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Challenges in the IM&C Industry

Apr 06, 2018

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  • 8/3/2019 Challenges in the IM&C Industry

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    MidmarketIndustrial Machinery& Components

    Level One Presentation

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    Challenges, Strategies, and Solutions

    Quick Implementation

    Why Now?

    Why SAP?

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    SAP AG 2005, Midmarket Industrial Machinery & Components/ #

    YOUR FOCUS

    Increase Shareholder ValueIncrease Revenue and Profit Margins

    Operational Excellence

    Product LeadershipImprove Customer Satisfaction

    You Have the Right Focus and the Right Strategies

    Business STRATEGY

    YOUR FOCUS

    Increase Shareholder Value

    Increase Revenue and Profit Margins

    Cost LeadershipProduct Leadership

    Improve Customer Satisfaction

    Increase margins with virtualmanufacturing capabilitiesthroughout the extended supplychain

    Improve time-to-market by fosteringengineering and productdevelopment collaboration

    Gain a complete view of all externaland internal processes andoperations

    Foster customer loyalty with cutting-edge customer service and support

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    SAP AG 2005, Midmarket Industrial Machinery & Components/ #

    But Not Enough Ability to Execute

    You need a business enabler to

    helpyourorganization refocus on

    yourstrategies!

    Your people cant execute on your business

    strategy, because your business platform is

    COMPLICATED TO OPERATE

    Complex and broken process flows

    Incomplete or hidden information

    DIFFICULT TO CONTROL

    Lack of visibility

    Hard to enforce corporate policies

    IMPOSSIBLE TO CHANGE

    Multiple costly integration points

    Redundant and inconsistent data

    BusinessEnabler

    Business STRATEGY

    Ability to EXECUTE

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    SAP AG 2005, Midmarket Industrial Machinery & Components/ #

    Market Forces and Business Needs

    Market Forces

    Price erosion due to globalization andcyclical capital investment

    Customer demands for customizedproducts with short lead times

    Decreasing customer loyalty

    Increasingly complex customer baseand regionally diverse customer base

    Trend toward offshore manufacturing

    Low market growth

    Resulting Key Challenges

    Counter margin pressures

    Speed up time-to-market

    Improve visibility

    Improve customer loyalty

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    SAP AG 2005, Midmarket Industrial Machinery & Components/ #

    Market Forces and Business Needs

    Market Forces

    Price erosion due to globalization andcyclical capital investment

    Customer demands for customizedproducts with short lead times

    Decreasing customer loyalty

    Increasingly complex customer baseand regionally diverse customer base

    Trend toward offshore manufacturing

    Low market growth

    Resulting Key Challenges

    Counter margin pressures

    Speed up time-to-market

    Improve visibility

    Improve customer loyalty

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    Margin Pressures

    Benefits

    Lower material cost

    Lower capital commitment

    Lower operating costs

    Strategies

    Reduce cost through strategicsourcing

    Optimize production process

    Cut production costs throughoutsourcing and offshoremanufacturing

    Improve asset utilizationthrough better productionplanning

    Increasing cost pressuredue to globalization

    Increased demand forcustomized productsand options

    Lack of operationalefficiencies, leadingto higher inventories

    Challenges

    SAP can help you

    Track, measure, and optimizematerial costs

    Optimize end-to-end planning

    Streamline production

    Optimize inventory levels

    Manage asset utilization

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    What Customers Have Experienced

    Kaeser reduced production lead times by up to 15%

    and lowered the inventory level for spare parts in itssubsidiaries by 23%

    Trumpf Improved processes and increasedproductivity in production planning, logisticcontrolling, and quality assurance.

    Leybold reduced the number of people involvedin planning process from 90 to 4 and achievedoverall cost savings of approximately1 million per year.

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    Market Forces and Business Needs

    Market Forces

    Price erosion due to globalization andcyclical capital investment

    Customer demand for customizedproducts with short lead times

    Decreasing customer loyalty

    Increasingly complex customer baseand regionally diverse customer base

    Trend toward offshore manufacturing

    Low market growth

    Resulting Key Challenges

    Counter margin pressures

    Speed up time-to-market

    Improve visibility

    Improve customer loyalty

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    Time-to-Market

    Challenges

    Engineers spend up to 80% non-value added time during product

    definition. (CIM Data)The success rate of new productintroductions has dropped from75% to 25% over the last decade.

    Product innovation cycles in theIM&C industry are shortening.

    Strategies

    Design to minimize complexityand support material cost

    optimizationConduct collaborative designwith dispersed design locationsand with large customers toeliminate inefficiencies in thedesign process

    SAP can help you

    Collect and manage ideas

    Define new products andservices

    Collaboratively design andspecify new products

    Benefits

    Shorter product innovationcycles

    Streamlined development

    process with reduced R&Dcosts

    The ability to market the rightproduct at the right time

    Technology leadership resultingin additional pricing power

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    What Customers Say

    Thanks to mySAP Product Lifecycle Management,

    we could significantly lower costs. Higher-quality

    product data is now available earlier in the

    development process.

    Thomas Hirtz, Project Leader, Schuler Pressen

    With mySAP Product Lifecycle Management, we are

    able to shorten product development time, achieve

    higher customer satisfaction, and benefit from

    competitive advantages.

    Erlfried Koenig, IT Manager, Uhlmann Pac-Systeme GmbH & Co. KG

    http://www.schulergroup.com/
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    Market Forces and Business Needs

    Market Forces

    Price erosion due to globalization andcyclical capital investment

    Customer demand for customizedproducts with short lead times

    Decreasing customer loyalty

    Increasingly complex customer baseand regionally diverse customer base

    Trend toward offshore manufacturing

    Low market growth

    Resulting Key Challenges

    Counter margin pressures

    Speed up time-to-market

    Improve visibility

    Improve customer loyalty

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    Visibility

    Challenges

    Increased speed of business

    Need to identify and quickly

    respond to competitive threatsand emerging businessopportunities

    Greater scrutiny of corporateaccounting practices bygovernments and the financialcommunity

    Strategies

    Integrate data from hetero-geneous sources to obtain a

    complete view of all externaland internal processes andoperations

    Gain complete insight into theprocesses of customers, partners,and employees

    Identify and standardize key

    performance indicators

    Benefits

    Better information foremployees to foster optimizeddecisions

    Greater responsiveness tochanging conditions

    Compliance with governmentregulatory requirements

    SAP can help you

    Get information from one sourcethrough common logistics andfinancial reporting

    Improve financial planning withone trigger for financial andlogistics tracking, integration offinancials, and cost evaluations

    Manage lead times throughcapacity, supplier, and resourcevisibility

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    What Customers Have Experienced

    Kaeser achieved a 32% decrease in finished stock.

    Schumacher cut the time required for month-end closingin half.

    Trumpf is centrally monitoring productionand logistics KPIs for eight plants.

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    Market Forces and Business Needs

    Market Forces

    Price erosion due to globalization andcyclical capital investment

    Customer demand for customizedproducts with short lead times

    Decreasing customer loyalty

    Increasingly complex customer baseand regionally diverse customer base

    Trend toward offshore manufacturing

    Low market growth

    Resulting Key Challenges

    Counter margin pressures

    Speed up time-to-market

    Improve visibility

    Improve customer loyalty

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    Customer Loyalty

    Challenges

    Fewer distinct technicaldifferences commoditizationof machines and components

    Pricing pressure on newmachinery increases,importance of aftersalesbusiness

    New technologies encouragecherry picking in aftermarket

    Aftermarket business is turninginto a competitive battle ground

    Strategies

    Generate new revenue streamsthrough value-added servicesand proactive maintenance

    Exploit up-selling and cross-selling potential

    Bundle services with productsales

    Lock customers into long-termservice level agreements

    SAP can help you

    Manage customer interactionsover multiple channels

    Enable customers to buy

    products and spare parts onlineand browse through theirinstalled base

    Plan the stock levels of spareparts to improve order fill ratewhile minimizing inventories

    Manage service level agreementsand track their profitability

    Benefits

    Offer improved service with24x7 availability

    Allow for bundles of service

    offerings and maximize marginson these offerings

    Improve customer satisfactionand retention

    Increase revenues andprofitability

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    SAP AG 2005, Midmarket Industrial Machinery & Components/ #

    What Customers Have Experienced

    Komatsu is putting self-service tools intocustomers hands.

    Halton is offering customers complete,end-to-end solutions.

    Leybold improved on- time delivery from 87% to 95%.

    Mennekes significantly increased customerservice and customer satisfaction.

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    Quick Implementation

    Challenges, Strategies, and Solutions

    Why Now?

    Why SAP?

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    SAP AG 2005, Midmarket Industrial Machinery & Components/ #

    Fast, Predictable Payback

    Implement what you need, when youneed it with SAP.time

    cashflow

    AccelerateTime-to-Benefit

    ShorterPayback

    Time

    Reduce InitialInvestments

    Supports future growth

    Delivers business value through theservice providers that best fit customerneeds:

    Customers can choose familiarindustry partners

    Customers can choose SAPif needs dictate

    Addresses key business issues from anindustry-specific perspective

    Limits business disruption through predefinedservices focused on industry best practices

    Provides real ROI within budget and timeline

    Enables customers to buy only the modularfunctionality they need

    Leverages and extends existing investments.Customer decides what to add or replace

    SAPs phased implementation approach provides the following benefits:

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    SAP AG 2005, Midmarket Industrial Machinery & Components/ #

    What the Statistics Say

    More than 60% of

    all SAP R/3implementationsare accomplishedin less than ninemonths.

    < 9 months

    > 9 months

    Implementation

    Recentimplementations ofSAP solutions atmidsize companieshave averaged only

    13 weeks.0

    10-11weeks

    12-13weeks

    14-16weeks

    10

    20

    3025%

    40%

    35%40

    Average implementations formidsize companies are measuredin weeks.

    IM&C customers by no. of employees

    Range of Employees

    X-Large

    Large

    Medium

    Small

    Not Assigned

    Total

    >25,000

    5,000-25,000

    1,000-4,999

    < 1,000

    45

    97

    293

    804

    190

    1.429

    IM&C is already successful in themidmarket.

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    SAP AG 2005, Midmarket Industrial Machinery & Components/ #

    Pro-featuredpower tools for

    homeowners,hobbyists, andcraftspeople.

    The distinguishing characteristic of SAP SI is its

    practical approach to rapid SAP implementationswithout compromise to quality or increment to

    project risk. Its emphasis on customer educationcombined with cross-industry domain, processimprovement, and extensive functional SAP R/3standards and specific product knowledge providedour company with an ERP infrastructure supportiveof our business and information technology goals.

    The success of our SAP implementation was whollydependent upon the contributions of SAP SI.

    Martin Harbeck

    SAP Implementation Project ManagerRyobi North America, Inc.

    Challenge Solution Implementation Result

    Aging systems and increasingcompetition.

    SAP R/3 20 weeks Significant cost savings andoperational improvements

    What Our Customers Say

    http://www.ryobitools.com/index.asp
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    SAP AG 2005, Midmarket Industrial Machinery & Components/ #

    I valued not only the overall management

    of our SAP project implementation, but alsoSAP SI Americas leadership in the

    application of the MaxValu methodology.for NexPress Solutions LLC. Eight weeksinto the project, MaxValu had us testing

    in a working environment. You can countme as a satisfied customer and chalk thisone up as an on-time, on-budget project forNexPress Solutions.

    Robert ScheidtIS/IT Manager

    NexPress Solutions, LLC

    .

    Challenge Solution Implementation Result

    Integrated business processes,a consistent platform toimprove and standardizeinformation systems for itsglobal business operations.

    SAP R/3 16 weeks All business processes andinformation systems are nowlinked with other familycompanies, which dramaticallyimproves operational efficiencies.

    What Our Customers Say

    Joint venture of Kodakand HeidelbergerDruckmaschinen AG,supplying the printingindustry.

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    Why SAP?

    Quick Implementation

    Challenges, Strategies, and Solutions

    Why Now?

    SAP Th S t Ch i f Y Gl b l B i !

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    SAP AG 2005, Midmarket Industrial Machinery & Components/ #

    SAP: The Smart Choice for Your Global Business!

    12 million users. 69,700 installations. 1,500partners. 28,900 people in more than 50countries. 27 industry solutions. $7 billion inrevenue and over $1 billion annually in R&D.SAP is the recognized leader in providing collaborativebusiness solutions for all types of industries and for everymajor market.

    SAP is the worlds largest interenterprise software company

    and the worlds third-largest independent software supplieroverall.

    SAP will continue to provide you with solutions for all futuretrends to protect your investment.

    SAP R&D I t t

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    SAP AG 2005, Midmarket Industrial Machinery & Components/ #

    SAP R&D Investment

    R&D Investment (Millions)

    Importantly, the strongermargin does not appear tobe coming at the expense offuture growth R&Dheadcount is up Q/Q andY/Y, and S&M headcount isdown marginally quarter-on-quarter and up year-on-year

    both indicating thatcapacity and productinvestment are not beingcurtailed.

    Solomon Smith Barney

    W ld id R l ti M k t Sh

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    SAP AG 2005, Midmarket Industrial Machinery & Components/ #

    Worldwide Relative Market Share

    Q2 2000-Q1 2001

    Q3 2000-Q2 2001

    Q4 2000-Q3 2001

    Q1 2001-Q4 2001

    Q2 2001-Q1 2002

    Q3 2001-Q2 2002

    Q4 2001-Q3 2002

    Q1 2002-Q4 2002

    Q2 2002-Q1 2003

    Q3 2002-Q2 2003

    SAP AGSiebel*Oracle **PSFT&JDEC*I2*

    Q4 2002-Q3 2003

    Total License Revenue: Relative Market Shares(Rolling four quarters, based on license revenues)

    * Forecast by Financial Analysts (I2,PSFT&JDEC,SEBL)** Fiscal year is not calendar year - Comparison based on most recent quarter (e.g. SAP Q1 vs. Oracle Q3)

    Source: CMI Analysis based on Company Data and Financial Analysts Estimates as of January 20th 2004

    59%

    16%15% 15%

    14%

    13%

    2%

    58%56%

    54%

    51%

    48%

    46%44%

    43%41%

    40%40%

    11%12%12%

    13%

    16%

    18%18%

    20%20%21%

    22%21%

    14%

    15%

    14%15%

    19% 17%18%

    17%

    16% 16% 16% 16%

    17%

    18% 14%15%

    17%17%

    17%

    2%2%2%2%2%3%3%

    4%4%5%4%

    0%

    10%

    20%

    30%

    40%

    50%

    60%

    Q1 2003-Q4 2003E

    IM&C C t P tf li

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    SAP AG 2005, Midmarket Industrial Machinery & Components/ #

    SAP Industrial Machinery & Components Customers

    IM&C Customer Portfolio

    http://www.framatech.com/home.htmhttp://www.duofast.com/http://www.perkinelmer.com/index.htmlhttp://www.mts.com/http://www.boschrexroth.com/BoschRexroth/index.jsphttp://www.lamson-sessions.com/Index.htmlhttp://www.ditchwitch.com/dwcom/index.jsphttp://www.southernpump.com/default.asphttp://www.hubbell-ltg.com/http://www.bourns.com/http://www.nexpress.com/dyn/index.jsphttp://www.usa.siemens.com/http://www.starite.com/http://www.dbt.de/en/www-dbt-de/index2.htmlhttp://www.multiquip.com/index.htmlhttp://www.advanced-energy.com/http://www.phmining.com/http://www.joy.com/http://www.komatsu.com/http://www.milacron.com/default.htmhttp://../
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    Why Now?

    Why SAP?

    Quick Implementation

    Challenges, Strategies, and Solutions

    I S

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    In Summary

    SAP is flexible so it grows with your business:

    Allows for increasing market share

    Scales to meet your needs

    Gives you operational visibility

    Helps shorten time to market

    Helps improve customer loyalty

    SAP is quick to implement with fast,predictable payback:

    Fixed-price, 13-week average implementation time

    Phased approach and best practices

    SAP is the smart choice for yourinvestment:

    Over 30 years in business with 1,500 industrialmachinery and component customers

    Number one enterprise software vendor in the worldwith more than $1 billion in annual R&D