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cmutsvangwa: Wastewater Engineering, Dept. of Civil and Water
Engineering, NUST 05/10/2006 9-1
Chapter 9
DESIGN OF PERCOLATING FILTERS (Selected models)
Design of percolating filters A Medium of rocks, stones or
plastic with diameter of 25-100mm (optimum diameter=38mm) is common
with a depth varying from 0.9 to 3m. Plastic media is light and has
a high specific area and greater percentage of voids (94-98%). It
ensures even distribution of flow. Also it can be of random or
modular variety. The only disadvantage is the high costs compared
to a stone media. Design parameters
hydraulic loading (m3/m2.day) volume of settled wastewater
applied per m2 of available filter media per day
AQHL =
Volumetric BOD loading (kg BOD/m3.day) BOD applied per m3
available
filter media per day
fVdaykgBODVL /=
BOD surface loading (kg BOD/m2.day) BOD load applied per area of
filter
per day
fAdaykgBODSL /=
Specific area of media (m2/m3) Surface area per unit volume
and
increases as the media size decreases Depth of filter bed ranges
from 1.5 to 3m. Larger depths should be selected
for effective nitrification. Design approaches There are several
design formulae and most of them are empirical and the common ones
given below: Based on volume per capita Volume of media
0.51m3/person
Chapter 9 Design of percolating filters
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cmutsvangwa: Wastewater Engineering, Dept. of Civil and Water
Engineering, NUST 05/10/2006 9-2
= personmequivalentpopulation /51.0orpopulationfilter of Volume
3
Based on volumetric loading
( ) .day)/mloading(m Volumetric
/mdwfDesign media of Volume 333 day=
Volumetric loading in m3/m3.day (0.25-1.0 m3/m3.day) Based on
dosing rate
( )
=
day3
3
mkgBODrate dosage1000
mgBOD/lstrength sewagedaymdwfDesign
media of Volume
Where: DWF in m3/day Sewage strength in mg BOD/l Dosage rate in
kgBOD/m3.day (0.05-0.12 kg BOD/m3.day)
Lamb and Owen Model
( )1509.02.7 =T
ei
e eVSQ
BODBODBOE
Where: BODi =influent BOD of settled wastewater, mg/l BODe
=effluent BOD mg/l Q =inflow wastewater, m3/day V =volume of filter
medium, m3 S =specific surface of medium (m2/m3) T =temperature, oC
Pike Model
( ) nTei
e
SQakBODBODBOE
+= 1511
Where; BODi =influent BOD, mg/l BODe =effluent BOD, mg/l
Q =hydraulic loading, m3/m2.day k =first order rate coefficient
a =temperature coefficient m, n =coefficients relating to
properties of medium
Chapter 9 Design of percolating filters
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cmutsvangwa: Wastewater Engineering, Dept. of Civil and Water
Engineering, NUST 05/10/2006 9-3
National Research Council formula (NRC) For a single stage, the
following relationship is used:
5.01
/
1
532.01
1
+==
VFQBODBOD
BODBODEi
ei
Where: V =volume of filter, m3 Q =flow, m3/min F =recirculation
factor BODi = Influent BOD, mg/l BOD/e =Effluent BOD, mg/l
( )21.011
rrF +
+=
Where: r =recirculation ratio, Q Qr
For the second stage:
5.0
//
/
1
/1
/
/
2
1
532.01
1
+=
FVQBOD
BODBODBOD
BODBODBODE
ee
e
finalee
Where: V/ = volume for the second stage F/ =Recirculation factor
for the second stage =Effluent BOD from the first stage filter,
mg/l /eBOD =Final effluent BOD from the second stage filter
finaleBOD Advantages of a two-stage filter are that the total
volume of the two stages is always less than for a single-stage
filter, achieving the same effluent quality. The NRC equation is
mostly utilized by means of a design chart (Fig. 1). Example 1
Using the design chart (Fig. 1), suggest the diameter for 2
identical biological filters with the following design
criteria:
Design flow =3500m3/day BOD of wastewater =310mg/l Required
effluent BOD =60mg/l Recirculation flow =35% of the inflow
Chapter 9 Design of percolating filters
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cmutsvangwa: Wastewater Engineering, Dept. of Civil and Water
Engineering, NUST 05/10/2006 9-4
Assume the filter beds operate in parallel (sharing the flow
equally) Solution
% BOD reduction = =3 1 0 6 0
3 1 01 0 0 8 0 %
-=x
Recirculation flow = = 350010035 =1225m3/day
Recirculation ratio = =1225/3500 =0.35 Volume of filter from
design chart = ( )( )( )Vf = 1 0 0 0 3 1 01 0 0 3 5 0 05 0 0 0
=2170m3 Assuming a depth of 2m for the filter, the diameter of
filter:
D VnH= 4 =21704
231422x
x x. =26m
Fig. 1 Single stage biological filter design chart for NRC
equations
Chapter 9 Design of percolating filters
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cmutsvangwa: Wastewater Engineering, Dept. of Civil and Water
Engineering, NUST 05/10/2006 9-5
Example 2(Metcalf and Eddy, 1995) A municipality waste having
BOD of 250mg/l is to be treated by a two stage trickling filter.
The effluent quality is 25mg/l of BOD and the inflow is 2Mgal/d.
The depth pf both filters is 6ft and the recirculation ratio is
2:1. Find the required filter diameters. Assume T=20oC.
Chapter 9 Design of percolating filters
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cmutsvangwa: Wastewater Engineering, Dept. of Civil and Water
Engineering, NUST 05/10/2006 9-6
ECKENFELDER AND SCHULTZ-GERMAIN MODELS Eckenfelder Model (1963)
The model was developed by relating depth, hydraulic loading and
media characteristics. Eckenfelder Model (1963) assumed that BOD
removal in trickling filters was proportional to the contact time
of the wastewater with the biological slime layer and also to the
total active microbial mass in the slime layer (Horan, ). Assuming
first-order removal kinetics, this assumption can be expressed
as:
)exp( kXtLL
o
e = Where: k =removal rate constant X =mass of organisms in
slime layer, mg/l
Chapter 9 Design of percolating filters
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cmutsvangwa: Wastewater Engineering, Dept. of Civil and Water
Engineering, NUST 05/10/2006 9-7
t =contact time of wastewater with the slime layer Li =influent
BOD, mg/l Le =effluent BOD, mg/l
Retention time, QADt =
Flow in the filter us tortuous and is a function of the media
geometry and packing characteristics. Therefore the actual contact
time t is expressed as:
n
m
QDCAt =
Where: D =depth of filter, m Q =surface hydraulic loading,
m3/day A =surface area of filter medium, m2C, m, n =media constants
(C ranges from 0.4-0.8, Vienstra, 1997) It is assumed that the mass
of the organisms in the slime layer is proportional to the surface
area of the media:
AX AkX 1= Substituting t and X in previous equation:
= n
m
o
e
QDCAkk
LL
1exp
Taking , and is the treatability factor. The treatability factor
incooperates the surface area of active slime layer per unit volume
at 20
Akkko 1=oC. Therefore equation
becomes:
= n
m
oo
e
QDCAk
LL exp
With a uniform attachment of slime layer throughout the filter
depth and a surface which is constant over time, equation
becomes:
= no
o
e
QDk
LL exp ( )no
i
e DQkBODBOD = exp
Chapter 9 Design of percolating filters
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cmutsvangwa: Wastewater Engineering, Dept. of Civil and Water
Engineering, NUST 05/10/2006 9-8
The general form of Eckenfelder model is also given as
=
n
maie Q
AkDSSS exp
Where: m, n =constants characteristic of medium Sa =specific
surface of the medium, (m2/m3) Se =BOD effluent from the filter Si
=BOD influent to the filter Q =flow rate, m3/day A =cross sectional
area of filter, m2
Computation of constants ko and n are from pilot studies.
Samples are taken from various depths and the BOD remaining is
calculated. Taking logarithms of Eckenfelder equation we get;
no
i
e DQkBODBOD =ln
A best fit plot of i
e
BODBODln versus filter depth, D on for different loading rates
gives
a series of straight lines (Fig. 1), or plotting i
e
BODBOD vs D on a semi log paper.
BODiBODeln
gradient m1 at different loading rates
m2m3
depth
Fig. 1
Chapter 9 Design of percolating filters
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cmutsvangwa: Wastewater Engineering, Dept. of Civil and Water
Engineering, NUST 05/10/2006 9-9
noi Qkm
=
Qnkm oi logloglog += There a best fit plot of these gradients
against the loading rates on a log-log paper gives a straight line
and the gradient is equal to the constant n and an intercept of -ko
.
log-log paper
mi
loading rate, Q
Also ko at any temperature is related to the Arrhenius
equation:
( ) ( ) 2020 = TOTO kk varies from 0.015 to 1.045 for
carbonaceous BOD removal and 1.035 is normally assumed for a
conservative design (Droste, 1997; Metcalf, 1995). When a
treatability constant measured at one depth is used to design a
filter of a different depth, the treatability constant must be
corrected for the new depth using the following relationship
(Horan, ):
x
DDkk
=
2
112
Where: k2 =for D2 k1 =forD1 x =0.5 for vertical and rock filters
x =0.3 for cross-flow plastic medium filters
Chapter 9 Design of percolating filters
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cmutsvangwa: Wastewater Engineering, Dept. of Civil and Water
Engineering, NUST05/10/2006 9-10
Schultz-Germain equation (1966) The rate of change of the
organic matter is proportional to the organic matter
remaining:-
SkdtdS /= (1)
As stated earlier, the actual retention time in a filter is
given as:
n
AQCDt
= (2)
Integrating equation (1)and substituting equation (2) for the
time limit:
= nieAQCDkSS
/
exp (3)
Where: Si =influent organic loading Se =effluent organic loading
When , the above equation becomes: Ckk /=
= nieAQDkSS exp
= ni
e
AQDk
SS
exp (4)
Where: Q =hydraulic loading, m3/day A =cross-sectional area of
filter, m2 n =media constant k =rate constant Determining constant,
n and the rate constant (k) Again pilot tests have to be conducted
at different depths and various hydraulic loading rates and the BOD
remaining is measured.
Chapter 9 Design of percolating filters
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cmutsvangwa: Wastewater Engineering, Dept. of Civil and Water
Engineering, NUST05/10/2006 9-11
Taking logarithms of above equation:
n
i
e
QADk
SS
=
ln
A plot of i
e
SS versus D on a semi log paper (for various loading rates and
depths)
yield straight lines. The slopes of the lines: n
i QAksslope
==
semi-log paper
BODiBODe
gradient s1 at different loading rates
s2s3
depth
Taking the logarithms of the above equation:
( )
=AQnks logloglog
The slopes of each curve, s versus AQ are plotted on a log-log
paper and yields a
straight line.
Chapter 9 Design of percolating filters
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cmutsvangwa: Wastewater Engineering, Dept. of Civil and Water
Engineering, NUST05/10/2006 9-12
log-log paper
si
loading rate, AQ
, m/day
The slope of the line is equal to the constant n and k from the
intercept. The
constant k can also be found from equation, n
i
e
QADk
SS
=
ln , since n is now
known, and its numerical value is substituted in the equation.
The values of i
e
SS
versus n
QAD
are plotted on a semi log paper and the slope is equal to k.
This
approach yields a better result.
Semi-log paper
i
e
SS
loading rate, ?=
nQAD , m/day
Chapter 9 Design of percolating filters
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cmutsvangwa: Wastewater Engineering, Dept. of Civil and Water
Engineering, NUST05/10/2006 9-13
Examples (Droste, 1997) n trickling filter in the following
table obtained at 20oC,
From the laboratory data ofind the constants in the
Schultz-Germain formula.
Chapter 9 Design of percolating filters
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cmutsvangwa: Wastewater Engineering, Dept. of Civil and Water
Engineering, NUST05/10/2006 9-14
Chapter 9 Design of percolating filters
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cmutsvangwa: Wastewater Engineering, Dept. of Civil and Water
Engineering, NUST05/10/2006 9-14
Chapter 9 Design of percolating filters
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cmutsvangwa: Wastewater Engineering, Dept. of Civil and Water
Engineering, NUST05/10/2006 9-15
Chapter 9 Design of percolating filters
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cmutsvangwa: Wastewater Engineering, Dept. of Civil and Water
Engineering, NUST05/10/2006 9-16
Other examples (Metcalf and Eddy)
References
1. Droste R., (1997), Theory and Practice of Water and
Wastewater Treatment, John Wiley, UK
2. Metcalf and Eddy, (1995), Wastewater engineering, treatment,
disposal and reuse, McGraw Hill, New York, USA
3. Horan 4. Venstra S., and Polprasert C., (1997), Wastewater
treatment Part I, IHE,
DELFT.
Chapter 9 Design of percolating filters
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