www.erico.com 4 Certificates & ERIFLEX ® Software Tests and Certificates ERIFLEX COMPONENTS HAVE RECEIVED CONFORMITY CERTIFICATES PRODUCTS CONFORM TO IEC 60439.1 standard Interactive ERIFLEX ® Software Available On-Line from ERICO With the click of a mouse, ERICO makes it easy to create a technical panel layout with all of the necessary components. Available at www.erico.com/eriflex, this interactive software walks the user through the creation of a project with easy-to-follow instructions. The software features updated pricelists, informative product datasheets and a project installation calculator. Whether you’re interested in making a complete low-voltage bus bar system or a distribution kit, or if you need to determine a flexible connection with ERIFLEX ® FLEXIBAR, you can trust the ERIFLEX Software to simplify the process. In fact, the software will provide you with technical and commercial datasheets dedicated to your project. For more information or to request your personal login information, contact your local ERICO representative or visit www.erico.com/eriflex
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Certificates & ERIFLEX® SoftwareTests and CertificatesERIFLEX COMPONENTS HAVE RECEIVED CONFORMITY CERTIFICATES
PRODUCTS CONFORM TO IEC 60439.1 standard
Interactive ERIFLEX® Software Available On-Line from ERICOWith the click of a mouse, ERICO makes it easy to create a technical panel layout with all of the necessary components. Available at www.erico.com/eriflex, this interactive software walks the user through the creation of a project with easy-to-follow instructions. The software features updated pricelists, informative product datasheets and a project installation calculator.
Whether you’re interested in making a complete low-voltage bus bar system or a distribution kit, or if you need to determine a flexible connection with ERIFLEX® FLEXIBAR, you can trust the ERIFLEX Software to simplify the process. In fact, the software will provide you with technical and commercial datasheets dedicated to your project.
For more information or to request your personal login information, contact your local ERICO representative or visit www.erico.com/eriflex
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Tools
Power Flexibles
ERIFLEX® FLEXIBAR SUPPORTS AND SPACER CLAMPS SEE ON PAGE 16
MANUAL TOOLS
HYDRAULIC BUSBAR & ERIFLEX® FLEXIBAR WORK CENTER
INSULATED BRAIDED SHUNTS SEE ON PAGE 6-7
POWER SHUNTS SEE ON PAGE 8
ERIFLEX® FLEXIBAR SEE ON PAGE 9-15
To discover our full range of Tools, please request a copy
of our specific “Hydraulic & Manual Tools” Brochure
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IBS 120IBS 185IBS 240
IBS 25 IBS 50
IBS 120 IBS 185 IBS 240
IEC 60439.1
IBS 25IBS 50
+50
+50
+50
mini mini
+50
25
M
K
J
M
K
Part IBS 240 S L1 L2 J K M ØNo (mm2) (mm) (mm) (mm) (mm) (mm) (mm)
OTHER LENGTHS AND HALOGEN FREE IBS AVAILABLE UPON REQUEST
INTENSITY TEMPERATURE RISE
NOTE : The tables show the temperature rise (ΔT), Depending on the current value (I).
• WORKING TEMPERATURE = AMBIENT TEMPERATURE + ΔT
FOR 1 IBS PER PHASE
FOR 2 IBS PER PHASE
FOR 3 IBS PER PHASE
USING 2 OR 3 “IBS” IN PARALLELNOTE : Using 2 or 3 IBS in parallelmultiply the nominal current (I) of 1 IBS by the factor in the table.
EX :FOR IBS 25 : ADMISSIBLE CURRENT FOR 2 IBS (ΔT = 50 K) = 187 X 1.6 = 299 AFOR IBS 25 : ADMISSIBLE CURRENT FOR 3 IBS (ΔT = 50 K) = 187 X 2 = 374 AFOR IBS 120 : ADMISSIBLE CURRENT FOR 2 IBS (ΔT = 50 K) = 400 X 1,6 = 640 A
* only for IBS 25-50
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PPSPBC
Power Shunts
PBCBRAIDED POWER SHUNTS• Undrilled palms to customer's specific designs, fitted by power press• Extra-flexible power connections (expansion rings, busbar…)• Tinned electrolytic copper strand Ø 0,15 mm• When used in parallel, the 2 shunts must be spaced with a minimum
distance equal to the thickness of the shunt to allow air cooling
PPSPRESSWELDED POWER SHUNTSPress welding is welding of laminations to each other through direct current applied to pieces under pressure.
This technique results in:• The formation of a solid palm with properties of plain bar• Smaller cross section for same capacity• Runs cooler than equal section • Plain copper, thickness of laminations 0.3 mm• When used in parallel, the 2 shunts must be spaced with a
minimum distance equal to the thickness of the shunt
Power Shunts
OTHER DIMENSIONS ON REQUEST
• High flexibility• Reduce vibrations • Ideal for Transfo-Busduct
No lugs to purchase,installation is simplerand faster and faultyconnection problems
are eliminated.
ERIFLEX FLEXIBAR is formed with multiple layers of thin electrolytic copper, available in plain or tinplated
Traceability code
DesignationPart number
The insulation is a high resistance, self-extinguishing PVC or silicone compound
Easily formed, ERIFLEX FLEXIBAR improvesassembly flexibility and aesthetics of panels.
ERIFLEX® FLEXIBAR
The Best Flexible Busbarwith ERIFLEX® FLEXIBAR STANDARD and
ERIFLEX® FLEXIBAR HF (Halogen Free)
The Most Complete Range
The Widest Versatile Application
93 references available ERIFLEX FLEXIBAR Standard:• 62 items 2 m red• 18 items 3 m red• 13 items 3 m tinned
From 24 mm2 to 1200 mm2
• ERIFLEX FLEXIBAR HF• ERIFLEX FLEXIBAR SUMMUM
Customised products (make to order) according to volumeComplete range of tools & accessories
ERICO’s exclusive manufacturing process offers the best flexibility:
• copper laminates are free to slide within the insulation
• high insulation qualityUnlimited bending and twisting possibilities.Consistent insulation thickness over the whole surface with fused corners.
• can be used under EXTREME conditions• usage -25°C up to 105°C ERIFLEX FLEXIBAR
Standard• self extinguishable• high mechanical resistance • high elongation value• halogen free insulation - with ERIFLEX
FLEXIBAR HF• low smoke• high current withstanding• nominal voltage = 1000V AC/1500V DC• high copper quality 99,9% purity• high conductivity
NEW: HALOGEN FREE ERIFLEX® FLEXIBAR
The Highest Flexibility
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95 mm2 250 A 40 mm2
300 mm2 630 A 160 mm2
555 mm2 1000 A 300 mm2
3 x 185 mm2 1 x ERIFLEX®
Copper Cables FLEXIBAR6 x 50 x 1
2 x 150 mm2 1 x ERIFLEX®
Copper Cables FLEXIBAR5 x 32 x 1
1 x 95 mm2 1 x ERIFLEX®
Copper Cable FLEXIBAR2 x 20 x 1
Skin Effect
Comparison of the penetration depth between:
Representative to scale.
ERIFLEX FLEXIBAR intensity and cable intensity are based on conductor temperature rise of 50˚C.
= Conductor= Reduced Conductivity= Insulation
OR
OR
OR
58% Smaller
47% Smaller
46% Smaller
BUSBARERIFLEX FLEXIBAR
Volume-25%
CABLE
ERIFLEX FLEXIBAR
Time saving &improved reliability
-40%
ERIFLEX® FLEXIBAR
ERIFLEX® FLEXIBAR AdvantagesSPACE/WEIGHT SAVINGS
- Requires less installation space whencompared to cable
- Reduces the length and number of conductors
- Insulation allows for closer spacing than traditional busbar designs.
TIME SAVINGS
- Eliminates cost and installation of lugs
- Reduces inventory costs
IMPROVES RELIABILITY
- Connection is made directly to ERIFLEX FLEXIBAR thus eliminatingthe cable lug connection
- Excellent resistance to vibration
AESTHETICS
- Improves design flexibility and panel access
EASE OF INSTALLATION
- Installation is facilitated through theease of bending and shaping evenlarge sizes
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ERIFLEX® FLEXIBAR – MADE TO ORDER (MTO)ERICO can provide preformed ERIFLEX® FLEXIBAR configurations to your drawing specification. ERIFLEX® FLEXIBAR can be cut, punched, twisted or bent to address your most challenging panelboard designs and production scheduling requirements. Give ERICO your low voltage connection challenges!
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IEC 60439.1
ERIFLEX® FLEXIBAR STANDARD
PartNumber
Section
mm2ΔT (K)
N A B 70 60 50 40 30 20
Temperature rise of conductor = T2 - T1 = ΔT (K)
SELECTION OF ERIFLEX® FLEXIBAR ACCORDING TO THE INTERNAL TEMPERATURE OF THE PANEL
Ex.: For a current of 630A, with
T1 = 40°C - T2 = 90°C
1) ΔT = 90 - 40 = 50 K
2) In the 50°C column, find the closest current value to 630A.ERIFLEX FLEXIBAR 5 x 32 x 1 - 552650 - 160 mm2 - 640A
3) Select ERIFLEX FLEXIBAR according to the terminal width of the equipment being connected.
AmbientTemperature
Temperature of conductors (T2)
Internaltemperature of panel (T1)
CurrentCoefficient
Technical Characteristics
A
125
A25
0 A
400
A50
0 A
630
A
PartNumber
Section
mm2ΔT (K)
N A B 70 60 50 40 30 20
CurrentCoefficientA
800
A10
00 A
1250
A16
00 A
ADMISSIBLE CURRENTS: This table indicates the temperature rise produced by chosen current in the given section. This calculation does not take into account the heat dissipation from the switch gear.
When using 2 or 3 ERIFLEX FLEXIBAR in parallel, use the coefficient:Ex: 5 x 32 x 1 – ΔT° = 50 K: 640 A2 bars in parallel > 640 A x 1,72 = 1100 A3 bars in parallel > 640 A x 2,25 = 1440 A
• Conductor in electrolytic copper• Insulation high resistance vinyl
compound: – Elongation: 370%– Max. working temperature: 105°C– Min. working temperature: -25°C– Thickness: 2 mm ± 0,2– Self-extinguishing: UL 94 VO– Dielectric strength: 20kV/mm
K = Kelvin degree (temperature calculated, but not measurable)
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ON REQUEST: • LONGER LENGTHS• CUSTOMISED ERIFLEX FLEXIBAR
552400 2 M 8 x 6 x 0,5 10 0,35552410 2 M 3 x 9 x 0,8 10 0,43552420 2 M 6 x 9 x 0,8 10 0,81552430 2 M 9 x 9 x 0,8 10 1,19552440 2 M 3 x 13 x 0,5 10 0,45552450 2 M 6 x 13 x 0,5 10 0,79552390 2 M 2 x 15,5 x 0,8 10 0,51552460 2 M 4 x 15,5 x 0,8 10 1,02552470 2 M 6 x 15,5 x 0,8 10 1,50552480 2 M 10 x 15,5 x 0,8 10 2,20552490 2 M 2 x 20 x 1 5 1,05552500 2 M 3 x 20 x 1 5 1,42552510 2 M 4 x 20 x 1 5 1,78552520 2 M 5 x 20 x 1 5 2,15552530 2 M 6 x 20 x 1 5 2,41552540 2 M 10 x 20 x 1 5 3,99552550 2 M 2 x 24 x 1 5 1,24552560 2 M 3 x 24 x 1 5 1,68552570 2 M 4 x 24 x 1 5 2,12552580 2 M 5 x 24 x 1 5 2,55552590 2 M 6 x 24 x 1 5 2,99552600 2 M 8 x 24 x 1 5 3,87552610 2 M 10 x 24 x 1 5 4,75552620 2 M 2 x 32 x 1 5 1,62552630 2 M 3 x 32 x 1 5 2,20552640 2 M 4 x 32 x 1 5 2,78552650 2 M 5 x 32 x 1 5 3,36552660 2 M 6 x 32 x 1 5 3,94552670 2 M 8 x 32 x 1 5 5,10552680 2 M 10 x 32 x 1 5 6,27
552690 2 M 2 x 40 x 1 5 1,99552700 2 M 3 x 40 x 1 5 2,72552710 2 M 4 x 40 x 1 5 3,44552720 2 M 5 x 40 x 1 5 4,16552730 2 M 6 x 40 x 1 5 4,89552740 2 M 8 x 40 x 1 5 6,33552750 2 M 10 x 40 x 1 5 7,78552760 2 M 3 x 50 x 1 5 3,37552770 2 M 4 x 50 x 1 5 4,27552780 2 M 5 x 50 x 1 5 5,17552790 2 M 6 x 50 x 1 2 6,07552800 2 M 8 x 50 x 1 2 7,87552810 2 M 10 x 50 x 1 2 9,68552820 2 M 3 x 63 x 1 2 4,21552830 2 M 4 x 63 x 1 2 5,34552840 2 M 5 x 63 x 1 2 6,48552850 2 M 6 x 63 x 1 2 7,61552860 2 M 8 x 63 x 1 2 9,88552870 2 M 10 x 63 x 1 2 12,14552880 2 M 3 x 80 x 1 2 5,32552890 2 M 4 x 80 x 1 2 6,75552900 2 M 5 x 80 x 1 2 8,19552910 2 M 6 x 80 x 1 2 9,62552920 2 M 8 x 80 x 1 2 12,49552930 2 M 10 x 80 x 1 2 15,37552940 2 M 4 x 100 x 1 2 8,41552950 2 M 5 x 100 x 1 2 10,20552960 2 M 6 x 100 x 1 2 11,99552970 2 M 8 x 100 x 1 2 15,57552980 2 M 10 x 100 x 1 2 19,16552990 2 M 12 x 100 x 1 2 22,74538650 2 M 10 x 120 x 1 1 22,9
541020 3 M 6 x 9 x 0,8 5 1,22541060 3 M 4 x 15,5 x 0,8 5 1,53541070 3 M 6 x 15,5 x 0,8 5 2,25541090 3 M 2 x 20 x 1 5 1,58541100 3 M 3 x 20 x 1 5 2,13541110 3 M 4 x 20 x 1 5 2,67541150 3 M 2 x 24 x 1 5 1,86541160 3 M 3 x 24 x 1 5 2,52541170 3 M 4 x 24 x 1 5 3,18541180 3 M 5 x 24 x 1 5 3,83541230 3 M 3 x 32 x 1 2 3,30541240 3 M 4 x 32 x 1 2 4,17541250 3 M 5 x 32 x 1 2 5,04541260 3 M 6 x 32 x 1 2 5,91541270 3 M 8 x 32 x 1 2 7,65541300 3 M 3 x 40 x 1 2 4,08541320 3 M 5 x 40 x 1 2 6,24541380 3 M 5 x 50 x 1 2 7,76
544360 3 M TC 4 x 15,5 x 0,8 5 1,53544390 3 M TC 2 x 20 x 1 5 1,58544400 3 M TC 3 x 20 x 1 5 2,13544410 3 M TC 4 x 20 x 1 5 2,67544450 3 M TC 2 x 24 x 1 5 1,86544460 3 M TC 3 x 24 x 1 5 2,52544470 3 M TC 4 x 24 x 1 5 3,18544530 3 M TC 3 x 32 x 1 2 3,30544540 3 M TC 4 x 32 x 1 2 4,17544550 3 M TC 5 x 32 x 1 2 5,04544560 3 M TC 6 x 32 x 1 2 5,91544580 3 M TC 10 x 32 x 1 2 9,40544620 3 M TC 5 x 40 x 1 2 6,24
Part No. ERIFLEX FLEXIBARLength 2 m DESCRIPTION
Part No. ERIFLEX FLEXIBARLength 2 m DESCRIPTION
Part No. ERIFLEX FLEXIBARLength 3 m DESCRIPTION
Part No. ERIFLEX FLEXIBARLength 3 m DESCRIPTION
ERIFLEX® FLEXIBAR STANDARD
WHAT IS THE VOLTAGE RATING FOR ERIFLEX FLEXIBAR?• Maximum Continuous Voltage: 1000 V AC/1500 V DC.• ERIFLEX FLEXIBAR is UL® recognised for 600 volts maximum.
E125470 (UL 67), E316390 (UL 758)• ERIFLEX FLEXIBAR is CSA® certified for a maximum of 1000 volts.
LL900005-1 (CAN/CSA - C22.2)• CE Conformity• VERITAS certified. NO 02859/DOBV (Ship application)• GOST Certified
3 metersRed Copper
2 m and 3 m, Red Copper and Tinned Copper
• Weight and volume savings• Design and assembly time
savings• Aesthetic appearance• Safe and reliable
3 metersTinned Copper
2 metersRed Copper
2 metersRed Copper
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IEC 60439.1
566490 ERIFLEX FLEXIBAR SUMMUM 2 M 2 x 20 x 1 5 1.05 40 326 300 275 246 214 1.72 2.25566500 ERIFLEX FLEXIBAR SUMMUM 2 M 3 x 20 x 1 5 1.42 60 428 395 360 323 280 1.72 2.25566510 ERIFLEX FLEXIBAR SUMMUM 2 M 4 x 20 x 1 5 1.78 80 476 440 402 360 312 1.72 2.25566520 ERIFLEX FLEXIBAR SUMMUM 2 M 5 x 20 x 1 5 2.15 100 498 460 420 376 326 1.72 2.25566550 ERIFLEX FLEXIBAR SUMMUM 2 M 2 x 24 x 1 5 1.24 48 450 416 380 340 295 1.72 2.25566560 ERIFLEX FLEXIBAR SUMMUM 2 M 3 x 24 x 1 5 1.68 72 490 453 413 370 320 1.72 2.25566570 ERIFLEX FLEXIBAR SUMMUM 2 M 4 x 24 x 1 5 2.12 96 550 540 465 416 360 1.72 2.25566580 ERIFLEX FLEXIBAR SUMMUM 2 M 5 x 24 x 1 5 2.55 120 608 563 514 460 398 1.72 2.25566590 ERIFLEX FLEXIBAR SUMMUM 2 M 6 x 24 x 1 5 2.99 144 670 620 566 506 438 1.72 2.25566630 ERIFLEX FLEXIBAR SUMMUM 2 M 3 x 32 x 1 5 2.2 96 570 525 480 430 372 1.72 2.25566640 ERIFLEX FLEXIBAR SUMMUM 2 M 4 x 32 x 1 5 2.78 128 648 600 548 490 425 1.72 2.25566650 ERIFLEX FLEXIBAR SUMMUM 2 M 5 x 32 x 1 5 3.36 160 758 702 640 573 496 1.72 2.25566660 ERIFLEX FLEXIBAR SUMMUM 2 M 6 x 32 x 1 5 3.94 192 846 783 715 640 555 1.72 2.25566670 ERIFLEX FLEXIBAR SUMMUM 2 M 8 x 32 x 1 5 5.1 256 1018 943 860 770 667 1.72 2.25566720 ERIFLEX FLEXIBAR SUMMUM 2 M 5 x 40 x 1 5 4.16 200 900 832 760 680 590 1.72 2.25566730 ERIFLEX FLEXIBAR SUMMUM 2 M 6 x 40 x 1 5 4.89 240 1018 943 860 770 667 1.72 2.25566750 ERIFLEX FLEXIBAR SUMMUM 2 M 10 x 40 x 1 5 7.78 400 1400 1295 1181 1055 915 1.72 2.25566780 ERIFLEX FLEXIBAR SUMMUM 2 M 5 x 50 x 1 5 5.17 250 1100 1016 930 830 718 1.72 2.25566800 ERIFLEX FLEXIBAR SUMMUM 2 M 8 x 50 x 1 2 7.87 400 1393 1290 1175 1050 912 1.72 2.25566810 ERIFLEX FLEXIBAR SUMMUM 2 M 10 x 50 x 1 2 9.68 500 1650 1525 1395 1245 1080 1.72 2.25
Current CoefficientPart Section
ΔT (K)
No. DESCRIPTION mm270 60 50 40 30 2 bars 3 bars
ERIFLEX® FLEXIBAR SUMMUM 2 m
• Halogen Free• Environmental Awareness• High Current Density• High Ambient Temperature• High Flexibility• High Insulation Value
ERIFLEX FLEXIBAR SUMMUM 2 mCONDUCTOR IN ELECTROLYTIC COPPER• Laminates thickness 1 mm
INSULATION IN SILICONE COMPOUND• Working temperature: -50°C up to 280°C ( 315°C short time )• Halogen free• Low smoke • Very high UV & Ozone withstanding• Self-extinguishing: UL 94 VO• Elongation : 400 % mini• Tear resistance : 20 KN/m mini• Thickness : 2 mm ± 0,2 mm• Dielectric strength : 20 KV/mm• Maximum Continuous Voltage : 1000 V AC / 1500 V DC
ON REQUEST: TINNED ERIFLEX FLEXIBAR SUMMUM
ADMISSIBLE CURRENTS: This table indicates the temperature rise produced by chosen current in the given section. This calculation does not take into account the heat dissipation from the switch gear.
ERIFLEX® FLEXIBAR SUMMUM
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ERIFLEX® Hydraulic & Manual Tools
Hydraulic Busbar & ERIFLEX® FLEXIBAR Work Center
Manual Tools
Hydraulic Busbar &ERIFLEX® FLEXIBARWork Center
Hydraulic Busbar &ERIFLEX® FLEXIBARPuncher
Shearing Tool Ruler
Stripping Tool
Manual ToolWorkbench
Shearing Tool Bending Tool Twisting Tool ERIFLEX® FLEXIDRILL R
UFS KITERIFLEX FLEXIBAR SUPPORTAssembly comprised of a 2 m aluminum section and 24 retaining blocks made of glass-reinforced halogen-free polyamide.• Possible to make up 3 supports, 650 mm
long each for 4 ERIFLEX FLEXIBAR• Recommended distance between supports:
400 mm max.
FSERIFLEX FLEXIBAR SPACER CLAMP• Helps ensure correct support for ERIFLEX
FLEXIBAR in parallel, without damage to the insulation.
• Helps ensure correct space for optimumcooling.
• 4 ERIFLEX FLEXIBAR in parallel maximum• UL 67 lEC 439
RFSREINFORCED ERIFLEX FLEXIBAR SUPPORT• Allows up to 8 ERIFLEX FLEXIBAR in parallel.• Easy mounting in the panel. (25 mm pitch)• Recommended distance between supports:
400 mm
Supports and Spacer Clamps
• Ease of installation• Provides support• Allows for proper cooling