Characterization of modified kaolin from the Ranong deposit Thailand by XRD, XRF, SEM, FTIR and EPR techniques N. WORASITH 1, { , B. A. GOODMAN 2, { , J. NEAMPAN 3 , N. JEYACHOKE 1 AND P. THIRAVETYAN 1, * 1 School of Bioresources and Technology, King Mongkut’s University of Technology, Thonburi, Bangkhuntien, Bangkok, Thailand, 2 Health and Environment Department, Environmental Resources &Technologies, Austrian Institute of Technology, A-2444 Seibersdorf, Austria, and 3 Department of Geology, Chulalongkorn University, Bangkok, Thailand (Received 13 July 2010; revised 2 May 2011; Editor: Eric Ferrage) ABSTRACT: Various physical and analytical techniques (XRD, XRF, SEM, FTIR and EPR) have been used to investigate the effects of chemical and/or physical modification of Ranong kaolin, which has been proposed as a potential bleaching clay for vegetable oils. Acid treatment after grinding resulted in major changes compared with acid treatment of the original mineral sample or mechanical treatment alone. Previous work has shown that the combined treatments produce increases in surface area and new porous structures, and the present measurements show reductions in Al:Si ratios. These are accompanied by a major reduction in O H stretching vibrations as a result of grinding, although acid treatment produced little subsequent effect on the O H bands in the FTIR spectra. However, acid treatment resulted in a reduction in the Al OH Al bending vibrations and the appearance of Si O bands associated with newly synthesized material; these effects were much greater with samples that had been ground prior to the acid treatment. There were appreciable qualitative differences in the way in which the EPR spectra of Fe and Mn were affected; the Fe signal was sensitive to mechanical treatment, but little subsequent change was induced by acid extraction, whereas the Mn peaks were sensitive to the both the pH and the chemical nature of the acid used. These results therefore indicate that the Fe and Mn are in different types of site in the kaolin structure. Little change was observed in the main oxygen-based free radical centre associated with Si atoms, but that associated with Al was lost as a result of the treatments. Such mineral characterization is of fundamental importance to understanding the modification of kaolins and their uses as adsorbents in the food and environmental sciences. KEYWORDS: kaolin, XRD, XRF, SEM, FTIR, EPR, grinding, acid activation, pH, bleaching clay, natural oil decolourization, Ranong deposit, Thailand. The kaolin group minerals, kaolinite, dickite, nacrite and halloysite, are 1:1 layer silicates, in which each layer consists of a combination of one sheet of tetrahedral and one sheet of octahedral * E-mail: [email protected]{ On leave from Department of Chemistry, Faculty of Science and Technology, Rajamangala University of Technology Krungthep, 2 Nang Lin Chi Road, Soi Suan Plu, Sathorn, Bangkok, Thailand 10120. { Current address: State Key Laboratory for Conservation and Utilization of Subtropical Agro-Bioresources, Guangxi University, Nanning, 530004 Guangxi, Peoples’ Republic of China. DOI: 10.1180/claymin.2011.046.4.539 Clay Minerals, (2011) 46, 539–559 # 2011 The Mineralogical Society
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Characterization of modified kaolin from the Ranong deposit Thailand by XRD, XRF, SEM, FTIR and EPR techniques
ABSTRACT: Various physical and analytical techniques (XRD, XRF, SEM, FTIR and EPR) have been used to investigate the effects of chemical and/or physical modification of Ranong kaolin, which has been proposed as a potential bleaching clay for vegetable oils. Acid treatment after grinding resulted in major changes compared with acid treatment of the original mineral sample or mechanical treatment alone. Previous work has shown that the combined treatments produce increases in surface area and new porous structures, and the present measurements show reductions in Al:Si ratios. These are accompanied by a major reduction in OH stretching vibrations as a result of grinding, although acid treatment produced little subsequent effect on the OH bands in the FTIR spectra. However, acid treatment resulted in a reduction in the AlOHAl bending vibrations and the appearance of SiO bands associated with newly synthesized material; these effects were much greater with samples that had been ground prior to the acid treatment. There were appreciable qualitative differences in the way in which the EPR spectra of Fe and Mn were affected; the Fe signal was sensitive to mechanical treatment, but little subsequent change was induced by acid extraction, whereas the Mn peaks were sensitive to the both the pH and the chemical nature of the acid used. These results therefore indicate that the Fe and Mn are in different types of site in the kaolin structure. Little change was observed in the main oxygen-based free radical centre associated with Si atoms, but that associated with Al was lost as a result of the treatments. Such mineral characterization is of fundamental importance to understanding the modification of kaolins and their uses as adsorbents in the food and environmental sciences.
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Characterization of modified kaolin fromthe Ranong deposit Thailand by XRD,XRF, SEM, FTIR and EPR techniques
N. WORASITH1 , { , B . A . GOODMAN2 , { , J . NEAMPAN3 , N . JEYACHOKE1AND
P . THIRAVETYAN1 ,*
1 School of Bioresources and Technology, King Mongkut’s University of Technology, Thonburi, Bangkhuntien,
Bangkok, Thailand, 2 Health and Environment Department, Environmental Resources &Technologies, Austrian
Institute of Technology, A-2444 Seibersdorf, Austria, and 3 Department of Geology, Chulalongkorn University,
Bangkok, Thailand
(Received 13 July 2010; revised 2 May 2011; Editor: Eric Ferrage)
ABSTRACT: Various physical and analytical techniques (XRD, XRF, SEM, FTIR and EPR) have
been used to investigate the effects of chemical and/or physical modification of Ranong kaolin,
which has been proposed as a potential bleaching clay for vegetable oils. Acid treatment after
grinding resulted in major changes compared with acid treatment of the original mineral sample or
mechanical treatment alone. Previous work has shown that the combined treatments produce
increases in surface area and new porous structures, and the present measurements show reductions
in Al:Si ratios. These are accompanied by a major reduction in O�H stretching vibrations as a result
of grinding, although acid treatment produced little subsequent effect on the O�H bands in the FTIR
spectra. However, acid treatment resulted in a reduction in the Al�OH�Al bending vibrations and
the appearance of Si�O bands associated with newly synthesized material; these effects were much
greater with samples that had been ground prior to the acid treatment. There were appreciable
qualitative differences in the way in which the EPR spectra of Fe and Mn were affected; the Fe signal
was sensitive to mechanical treatment, but little subsequent change was induced by acid extraction,
whereas the Mn peaks were sensitive to the both the pH and the chemical nature of the acid used.
These results therefore indicate that the Fe and Mn are in different types of site in the kaolin
structure. Little change was observed in the main oxygen-based free radical centre associated with Si
atoms, but that associated with Al was lost as a result of the treatments. Such mineral
characterization is of fundamental importance to understanding the modification of kaolins and
their uses as adsorbents in the food and environmental sciences.
nacrite and halloysite, are 1:1 layer silicates, in
which each layer consists of a combination of one
sheet of tetrahedral and one sheet of octahedral
* E-mail: [email protected]{ On leave from Department of Chemistry, Faculty of Science and Technology, Rajamangala University ofTechnology Krungthep, 2 Nang Lin Chi Road, Soi Suan Plu, Sathorn, Bangkok, Thailand 10120.{ Current address: State Key Laboratory for Conservation and Utilization of Subtropical Agro-Bioresources,Guangxi University, Nanning, 530004 Guangxi, Peoples’ Republic of China.DOI: 10.1180/claymin.2011.046.4.539
ClayMinerals, (2011) 46, 539–559
# 2011 The Mineralogical Society
cations linked by bridging oxygen atoms (Murray,
2007). The surface of the tetrahedral sheet consists
of oxygen atoms, whereas that of the octahedral
sheet contains hydroxyl groups. In kaolinite, dickite
and nacrite the neighbouring layers are held
together by hydrogen bonds and these minerals
differ only in the stacking arrangements of the
layers. Halloysite can contain a variable number of
water molecules in this interlayer region; the d001peak of fully hydrated halloysite is at lower angle
(8.75º2y) than the other kaolin minerals (12.37º2y),but it collapses to about 12.28º2y when the
humidity of halloysite is below 30%. These
minerals are all dioctahedral, and thus nominally
have only two thirds of their octahedral cation sites
occupied.
With an ideal composition, the tetrahedral cations
are Si and the octahedral cations Al. Such a
structure is charge neutral, i.e. there is no net
layer charge but, in common with other alumino-
silicate minerals, various isomorphous substitutions
can occur. Substitution of Al3+ or Fe3+ for Si in the
tetrahedral sheet generates an electron surplus,
which may be compensated by either the generation
of a layer charge (which yields a cation exchange
capacity), or the protonation of oxygen atoms to
generate hydroxyl groups on the edge surfaces of
the tetrahedral sheet (e.g. Huertas et al., 1998).
Note that the possible substitution of tetravalent
ions, such as V4+ or Mn4+ for Si, would not
generate a surface charge but, like Fe, these ions
are capable of existing in more than one oxidation
state, so any process which alters their redox status
would be expected to influence the surface proper-
ties of minerals containing them. Various substitu-
tions in the octahedral sheet, such as V4+, Mn4+,
Fe3+, Fe2+, Mg2+, Mn2+, etc. may or may not lead
to the generation of a surface charge, or a change in
the degree of surface protonation; furthermore,
there is the possibility of maintaining charge
neutrality by substituting three divalent ions for
two trivalent ions, since one third of the octahedral
sites are vacant in an ideal structure.
Accurate knowledge of the detailed composition
of natural kaolin samples is difficult to obtain. X-
ray diffraction (XRD) is the fundamental method
for identifying the crystalline mineral phases, but it
requires careful work to discriminate between the
various kaolin group minerals and also some
impurity phases, such as illites or smectites.
Furthermore, XRD may not detect the presence of
poorly crystalline minerals such as oxides, even
when present in substantial quantities, since their
diffraction patterns are broad and weak. Such
phases, however, may have a major role in
determining surface properties, such as sorption
processes, because of their large surface areas.
The sensitivity of XRD is such that it often
cannot detect small variations in lattice parameters
that arise from isomorphous substitutions, especially
when they occur at relatively low levels, and their
presence is inferred from a combination of chemical
analyses and measurement of ion exchange capa-
cities. Thus, the presence of even small quantities
of impurity phases can result in misleading
conclusions concerning the compositions of
minerals, and this approach is of little value in
determining the chemical compositions of indivi-
dual components in mixed mineral specimens.
Consequently, a variety of chemical and spectro-
scopic methods has been developed for character-
izing aluminosilicate minerals (e.g. Hawthorne,
1988; Coyne et al., 1998). These include electron
microscopic techniques, transmission electron
microscopy (TEM) and scanning electron micro-
scopy (SEM), and various spectroscopic methods,
such as nuclear magnetic resonance (NMR),
infrared spectroscopy (IR), etc., which have
general applications to mineral characterization. In
addition, with samples such as kaolins that have
relatively low levels of paramagnetic ions, electron
paramagnetic resonance (EPR) spectroscopy (e.g.
Mabbs & Collison, 1992) can provide valuable
information on the nature and distribution of
paramagnetic transition metal ions and on free
radical defects (e.g. Calas, 1988), which might be
expected to play important roles in determining
sorption properties.
Because of its great abundance in the Earth’s
crust, kaolin has a long history of use by man, the
most important of these uses being in the ceramics,
paint and paper industries. However, there is
currently considerable interest in using kaolins as
the source material for the production of higher-
value products for a wide range of industrial uses,
and acid activation of kaolinites has been reported
to yield products for the removal of anions (Gogoi
& Baruah, 2008), cations (Bhattacharyya & Sen
Gupta, 2007) and dyes (Karaoglu et al., 2010) from
waters. Furthermore, there are also several recent
reports of kaolinites being used as the starting
materials in the production of materials with novel
physical and chemical properties (e.g. Frost et al.,
2001a,b, 2004; Temuujin et al., 2001; Belver et al.,
540 N. Worasith et al.
2002; Meenakshi et al., 2008; Vagvolgyi et al.,
2008; Steudel et al., 2009; Panda et al., 2010).
In the edible oil industry, it is often desirable to
decrease the concentrations of pigments, such as
chlorophyll and b-carotene, and acid-activated
bentonites are commonly used for this purpose
(e.g. Christidis et al., 1997; Wu et al., 2006). In a
search for lower cost bleaching clays, we have
investigated the performance of acid-activated
kaolin from the Ranong deposit in southern
Thailand, but it was found to be ineffective for
the removal of pigments from rice bran oil
(unpublished results). However, after modification
by a combination of physical and chemical
treatments, the sorption properties of this kaolin
improved to such an extent (~80% decolourization
of rice bran oil compared to ~82% with a
commercial bleaching clay under the same condi-
tions (Worasith et al., 2011)) that it has potential
use for bleaching vegetable oils. It was to develop a
detailed understanding of kaolin alteration that the
present investigations were undertaken. This was
deemed necessary because different samples of
bleaching clay activated by similar treatments
have been reported to have considerable differences
in performance (Woumfo et al., 2007), and it seems
likely that (perhaps subtle) variations in physical
properties and/or chemical composition can have a
significant impact on the bleaching performance of
clay minerals. Detailed physical and chemical
characterization is especially important for investi-
gations of reactions that occur on the surfaces of
natural mineral samples, since these are influenced
by factors that may vary appreciably from one
deposit to another. Also, natural mineral samples
often contain associated poorly crystalline phases
whose effects on adsorption reactions may be
relatively greater than their concentrations in the
specimens.
The current paper describes the characterization
of material produced by modifications of kaolin
from the Ranong deposit in Thailand, and which
was used in the rice bran oil bleaching studies of
Worasith et al. (2011). A mineral sample from this
deposit, which is thought to have been produced by
the hydrothermal alteration of granite (Kuentag &
Wasuwanich, 1978), has recently been the subject
of basic physical and chemical characterization
(Nuntiya & Prasanphan, 2006), using TEM, X-ray
fluorescence spectroscopy (XRF), and XRD. The
present work builds on these initial measurements,
but with an emphasis on characterizing products
obtained from this kaolin after physical and
chemical modification, and including additional
information that can be obtained with spectroscopic
techniques, such as FTIR and EPR.
MATER IALS AND METHODS
Sulphuric acid (H2SO4) and oxalic acid (H2C2O4)
used for chemical treatments were AR grade and
purchased from Merck, Germany, and Ajax
Finechem, Australia, respectively. The kaolin
sample from Ranong Province in southern
Thailand was supplied by Had Som Pan Co., Ltd.
This natural kaolin, pale yellow in colour, was
initially washed with distilled water and dried
overnight in an oven at 80ºC. Although this
temperature was chosen to minimize the possibility
of damaging halloysite-10 A, it is possible that this
phase was converted to halloysite-7 A, because of
the ease with which water can be removed from this
mineral. This sample was designated K.
Chemical treatments
Acid treatments were performed by adding dried
natural kaolin that had been gently crushed to pass
through a 0.074 mm sieve to 18% or 30% w/w
sulphuric acid; the ratio of clay:acid was 1 g:50 ml.
Samples were refluxed at 90ºC under mechanical
stirring (using an IKA hotplate stirrer model C-MAG
HS7) at about 250 rpm for 4 h. Then the super-
natants were removed and the residues washed with
two litres of distilled water; the washing was
repeating until the pH of the clay suspension was
53. The sample was then dried at 100ºC for 24 h,
this temperature being chosen because of the planned
use of the product as a vegetable oil bleaching agent.
These samples were designated KS18 and KS30. An
additional sample was prepared using 6% w/v oxalic
acid, but it was not fully investigated because it
became apparent early in the work that physical
treatment was an essential aspect of the kaolin
modification process to produce a bleaching clay
(which was the ultimate objective of this work).
Physical treatment
Dried natural kaolin, designated K, initially
crushed to 40.074 mm as for the chemical
treatments described above, was ground using a
planetary ball mill (Retsch model S 100). For this
physical treatment, 20 g of clay were added to a
Characterization of modified kaolinite 541
500 ml grinding jar containing twenty 20 mm
grinding balls (the weight ratio of balls to kaolin
was 30:1); both the pot and milling media were
stainless steel. The clay samples were ground for
1 h at 300 rpm, and the product designated as GK.
Combined physical and chemical treatments
Samples of ground kaolin GK were treated with
18% or 30% w/w sulphuric acid as described for the
preparation of the corresponding unground kaolin
samples, and designated GKS18 and GKS30. A
similar sample was prepared using oxalic acid
instead of sulphuric acid with acid concentrations
6% w/v and designated as GKO6. These acid
concentrations were used for the current investiga-
tions on the basis of their performance as rice bran
oil bleaching agents (Worasith et al., 2011).
Surface modification of the products from
combined physical and chemical treatments
It has been reported that kaolinite surface
properties are influenced by the synthesis pH
(Fialips et al., 2000; Worasith et al., 2011),
indicating the occurrence of protonation/deprotona-
tion reactions at surface oxygen atoms. Therefore,
the influence of pH on the physical/spectroscopic
properties of samples GKS18 and GKO6 was also
investigated by re-suspending the modified kaolin
samples in solutions of sulphuric or oxalic acids at
pH 2.0, 3.0, 3.5, 4.0 and 5.0. After separation by
centrifugation, these kaolin samples were dried at
100ºC for 24 h. These samples were designated
GKS18 P2.0, GKS18 P3.0, GKS18 P3.5, GKS18
P4.0, GKS18 P5.0, GKO6 P2.0, GKO6 P3.0, GKO6
P3.5, GKO6 P4.0 and GKO6 P5.0.
X-ray diffraction studies
A Bruker AXS model D8 Advance X-ray
diffractometer employing Ni-filtered Cu-Ka radia-
tion was used to investigate the mineralogy of the
natural kaolin sample and its modified products.
Kaolin powder was placed in a flat holder, with
20 mm diameter and 15620 mm irradiated area,
and diffraction patterns were then collected in the
range of 2y = 5º to 60º at a scanning speed 1º per
2y min�1, and working at 40 kV and 30 mA.
Mineral components in the X-ray diffractograms
were identified by comparison with standards in the
JCPDS Powder Diffraction File.
Additional measurements were made with
oriented samples of the natural kaolin in an
attempt to discriminate between halloysite-7 A,
kaolinite and illite components. These oriented
samples were subjected to four treatments: air
drying, glycolation, intercalation with formamide,
and heating to 550ºC for 1 h. The structural order
of natural kaolinite was estimated using the
Hinckley index (HI), and the crystallinities of the
kaolin minerals in the various treated products were
also estimated from the widths and heights of peaks
in the XRD patterns, since peak widths are
inversely related to the crystallinity of the sample.
X-ray fluorescence
A Bruker AXS model S4 Pioneer XRF spectro-
meter with a scintillator detector was used to
determine the chemical compositions of the kaolin
samples. Wax was added to the clay samples as a
binder before fusing into pellets (weight ratio of
clay:wax about 7:3), and compositions are
expressed as relative concentrations in the form of
oxides.
Scanning electron microscopy
The surface morphology of the kaolin samples
that had been dried at 80ºC and coated with gold to
enhance conductivity was investigated using a
scanning electron microscope (JEOL model JSM-
5410 LV) with an accelerating voltage of 15 kV
and a vacuum of 10�5 Pa. The samples were
inserted into the SEM chamber, transferred to the
path of the electron beam, and then scanned
automatically. Various magnifications were used
to compare the textures and shapes of modified
kaolins before and after treatments but only those of
620,000 are presented. In addition, chemical
analyses were performed by using a link to an
energy dispersive X-ray analysis system (EDX)
which incorporated ISIS series 300 software.
FTIR
Attenuated Total Reflectance Fourier Transform
Infrared Spectra (ATR-FTIR) were recorded on a
Bruker Tensor 27 FTIR spectrometer incorporating
a 1.8 mm Ge crystal. A sample of the clay powder
was placed on the Ge crystal and 1024 scans were
acquired for each spectrum at a resolution of
1 cm�1 in the mid-IR range (4,000�600 cm�1).
542 N. Worasith et al.
EPR spectroscopy
EPR spectra were recorded using various Bruker
and JEOL spectrometers operating at X-band
frequencies and using Gunn diodes as microwave
sources. All samples were studied at room
temperature (~22ºC) using 100 kHz modulation
frequency with other acquisition parameters deter-
mined by the line widths and saturation properties
of the component signals. Spectra were first
recorded as first derivatives of the microwave
absorption over the scan range 0�500 mT using
10 mW microwave power and 1 mT modulation
amplitude to obtain a general overview of the
signals. Separate spectra were then recorded using
parameters that were optimized for the individual
signals. Free radical components were recorded as
both first and second derivatives using microwave
powers in the range 2�10 mW and modulation
amplitudes in the range 0.2�1.0 mT over field
scans ranging between 5 and 40 mT. Receiver gain,
number of scans, conversion time and time constant
were adjusted individually for each spectrum
depending on the intensity of the signal being
characterized. Diphenylpicrylhydrazyl (DPPH) (g =
2.0036) was used as an external standard for the
determination of g-values.
RESULTS
X-ray diffraction
Composition of the original kaolin, K. The XRD
pattern from the original Ranong kaolin K is shown
in Fig. 1. As reported by Kuentag (2001) and
Nuntiya & Prasanphan (2006), the majority of the
peaks can be accounted for by the kaolin minerals;
the strong peaks at 7.14, 3.57 and 1.49A correspond
to the kaolinite d001, d002 and d060 reflections and
the peaks at 4.45, 2.56, 2.49, 2.34, 1.99, 1.66, and
1.49 are all consistent with kaolinite. Positive
identification of halloysite from these data is
difficult, because the main peaks from halloysite-
10 A at 10A and halloysite-7 A at 4.42 A both
overlap with peaks from illite, and the peak at
4.34 A can correspond to either halloysite or
kaolinite (Brindley & Brown, 1980). Illite, which
is a common impurity in kaolin-group minerals, is
present in appreciable quantities in the Ranong
kaolin, as seen by the presence of major peaks at
9.92 and 2.56 A in addition to those mentioned
above. Other peaks consistent with illite are
observed at 4.99 and 2.99 A. The presence of
quartz is seen by its principal reflection at 3.34 A,
and associated minor peaks at 4.25, 2.29, 1.82, and
1.54 A. In addition, weak peaks at 4.18 and 3.25 A
could correspond to the main reflections from
goethite and microcline, respectively, so these
minerals may be present as minor impurities, but
the absence of other diffraction peaks prevents a
positive identification.
The clay mineral groups were distinguished by
the behaviour of their characteristic basal reflec-
tions in response to various chemical and heat
treatments (Fig. 2). The insensitivity of the peaks at
~10.0 A to ethylene glycol, and heating to 550ºC
mean that they correspond at least mainly to the
d001 reflections from illite, and that halloysite-10 A
FIG. 1. Powder X-ray diffraction pattern of untreated kaolin, sample K, and the assignment to its component
minerals. K = kaolinite, H = halloysite, Q = quartz, I = illite, G = goethite and M = microcline
Characterization of modified kaolinite 543
makes only a minor contribution (if any) to their
intensity. Halloysite-7 A and kaolinite are unaf-
fected by glycolation, but become amorphous to
X-rays after heating to 550ºC, and Fig. 2 shows the
conversion of peaks at d ~7 A and ~3.5 A to an
amorphous phase at ~12.38º2y at this temperature.
Finally, since intercalation with formamide results
in an increase in the d001 reflection of halloysite-7
A to ~10.0 A, the peak at 7.17 A in the original
kaolin corresponds primarily to halloysite. These
results are thus qualitatively similar to those
reported by Nuntiya & Prasanphan (2006) for
their kaolin sample from Ranong, but the sample
in the present work contained smaller amounts of
impurity phases. The Hinkley index (HI) (Hinckley,
1963) of about 0.32 suggests that the kaolinite is of
only moderate crystallinity, whereas both the FTIR
and EPR results (see below) indicate that the
mineral is well ordered. However, Brindley et al.
(1986) report that the HI is directly correlated with
kaolinite Fe content, so its relationship to crystal-
linity may be complicated by isomorphous substitu-
tions. Furthermore, the presence of overlapping
peaks from illite and quartz with those of kaolinite
used for measuring the HI complicates its accuracy
for kaolinite crystallinity determination in the
present sample.
Influence of individual chemical and physical
treatments on the kaolin crystallinity. XRD patterns
for Ranong kaolin before and after grinding or
sulphuric acid treatment are shown in Fig. 3. They
show that the mineral is resistant to the acid
treatment (Fig. 3b,c) since the d001 reflection at
7.14 A, the d002 reflection at 3.57 A, and the d060reflection at 1.48 A remained sharp, even under
strongly acidic conditions (Table 1). However,
grinding the clay resulted in a major decrease in
the relative intensities of the peaks from the kaolin
mineral and illite phases (Fig. 3d), consistent with
appreciable structural damage to these minerals.
Furthermore, there was also an increase in the
background in the 20�30º2y range which is typical
of the presence of amorphous phases.
Using the Scherrer formula (Langford & Wilson,
1978) the FWHM data for d001 indicates that the
mean number of layers in a kaolinite stack is ~90
for samples K, KS18 and KS30. This value
decreases to ~70 (i.e. a reduction of ~25%) after
grinding, but then increases again to ~90 for
GKS18 and GKO6. Grinding had very little effect
on the d060 peak and samples K and GK both have
~380 planes in a stack. However, it is of great
importance after acid attack, with the number of
layers in the b dimension decreasing to ~280 for
KS18 and KS30, and ~190 for GKS18 and GKO6.
Effects of combined physical and chemical
treatments. Further changes in the XRD patterns
were observed after treating the ground sample with
FIG. 2. Powder X-ray diffraction patterns of oriented kaolin, sample K, as a result of (a) air-drying,
(b) glycolation, (c) intercalation with formamide, and (d) heating to 550ºC.
544 N. Worasith et al.
either sulphuric or oxalic acids (Fig. 3e,f); apart
from the peak at ~26.74º2y, which probably
corresponds to quartz, there is an appreciable
reduction in intensity in all regions. Al compounds
resulting from grinding-induced kaolin breakdown
were removed by the acid treatments as indicated
by the XRF results, presumably as a result of the
formation of soluble Al salts. Although the peaks
corresponding to the kaolinite/halloysite minerals
were very weak in these XRD spectra, they were
still quite sharp (Table 1), suggesting that the
residual fraction of these minerals is relatively
unaltered.
X-ray fluorescence spectra
Table 2 shows the major elements determined by
XRF analyses of the original kaolin, the original
and ground kaolins treated with 18% w/w sulphuric
acid and the ground kaolin treated with 6% w/v
oxalic acid. For comparison, this table also shows
the results from analysis of a second set of samples
FIG. 3. Powder X-ray diffraction patterns for Ranong kaolin, sample K, and modified samples, KS18, KS30, GK,
GKS18 and GKO6. Peaks corresponding to the identified mineral phases are shown on the diffractogram of the
untreated sample.
TABLE 1. Variation of positions and line-widths (º2y) of the main kaolinite XRD peaks in the various Ranong
kaolin samples.
Sample d001 FWHM d002 FWHM d060 FWHM
KKS18KS30GKGKS18GKO6
7.097.117.127.157.157.14
0.270.290.270.370.270.28
3.563.563.573.573.573.57
0.290.320.280.410.400.31
1.491.491.491.491.491.49
0.320.440.420.310.600.69
Characterization of modified kaolinite 545
obtained from this deposit. Si and Al are the
dominant elements in the original kaolin, along
with minor amounts of K and Fe; the concentrations
of Mn, Ti, Mg and Ca are all small. Decreases in
the Al:Si and Fe:Si ratios were observed as a result
of acid treatment of the unground clay, but much
larger decreases were observed after acid leaching
the ground kaolin. Since the main minerals in the
sample are halloysite, kaolinite, illite and quartz
with minor amounts of mica and orthoclase and
iron oxides, it is possible to use the data in Table 2
to get a rough idea of the composition of the
samples. By using the theoretical chemical compo-
sitions for these phases, and attributing all the Al to
kaolinite/halloysite, we find that this component
accounts for ~85% of the original kaolin sample
and this decreases to ~40% in GKS. In ground and
acid-treated products, the main phase is probably
amorphous silica (450%) which is consistent with
the strong development of Si�O bands in the FTIR
spectra (see below).
Scanning electron microscopy
Results from SEM/EDX studies of the Ranong
kaolin and its modified products are shown in
Fig. 4. The original clay sample K shows the
presence of both platy and tubular shapes that are
characteristic of kaolinite and halloysite respec-
tively. However, these structures were largely
destroyed by grinding (sample GK). Hot acid
treatments of the ground sample then resulted in
the formation of products with globular morphology
(samples GKS18 and GKO6). Chemical analysis of
sample surfaces performed using EDX indicate that
Si, Al, O are the major elements, and K and Fe are
minor components, as was found with the XRF
analyses of the bulk samples. Also as observed with
XRF, acid treatment of the ground samples resulted
in an appreciable decrease in the Al content.
FTIR spectroscopy
The main absorptions in the FTIR spectra of the
kaolin samples are shown in Fig. 5. In the original
kaolin sample, K, the O�H stretching vibrations
consist of two well defined peaks at 3694 and
3621 cm�1 flanking two weaker peaks at 3669 and
3652 cm�1. This spectrum is typical of kaolinite (e.g.
van der Marel & Krohmer, 1969, report bands at
3693, 3668, 3652 and 3620 cm�1). In contrast to the
HI from the XRD results, the good resolution of
these peaks suggests that the mineral is quite well
ordered, and provides support for the analysis of the
d001 and d060 peaks in the XRD results. As proposed
by Farmer (1974, 1998), and subsequently confirmed
by theoretical calculations (Balan et al., 2005), the
band at the lowest wave-number corresponds to
vibrations of the inner OH group, that at the highest
wave-number to the in-phase motion of the three
TABLE 2. Chemical composition (wt.%) of Ranong kaolin samples determined by X-ray fluorescence.
Oxide ————————————— Sample —————————————(wt.%) K KS18 GKS18 GKO6