Chemical Injection Anchor Systems - SafeTop Fix/SafeFix_A4 Catalogue (07-2016... · SafeFix Chemical Injection Anchor Systems are manufactured by Chemfix, a ... ⋅ 11/0032 - ETA

Telephone 0860 736 275 Fax 086 572 8566 e-mail [email protected] Website www.safetopdiy.co.za

Chemical InjectionAnchor Systems

SafeFix Chemical Injection Anchor Systems are manufactured by Chemfix, a company that specialises in the development and manufacture of Chemical Anchoring, repair solutions and fixing products for the industrial, construction, and DIY sectors.

Chemfix has through its own in-house research, developed two patented innovations which exactly meet the needs of the end-user in the chemical anchoring market.

These patents are exclusive to Chemfix and continue to be sold worldwide on a large scale, since they are key components in our chemical anchor product.

ChubSeal® InnovationThe ChubSeal® innovation replaces the cutting of the traditional clip type foil cartridges by a non-cut cap and closure dispensing system. This foil type of packaging has many advantages including being leakproof and odour free.

T-Flow Mixer Nozzle InnovationPatented by Chemfix, this mixer dispenses any chemical anchor cartridge system using less force, with better mixing and less waste than any other mixer currently available.Better mixing is ensured by an innovative moulding positioned in the neck of the mixer that pre-mixes the resin and hardener. This creates a superior mix within a shorter length which is vital to achieve optimum performance.

Chemical Injection Anchor Systems

Telephone 0860 736 275 Fax 086 572 8566 e-mail [email protected] Website www.safetopdiy.co.za2

563CAZ 0833/2

• CARTRIDGE SIZES

• WORKING AND HARDENING TIMES

• APPROVAL LOGOS

• APPROVALS / CERTIFICATIONS / TESTING ⋅ 15/0008 - ETA Option 7 Non-Cracked Concrete. Includes flooded holes. ⋅ 11/0032 - ETA ETAG 029 Hollow Wall / Masonry Installations. ⋅ CE Certified 1404-CPR-2586 - ZAG, Solvenia. ⋅ ITB Approval (Poland) 0978/W ⋅ LEED tested 2009 EQ c4.1 SCAQMD rule 1168 (2005.) ⋅ VOC A+ Rating (Volatile Organic Content)

• PHYSICAL PROPERTIES ⋅Mixed Colour - Grey ⋅Density - 1.71 kg/m² ⋅Compressive Strength - 43.5 N/mm² (EN ISO 604)

SAFEFIX PESF Polyester RESIN

TE

STED FOR LEED COMPLI

AN

CY

IEQc4.1

• CHARACTERISTICS⋅ Suitable for medium loads for non-critical applications.⋅ Fast working times for early loading in time sensitive applications.⋅ No styrene allows for use indoors and in enclosed spaces.⋅ Use in damp & wet environments and fixing holes. ⋅ Extremely versatile in masonry, hollow, aerated concrete.⋅ Crack and gap filling repairs in concrete vertical or horizontal.⋅ 10:1 resin available in a variety of cartridge types.

Base Material Temperature -10°C -5°C 5°C 15°C 25°C 35°C

Gel Working Time 50’ 40’ 20’ 9’ 5’ 3’

Curing Time Dry Concrete 240’ 180’ 90’ 60’ 30’ 20’

Curing Time Wet Concrete x 2 x 2 x 2 x 2 x 2 x 2

165ml Chubseal® cartridge300ml Chubseal® cartridge

165ml 300ml

styreneFREE

Art. No. Cartridge size PackCARP 165 165ml 15

CARP 280 300ml 15

A two component chemical anchoring injection system. A formulation derivedfrom polyester resin with high bond strength, developed principally to anchorthreaded rods into concrete, and for masonry and hollow wall installations.Used widely for medium loads in both horizontal and vertical applications.

Telephone 0860 736 275 Fax 086 572 8566 e-mail [email protected] Website www.safetopdiy.co.za 3

TE

STED FOR LEED COMPLI

AN

CY

IEQc4.1

300ml 410ml

• CARTRIDGE SIZES

• WORKING AND HARDENING TIMES

• APPROVAL LOGOS

• APPROVALS / CERTIFICATIONS / TESTING ⋅ 11/0031 - ETA ETAG 029 Hollow Wall / Masonry Installations. ⋅ CE Certified 1404-CPR-2587 - ZAG, Solvenia. ⋅ ITB Approval (Poland) 0974/W ⋅ Tested by Imperial College, London. ⋅ LEED tested 2009 EQ c4.1 SCAQMD rule 1168 (2005.) ⋅ VOC A+ Rating (Volatile Organic Content)

• PHYSICAL PROPERTIES ⋅Mixed Colour - Grey ⋅Density - 1.56 kg/m² ⋅Compressive Strength - 45 N/mm² (EN ISO 604)

SAFEFIX EASF Epoxy Acrylate RESIN

A two component chemical anchoring injection system. A formulation derived from epoxy acrylate resin with high bond strength, developed principally to anchor threaded rods into concrete. Used widely for medium to high loads in both horizontal and vertical applications.

• CHARACTERISTICS⋅ Suitable for high loads within standard annulus and embedment.⋅ Fast working times for early loading in time sensitive applications.⋅ No styrene allows for use indoors and in enclosed spaces.⋅ Use in wet or damp environments and fixing holes. ⋅ Good durability formulation, resistance to chemicals.⋅ Used for studs and relatively small diameter rebar.⋅ 10:1 resin available in a variety of cartridge types.⋅ Fixings in concrete, wood, or other high strength materials.

Base Material Temperature -10°C -5°C 5°C 15°C 25°C 35°C

Gel Working Time 50’ 40’ 20’ 9’ 5’ 3’

Curing Time Dry Concrete 240’ 180’ 90’ 60’ 30’ 20’

Curing Time Wet Concrete x 2 x 2 x 2 x 2 x 2 x 2

1404-CPR-2587

Chemfix EASFETA-11/0031

DoP:www.chemfix.co.uk/dop/easf

300ml Chubseal® cartridge410ml Coaxial cartridge

styreneFREE

Art. No. Cartridge size PackCARE 280 300ml 15

CARE 380 410ml 12

Telephone 0860 736 275 Fax 086 572 8566 e-mail [email protected] Website www.safetopdiy.co.za4

• CARTRIDGE SIZES300ml Chubseal® cartridge

300ml

• WORKING AND HARDENING TIMES

• APPROVAL LOGOS

C2 SEISMIC ETA PENDING

A two component chemical anchoring injection system. A formulation derived from vinylester resin with very high bond strength, developed principally to anchor threaded rods and rebar into concrete. Used for high performance structural applications where loading is critical.

• CHARACTERISTICS⋅ Suitable for high loads within standard annulus and embedment.⋅ Fast working times for early loading in time sensitive applications.⋅ No styrene allows for use indoors and in enclosed spaces.⋅ Use in wet or flooded environments and fixing holes. ⋅ High durability, resistance to chemicals.⋅ Used for studs and rebar.⋅ 10:1 resin available in a variety of cartridge types.⋅ Fixings in concrete, wood, or other high strength materials.

• APPROVALS / CERTIFICATIONS / TESTING ⋅ 12/0024 - ETA Option 1 Cracked Concrete / TR029. ⋅ Includes flooded holes, and wet and dry concrete conditions. ⋅ 14/0057 - ETA TR023 Post Installed Rebar Installations. ⋅ CE Certified 1404-CPR-2583 - ZAG, Solvenia. ⋅ R240 Fire Test Report SIGGMA ⋅ WRAS Approved for use with Potable drinking water* approval no. 1501531. ⋅ LEED tested 2009 EQ c4.1 SCAQMD rule 1168 (2005.) ⋅ VOC A+ Rating (Volatile Organic Content)

• PHYSICAL PROPERTIES ⋅Mixed Colour - Grey ⋅Density - 1.61 kg/m² ⋅Compressive Strength - 73 N/mm² (EN ISO 604)

SAFEFIX CH+ Vinylester RESIN

Base Material Temperature -10°C -5°C 5°C 15°C 25°C 35°C

Gel Working Time 50’ 40’ 20’ 9’ 5’ 3’

Curing Time Dry Concrete 240’ 180’ 90’ 60’ 30’ 20’

Curing Time Wet Concrete x 2 x 2 x 2 x 2 x 2 x 2

FIRE RATED

styreneFREE

TE

STED FOR LEED COMPLI

AN

CY

IEQc4.1

Art. No. Cartridge size PackCARV 380 300ml 15

Telephone 0860 736 275 Fax 086 572 8566 e-mail [email protected] Website www.safetopdiy.co.za 5

• MIXER TYPES

T-FLOW™ MIXER

CHUBSEAL®

Mixer NOZZLE

Cartridges

The T-Flow™ Mixer is an innovative static mixer nozzle which improves on the ubiquitous standard static mixer used to extrude and mix two-component chemical anchors. This patented mixer has been proven with Chemfix resin systems to reduce extrusion forces, with better mixing capabilities, whilst leaving less wasted resin in the discarded mixer, due to its shorter body.

This compact design is due entirely to the special disruptor, housed at the base of the mixer insert which creates a diffusion effect without increasing extrusion forces.

The ChubSeal® innovation replaces the cutting of the traditional clip type foil cartridges by a non-cut cap and closure dispensing system. This foil type of packaging has many advantages including being leakproof and odour free. ChubSeal® offers these advantages in standard 300ml Silicone type cartridges.

The traditional 165ml and 300ml foil bag system has the disadvantage in that the user has to cut off the metal clip before extruding.

Chubseal® solves this problem as the bag is cut in a safe and controlled environment during manufacture and is replaced by an easy to use non-cut sealing cap.

165ml and 300ml Foil Bag cartridge with Chubseal® Self Opening System for use with any 300ml silicone gun

410ml Coaxial Cartridge. Coaxial central hardener is extruded using the 380ml extrusion gun.

• CHARACTERISTICS⋅ Ideal for POS (point of sale) and DIY sales. ⋅ Less extrusion force required than standard mixer.⋅ Easier extrusion makes a faster extrusion, lower cycle time. ⋅ Less material waste in the nozzle after hardening.

Short without hanger | Short with hangerStandard without hanger | Standard with hanger

Instantly mixed product with no wastage

x9 helical mixing deflectors inside

Special disruptor for diffusion effect to reduce force.

Patented Cap SystemNo cutting of the bag!

100% Re-usable and Re-sealable

Foil Bag System gives 100% resin extrusion

Available in 165ml and 300ml cartridge sizes

Less pumping force provides easy extrusion, and no piston leakage

Telephone 0860 736 275 Fax 086 572 8566 e-mail [email protected] Website www.safetopdiy.co.za6

SAFEFIX Accessories & Data

Art. No. Cartridge size

CAM 280 300ml

CAM 380 410ml

Nozzle

Art. No. Cartridge size

CAG 280 300ml

CAG 380 410ml

Gun

Screen Bushes

Art. No. Size

CAB 12080 12x80mm

CAB 15085 15x85mm

CAB 15130 15x130mm

CAB 20085 20x85mm

Steel Cleaning BrushLENGTH 300mm

Art. No. Diameter

CAMB10 10mm

CAMB13 13mm

CAMB18 18mm

CAMB28 28mm

Pump

Art. No.

CAP 1

Number of Fixings per Cartridge Installation in Concrete

Size Drill holedia.mm

Drill holeDepth mm

Cartridge Size

165ml 300ml 410ml

M8 10 110 34 67 91

M10 12 110 28 55 74

M12 14 110 24 46 63

M16 18 110 18 35 48

M20 24 110 7 13 18

Number of Fixings per Cartridge Installation in Hollow Block/Brick

Size Brush size mm Drill holedia.mm

Drill holeDepth mm

Cartridge Size

300ml 410ml

M8 12 x 80 13 90 15 20

M10 15 x 85 16 90 11 15

M10 15 x 130 16 140 7 9

M 20 x 85 22 90 4 5

Usage Data• Data below provided based on standard application requirements.• Performance Data available upon request.

Studs - Zinc Plated1 TOOL PER BOX

Art. No. Size

CAS08110 M10x110mm

CAS10130 M10x130mm

CAS12160 M12x160mm

CAS16190 M16x190mm

CAS20260 M20x260mm

CAS24300 M24x300mm

Telephone 0860 736 275 Fax 086 572 8566 e-mail [email protected] Website www.safetopdiy.co.za 7

Distributed locally by:

Nationwide: Telephone 0860 736 275 Fax 086 572 8566 e-mail [email protected] Website www.safetopdiy.co.za Cape Town: Tel: 021 797 3520 I Unit 5, Pride Park, Wetwyn Road, Wetton Durban: Tel: 031 579 1141 I No.2 Cnr. Palmfield & Willowfield Road, Springfield ParkJohannesburg: Tel: 011 397 6999 I Unit 5, Vitoria Industrial Park, 47 Kelly Road, Jet Park

Chemical Injection Anchor Systems