Top Banner
44

Chapter 11 DC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Explain the operating principles.

Apr 01, 2015

Download

Documents

Ryley Harbold
Welcome message from author
This document is posted to help you gain knowledge. Please leave a comment to let me know what you think about it! Share it to your friends and learn new things together.
Transcript
Page 1: Chapter 11 DC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Explain the operating principles.
Page 2: Chapter 11 DC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Explain the operating principles.

Chapter 11

DC Motors

Page 3: Chapter 11 DC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Explain the operating principles.

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.

Objectives

• Explain the operating principles of dc motors.

• Explain counterelectromotive force.• Identify various dc motors.• Discuss the purpose for, and operation of,

motor starting circuits.• Identify and explain the operation of various

dc motors.

Page 4: Chapter 11 DC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Explain the operating principles.

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.

Motor Operation Principles

• Electric motors are used for hundreds of useful machines, including refrigerators and vacuum cleaners

• Like poles repel each other• Unlike poles attract each other

Page 5: Chapter 11 DC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Explain the operating principles.

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.

Motor Operation Principles (Cont.)

• Practical motors

• Counterelectromotive force (counter emf, or cemf)

• Overload protection

• Commutation and interpoles

• Speed regulation

Page 6: Chapter 11 DC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Explain the operating principles.

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.

Motor Operation Principles (Cont.)

• The dc generator and motor are often interchangeable in use– dc machines

• Field magnets can be replaced by field windings

Page 7: Chapter 11 DC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Explain the operating principles.

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.

Practical Motors

• Industry– Rotational force from different source– Interaction between two fields– Armature coils connected to commutator

sections– Torque of motor increased

Page 8: Chapter 11 DC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Explain the operating principles.

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.

Counter emf

• Counter emf = Speed × Field strength × K

• K equals a constant, which varies in different motors

Page 9: Chapter 11 DC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Explain the operating principles.

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.

Counter emf (Cont.)

• Actual effective voltage when applied to the windings in the armature

• Esource – Ecounter = Earmature

Page 10: Chapter 11 DC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Explain the operating principles.

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.

Counter emf (Cont.)

• Current flowing in the armature windings at any given instant, when the resistance of the windings is known

armature

armaturearmature R

EI

Page 11: Chapter 11 DC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Explain the operating principles.

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.

Counter emf (Cont.)

• As rotation of the motor armature slows down, less counter emf is generated

• There will be an increase in current through the armature

• Current increases until the motor stops rotating

Page 12: Chapter 11 DC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Explain the operating principles.

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.

Overload Protection

• Fuses and circuit breakers– No more than 150% of the full-load current– Protect against short circuits or locked rotors

• Thermo-overload devices– Actual overload protection– 115%–125% of full-load current

Page 13: Chapter 11 DC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Explain the operating principles.

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.

Overload Protection (Cont.)

• Bimetallic overload devices– Contacts separate

when current reaches a set level

Page 14: Chapter 11 DC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Explain the operating principles.

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.

Commutation and Interpoles

• Reducing sparks at commutator brushes– Interpole– Commutating poles

Page 15: Chapter 11 DC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Explain the operating principles.

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.

Speed Regulation

• Percent of speed regulation

%100 load-full Speed

load-full Speed– load-no Speed regulation speed ofPercent

Page 16: Chapter 11 DC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Explain the operating principles.

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.

Review

What changes electrical power into mechanical power?

Electric motor

Page 17: Chapter 11 DC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Explain the operating principles.

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.

Review

What can replace permanent field magnets?

Field windings

Page 18: Chapter 11 DC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Explain the operating principles.

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.

Review

What is torque?

Turning power of the motor

Page 19: Chapter 11 DC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Explain the operating principles.

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.

Review

What is the formula for solving for counter emf?

Counter emf = Speed × Field strength × K

Page 20: Chapter 11 DC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Explain the operating principles.

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.

Review

When rotation of the motor armature slows down, is there more or less counter emf generated?

Less

Page 21: Chapter 11 DC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Explain the operating principles.

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.

Review

What percentage of full-load current should a fuse or breaker use?

No more than 150%

Page 22: Chapter 11 DC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Explain the operating principles.

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.

Review

What is a thermo-overload device?

A simple ratch wheel device that causes the circuit to open

Page 23: Chapter 11 DC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Explain the operating principles.

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.

Review

What is an interpole?

A smaller field pole placed midway between main field poles

Page 24: Chapter 11 DC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Explain the operating principles.

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.

DC Motors

• Types– Shunt– Series– Compound

• Motor starting circuits• Thyristor motor

controls

• Universal motors• Permanent magnet

motors• Servo motors

Page 25: Chapter 11 DC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Explain the operating principles.

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.

Shunt DC Motors

• Constant speed motors• Input power

– Power = Applied voltage × Total current

Page 26: Chapter 11 DC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Explain the operating principles.

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.

Series DC Motors

• Develop high torque under load• Armature speed low• Low cemf• High armature current• Increased torque

K strength Field

emfCounter Speed

Page 27: Chapter 11 DC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Explain the operating principles.

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.

Compound DC Motors

• Series winding and shunt field winding

• Cumulative compound motors– Develop high starting

torque

Page 28: Chapter 11 DC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Explain the operating principles.

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.

Compound DC Motors (Cont.)

• Differential compound motors– Starting torque is low– Used where heavy loads are applied with

varying speeds– Good speed regulation if loads do not vary

greatly

Page 29: Chapter 11 DC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Explain the operating principles.

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.

Motor Starting Circuits

• Variable starting resistance

• Maximum resistance at start, then decreased

• Manual starters• Automatic starters

Page 30: Chapter 11 DC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Explain the operating principles.

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.

Manual Starters

• Starting resistance adjusted by hand

• Resistance subject to human error

Page 31: Chapter 11 DC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Explain the operating principles.

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.

Automatic Starters

• Switches• Armature contactors• Push-button starters

– The start button is pushed closed to start

– When the stop button is pushed, the circuit is opened

Page 32: Chapter 11 DC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Explain the operating principles.

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.

Thyristor Motor Controls

• Semiconductors that control motor speed– Silicon controlled

rectifier (SCR)• Controls half-wave

– Triac• Controls full ac wave

Page 33: Chapter 11 DC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Explain the operating principles.

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.

Universal Motors

• Series motor should be used

• AC used to run a dc motor

• Not used for heavy-duty purposes

Page 34: Chapter 11 DC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Explain the operating principles.

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.

Permanent Magnet Motors

• 1/50th–5 horsepower• Magnets used instead of electrical coils

(Baldor Electric Co.)

Page 35: Chapter 11 DC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Explain the operating principles.

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.

DC Servo Motors

• Feedback determines position of mechanism the motor is driving

• Digital encoder as another feedback system

Page 36: Chapter 11 DC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Explain the operating principles.

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.

Submarines

• DC motors are propulsion units• Battery bank used to power ships when

primary source is not available• Conventional diesel engine submarines

and surface ships use electric motors for ship’s propellers

• High rpm from dc electric motor cannot be matched by addition of gear box

Page 37: Chapter 11 DC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Explain the operating principles.

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.

Review

What are the three types of dc motors?

Shunt, series, and compound

Page 38: Chapter 11 DC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Explain the operating principles.

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.

Review

What is another name for a shunt motor?

Constant speed motor

Page 39: Chapter 11 DC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Explain the operating principles.

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.

Review

What type of compound dc motor develops a high starting torque?

Cumulative compound motor

Page 40: Chapter 11 DC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Explain the operating principles.

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.

Review

How is a differential compound motor different from a cumulative compound motor?

It has two windings connected to oppose each other magnetically

Page 41: Chapter 11 DC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Explain the operating principles.

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.

Review

What are the two types of thyristor motor controls?

Silicon controlled rectifier (SCR) and triac

Page 42: Chapter 11 DC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Explain the operating principles.

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.

Review

What motors operate on either ac or dc power?

Universal motors

Page 43: Chapter 11 DC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Explain the operating principles.

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.

Review

What is a motor that is modified to give feedback information concerning the motor’s speed, direction of rotation, and number of revolutions?

DC servo motor

Page 44: Chapter 11 DC Motors © Goodheart-Willcox Co., Inc.Permission granted to reproduce for educational use only. Objectives Explain the operating principles.

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.

For Discussion

• Discuss the reasons a motor gets hot when overloaded.

• Why are starters necessary on heavy-duty motors?

• Why does a dc motor increase in speed when its field strength is decreased?