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cmutsvangwa: Wastewater Engineering, Dept. of Civil and Water Engineering, NUST 05/10/2006 9-1 Chapter 9 DESIGN OF PERCOLATING FILTERS (Selected models) Design of percolating filters A Medium of rocks, stones or plastic with diameter of 25-100mm (optimum diameter=38mm) is common with a depth varying from 0.9 to 3m. Plastic media is light and has a high specific area and greater percentage of voids (94-98%). It ensures even distribution of flow. Also it can be of random or modular variety. The only disadvantage is the high costs compared to a stone media. Design parameters hydraulic loading (m 3 /m 2 .day) volume of settled wastewater applied per m 2 of available filter media per day A Q HL = Volumetric BOD loading (kg BOD/m 3 .day) BOD applied per m 3 available filter media per day f V day kgBOD VL / = BOD surface loading (kg BOD/m 2 .day) BOD load applied per area of filter per day f A day kgBOD SL / = Specific area of media (m 2 /m 3 ) Surface area per unit volume and increases as the media size decreases Depth of filter bed ranges from 1.5 to 3m. Larger depths should be selected for effective nitrification. Design approaches There are several design formulae and most of them are empirical and the common ones given below: Based on volume per capita Volume of media 0.51m 3 /person Chapter 9 Design of percolating filters 1
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  • cmutsvangwa: Wastewater Engineering, Dept. of Civil and Water Engineering, NUST 05/10/2006 9-1

    Chapter 9

    DESIGN OF PERCOLATING FILTERS (Selected models)

    Design of percolating filters A Medium of rocks, stones or plastic with diameter of 25-100mm (optimum diameter=38mm) is common with a depth varying from 0.9 to 3m. Plastic media is light and has a high specific area and greater percentage of voids (94-98%). It ensures even distribution of flow. Also it can be of random or modular variety. The only disadvantage is the high costs compared to a stone media. Design parameters

    hydraulic loading (m3/m2.day) volume of settled wastewater applied per m2 of available filter media per day

    AQHL =

    Volumetric BOD loading (kg BOD/m3.day) BOD applied per m3 available

    filter media per day

    fVdaykgBODVL /=

    BOD surface loading (kg BOD/m2.day) BOD load applied per area of filter

    per day

    fAdaykgBODSL /=

    Specific area of media (m2/m3) Surface area per unit volume and

    increases as the media size decreases Depth of filter bed ranges from 1.5 to 3m. Larger depths should be selected

    for effective nitrification. Design approaches There are several design formulae and most of them are empirical and the common ones given below: Based on volume per capita Volume of media 0.51m3/person

    Chapter 9 Design of percolating filters

    1

  • cmutsvangwa: Wastewater Engineering, Dept. of Civil and Water Engineering, NUST 05/10/2006 9-2

    = personmequivalentpopulation /51.0orpopulationfilter of Volume 3

    Based on volumetric loading

    ( ) .day)/mloading(m Volumetric

    /mdwfDesign media of Volume 333 day=

    Volumetric loading in m3/m3.day (0.25-1.0 m3/m3.day) Based on dosing rate

    ( )

    =

    day3

    3

    mkgBODrate dosage1000

    mgBOD/lstrength sewagedaymdwfDesign

    media of Volume

    Where: DWF in m3/day Sewage strength in mg BOD/l Dosage rate in kgBOD/m3.day (0.05-0.12 kg BOD/m3.day)

    Lamb and Owen Model

    ( )1509.02.7 =T

    ei

    e eVSQ

    BODBODBOE

    Where: BODi =influent BOD of settled wastewater, mg/l BODe =effluent BOD mg/l Q =inflow wastewater, m3/day V =volume of filter medium, m3 S =specific surface of medium (m2/m3) T =temperature, oC Pike Model

    ( ) nTei

    e

    SQakBODBODBOE

    += 1511

    Where; BODi =influent BOD, mg/l BODe =effluent BOD, mg/l

    Q =hydraulic loading, m3/m2.day k =first order rate coefficient a =temperature coefficient m, n =coefficients relating to properties of medium

    Chapter 9 Design of percolating filters

    2

  • cmutsvangwa: Wastewater Engineering, Dept. of Civil and Water Engineering, NUST 05/10/2006 9-3

    National Research Council formula (NRC) For a single stage, the following relationship is used:

    5.01

    /

    1

    532.01

    1

    +==

    VFQBODBOD

    BODBODEi

    ei

    Where: V =volume of filter, m3 Q =flow, m3/min F =recirculation factor BODi = Influent BOD, mg/l BOD/e =Effluent BOD, mg/l

    ( )21.011

    rrF +

    +=

    Where: r =recirculation ratio, Q Qr

    For the second stage:

    5.0

    //

    /

    1

    /1

    /

    /

    2

    1

    532.01

    1

    +=

    FVQBOD

    BODBODBOD

    BODBODBODE

    ee

    e

    finalee

    Where: V/ = volume for the second stage F/ =Recirculation factor for the second stage =Effluent BOD from the first stage filter, mg/l /eBOD =Final effluent BOD from the second stage filter finaleBOD Advantages of a two-stage filter are that the total volume of the two stages is always less than for a single-stage filter, achieving the same effluent quality. The NRC equation is mostly utilized by means of a design chart (Fig. 1). Example 1 Using the design chart (Fig. 1), suggest the diameter for 2 identical biological filters with the following design criteria:

    Design flow =3500m3/day BOD of wastewater =310mg/l Required effluent BOD =60mg/l Recirculation flow =35% of the inflow

    Chapter 9 Design of percolating filters

    3

  • cmutsvangwa: Wastewater Engineering, Dept. of Civil and Water Engineering, NUST 05/10/2006 9-4

    Assume the filter beds operate in parallel (sharing the flow equally) Solution

    % BOD reduction = =3 1 0 6 0

    3 1 01 0 0 8 0 %

    -=x

    Recirculation flow = = 350010035 =1225m3/day

    Recirculation ratio = =1225/3500 =0.35 Volume of filter from design chart = ( )( )( )Vf = 1 0 0 0 3 1 01 0 0 3 5 0 05 0 0 0 =2170m3 Assuming a depth of 2m for the filter, the diameter of filter:

    D VnH= 4 =21704

    231422x

    x x. =26m

    Fig. 1 Single stage biological filter design chart for NRC equations

    Chapter 9 Design of percolating filters

    4

  • cmutsvangwa: Wastewater Engineering, Dept. of Civil and Water Engineering, NUST 05/10/2006 9-5

    Example 2(Metcalf and Eddy, 1995) A municipality waste having BOD of 250mg/l is to be treated by a two stage trickling filter. The effluent quality is 25mg/l of BOD and the inflow is 2Mgal/d. The depth pf both filters is 6ft and the recirculation ratio is 2:1. Find the required filter diameters. Assume T=20oC.

    Chapter 9 Design of percolating filters

    5

  • cmutsvangwa: Wastewater Engineering, Dept. of Civil and Water Engineering, NUST 05/10/2006 9-6

    ECKENFELDER AND SCHULTZ-GERMAIN MODELS Eckenfelder Model (1963) The model was developed by relating depth, hydraulic loading and media characteristics. Eckenfelder Model (1963) assumed that BOD removal in trickling filters was proportional to the contact time of the wastewater with the biological slime layer and also to the total active microbial mass in the slime layer (Horan, ). Assuming first-order removal kinetics, this assumption can be expressed as:

    )exp( kXtLL

    o

    e = Where: k =removal rate constant X =mass of organisms in slime layer, mg/l

    Chapter 9 Design of percolating filters

    6

  • cmutsvangwa: Wastewater Engineering, Dept. of Civil and Water Engineering, NUST 05/10/2006 9-7

    t =contact time of wastewater with the slime layer Li =influent BOD, mg/l Le =effluent BOD, mg/l

    Retention time, QADt =

    Flow in the filter us tortuous and is a function of the media geometry and packing characteristics. Therefore the actual contact time t is expressed as:

    n

    m

    QDCAt =

    Where: D =depth of filter, m Q =surface hydraulic loading, m3/day A =surface area of filter medium, m2C, m, n =media constants (C ranges from 0.4-0.8, Vienstra, 1997) It is assumed that the mass of the organisms in the slime layer is proportional to the surface area of the media:

    AX AkX 1= Substituting t and X in previous equation:

    = n

    m

    o

    e

    QDCAkk

    LL

    1exp

    Taking , and is the treatability factor. The treatability factor incooperates the surface area of active slime layer per unit volume at 20

    Akkko 1=oC. Therefore equation

    becomes:

    = n

    m

    oo

    e

    QDCAk

    LL exp

    With a uniform attachment of slime layer throughout the filter depth and a surface which is constant over time, equation becomes:

    = no

    o

    e

    QDk

    LL exp ( )no

    i

    e DQkBODBOD = exp

    Chapter 9 Design of percolating filters

    7

  • cmutsvangwa: Wastewater Engineering, Dept. of Civil and Water Engineering, NUST 05/10/2006 9-8

    The general form of Eckenfelder model is also given as

    =

    n

    maie Q

    AkDSSS exp

    Where: m, n =constants characteristic of medium Sa =specific surface of the medium, (m2/m3) Se =BOD effluent from the filter Si =BOD influent to the filter Q =flow rate, m3/day A =cross sectional area of filter, m2

    Computation of constants ko and n are from pilot studies. Samples are taken from various depths and the BOD remaining is calculated. Taking logarithms of Eckenfelder equation we get;

    no

    i

    e DQkBODBOD =ln

    A best fit plot of i

    e

    BODBODln versus filter depth, D on for different loading rates gives

    a series of straight lines (Fig. 1), or plotting i

    e

    BODBOD vs D on a semi log paper.

    BODiBODeln

    gradient m1 at different loading rates

    m2m3

    depth

    Fig. 1

    Chapter 9 Design of percolating filters

    8

  • cmutsvangwa: Wastewater Engineering, Dept. of Civil and Water Engineering, NUST 05/10/2006 9-9

    noi Qkm

    =

    Qnkm oi logloglog += There a best fit plot of these gradients against the loading rates on a log-log paper gives a straight line and the gradient is equal to the constant n and an intercept of -ko .

    log-log paper

    mi

    loading rate, Q

    Also ko at any temperature is related to the Arrhenius equation:

    ( ) ( ) 2020 = TOTO kk varies from 0.015 to 1.045 for carbonaceous BOD removal and 1.035 is normally assumed for a conservative design (Droste, 1997; Metcalf, 1995). When a treatability constant measured at one depth is used to design a filter of a different depth, the treatability constant must be corrected for the new depth using the following relationship (Horan, ):

    x

    DDkk

    =

    2

    112

    Where: k2 =for D2 k1 =forD1 x =0.5 for vertical and rock filters x =0.3 for cross-flow plastic medium filters

    Chapter 9 Design of percolating filters

    9

  • cmutsvangwa: Wastewater Engineering, Dept. of Civil and Water Engineering, NUST05/10/2006 9-10

    Schultz-Germain equation (1966) The rate of change of the organic matter is proportional to the organic matter remaining:-

    SkdtdS /= (1)

    As stated earlier, the actual retention time in a filter is given as:

    n

    AQCDt

    = (2)

    Integrating equation (1)and substituting equation (2) for the time limit:

    = nieAQCDkSS

    /

    exp (3)

    Where: Si =influent organic loading Se =effluent organic loading When , the above equation becomes: Ckk /=

    = nieAQDkSS exp

    = ni

    e

    AQDk

    SS

    exp (4)

    Where: Q =hydraulic loading, m3/day A =cross-sectional area of filter, m2 n =media constant k =rate constant Determining constant, n and the rate constant (k) Again pilot tests have to be conducted at different depths and various hydraulic loading rates and the BOD remaining is measured.

    Chapter 9 Design of percolating filters

    10

  • cmutsvangwa: Wastewater Engineering, Dept. of Civil and Water Engineering, NUST05/10/2006 9-11

    Taking logarithms of above equation:

    n

    i

    e

    QADk

    SS

    =

    ln

    A plot of i

    e

    SS versus D on a semi log paper (for various loading rates and depths)

    yield straight lines. The slopes of the lines: n

    i QAksslope

    ==

    semi-log paper

    BODiBODe

    gradient s1 at different loading rates

    s2s3

    depth

    Taking the logarithms of the above equation:

    ( )

    =AQnks logloglog

    The slopes of each curve, s versus AQ are plotted on a log-log paper and yields a

    straight line.

    Chapter 9 Design of percolating filters

    11

  • cmutsvangwa: Wastewater Engineering, Dept. of Civil and Water Engineering, NUST05/10/2006 9-12

    log-log paper

    si

    loading rate, AQ

    , m/day

    The slope of the line is equal to the constant n and k from the intercept. The

    constant k can also be found from equation, n

    i

    e

    QADk

    SS

    =

    ln , since n is now

    known, and its numerical value is substituted in the equation. The values of i

    e

    SS

    versus n

    QAD

    are plotted on a semi log paper and the slope is equal to k. This

    approach yields a better result.

    Semi-log paper

    i

    e

    SS

    loading rate, ?=

    nQAD , m/day

    Chapter 9 Design of percolating filters

    12

  • cmutsvangwa: Wastewater Engineering, Dept. of Civil and Water Engineering, NUST05/10/2006 9-13

    Examples (Droste, 1997) n trickling filter in the following table obtained at 20oC,

    From the laboratory data ofind the constants in the Schultz-Germain formula.

    Chapter 9 Design of percolating filters

    13

  • cmutsvangwa: Wastewater Engineering, Dept. of Civil and Water Engineering, NUST05/10/2006 9-14

    Chapter 9 Design of percolating filters

    14

    cmutsvangwa: Wastewater Engineering, Dept. of Civil and Water Engineering, NUST05/10/2006 9-14

    Chapter 9 Design of percolating filters

    14

  • cmutsvangwa: Wastewater Engineering, Dept. of Civil and Water Engineering, NUST05/10/2006 9-15

    Chapter 9 Design of percolating filters

    15

  • cmutsvangwa: Wastewater Engineering, Dept. of Civil and Water Engineering, NUST05/10/2006 9-16

    Other examples (Metcalf and Eddy)

    References

    1. Droste R., (1997), Theory and Practice of Water and Wastewater Treatment, John Wiley, UK

    2. Metcalf and Eddy, (1995), Wastewater engineering, treatment, disposal and reuse, McGraw Hill, New York, USA

    3. Horan 4. Venstra S., and Polprasert C., (1997), Wastewater treatment Part I, IHE,

    DELFT.

    Chapter 9 Design of percolating filters

    16