Chemical Process Equipment By EPP Composites Pvt. Ltd, Gujarat

Innovative Engineering, Renovating Life

About the company

EPP- Gujarat based company was established in 1986 by Gujarati Entrepreneur Mr. Sumanbhai Shah and continuing legacy by Mr. Siddharth Shah and Mr.Jayraj Shah with clear intention to develop its place in rapidly growing composite industry

EPP A global multi-product, multi-divisional group engaged in manufacturing of Fibre glass composite products .

Today the company’s office and plant is having more than 300 Thousand sq ft. Area.

We are forging ahead from turnover of Rs. 38,350 towards a tune of 200 Cr.

The power of dream

Date of incorporation 8 January, 1986

Mr. Jayraj Shah and Mr. Siddarth Shah

Our vision

•To become one of the leading company for Fibre Glass composite products in the world•To adopt all composite latest manufacturing technology.•To cater all industrial sectors where composite based product is being used.•To create value for clients and investors.

Our mission• EPP strives to provide high quality fibreglass composites products at competitive prices with on time delivery.

• EPP believe in doing business with ethics.

• EPP is committed to deliver continual progress by adopting new technologies and practices for sustainable development.

• EPP fosters health & well being of its society , environment and its employees.

1.ISO 9001:2008 certified 5 dedicated manufacturing divisions spread over 300 thousand sq ft area

2. Separate fun. depts like Core marketing, Buss Dev, Sales, Design, Cost Estimation , Cost Accounting,Project and site, F & A , QA/QC ,HR, Admin ,Supply and Logistics , IT etc

3. EPP Family has around 700 employees .

1.IT enabled functioning with 150 PCs , Wi-Fi, SAP 3. AUTOCAD ,UNIGRAPHIX,NASTRAN and various application S/Ws installed

• 3 In house Testing Labs with latest testing equipments

Facets of EPP

Dedicated Divisions

State of art machinery

Testing Lab Premises

About the business

All the business divisions are different in action, but united in achievement.

1.GRP / GRE Pipe Division2.Chemical Plant & Equipment and Cooling Tower Division3.Pre-fab and Building Product Division 4.Pultrusion and GRP Pole Products Division 5.SMC Division6.Joints and Fittings division

A tale of different divisions

Manufactured more than 1500 Km GRP pipes for various applications

Capacity to manufacture 3 Km /day from 25 mm to max 3000 mm dia GRP/GRE pipes per day under IS 12709/14402 /API 15LR

EPP incorporate Hand lay up, dual helical filament and Continous filament wound cross country pipe with indigenous technology.

GRP pipes are ideal for potable water, effluent, sewerage supply ,desalination plants, offshore, oil production, chemical, fertilizer, refineries, petrochemical plant applications.

GRP / GRE pipe division

EPP is the 1st Indian Company to achieve API 15 LR monogram for GRE/GRP pipes

1. Light Weight – Lighter than DI,MS thus handling efficiency

2. Design Optimization – Optimized per application.

3. Tensile strength – 375 Mpa better than HDPE and PVC pipes

4. Corrosion Resistance – Raw material provides chemical

and weather resistance

5. Longer Service Life – 50 yrs , safety factor 1.8 times of its pressure class

6. High Resistance To Surge Pressure – Design with higher stiffness to resist water hammer

7. Non-Toxicity - post polymerization and vaporization confirm non toxicity for potable water

8. Low Thermal And Electrical Conductivity – maintains temp inside pipe.

9. Hydraulic Efficiency – Smooth inner surface gives efficient transportation

10. Cost – Economical

11. Underground Application,- No corrosion and Design optimisation enables underground

application

12. Maintenance – No corrosion ,No coating reqd and repairable unlike PVC and HDPEMore info

GRP / GRE pipe division

Chemical plants & equipment division•Products are manufactured with dual laminates with thermoplastics construction

to which FRP Structural Layers are over laminated

•Better chemical resistance and structural strength with dual lamination

•Thermoplastics include PP,PVC,CPVC,PVDF,HDPE,ECTFE

•UV resistance, Flame retardness and external corrosion

•Cost reduction

•Better Insulation

•Light weight

Products manufactured are :

•Large size Storage tanks : Dual laminated horizontal and vertical FRP Tanks upto 300 KL . Onsite works undertaken

•Pickling plants : Customised design and capacity for pickling process for MS ,Steel coils and special galvanising lines. Can be supplied with ducts,hoods,scrubber etc

• Filters : Nutche with vacuum upto 720mm Hg and Disc/ Sparkler filters with pr of 6kg/cm2 are available. Filter body is dual laminated.

Chemical plants & equipment division• Process piping systems – Pure FRP or dual laminated process pipes are used for various solvents

• Centrifugal Blowers - Designed for Direct coupling or belt pulley drive . Capacity from 100m3/hr to 1000,000m3/hr upto 100 hp power

• Scrubbers and columns: Flat bed along with Venturi scrubbers are manufactured

• Lining works – We undertake lining works for tanks and pipes

Centrifugal Blower

Venturi scrubbers

Pre-Fab divisionThis division is engaged in manufacturing prefabricated housing systems in Fibre glass and various other materials.

Types are :

FRP to FRP with PUFPPGI to PPGI with PUF or EPS (Expanded polystere /thermocol)

M.S. Laminated board with rock woolFRP to FRP with PUF and FRP Structures

FeaturesAvailable in ready to install or assembled conditionConvenient assembling and dissembling without destructionPuffed insulation from all weatherUV protection against sunlightCustomized size and structural designs.

Pre-Fab divisionApplications • Pre-fab cabins• Prefab Colonies• Security cabins • Kiosks• Telecom shelters • Pre-enginnered Buildings (PEB)• Domes

EPP has created complete village consisting of 550 fibre glass pre-fabricated houses at Bhavpur, in record time of 60 days after 2001 earthquake in Gujarat. This was the first time in India where whole village was built from fibre glass. ... more

Infrastructure/Building product division

• Fibre glass Roof light sheets• Sky light roofing• FRP - PUF sandwiched Doors and Panels• Manholes• Railway products• Shutter and Locking systems

…….. Customised FRP moulded items

Pultrusion divisionFRP Gratings (moulded & Pultruded) : Can with stand load upto 5 tons/m2

FRP Cable Trays (Ladder / Perforated type) : Light weight with High electric insulation with high mechanical strength

FRP Ladders & Staircase with Hand Railings : High electric insulation with high mechanical strength and corrosion and thermal proof under reduced weight . Heavy duty ladders with ht of 30 ft ,capacity of 450 kgs are manufactured

FRP Profiles like channels and sections – Additional to pultruded features , these profiles are parts compatible dimensional stability than traditional items•

FRP Sectional supports

Telescopic Ladder

Pultrusion divisionEPP Pultruded Products are

• Corrosion & Weather Resistant, • Light Weight & Durable, • Incurs Low Cost Installation, • Maintenance Free • UV Stabilised• Fire retardant• Structurally stable

Applications :

• Coastal and saline area• Chemical industry• Refineries• Petrochemical industry• Power plants• Cooling Tower

FRP Gratings & Railings

FRP Cable TraysFRP Deck Panels

Cooling tower division

• EPP offers induced counter flow, natural draft, spray tower type cooling towers range of 800 TRs

Cooling tower is used in • Air conditioning and Refrigeration, • Compressors • D.G sets • Plastic processing • Induction furnaces.

SMC division(Sheet Moulding Compound)• SMC Meter Boxes• SMC Junction Boxes• SMC Connection Boxes• SMC Auto parts• SMC Electrical products• SMC Rings

Oil Sump – Engine part

Light canopy

Tractor Engine CoverSMC BoxSMC Rings

GRP PolesFeatures

1.Withstand heavy mechanical loadings2.Harshest atmospheric conditions3.Inherent corrosion resistance4.Environmental safety5.Low installation costs (Light weight and less manpower).6.Wind speed of 180-250 km/hrs 7.Top OD – 105 , Base OD 143 – 3158.Length 4- 13 mtrs

Applications

1.Lighting2.Traffic3.Sign posts•Urban fixtures•Telephone,1.Flag poles,2.Advertising Poles3.Protective fencing poles

Testing facilities

.

Testing facilities“EPP” manufacturing units have 3 testing facilities to thoroughly check the product suitability to the design and performance requirements. Most of the facilities are in-house, located in the manufacturing premises. Some of the special tests are outsourced.Following kind of tests & inspection are carried out in “EPP-Lab”.

ALL TYPE OF DESTRUCTIVE & NON-DESTRUCTIVE TESTSACCORDANCE WITH ASTM / AWWA / ASME / DIN / DVS / BS STANDARDS

Testing facilitiesRaw material testing facilities as per relevant standards .

New standards and facilities are being incorporated continuously

Testing facilitiesProduct testing as per relevant standard

Satisfied customers

Gujrat , Mah , T.N. , A.P. , Karnataka,M.P.Raj , installations

More than 900 satisfied customers

Reach of company

Geographical reach - Overseas

Saudi Arabia,Doha,Netherlands,Phillipines,Australia,Spain,Africa,USA

MANILA

ChinaUSA

Competitive Strength• International quality at a very competitive prices.

• Turnkey solution, right from designing to commissioning.

• 24 X 7 customer service.

• Total solution through composites.

• API 15 LR

• Entire range of manufacturing facility for pipes

• Capacity to deliver small and bulk order

Incredible futureOrganic & Inorganic Growth

• EPP is coming up with Integrated Composites Complex in 150 acres of land.

• Scaling up national as well as international distribution network

• Expansion of capacities from 5000 tons per annum to 30000 tons per annum

• Growth through joint ventures with world renowned companies across the globe in talk with 2 European companies and 1 Australian company.

• Planning to open a composite institute and Research & Development centre.

• Independent approved testing lab for composites.

Segment Served

Government Sector1. GRP Pipe - Corporations, PHED,Water and Irrigation,Sewerage Boards

2. Prefab Schools and Toilet - Education,Sanitation

3. Manholes - PHED, Urban Development

4. Poles - Tourism,SEZ,Industrial Estates,Highway Auth,Electrical Dept- Urban Development

Electrical Sector1. Cable Tray - Contractor corporations, PHED,Water and Irrigation,Sewerage Boards , Instrumentation

2. Poles - Tourism,SEZ,Industrial Estates,Highway Auth,Electrical Dept- Urban Development

3. SMC Boxes - SEB, Distrubutors , EPC Cos , Elec Contr

4. Fencing - State Elec Boards

Chemical and Metal Sector1.Steel - Pickling Units2.Cement - Tanks, Spools 3.Fertilizers - Pipes , Gratings , Cable Trays4.Chloro Alkali - Pipes , Gratings , Cable Trays5.Caustic Soda - Pipes , Gratings , Cable Trays6.Bromine and Chlorine Plants - Pipes , Gratings , Cable Trays7.Pulp and paper - Tanks , Pipes , Gratings , Cable Trays ,Blowers8.Sugar - Pipes , Gratings , Tanks, Cable Trays

Water Treatment1. Desalination - Pipes

2. ETP / STP - Pipes , Tanks , Gratings , Handrails

Cooling Tower Sector

1.FRP Deck Panels - 2.Pipes3.Handrails4.Platforms5.Fan rings6.FRP Sheets

Power Sector 1.Pipes (Thermal)2.Prefabs (Thermal and Solar)3.Gratings4.Ladders5.Cable Trays 6.Pultruded Sections (Solar)

Refinery Sector1.Pipes2.Gratings

Construction Sector 1.Doors2.Roof sheets3.Domes4.Prefabs

GRP GRP PipingPiping

FRP FRP PipingPiping

Chemical Plant Equipment

PROCESS VESSELS

SCRUBBING SYSTEMS

TANKS & HOODS

FRP/GRP DUAL LAMINATED COMPOSITE STORAGE / RECIRCULATION TANKS

FRP MOULDED 75 KL STORAGE TANK

PP/FRP 20 KL STORAGE TANK

300 KL TANK

100 KL TANK

Chemical Plant Equipment

Custom Product Division

Pultrusion Division

FRP Poles

SMC Boxes

Pre-Fab Division