ..................................................................................................................................................................................................... 27 FIGURE 47 - TORQUE WRENCH ................................................................................................................................................................................................. 27 FIGURE 48 – TREATED BLOCK .................................................................................................................................................................................................. 28 FIGURE 49 - 36LB ANODE.......................................................................................................................................................................................................... 28 FIGURE 50 - FILING PIPE............................................................................................................................................................................................................ 29 FIGURE 51 - PREPARING CADWELD CHARGE............................................................................................................................................................................ 29 FIGURE 52 - SLEEVE ON ANODE WIRE...................................................................................................................................................................................... 30 FIGURE 53 – CADWELD CONNECTOR........................................................................................................................................................................................ 30 FIGURE 54 – LIGHTING CADWELD ............................................................................................................................................................................................ 31 FIGURE 55 - CADWELD LIT........................................................................................................................................................................................................ 31 FIGURE 56 - CADWELD COMPLETED......................................................................................................................................................................................... 32 FIGURE 57 - DENSO TAPE PATCH.............................................................................................................................................................................................. 32 FIGURE 58 - ANODE................................................................................................................................................................................................................... 33 FIGURE 59 - QUICKIE SAW ........................................................................................................................................................................................................ 34 FIGURE 60 - CUTTING PIPE........................................................................................................................................................................................................ 34 FIGURE 61 – TILE CUTTERS....................................................................................................................................................................................................... 35 FIGURE 62 - HYDRAULIC PIPE CUTTERS................................................................................................................................................................................... 35 FIGURE 63 - DISLODGING PIPE WITH CHAIN & EXCAVATOR/BACKHOE .................................................................................................................................. 36 FIGURE 64 - USING CHAIN TO REMOVE PIPE ............................................................................................................................................................................ 36 FIGURE 65 - PIPE MEASUREMENT ............................................................................................................................................................................................. 37 FIGURE 66 - CUTTING NEW PVC PIPE ...................................................................................................................................................................................... 37 FIGURE 67 - COUPLERS AND CLAMPS ....................................................................................................................................................................................... 38

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FIGURE 68 - TRANSITION COUPLER .......................................................................................................................................................................................... 38 FIGURE 69 - MAXI-FIT COUPLERS............................................................................................................................................................................................. 39 FIGURE 70 - MAXI-FIT COUPLER ON PIPE ................................................................................................................................................................................. 39 FIGURE 71 - BOLT TORQUE PATTERN. ....................................................................................................................................................................................... 40 FIGURE 72 - PROTECTO CAPS.................................................................................................................................................................................................... 40 FIGURE 73 - MAXI-FIT COUPLERS............................................................................................................................................................................................. 41 FIGURE 74 – BEDDING MATERIAL ............................................................................................................................................................................................ 41 FIGURE 75 - ROBAR COUPLER................................................................................................................................................................................................... 42 FIGURE 76 - ROBAR COUPLER GASKET..................................................................................................................................................................................... 42 FIGURE 77 – CENTRE COUPLER ................................................................................................................................................................................................ 43 FIGURE 78 - TIGHTENING BOLTS .............................................................................................................................................................................................. 43 FIGURE 79 - TREATED WOODEN BLOCKS.................................................................................................................................................................................. 44 FIGURE 80 – ANODES ................................................................................................................................................................................................................ 44 FIGURE 81 - WORKER EXITING EXCAVATION ........................................................................................................................................................................... 45 FIGURE 82 - DISINFECTING THROTTLE VALVE......................................................................................................................................................................... 45 FIGURE 83 - FLUSHING PIPE ...................................................................................................................................................................................................... 46 FIGURE 84 - WATER TESTING ................................................................................................................................................................................................... 46 FIGURE 85 - INSPECTING FOR LEAKS........................................................................................................................................................................................ 47 FIGURE 86 – REMOVAL OF SHORING......................................................................................................................................................................................... 47 FIGURE 87 - SATURATED SOIL .................................................................................................................................................................................................. 48 FIGURE 88 – BACKFILL ............................................................................................................................................................................................................. 48 FIGURE 89 - NON-SHRINK BACKFILL......................................................................................................................................................................................... 49 FIGURE 90 - BACKFILLING WITH SHOVEL ................................................................................................................................................................................. 49 FIGURE 91 - BACKFILL MATERIAL............................................................................................................................................................................................ 50 FIGURE 92 – COMPACTOR ......................................................................................................................................................................................................... 50 FIGURE 93 – HANDHELD PLATE TAMPER .................................................................................................................................................................................. 51 FIGURE 94 - HYDRAULIC TAMPER ............................................................................................................................................................................................ 51 FIGURE 95 - VIBRATOR ROLLER PACKER ................................................................................................................................................................................. 52 FIGURE 96 - TAMPING WITH THE EXCAVATOR/BACKHOE ........................................................................................................................................................ 52 FIGURE 97 - FINISHED BACKFILL .............................................................................................................................................................................................. 53 FIGURE 98 - ROAD SIGN ............................................................................................................................................................................................................ 53 FIGURE 99 - REPAVING AN EXCAVATION.................................................................................................................................................................................. 54 FIGURE 100- CREW.................................................................................................................................................................................................................... 55 FIGURE 101 - FEELING ROD....................................................................................................................................................................................................... 55 FIGURE 102 - TUNNELLING SHOVEL ......................................................................................................................................................................................... 55 FIGURE 103 - SHOVELS ............................................................................................................................................................................................................. 56 FIGURE 104- BROOM ................................................................................................................................................................................................................. 56 FIGURE 105 - SCRAPER.............................................................................................................................................................................................................. 56 FIGURE 106 - RASP / FILE.......................................................................................................................................................................................................... 56 FIGURE 107 - CORDLESS DRILL................................................................................................................................................................................................. 57 FIGURE 108 - STRONG ARM ...................................................................................................................................................................................................... 57 FIGURE 109 - TORQUE WRENCH................................................................................................................................................................................................ 57 FIGURE 110 - CADWELDER........................................................................................................................................................................................................ 57 FIGURE 111 - SLEDGE HAMMER................................................................................................................................................................................................ 58 FIGURE 112 - PICK AXE............................................................................................................................................................................................................. 58 FIGURE 113 - VALVE KEY......................................................................................................................................................................................................... 58 FIGURE 114 - DISINFECTANT SPRAYER..................................................................................................................................................................................... 58 FIGURE 115 - QUICKIE SAW ...................................................................................................................................................................................................... 59 FIGURE 116 - TILE CUTTER ....................................................................................................................................................................................................... 59 FIGURE 117 - HYDRAULIC CUTTER........................................................................................................................................................................................... 59 FIGURE 118 – EMERGENCY WATER SUPPLY TRAILER ............................................................................................................................................................. 59 FIGURE 119 - CREW TRAILER.................................................................................................................................................................................................... 60 FIGURE 120 – EXCAVATOR/BACKHOE ...................................................................................................................................................................................... 60 FIGURE 121 - SHORING & TRAILER .......................................................................................................................................................................................... 60 FIGURE 122 – TRUCK ................................................................................................................................................................................................................ 60 FIGURE 123 - FRONT END LOADER........................................................................................................................................................................................... 61 FIGURE 124 - HYDRANT KEY .................................................................................................................................................................................................... 61 FIGURE 125 - HYDRANT HOSE .................................................................................................................................................................................................. 61 FIGURE 126 - DIFFUSER............................................................................................................................................................................................................. 61 FIGURE 127 - HYDRAULIC TAMPER [EXCAVATOR ATTACHMENT] ........................................................................................................................................... 62 FIGURE 128 - VIBRATOR ROLLER PACKER ............................................................................................................................................................................... 62 FIGURE 129 - HANDHELD PLATE TAMPER................................................................................................................................................................................ 62 FIGURE 130 - VIBRATORY COMPACTOR ................................................................................................................................................................................... 62 FIGURE 131 - CHLORINE TESTER .............................................................................................................................................................................................. 63 FIGURE 132 - TURBIDITY METER.............................................................................................................................................................................................. 63 FIGURE 133 – ASPHALT/CONCRETE SAW ................................................................................................................................................................................. 63 FIGURE 134 - ROBAR COUPLER................................................................................................................................................................................................. 64 FIGURE 135 - MAXI-FIT COUPLER............................................................................................................................................................................................. 64 FIGURE 136 - REPAIR CLAMPS .................................................................................................................................................................................................. 64

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FIGURE 137 - PVC PIPES........................................................................................................................................................................................................... 64 FIGURE 138 - 36LB ANODE........................................................................................................................................................................................................ 65 FIGURE 139 - ANODE WIRE SLEEVE .......................................................................................................................................................................................... 65 FIGURE 140 - DENSO TAPE ........................................................................................................................................................................................................ 65 FIGURE 141 - DENSO PASTE...................................................................................................................................................................................................... 65 FIGURE 142 - WATER SAMPLE JAR............................................................................................................................................................................................ 66 FIGURE 143 - CADWELD CHARGE ............................................................................................................................................................................................. 66 FIGURE 144 - TREATED BLOCK ................................................................................................................................................................................................. 66 FIGURE 145 - CLEANING RAGS.................................................................................................................................................................................................. 66 FIGURE 146 - PIPE LUBRICANT ................................................................................................................................................................................................. 67

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Index

A

A/C pipe, 33 asphalt, 9

B

Backfill, 48 Backhoe, 45, 53

C

Caldweld, 27, 28 CI pipe, 32 Couplers, 38, 41

D

Denso Paste, 60 Denso tape, 60

E

excavation, 1, 17, 43, 45

G

gaskets, 23

H

hand tools, 43 Hydraulic tamper, 49

M

Maxi fit, 37 Maxifit, 59

P

Pipe Soap, 62

R

Robar, 40, 41, 59

S

sacrificial anode, 28, 30 shoring, 17, 45 Strong Arm, 54

V

Vibrator roller, 50

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