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2003/3/12 CMOS Process (II) 1 Chapter 3 CMOS processing technology (II) Twin-tub CMOS process 1. Provide separate optimization of the n-type and p-type transistors 2. Make it possible to optimize "Vt", "Body effect", and the "Gain" of n, p devices, independently. 3. Steps: A. Starting material: an n+ or p+ substrate with lightly doped -> "epitaxial" or "epi" layer -> to protect "latch up" B. Epitaxy" a. Grow high-purity silicon layers of controlled thickness b. With accurately determined dopant concentrations c. Electrical properties are determined by the dopant and its concentration in Si C. Process sequence a. Tub formation b. Thin-Oxide construction c. Source & drain implantations d. Contact cut definition e. Metallization Balanced performance of n and p devices can be constructed. (Substrate contacts are included in Fig.3.10)
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Chapter 3 CMOS processing technology (II)access.ee.ntu.edu.tw/course/VLSI_design_92first/ppt/cmos_process2.pdf2003/3/12 CMOS Process (II) 1 Chapter 3 CMOS processing technology (II)

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Page 1: Chapter 3 CMOS processing technology (II)access.ee.ntu.edu.tw/course/VLSI_design_92first/ppt/cmos_process2.pdf2003/3/12 CMOS Process (II) 1 Chapter 3 CMOS processing technology (II)

2003/3/12 CMOS Process (II) 1

Chapter 3 CMOS processing technology (II)

● Twin-tub CMOS process 1. Provide separate optimization of the n-type and p-type transistors 2. Make it possible to optimize "Vt", "Body effect", and the "Gain" of n, p

devices, independently. 3. Steps:

A. Starting material: an n+ or p+ substrate with lightly doped -> "epitaxial" or "epi" layer -> to protect "latch up"

B. Epitaxy" a. Grow high-purity silicon layers of controlled thickness b. With accurately determined dopant concentrations c. Electrical properties are determined by the dopant and its

concentration in Si C. Process sequence

a. Tub formation b. Thin-Oxide construction c. Source & drain implantations d. Contact cut definition e. Metallization

● Balanced performance of n and p devices can be constructed. (Substrate contacts are included in Fig.3.10)

Page 2: Chapter 3 CMOS processing technology (II)access.ee.ntu.edu.tw/course/VLSI_design_92first/ppt/cmos_process2.pdf2003/3/12 CMOS Process (II) 1 Chapter 3 CMOS processing technology (II)

2003/3/12 CMOS Process (II) 2

(7~8um)

青玉 or SiO2 (二氧化矽)

Anisotropic Etch

Form p-island (for n-device)

Form n-island (for p-device)

Page 3: Chapter 3 CMOS processing technology (II)access.ee.ntu.edu.tw/course/VLSI_design_92first/ppt/cmos_process2.pdf2003/3/12 CMOS Process (II) 1 Chapter 3 CMOS processing technology (II)

- Grow gate oxide through

thermal oxidation

- Deposit Doped Polysilicon

Etch Polysilicon

Step (h): n-implantation for

source & drain

2003/3/12 CMOS Process (II) 3

Step (i) p-implantation

Step (j)

- Grow phosphorus glass

- Etch glass to form contact cut

- Evaporating alumni

Page 4: Chapter 3 CMOS processing technology (II)access.ee.ntu.edu.tw/course/VLSI_design_92first/ppt/cmos_process2.pdf2003/3/12 CMOS Process (II) 1 Chapter 3 CMOS processing technology (II)

2003/3/12 CMOS Process (II)

3.3 CMOS Process Enhancement (Interconnection) 3.3.1 Metal Interconnect * CMOS circuit = CMOS logic process +

Signal/Power/Clock-routing layers

- Second-layer of metal (VIA1=M1 to M2)

- Note: M1 must be involved in any contact to underlying areas

(polysilicon, diffusion)

- Process steps for two-me

3.3.1.2 Poly Interconnect

- Polysilicon layer is commsignals.

- Reduce resistance of pointerconnection

- Combine polysilicon with

� EtcIsolay

� ForVIA

Contact

h lation er m a

4

tal process (Omitted)

only used as interconnection of

lysilicon → to make long-distance

a refractory metal (Silicon + Tantalum)

Page 5: Chapter 3 CMOS processing technology (II)access.ee.ntu.edu.tw/course/VLSI_design_92first/ppt/cmos_process2.pdf2003/3/12 CMOS Process (II) 1 Chapter 3 CMOS processing technology (II)

2003/3/12 CMOS Process (II) 5

3.3.1.3 Local Interconnection - Local Interconnection allow a “direct” connection between

ploysilicon and diffusion , alleviating the need for area-intensive contacts and metal

- Example: Use of Local Interconnect in SRAM (save 25%)

Ω=20-40Ω/square Ω=1-5Ω/square Make long-distance

(for interconnect)

Page 6: Chapter 3 CMOS processing technology (II)access.ee.ntu.edu.tw/course/VLSI_design_92first/ppt/cmos_process2.pdf2003/3/12 CMOS Process (II) 1 Chapter 3 CMOS processing technology (II)

2003/3/12 CMOS Process (II) 6

3.4 Layout Design Rules - Function: obtain a circuit with optimum yield in an area as well as

possible

- Performance ←→ yield

* Conservative design rules → Functional circuit

→ Good yield

* Aggressive design rules → Bad yield

→ Compact circuit/layout for low cost and high speed

(A) Line width/spacing

Small → open circuit

Close → short circuit

(B) Spacing between two independent layers

- In process:

(a) Geometric features for mask-making and lithographical

(b) Interactions between different layers (e.g., poly + diffussion)

- Rules:

a. Micro(μ)-based rules – Industry (submicron)

b. Lambda-based rules: e.g.,, 1λ=0.6um for 1.2 um CMOS process) for 4-1.2um Scalable CMOS process. 2λ is the minimum channel length (L).

- See Table 3.2 and figures (next four pages)

Page 7: Chapter 3 CMOS processing technology (II)access.ee.ntu.edu.tw/course/VLSI_design_92first/ppt/cmos_process2.pdf2003/3/12 CMOS Process (II) 1 Chapter 3 CMOS processing technology (II)

2003/3/12 CMOS Process (II) 7

Page 8: Chapter 3 CMOS processing technology (II)access.ee.ntu.edu.tw/course/VLSI_design_92first/ppt/cmos_process2.pdf2003/3/12 CMOS Process (II) 1 Chapter 3 CMOS processing technology (II)

2003/3/12 CMOS Process (II) 8

Page 9: Chapter 3 CMOS processing technology (II)access.ee.ntu.edu.tw/course/VLSI_design_92first/ppt/cmos_process2.pdf2003/3/12 CMOS Process (II) 1 Chapter 3 CMOS processing technology (II)

2003/3/12 CMOS Process (II) 9

Layout Design Rules:

Page 10: Chapter 3 CMOS processing technology (II)access.ee.ntu.edu.tw/course/VLSI_design_92first/ppt/cmos_process2.pdf2003/3/12 CMOS Process (II) 1 Chapter 3 CMOS processing technology (II)

2003/3/12 CMOS Process (II) 10

Contact Rules: There are several generally available contacts:

- Metal to p-active (p-diffusion)

- Metal to n-active (n-diffusion)

- Metal to Polysilicon

- VDD and VSS substrate contacts - Split (Substrate contacts)

3.4.5 Layer assignment (Table3.4) - CIF: Caltech Intermediate Form

- GDSII Format

Page 11: Chapter 3 CMOS processing technology (II)access.ee.ntu.edu.tw/course/VLSI_design_92first/ppt/cmos_process2.pdf2003/3/12 CMOS Process (II) 1 Chapter 3 CMOS processing technology (II)

2003/3/12 CMOS Process (II) 11

Page 12: Chapter 3 CMOS processing technology (II)access.ee.ntu.edu.tw/course/VLSI_design_92first/ppt/cmos_process2.pdf2003/3/12 CMOS Process (II) 1 Chapter 3 CMOS processing technology (II)

2003/3/12 CMOS Process (II) 12

3.5 Latchup - Latchup : Shorting of VDD and Vss lines → Chip breakdown

- Latchup Equivalent Circuit:

Vertical : pnp - p = source/drain of p device (Emitter) - n = n-well (Base) - p = p-substrate (Collector) Lateral : npn - n = source/drain of n device (Emitter) - p= p-substrate (Base) - n= n-well (Collector) Rsubstrate, Rwell - Parasitic devices and resistors

Page 13: Chapter 3 CMOS processing technology (II)access.ee.ntu.edu.tw/course/VLSI_design_92first/ppt/cmos_process2.pdf2003/3/12 CMOS Process (II) 1 Chapter 3 CMOS processing technology (II)

2003/3/12 CMOS Process (II)

Latchup triggering: Transient/Impulse current in start-up

A. Lateral triggering: current flows in the emitter of the lateral npn-transistor

→Trigger point : In,trigger =

- Vpnp,on = 0.7V

- ααααnpn = common base gain of the lateral npn device

- Rwell = well resistance

B. Vertical triggering: Sufficient current is injected into the emitter of the vertical pnp transistor

3 .5.3 Latchup prevention - Latchup occur

βnpn˙βpnp > 1 +

Where IR,sub =

IR,well = IDD = tota

αnpn ˙Rwell

(βnpn+1)(IR,sub+IR,wellβpnp)

l

(IDD-IR,sub)

Rsub

VBE,,npn

VBE,,npn

supply curren

Rsub

Vpnp-on

13

t

Page 14: Chapter 3 CMOS processing technology (II)access.ee.ntu.edu.tw/course/VLSI_design_92first/ppt/cmos_process2.pdf2003/3/12 CMOS Process (II) 1 Chapter 3 CMOS processing technology (II)

2003/3/12 CMOS Process (II) 14

Observation to prevent latchup: 1. Reduce the resistor values

2. Reduce the gain of the parasitic devices

- Approach:

1. Latchup-resistant CMOS process

2. Layout techniques (see section 3.5.4,3.5.5)

3.6 Technology-related CAD tools - Design Rule Check (DRC): On-line DRC and Off-line (Dracula)

(3.6.1)

- Circuit extraction (Layout Parameter Extraction, LPE) (3.6.2)

- CMOS process simulator (Process Input Description Language (PIDL))(sec.3.9) and Supreme by Stanford University.