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Slack, Chambers and Johnston, Operations Management 5 th Edition © Nigel Slack, Stuart Chambers, and Robert Johnston 2007 The operations challenge Chapter 21 Source: Provided by the Sea W: FS Project, Nasa/Goddard Space Flight Center and ORBIMAGE
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Page 1: chapter 21

Slack, Chambers and Johnston, Operations Management 5th Edition © Nigel Slack, Stuart Chambers, and Robert Johnston 2007

The operations challenge

Chapter 21

Source: Provided by the Sea W: FS Project, Nasa/Goddard Space Flight Center and ORBIMAGE

Page 2: chapter 21

Slack, Chambers and Johnston, Operations Management 5th Edition © Nigel Slack, Stuart Chambers, and Robert Johnston 2007

Five of the challenges for operations managers

Operations strategy

Design Improvement

Planning and control

Globalization

Corporate social responsibility

Technology Knowledge management

Environmental responsibility

Page 3: chapter 21

Slack, Chambers and Johnston, Operations Management 5th Edition © Nigel Slack, Stuart Chambers, and Robert Johnston 2007

Operations decisions have a corporate social responsibility dimension

Product/service design – customer safety, recyclability of materials, energy consumption

Network design – employment implications and environmental impact of location

Layout of facilities – staff safety, disabled customer access

Process technology – staff safety, waste and product disposal, noise pollution, fumes and emissions

Job design – workplace stress, unsocial working hours

Capacity planning and control – employment policies

Inventory planning and control – price manipulation

For example …

Page 4: chapter 21

Slack, Chambers and Johnston, Operations Management 5th Edition © Nigel Slack, Stuart Chambers, and Robert Johnston 2007

Decision area Some globalization issues

Product/service design Transferability of product/service design

Adaptation of design to fit culture and legislation

Network design Location of global network of facilities

Ownership and capacity change legislation

Layout of facilities Cultural reaction to work organization

Process technology Serviceability and maintenance of technology

Skills availability

Job design Cost of labour

Skills availability

Cultural reaction to work requirements

Planning and control (including MRP, JIT and project planning and control)

Cultural reaction to necessity for planning

Cultural reaction to need for flexibility

Globalization

Page 5: chapter 21

Slack, Chambers and Johnston, Operations Management 5th Edition © Nigel Slack, Stuart Chambers, and Robert Johnston 2007

Decision area Some globalization issues

Capacity planning and control

Differences in seasonality and demand patterns

Legislation on part-time or temporary work contracts

Legislation and cultural view of flexible working

Inventory planning and control

Storage conditions and climatic sensitivity

Cost of capital and other storage cost differences

Supply chain planning and control

Real cost of transportation

Differences in contractual arrangements

Supplier conformance to employment standards

Quality planning and control and TQM

Cultural views of acceptable quality

Cultural views of participation in improvement groups

Safety

Failure prevention and recovery

Maintenance support

Cultural attitude to risk

Flexibility of response to failure

Globalization

Page 6: chapter 21

Slack, Chambers and Johnston, Operations Management 5th Edition © Nigel Slack, Stuart Chambers, and Robert Johnston 2007

‘CSR is the business contribution to our sustainable development

goals. Essentially it is about how business takes account of its

economic, social and environmental impacts in the way it operates

– maximising the benefits and minimising the downsides.

Specifically, we see CSR as the voluntary actions that business can

take, over and above compliance with minimum legal requirements,

to address both its own competitive interests and the interests of

wider society.’ (UK Government)

Corporate social responsibility

Page 7: chapter 21

Slack, Chambers and Johnston, Operations Management 5th Edition © Nigel Slack, Stuart Chambers, and Robert Johnston 2007

‘Corporate Social Responsibility … is listening and responding to the needs of a company's stakeholders. This includes the requirements of sustainable development. We believe that building good relationships with employees, suppliers and wider society is the best guarantee of long-term success. This is the backbone of our approach to CSR.’ (Marks & Spencer, retailer)

‘[Our vision is to] … enable the profitable and responsible growth of our airports. One of our six strategies to achieve that purpose is to earn the trust of our stakeholders. Corporate responsibility is about how we manage our social and environmental impacts as part of our day to day business, in order to earn that trust.’ (BAA, airport operator)

Corporate social responsibility

Page 8: chapter 21

Slack, Chambers and Johnston, Operations Management 5th Edition © Nigel Slack, Stuart Chambers, and Robert Johnston 2007

One way of demonstrating that operations, in a fundamental way, are at the heart of environmental management is to consider the total environmental burden (EB) created by the totality of operations activities:

whereP = the size of the population

A = the affluence of the population (a proxy measure for consumption)

T = technology (in its broadest sense, the way products and services are made and delivered, in other words operations management)

Environmental burden (EB)

EB = P × A × T

Page 9: chapter 21

Slack, Chambers and Johnston, Operations Management 5th Edition © Nigel Slack, Stuart Chambers, and Robert Johnston 2007

Product/service design – recyclability of materials, energy consumption, waste material generation

Some environmental considerations of operations management decisions

Network design – environmental impact of location, development of suppliers in environmental practice, reducing transport-related energy

Layout of facilities – energy efficiency

Process technology – waste and product disposal, noise pollution, fume and emission pollution, energy efficiency

Job design – transportation of staff to and from work, development in environmental education

Planning and control (including MRP, JIT and project planning and control) – material utilization and wastage, environmental impact of project management, transport pollution of frequent JIT supply

Page 10: chapter 21

Slack, Chambers and Johnston, Operations Management 5th Edition © Nigel Slack, Stuart Chambers, and Robert Johnston 2007

Some environmental considerations of operations management decisions (continued)

Capacity planning and control – over-production waste of poor planning, local impact of extended operating hours

Inventory planning and control – energy management of replenishment transportation, obsolescence and wastage

Supply chain planning and control – minimizing energy consumption in distribution, recyclability of transportation consumables

Quality planning and control and TQM – scrap and wastage of materials, waste in energy consumption

Failure prevention and recovery – environmental impact of process failures, recovery to minimize impact of failures

Page 11: chapter 21

Slack, Chambers and Johnston, Operations Management 5th Edition © Nigel Slack, Stuart Chambers, and Robert Johnston 2007

Is packaging necessary?

Can packaging

be reduced?

Yes

Reduce packaging

Yes

Reuse

YesRecycle

Yes

Eliminate unwanted packaging

No

Can packaging be reused?

No

Can packaging

be recycled?

NoMinimize

packagingNo

Identifying waste minimization in packagingS

ourc

e: A

we

Insp

iring

Im

ages

/Pho

togr

aphe

rs D

irect

Page 12: chapter 21

Slack, Chambers and Johnston, Operations Management 5th Edition © Nigel Slack, Stuart Chambers, and Robert Johnston 2007

ISO 14000The ISO 14000 standard has a three-section environmental management system that covers initial planning, implementation and objective assessment

ISO 14000 makes a number of specific requirements:

a commitment by top-level management to environmental management

the development and communication of an environmental policy

the establishment of relevant and legal and regulatory requirements

the setting of environmental objectives and targets

the establishment and updating of a specific environmental programme,or programmes, geared to achieving the objectives and targets

the implementation of supporting systems such as training, operationalcontrol and emergency planning

regular monitoring and measurement of all operational activitiesa full audit procedure to review the workings and suitability of the system

Page 13: chapter 21

Slack, Chambers and Johnston, Operations Management 5th Edition © Nigel Slack, Stuart Chambers, and Robert Johnston 2007

Key Terms TestGlobalizationThe extension of operations supply chains to cover the whole

world.

Environmental protectionActivities and decisions in operations management that

minimize the negative impact of processes, products and services on the environment.

ISO 14000An international standard that guides environmental

management systems and covers initial planning, implementation and objective assessment.

Page 14: chapter 21

Slack, Chambers and Johnston, Operations Management 5th Edition © Nigel Slack, Stuart Chambers, and Robert Johnston 2007

Key Terms Test

Disruptive technologiesTechnologies which in the short term cannot match the

performance required by customers but may improve faster than existing technology to make that existing technology redundant.

ProcessesAn arrangement of resources that produces some

mixture of products and services.