Cesa3 Erection

24-Jul-04 Copyright by CES Consulting-Engineering GmbH

CES Consulting-Engineering GmbH

Rotary Kiln

� Erection of Rotary Kiln System

� Procedure

� Examples



Rotary Kiln

� Erection of Rotary Kiln



� Base Plates Bearing

� Base Plate Drive



� Roller Bearing Blocks

� Longitudinal Guidance System



� Rotary Drum



� Drive System

� Girth Gear



Feeding System

� Erection of Feeding System



� Carriage

� Front Wall



� Cooling Ring

� Chute



� Platform



� Hood

� Compensator

� Lower Flap

� Intermediate Chute

� Compensator

� Upper Flap



� Vertical Slider Inside

� Drum Conveyor

� Drum Chamber

� Vertical Slider Outside



� Screw Conveyor

� Roller Conveyor



Examples for Kiln Erection

� PEDCO, Pusan

• Number of Kilns 2

• Rotary Drum Ø 4,800x12,000 mm

• Riding Rings Ø 5,600x500 mm

• Roller Bearings Ø 1,000x560 mm

• Thrust Rollers Ø 1,000x100 mm

• Girth Gear Ø 6,016x355, m=32, Z=188

• Pinion Ø 736x410, m=32, Z=23

• Drive Motor 45 kW, 1450 rpm

� SAVA, Brunsbüttel

• Number of Kilns 1

• Rotary Drum Ø 4,740x12,000 mm

• Riding Rings Ø 5,600x500 mm

• Roller Bearings Ø 1,000x560 mm

• Thrust Rollers Ø 1,000x100 mm

• Girth Gear Ø 5,952x355, m=32, Z=186

• Pinion Ø 736x410, m=32, Z=23

• Drive Motor 45 kW, 1450 rpm



PEDCO� Arrival on Site



PEDCO� Erection of Kiln Drum

Depending on weight,delivery of kilns in two parts



PEDCO� Erection of Kiln Drum



PEDCO� Erection of Girth Gear



PEDCO� Erection of Front Wall



SAVA� Erection of Bearing System



SAVA� Erection of Kiln Drum










Cesa3 Erection

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