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Confederation of Indian Industry CII-Sohrabji Godrej Green
Business Centre
Confederation of Indian Industry CII Sohrabji Godrej Green
Business Centre
Survey No. 64, Kothaguda Post, Near HITEC City,
Ranga Reddy Dist., Hyderabad - 500 084, INDIA
Tel: +91-40-44185111 Fax: 91-40-44185189
Email: [email protected] Website: www.greenbusinesscentre.com
P V Kiran Ananth Senior Counsellor
31 March, 2015
Mr M B S Nair Director - Operations Emami Paper Mills Ltd
Balasore, Odisha - 756019
Dear Sir,
PROPOSAL FOR CONDUCTING DETAILED ENERGY AUDIT AT EMAMI PAPER
MILLS LTD, BALASORE
Thank you for your interest in availing the services of CII
Sohrabji Godrej Green Business Centre for conducting detailed
energy audit at Emami Paper Mills Ltd, Balasore. Further to past
energy audit conducted in 2011, we are pleased to offer our
services for conducting a detailed energy audit at Emami Paper
Mills Ltd, Balasore.
The scope of services, methodology, provisional charges and
other terms & conditions for conducting Detailed Energy Audit
(DEA) is enclosed.
This proposed energy audit will meet all the requirements laid
down under the notification of BEE.
Background The Ministry of Power, Govt. of India has issued a
notification on 27th May, 2014 to make energy audits mandatory for
Designated Consumers. As per Bureau of Energy Efficiency (Manner
and Intervals of Time for Conduct of Energy Audit) Regulations,
2010, the first mandatory energy audit to be conducted by an
Accredited Energy Auditor is within 18 months time from the date of
notification ( i.e. 27th May,2014) issued by the Government. The
key activities included under this notification are:
1. Conducting Detailed Energy Audit and identify energy saving
opportunities.
2. Submission of DEA report meeting all the requirements laid
down under Manner and Intervals of Time for Conduct of Energy Audit
notification.
3. Submission of Form-2 (Details of energy saving measures
recommended in the energy audit report) duly signed by the
Accredited Energy Auditor.
4. Submission of Form-3 (Details of energy conservation measures
implemented, investment made and savings in energy achieved and
progress made in the implementation) duly signed by Accredited
Energy Auditor.
5. Training program for the plant personnel on energy
efficiency.
mailto:[email protected]://www.greenbusinesscentre.com/
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Confederation of Indian Industry CII-Sohrabji Godrej Green
Business Centre
The proposal is as follows:
1.0 The detailed energy audit of CII Godrej GBC at Emami Paper
Mills Ltd, Balasore will cover all the major energy consuming areas
and is likely to identify an annual energy savings potential of
about Rs. 110.00 Lakhs. Wherever capital proposals are involved,
the capital proposals will have an attractive average payback
period of 2 years.
This proposal for carrying out detailed energy audit is valid
till 15 May, 2015.
2.0 PAYMENT
The total cost of conducting the detailed energy audit will be a
lump sum amount of Rs. 9,72,000/- as Service charges for 72 man
days (Including desk work at CII office @ Rs.13,500/- per man
day).
Service Tax
Service tax on man day charges will be payable as per government
regulations.
3.0 THE PAYMENT SHOULD BE MADE IN THE FOLLOWING PATTERN
3.1 Advance, before commencement of : Rs. 4,86,000/+ Service tax
detailed energy audit (Advance 50% Fee) 3.2 Within 15 days after
presentation of energy audit : Rs. 4,86,000/+Service tax +Travel+
Incidental findings and before submission of report (Balance 50%
Fee)
4.0 TRAVEL AND INCIDENTAL EXPENSES
Emami Paper Mills Ltd, Balasore will also arrange for the
following:
Reimbursement of to and fro flight fare for six persons from
Hyderabad/Ahmedabad/New Delhi to Bhubaneswar.
Reimbursement of to & fro 2nd AC train/Car fare for six
persons from Bhubaneswar to Balasore.
Arrange for to & fro vehicle to pick up from Balasore
Railway station to your plant.
Arrange for boarding & lodging for CII team at your guest
house at companys expense.
Arrange for local transport for the CII team during the
audit
Reimburse incidental expenses such as local taxi bills (CII
office to Hyderabad Airport taxi fare, Taxi fare in transit points,
food expenses during travel and excess luggage expenses- if any for
carrying the instruments) incurred by the CII team during their
visit to the plant
The number of visits will be maximum of two for detailed energy
audit and two for mandatory energy audit.
*CII team comprising of six members will try to complete the
detailed energy audit in maximum one visit. However, in cases of
exigencies (such as shutdown, equipment not in operation etc.,)
another visit for completing energy audit activities may be
required for which the entire team will travel. Subsequent to the
detailed energy audit initial visits, a two member team will visit
the unit for maximum of one time for carrying out other
requirements of mandatory energy audit.
5.0 CONFIDENTIALITY
All information collected during detailed energy audit at Emami
Paper Mills Ltd, Balasore will be kept confidential by CII.
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Confederation of Indian Industry CII-Sohrabji Godrej Green
Business Centre
6.0 DURATION OF STUDY AND REPORT SUBMISSION
CII will complete the detailed energy audit on top priority and
will present the detailed energy audit findings within 28 weeks
from the date of written acceptance of this proposal and receipt of
advance.
The detailed report on energy audit findings will be submitted
within 20 days after receipt of payment as per item 3.2 of the
proposal. Three hard copies of the report will be submitted to
Emami Paper Mills Ltd, Balasore after the detailed energy
audit.
7.0 DATE OF COMMENCEMENT OF AUDIT
The commencement of detailed energy audit will be taken up on a
first-come-first-served basis. The waiting period for the
commencement is three months from the date of written acceptance of
this proposal and receipt of advance. The exact date of
commencement will be intimated within 15 days from the date of
acceptance of this proposal.
If this proposal is acceptable to you, kindly send us your
acceptance letter, along with a formal work order and advance
payment as mentioned in item 3.1 of the proposal.
With kind regards,
Yours sincerely,
P V Kiran Ananth
Encl.: The scope of services for conducting detailed energy
audit at Emami Paper Mills Ltd, Balasore is enclosed.
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Confederation of Indian Industry CII-Sohrabji Godrej Green
Business Centre
DETAILED ENERGY AUDIT AT EMAMI PAPER MILLS LTD, BALASORE
OBJECTIVES
The main objectives of this association would be: Developing
methodology for energy audit in consultation with the Energy
Manager and the
management team of Emami Paper Mills Ltd, Balasore.
Monitoring and Analysis of energy data
Verification of the information submitted to the designated
agency for the previous two years and preparation of a report in
Form-1 for the year preceding to the year for which energy audit
report will be prepared and submitted to Emami Paper Mills Ltd,
Balasore.
Conducting detailed energy audit, preparing recommendations on
energy saving measures. The areas of study and major activities
undertaken are mentioned in Annexure -1
Submission of Energy Audit report as per Form-4
Prioritizing the measures and preparing action plan in
consultation with Emami Paper Mills Ltd, Balasore.
Submission of Form 2 to Emami Paper Mills Ltd, Balasore based on
the detailed energy audit conducted.
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Confederation of Indian Industry CII-Sohrabji Godrej Green
Business Centre
SCOPE OF SERVICES FOR CONDUCTING DETAILED ENERGY AUDIT AT
EMAMI PAPER MILLS LTD, BALASORE
1.0 INTRODUCTION
Emami Paper Mills Ltd, Balasore has evinced interest in availing
the services of the CII Godrej GBC for conducting a detailed energy
audit at their unit.
Based on discussions had with plant team and our past experience
we are confident that a detailed energy audit at Emami Paper Mills
Ltd, Balasore is likely to identify an annual energy savings
potential of Rs. 110.00 Lakhs. Wherever capital investment is
required, it will have an overall attractive average simple payback
period of 2 years.
2.0 BENEFITS TO EMAMI PAPER MILLS LTD, BALASORE
A detailed energy audit at Emami Paper Mills Ltd, Balasore will
offer the following benefits:
Identification of technically and economically viable energy
savings proposals worth an annual energy saving of Rs. 110.00
Lakhs.
Method of achieving the identified energy savings potential.
Management and organizational guidelines to sustain and enhance
identified energy savings potential.
One day training program will also be conducted for Plant
Personnel on approach towards energy conservation.
Verification of Form-1 and submission of Form-2.
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Confederation of Indian Industry CII-Sohrabji Godrej Green
Business Centre
METHODOLOGY OF SERVICES FOR CONDUCTING
DETAILED ENERGY AUDIT AT EMAMI PAPER MILLS LTD, BALASORE
1.0 Training program
To facilitate maximum achievement of savings CII-Godrej GBC will
conduct a one day training programme for the plant personnel
to:
Give a detailed in-depth knowledge on method of approach of
energy conservation in specific areas.
Help in identification and implementation of maximum number of
energy saving ideas by plant personnel.
Motivate plant personnel towards energy conservation.
The training programme will cover the following areas:
Energy audit methodology
Boiler & Steam systems
Case study in Paper Plants
Centrifugal Pumps
Fans and blowers
Vacuum Pumps
Air Compressors
HVAC
Compressors
Electrical Distribution
Motors
PAT requirements and approach
2.0 Methodology / Manner of Energy Audit
2.1 Verification of data of energy use: CII Godrej GBC shall
1. Verify the information submitted to the designated agency
under the energy conservation the form and manner for submission of
report on the status of energy consumption by the designated
consumers for the previous two years and prepare a report in Form-1
for the year preceding to the year for which energy audit report
shall be prepared and submitted.
2. Establish specific energy consumption for the year
3. Disaggregate the energy consumption data and identify major
energy using equipment, processes and systems.
2.2 Scope of energy audit: CII Godrej GBC jointly with the
energy manager of Trident India Limited, Dhaula Manufacturing
Facility shall
1. Develop a scope of work for the conduct of energy audit
required under the act with a view to ensuring adequate coverage in
terms of the share of total share of total energy use that is
covered in the energy audit.
2. Cover all energy intensive equipment or processes for energy
auditing
3. Agree on best practice and procedures on measuring the energy
efficiency performance of selected equipment and on algorithm to
estimate energy performance and energy savings.
4. Collect energy consumption and production data for the
equipment and processes covered within the scope of energy audit,
operating data and schedule of operation, non-proprietary process
flow charts, production level disaggregated by product if
applicable and such other historical data as may be considered
essential by the CII Godrej GBC for achieving the purpose of energy
audit.
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Confederation of Indian Industry CII-Sohrabji Godrej Green
Business Centre
2.3 Monitoring and analysis of use of energy data for energy
audit CII Godrej GBC shall:
1. Verify the accuracy of the data collected in consultation
with the energy manager as per standard practice to assess the
validity of the data collected.
2. Analyze and process the data with respect to:
a. Consistency of Emami Paper Mills Ltd, Balasore data
monitoring compared to the collected data
b. Recommendation to reduce energy consumption and improve
energy efficiency
c. Summary overview of energy consumption in plant or
establishment by fuel type and by section
2.4 Preparation of recommendations on energy saving measures,
their cost benefit analysis.
CII Godrej GBC shall prepare a list of recommendations to save
energy and the list shall include:
1. A brief description of each recommended measure
2. The estimated energy saving as well as energy cost reduction
potential over a reasonable technical or economic life of the
measure.
3. Any known or expected technical risk associated with each
measure.
4. A preliminary assessment of financial attractiveness of each
measure or assessment of maximum investment feasible based on the
estimated energy cost saving potential over the life of the
measure.
5. The recommendations will be classified into three categories,
short-term projects (requires no investment), Medium term projects
(requires marginal investment) and long-term projects (requires
higher investment).
6. It should be noted that for capital proposals, the budgetary
cost estimates have an accuracy of plus or minus 20%. For
projecting cost benefit analysis, simple payback system technique
will be used.
7. Detailed engineering design and implementation of proposals
does not come under the scope of work
8. Services for conducting Detailed Energy Audit. Tabulated
summary of recommendation listed as per their implementation
schedule (short, medium, and long term)
9. Where different alternatives for implementation of an energy
efficiency measure available, CII Godrej GBC shall examine and
discuss such options and recommend the techno-financially better
option.
10. Where the installation or implementation of any recommended
energy saving measure affects procedures for operation and
maintenance staff deployment and the budget, the recommendation
shall include discussion of such impacts including their
solutions.
2.5 Prioritization and preparation of action plan.-
1. CII Godrej GBC jointly with the energy manager of Emami Paper
Mills Ltd, Balasore, shall select from the energy audit report such
recommended measures as mentioned under 2.4 which in the opinion of
Emami Paper Mills Ltd, Balasore management are technically viable,
financially attractive and within its financial means, prioritize
them and prepare plan of action for their implementation and this
action plan shall include-
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Confederation of Indian Industry CII-Sohrabji Godrej Green
Business Centre
a. Preparation of detailed techno-economic analysis of selected
measures
b. A monitoring and verification protocol to quantify on annual
basis the impact of each measure with respect to energy
conservation and cost reduction for reporting to Bureau and the
concerned state designated agency
c. A time schedule agreed upon by the designated consumer of
selected measures taking into consideration constraints such as
availability of finance and of proposed equipment
2. CII Godrej GBC, based on the activities undertaken as
mentioned above, shall submit a report in Form 2 to the management
of the Emami Paper Mills Ltd, Balasore
2.6 Energy audit report:
1. The energy audit report structure shall be as given in Form 4
in the Manner and Intervals of Time for Conduct of Energy Audit
notification of BEE and
2. The energy audit report shall highlight, the details of
specific energy consumption, list of recommendation to reduce
energy consumption and costs, monitoring and evaluation of impact
of selected measures and conclude with certification by accredited
energy auditor of details mentioned in the notification.
3.0 Energy Audit Report Coverage
BEE, in the Manner and Intervals of Time for Conduct of Energy
Audit notification, has suggested the following coverage in the
energy audit report. Depending on the relevance and significance,
the detailed energy audit report at Trident India Limited, Dhaula
Manufacturing Facility shall include among the following:
1. Production process description
1. Brief description of manufacturing process 2. Process flow
diagram and major unit operations 3. Major raw material inputs,
quantity and costs
2. Energy and utility system description
1. List of utilities
2. Brief description of each utility
a. Electricity b. Steam c. Water d. Compressed air e. Cooling
water f. Others
3. Detailed process flow diagram and energy and material
balance
1. Flow chart showing flow rate, temperature, pressures of all
input and output streams 2. Energy balance of the plant in the
tabular form
4. Performance evaluation of major utilities and process
equipment/systems
1. List of equipment and process where performance testing was
done 2. Results of performance testing
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Confederation of Indian Industry CII-Sohrabji Godrej Green
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5. Energy efficiency in process system and utility
1. Specific energy consumption 2. Pulp & Paper Machine
performance 3. Boiler efficiency assessment 4. Cooling water system
& pumps performance assessment 5. Compressors Performance 6. AC
system performance 7. Electrical motor load analysis 8. Lighting
system 9. Others
6. Evaluation of energy management system
1. Energy management policy 2. Energy management monitoring
system 3. Bench marking 4. Development and establishment of
procedures include energy efficiency possibilities 5. Training to
staff responsible for operational and associated processes 6.
General audit review 7. Conform to act, rules and regulations
framed there under 8. Strength and weaknesses of the designated
consumer
7. Energy conservation measures and recommendations
1. The report shall provide existing energy profile of the
designated consumer with percentage share of major
equipment/processes, utilities etc., so that it becomes a basic
documents for future monitoring
2. Details of energy saving measures recommended in Form 2
3. Cost benefit analysis of each recommended energy saving
measures as per standard practice
4. The investment proposals shall be backed with technical and
economic viability and prioritization of energy conservation
measures based on financial analysis of various options taking into
account the capacity of the designated consumer to make investment
in such measures.
5. The substitution of existing energy use by any other form of
techno-commercially viable form of energy will be studied.
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Confederation of Indian Industry CII-Sohrabji Godrej Green
Business Centre
4.0 Submission of implementation status
According to the notification, the DCs are to submit the status
of implementation of energy audit recommendations as per the format
mentioned in Form-3 with Form-2 as reference to the State
Designated Agency and BEE on a regular basis. This form has to be
verified and duly signed by the accredited energy auditor who has
carried out the Detailed Energy Audit.
The cost of this submission will be a lump sum of Rs. 1.00 Lakhs
(Service tax applicable as per prevailing Govt. rules) and
reimbursement of travel and incidental expenses for two people from
CII. This will be taken up as a separate assignment.
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Confederation of Indian Industry CII-Sohrabji Godrej Green
Business Centre
Annexure-1
DETAILED ENERGY AUDIT AT EMAMI PAPER MILLS LTD, BALASORE
The detailed energy study will cover all types of energy at
Emami Paper Mills Ltd, Balasore. The macro level approach of the
detailed energy audit will be as below:
Identify new energy saving ideas / projects
Fine tuning of equipment
Technology up gradation
Identify further improvement opportunities in projects under
implementation.
Based on the questionnaire received and our past experience we
feel that the following areas can offer energy saving
opportunities. These need to be investigated in detail during
detailed energy audit.
1.1 Pulp Mill & Paper Machines
Three Paper Machines are installed capacity of 50TPD, 90 TPD,
250 TPD and two Pulp Mill capacity of 60TPD and 320 TPD at Emami
Paper Mills Ltd, Balasore.
The following improvement opportunities will be studied at each
of the paper machines.
Feasibility of improvement of condensate recovery
Feasibility of improvement of pumping system
Thermographic study of digesters to reduce heat losses through
insulation
Feasibility of converting single stage heating to double stage
heating of liquor in the batch digestor
Optimization of vacuum pumps
Feasibility of reducing the pumping power by lessening the
variation in the head box consistency
Thermographic study to ascertain radiation and convection heat
losses
Feasibility of improving heat recovery opportunities in the
drier ventilation system
Possibility of using flash vapors in the drier system will be
studied
Possibility of improving condensate recovery from the Paper
machine drier section
1.2 Deinking
In the Deinking, apart from the equipments mentioned above, the
following areas will be studied for reducing the operating
cost.
The pumping systems in the DIP (De-Inking Plant) will be studied
in detail for possible energy saving opportunities, including
efficiencies of major pumps
Feasibility study for optimizing the pulp flow through
centri-cleaners and screens, thereby optimizing pumping power
consumption
Feasibility of replacing the existing agitators with energy
efficient agitators would be attempted.
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Confederation of Indian Industry CII-Sohrabji Godrej Green
Business Centre
1.3 Vacuum Pumps
The vacuum pumps are a major electrical energy consumer in paper
machines. During the audit vacuum pumps (above 30 kW) will be
studied for possible energy savings:
Performance comparison of operating vacuum & flow vis--vis
design vacuum & flow
Correct matching & sizing of vacuum pumps based on
segregation of different vacuum requirements
Feasibility of installation of pre-separators for the vacuum
pumps.
Feasibility of replacing inefficient vacuum pumps with high
efficiency ones
Optimization and Recycling of seal water
1.4 Pumps
The pumps located in different parts of the plant, such as,
water distribution pumps and cooling water pumps consume
substantial amount of electrical power. These pumps will be studied
in detail and feasibility of the following will be explored during
the audit:
Pump Efficiency for all the pumps (above 30 kW)
Optimizing operating procedures
Fine tuning capacity & head of pumps
Installation of correct size pumps
Installation of variable speed drive
Installation of high efficiency pumps
1.5 Fans & Blowers
Fans & blowers are one of the major power consumers at Emami
Paper Mills Ltd, Balasore. CII team will conduct a detailed survey
of all fans & blowers in the plant will suggest methods of
reducing power consumption. The suggestions will be made in
resonance with the process and operational requirements of Emami
Paper Mills Ltd, Balasore.
The study will cover the following possibilities:
Fan efficiency for all major Fans & Blowers (above 30
kW)
Fine tuning of fans & Blowers
Installation of right size fans & Blowers matching with
system requirement
Installation of high efficiency fans & Blowers
Optimizing operation of bag filter and circulation fans
Feasibility of system pressure drop reduction
1.6 Captive Power Plant
During the detailed energy audit, the performance of captive
power plants (5 MW & 15 MW) will be studied in detail. The
following aspects will be studied in CPP for improving the
operating efficiency:
The operating efficiency of boiler will be estimated by indirect
heat loss method and possibilities for improving the efficiency
will be studied.
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Confederation of Indian Industry CII-Sohrabji Godrej Green
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Estimation of turbine heat rate
Air infiltration study at various stages in flue gas path and
thereby reducing the load on ID fan
Optimization of combustion efficiency by flue gas analysis
Voltage and Frequency optimization at Generation end
During the detailed energy audit, the following aspects of Power
plant auxiliary will be looked into for possible energy
savings:
Flue gas analysis - Fine tuning of boiler to improve the
combustion efficiency and to check for air infiltration in the flue
gas path
Optimization of ID, FD & PA fans operation
Fine tuning of BFW pump, Condensate Extraction water pumps,
etc
Develop better operating practices for higher efficiency
Pressure drop & Utilization of compressed air system
1.7 Cooling Tower System
The performance of all major cooling towers will be studied in
detail during the detailed energy audit. The following
possibilities will be explored:
Cooling water flow & cold well temperature optimization
Cooling tower fans optimization
Measurement & optimization of range and approach
Estimation & Comparison of Effectiveness, evaporation
losses, blow down losses & COC with design parameters and
suggesting suitable measures for improving the performance
Physical Inspection of CTs, assessment of effectiveness of CT
fills or packing materials, condition of nozzles & drift
eliminators etc
Options for improvement of CT effectiveness will be explored
during study
Installation of dual speed motors / VFDs for the cooling tower
fans
1.8 Air Compressors & Compressed Air System
Majority of compressed air is used for conveying, purging
operation in bag filters and operating pneumatic instruments. CII
energy audit team will study the compressor and compressed air
system for feasibility of energy conservation aspects, such as:
Compressor efficiency of all compressors above 30 kW (Specific
energy consumption (kW / cfm) by pump up method - where ever
possible)
Fine tuning of compressors
System pressure optimization
System modification to minimize compressor operation and
replacement with rotary blowers
Methods to minimize system losses
Feasibility of installing Variable Frequency Drives (VFDs) for
the compressors
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Confederation of Indian Industry CII-Sohrabji Godrej Green
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1.9 Electrical Motors Survey
Detailed power measurements will be carried out on all major
motors above 30 kW. Based on the loading pattern and driven
equipment operation, the following energy saving opportunities will
be explored:
On / Off control - Installation
Auto Star-Delta-Star converters
Replacing with lower capacity motors
Replacing with higher energy efficient motors (plant team has to
provide existing motor efficiency details )
Electrical measurements will be of instantaneous nature only,
wherever required (like major process fan efficiency measurement)
parallel instantaneous electrical measurements will be carried out
during the audit.
1.10 Electrical Distribution System
During the detailed energy audit, electrical distribution system
will be studied and recommendations will be made, wherever feasible
in the following areas:
Measurement and analysis of voltage profile and optimum
secondary voltage
Measurement and analysis of load factor, power factor, voltage
and current unbalance of major feeding areas
Measurement and analysis of load pattern of transformers and
quantification of reducible transformer losses
Performance evaluation of installed capacitors, assessment of
system power factor and capacitor performance;
Analysis of effect of tap position & tap changes on the DTR
performance and secondary voltage
1.11 Lighting System
Even though lighting forms an insignificant part of electrical
energy consumption, there is a further scope for energy
savings.
The feasibility of following will be studied in the lighting
system
Installation of electrical energy savers in lighting system
Energy efficient lighting practices
Modification in lighting system to minimize power
consumption
Measurement of Lux levels in various plant areas is not included
in scope of work
1.12 Harmonics Study
A harmonics study will also be carried out as a part of the
detailed energy audit. The study will identify the level of
harmonics at the point of common coupling (transformer) in the
plant. This will be compared with the allowable harmonic distortion
levels and corrective actions to reduce the harmonic levels will be
suggested.
The design and supply of filters for minimizing harmonics does
not come under the scope of conducting the detailed energy
audit.
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Confederation of Indian Industry CII-Sohrabji Godrej Green
Business Centre
Annexure -2
CII- SOHRABJI GODREJ GREEN BUSINESS CENTRE EXPERIENCE IN PULP
& PAPER INDUSTRY
CII Godrej GBC has been very closely associated with energy
efficiency improvement of the Indian industry. CII Godrej GBC has
an experienced team of Energy Engineers to conduct Detailed Energy
Audit in all types of industries Iron and steel, Chemical &
Petrochemical, Cement, Tire, Sugar, Paper, Automobile, Textile
& Textile Processing, Foundry, Engineering Ceramic, Synthetic
Fibers, Hotel & Commercial Buildings, etc. CII has state-of-art
instruments for measuring all types of energy parameters.
CII Godrej GBC has carried out more than 1450 Detailed Energy
Audits till date in different sectors of industries. The audited
units have reported annual recurring savings achievement of Rs.
2400 Million.
Detailed Energy Audits in Pulp & Paper
We have carried out detailed energy audit in various Pulp &
Paper units, some of which are listed below:
TamilNadu News Print & Paper Ltd, Khagitapuram,
ITC Tribeni PSPD, Hindustan Paper Corporation,
Nagoan Paper Mills
Cachar Paper Mills,
Hindustan Newsprint Limited, Kottayam,
Mysore Paper Mills Limited, Bhadravati,
Seshasayee Paperboards Ltd., Erode,
Emami Paper Mills Ltd, Balasore
Ruchira Papers
Ballarpur Industries
Rohit Pulp & Paper Ltd., Gujarat,
Global Boards Ltd.,
Mahad, Vikarabad pulp & paper,
J K Paper, Songadh
Century Pulp & Paper, Lalkua
The Andhra Pradesh Paper Mills Ltd
Khanna Papers
PAT Baseline Audits
In addition to the detailed energy audits, CII Godrej GBC was
actively involved in Perform Achieve and Trade (PAT) scheme by
Bureau of Energy Efficiency (BEE) under Ministry of Power. Under
this scheme, CII Godrej GBC has conducted PAT baseline energy
audits for 8 Paper Plants in the country.
The lists of Paper Plants audited are:
Delta Paper Mills
ITC PSPD, Bhadrachalam
The Andhra Pradesh Paper Mills Ltd
The Sirpur paper Mills ltd
Shree Bhawani paper Mills Ltd
Star Paper Mills Ltd
Yash Papers Ltd
CII was also involved in developing specific energy consumption
norms for Indian Pulp & Paper industry in 1994. Several
booklets and bulletins were developed as part of this project.
In recognition of its efforts in promoting energy efficiency in
the Indian industry, CII - Sohrabji Godrej Business Centre have
been selected as the "National Best Energy Auditor" for five
consecutive years.
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Confederation of Indian Industry CII Sohrabji Godrej Green
Business Centre
Green Audits
With enhanced focus on Resource conservation on all fronts
chemicals, Energy and water, CII has introduced Green Audits to the
industry. The following Paper Plants have carried out Green Audits
- Century Pulp & Paper, Lalkua, Orient Paper Mills, Amlai and
Emami Paper Mills, Dakshineshwar.
CII also has been involved in the preparation of training course
and training the staff and workmen on various aspects related to
energy, water and environment Management with specific focus on
pulp and paper sector. This initiative has been implemented at
Orient Paper Mills, Amlai.
Project on Cleaner Production Technologies for Pulp & Paper
Industry
CII Godrej GBC has partnered with Indian Paper Manufacturers
Association (IPMA), IVL Swedish Environmental Research Institute
and Innventia AB and jointly taken up a project with the support of
Swedish International Development Agency (SIDA) to Promote
Cleantech solutions and Business opportunities between Swedish and
Indian entities within the Pulp and Paper sector.
World Class Energy Efficiency & Mission for Sustainable
Growth
Confederation of Indian Industry has also launched 2 unique
initiatives namely World Class Energy Efficiency & "Mission on
Sustainable Growth".
1. World Class Energy Efficiency The initiative intends to bring
down the energy consumption of select sectors of the Indian
Industry, comparable to the best in the world. This initiative
currently is being pursued in the Pulp & Paper sector.
2. GreenCo As part of the Mission on Sustainable Growth (MSG)
initiative, CII has developed the Green Rating System for Companies
(GreenCo), which is the First of its kind in the world.
The objective of the rating system is to create a framework to
define and assess how Green the company is and highlight the way
forward to become more Greener. It will act as a milestone for
companies pursuing green initiatives to measure where they stand
and help them in defining the path forward.
The adoption of green rating for companies would address
national priorities, which would lead to the following
benefits:
a. Build competitiveness and improved profitability
b. Corporate green image
c. Help companies to assess where it stands with respect to its
peers and competitors
d. Identify strengths and explore improvement opportunities for
better environmental performance
e. Road map for long term competitiveness and resource
conservation
GreenCo Rating is receiving excellent response from the
industry. As of now, 36 companies registered for the rating and 14
companies have been rated under various levels. In addition, more
than 70 companies are currently working under various phases of the
GreenCo rating.
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Confederation of Indian Industry CII Sohrabji Godrej Green
Business Centre
Publications by CII-GBC as part of World Class Energy Efficiency
in Paper Plants
Best Practices Manual Pulp & Paper Industry
The publication details the best practices followed
by the Indian plants in the areas of energy efficiency
and water improvement. Total six version of the
manual have been released since 2008.
Technology compendium on Energy Saving Opportunities Pulp &
Paper Sector
The manual contains the ready-to-use information
on national & international energy conservation
opportunities, Best Operating Practices (BOP), Best
Available Technologies (BAT), with their techno-
economic considerations.