Cerabar S 022212 - Endress+Hauser · RSLogix 5000 programming software to configure, program, and monitor a system. FOUNDATION Fieldbus linking device The 1757-FFLD serves as a linking

Integration Document

Cerabar S Pressure Transmitter via FOUNDATION Fieldbus to the PlantPAx Process Automation System

System Using a 1757-FFLD or FFLDC

Topic Page

Preferred Integration 2

Application Overview 4

Example System 10

Installation 11

Configure the FF Linking Device and the Cerabar S Pressure Transmitter

21

Configure the Cerebar S Pressure Transmitter via Quick Setup Menus

55

Visualization 56

Additional Resources 60

2 Cerabar S Pressure Transmitter via FOUNDATION Fieldbus to the PlantPAx Process Automation System

Preferred Integration Rockwell Automation and Endress+Hauser have strengthened their strategic alliance to provide complete process automation solutions that use best-in-class instrumentation, software, and control systems.

There are hundreds of different components in a typical plant: controllers, remote I/O, electrical drives, safety equipment, and sensors. Each must be integrated, configured, and optimized during start-up and operation. Recognizing the challenges this creates, Rockwell Automation and Endress+Hauser are focused on providing scalable, off-the-shelf solutions.

To supply robust system solutions, Rockwell Automation pre-tests many third-party manufactured HART, FOUNDATION Fieldbus, and PROFIBUS PA field devices in the system test laboratory for compatibility with the Rockwell Automation PlantPAx process automation system. Each field device is connected to the PlantPAx system and is subjected to interoperability testing procedures similar to operating procedures in your plant. The results of each field test are recorded in a test report for integration planning purposes.

For Endress+Hauser field devices, an additional step provides an “Integration Document” and “Interoperability Statement” for each tested instrument. The Integration Document provides information on installation, configuration, startup, and operation of the integrated system. The Interoperability Statement is assurance that the Endress+Hauser field device meets PlantPAx system interoperability performance measures, as jointly established by Rockwell Automation and Endress+Hauser and verified through completion of common test procedures performed by either company. Both the Integration Document and Interoperability Statement help reduce risk with ease of integration.

RA Publication PROCES-AP056A-EN-P - March 2012 E+H Publication SP00026A/04/en/01.12

Cerabar S Pressure Transmitter via FOUNDATION Fieldbus to the PlantPAx Process Automation System 3

The overall mission of the alliance is to provide proven solutions that combine field instrumentation with fieldbus networks, such as HART, FOUNDATION Fieldbus, and PROFIBUS PA networks, with asset management capabilities and Rockwell Automation’s system capabilities to provide a total engineered solution.

Through preferred integration and support of increasing requirements for plant-wide control, the alliance offers the following benefits:

Reduced integration costs throughout engineering, commissioning, and start-up

Optimized plant availability and output

Ensured product quality and consistency

Optimized traceability to meet regulatory demands

Predictive maintenance through intelligent instruments

For new construction, process improvements at an existing plant, or operating cost reductions, the alliance delivers the following:

Preferred integration reduces risk, reduces integration costs, and protects investment with pre-engineered interoperability. Both companies believe open systems and standardized interfaces bring maximum benefits.

Advanced diagnostics with plant-wide control provides better visibility of plant health and easier access to instrument diagnostics, which ultimately leads to faster troubleshooting and improves decision-making.

Collaborative lifecycle management leads to improvements in design, engineering, and startup and support of plants. This collaboration increases productivity, manages information about instrumentation assets, optimizes plant assets, and results in a complete lifecycle management solution.

E+H Publication SP00026A/04/en/01.12 RA Publication PROCES-AP056A-EN-P - March 2012


Application Overview This document provides a step-by-step approach to integrating an Endress+Hauser Cerabar S Pressure Transmitter via FOUNDATION Fieldbus into a Rockwell Automation PlantPAx process automation system.

The ControlLogix platform provides a robust EtherNet/IP backbone for communication to process fieldbus networks. The PlantPAx system architecture uses producer/consumer technology, allowing input information and output status to be shared by all ControlLogix controllers in the system.

This integration document assumes you have a working knowledge of ControlLogix systems. For more details regarding the equipment and tasks described in this document, see Additional Resources.

This Section Describes

Application overview Details about the field instrument and control system.

System details Specifications on the required hardware and software components.

Installation How to connect the measurement instrument to the FOUNDATION Fieldbus linking device.

Configuration How to:

• Configure the FOUNDATION Fieldbus linking device.

• Configure the measurement instrument.

Visualization How to implement and configure a graphical display of device information.

Application Server -Integrated Asset Management

ProcessAutomation System

Server (PASS)

Operator Work Station (OWS)

Engineering Work Station(EWS)

EtherNet/IP

ControlLogix

ControlNet EtherNet/IP

1757-FFLD

Cerabar S

1757-FFLDC



Cerabar S Pressure Transmitter

The Cerabar S pressure transmitter is used for the following measuring tasks:

• Absolute pressure and gauge pressure in gases, steams or liquids in all areas of process engineering and process measurement technology

• Level, volume or mass measurements in liquids

• High process temperature

– without diaphragm seals up to 150 °C (302 °F)

– with typical diaphragm seals up to 400 °C (752 °F)

• High pressure up to 700 bar (10500 psi)

• International usage thanks to a wide range of approvals

Your Benefits:

• Very good reproducibility and long-term stability

• High reference accuracy: up to ±0.075 %, as PLATINUM version: ±0.05 %

• Turn down up to 100:1, higher on request

• Used for process pressure monitoring up to SIL3,

• certified to IEC 61508 by TÜV SÜD

• HistoROM®/M-DAT memory module

• Function-monitored from the measuring cell to the electronics

• Continuous modularity for differential pressure, hydrostatics and pressure (Deltabar S – Deltapilot S –Cerabar S), e.g.

– replaceable display

– universal electronics

• Quick commissioning with Quick Setup menu

• Menu-guided operation

• Extensive diagnostic functions

• Device versions compliant with ASME-BPE

• Usage in drinking water: NSF



Ceramic process isolating diaphragm used for PMC71 (Ceraphire®)

The ceramic sensor is a dry sensor, i.e. the process pressure acts directly on the robust ceramic process isolating diaphragm and deflects it. A pressure-dependent change in capacitance is measured at the electrodes of the ceramic substrate and the process isolating diaphragm. The measuring range is determined by the thickness of the ceramic process isolating diaphragm.

Advantages:

• Guaranteed overload resistance up to 40 times the nominal pressure

• Thanks to ultrapure 99.9% ceramic (Ceraphire®, see also "www.endress.com/ceraphire")

– extremely high chemical stability, comparable with Alloy

– less relaxation

– high mechanical stability

• Suitable for vacuums

• Secondary containment for enhanced integrity

• Process temperatures up to 150 °C (302 °F)

Ceramic process isolating diaphragm used for PMC71 Ceraphire® Metal process isolating diaphragm used for PMP71 and PMP75

Ceramic Sensor

1. Air Pressure (gauge pressure sensor)2. Ceramic substrate3. Electrodes4. Ceramic process isolating diaphragm

Metal Sensor

1. Silicon measuring element substrate2. Wheatstone bridge3. Channel with fill fluid4. Metal process isolating diaphragm

p

➃

➂➀ ➁

➂

➀➁

p

➃



Metal process isolating diaphragm used for PMP71 and PMP75

PMP71

The operating pressure deflects the process isolating diaphragm and a fill fluid transfers the pressure to a resistance bridge (semiconductor technology). The pressure-dependent change in the bridge output voltage is measured and evaluated.

Advantages:

• Can be used for process pressures up to 700 bar (10500 psi) absolute pressure

• High long-term stability



• Significantly less thermal effect compared to diaphragm seal systems

PMP75

The operating pressure acts on the process isolating diaphragm of the diaphragm seal and is transferred to the process isolating diaphragm of the sensor by a diaphragm seal fill fluid. The process isolating diaphragm is deflected and a fill fluid transfers the pressure to a resistance measuring bridge. The pressure-dependent change in the bridge output voltage is measured and evaluated.

Advantages:

• Depending on the version, can be used for process pressures up to 400 bar (6000 psi) and extreme process temperatures

• High long-term stability59





Measured Variables

Absolute pressure and gauge pressure, from which level (level, volume or mass) is derived.

Signals from Instruments to Control System

FOUNDATION Fieldbus Interface:

FOUNDATION fieldbus H1, IEC 61158-2, galvanically isolated

Data transmission rate: 31.25 kBit/s

Current consumption: 12 mA

Permitted supply voltage: 9 to 32 V

Error current FDE (Fault Disconnection Electronic): 0 mA

Bus connection with integrated reverse polarity protection

Signal encoding: Manchester II

ITK Version 5.0

Number of VCRs: 44

Number of Link Objects in VFD: 50

Number of Instantiate blocks: 15

Virtula communication references (VCRs)

– Permanent Entries: 44

– Client VCRs: 0

– Server VCRs: 5

– Source VCRs: 8

– Sink VCRs: 0

– Subscriber VCRs: 12

– Publisher VCRs: 19

• Function Blocks:

– Recource Block

– 2 x Analog Input (execution time 45ms)

– 1 x Digital Input (exec. time 40ms)

– 1 x Digital Input (exec. time 60ms)

– 1 x PID (exec. time 120ms)

– 1 x Arithmetic (exec. time 50ms)

– 1 x Input Selector (exec. time 35ms)

– 1 x Signal Characterizer (exec. time 30ms)

– 1 x Integrator (exec. time 35ms)

– 1 x Analog Alarm (exec. time 35ms)

Output data: Pressure or Level, Process temperature, Pressure after damping, Pressure peakhold indicator, counter for maximum pressure transgression, error code via DI channels (channel 0 to 16)

Link Master (LM) function is supported



Control System

The control system includes these components:

Component Description

Controller The Logix controller is a modular, high performance controller, that uses RSLogix 5000 programming software to configure, program, and monitor a system.

FOUNDATION Fieldbus linking device

The 1757-FFLD serves as a linking device/bridge between FOUNDATION Fieldbus’ High Speed EtherNet (HSE) and H1 segments. Each H1 port can support 16 Fieldbus devices (with 8-10 recommended). The FFLD also bridges the EtherNet/IP and H1 segments to provide connectivity for FOUNDATION Fieldbus devices to Logix controllers.

ControlNet FOUNDATION Fieldbus linking device

The 1757-FFLDC linking device bridges from ControlNet to either two or four H1 ports. The linking device enables RSFieldbus host communication to the H1 ports via FOUNDATION Fieldbus' High Speed Ethernet (HSE) encapsulated on ControlNet. By supporting H1 and ControlNet protocols, the linking device is capable of bridging Rockwell Automation products on ControlNet to FOUNDATION Fieldbus products on H1 networks. The 1757-FFLDC provides for the HSE to H1 bridging function over Ethernet IP

Programming software RSFieldbus is a full-function graphic configuration environment that includes an OPC HSE server. With RSFieldbus, users can configure devices offline, without physical instruments. Online, users can deploy, monitor and modify device and control configurations. As a system tool, RSFieldbus is used for remote setup, configuration, operation and maintenance of FOUNDATION Fieldbus devices and systems.

Exchange blocks provide direct communications between the linking device and Logix controllers through EtherNet/IP and RSLogix 5000 profiles. Exchange blocks are configured by RSFieldbus along with all FOUNDATION Fieldbus device function blocks.

Visualization software FactoryTalk View Site Edition software is an HMI software program for monitoring, controlling, and acquiring data from manufacturing operations throughout an enterprise. A faceplate provides a graphical representation of the instrument through the Operator Work Station.



Example System These components and specifications are recommended for preferred integration.

Hardware

Software

For specifications of the engineering workstation (EWS) and operator workstation (OWS), see the PlantPAx Process Automation System Manual, publication PROCES-RM001.

Description Catalog Number Example

Cerabar S pressure transmitter PMC71-APE2K6RAANA

FFLD 1757-FFLD

FFLDC 1757-FFLDC

Description Catalog Number

RSFieldbus

RSLogix 5000 Enterprise Series programming software, Professional edition

Includes: RSLinx Classic software

RSLinx Enterprise software

9324-RLD700NXENE

FactoryTalk View Site Edition (SE) software 9701-VWSXXXXXENE

FactoryTalk AssetCentre server 9515-ASTSRVRENE

FactoryTalk AssetCentre process device configuration

9515-ASTPRDCFENE

E+H FieldCare Standard Asset Management software (optional)

SFE551

RSLinx Communication (optional) 1756-FFLD/FFLDC


http://literature.rockwellautomation.com/idc/groups/literature/documents/rm/proces-rm001_-en-p.pdf



Installation The following information is a summary of the installation procedures. See Additional Resources for complete installation instructions, including warnings.

Installation can be accomplished by either traditional methods or by utilizing fieldbus connectors. Both methods are described below to allow users to choose the installation method best suited to the application.

Connect a Cerabar S Pressure Transmitter

Note:

• When using the measuring device in hazardous areas, installation must comply with the corresponding national standards and regulations and the Safety Instructions or Installation or Control Drawings.

• Devices with integrated overvoltage protection must be grounded.

• Protective circuits against reverse polarity, HF influences and overvoltage peaks are installed.

• The supply voltage must match the supply voltage on the nameplate.

1. Switch off the supply voltage before connecting the device.

2. Remove the housing cover of the terminal compartment.

3. Guide the cable through the gland.

4. Connect the device in accordance with the following diagram.

5. Screw down the housing cover.

6. Switch on the supply voltage.



Cerabar S Pressure Transmitter Connection Using Fieldbus Connectors

The connection technology of FOUNDATION Fieldbus allows measuring devices to be connected to the fieldbus via uniform mechanical connections such as T-boxes, junction boxes, etc. This connection technology, using prefabricated distribution modules and plug-in connectors, offers significant advantages over conventional wiring:

• Field devices can be removed, replaced, or added at any time during normal operation. Communication is not interrupted.

• Installation and maintenance is significantly simplified.

• Existing cable infrastructures can be used and expanded instantly, e.g. when constructing new star distributors using 4-channel or 8-channel junction boxes.

The device can therefore be supplied with a ready-mounted fieldbus connector. Fieldbus connectors for retrofitting can be ordered from Endress+Hauser as a spare part. Please see Endress+Hauser Support and contact your representative.

Item Description

1 Housing

2 Internal ground terminal

3 External ground terminal

4 Supply voltage, for version in non-hazardous area = 9...32 V DC

5 Devices with integrated overvoltage protection are labeled OVP (overvoltage protection here

➀

➁

➂

➃

➄

FF FF

FF FF



7/8"

–+

+ –

Cerabar S–

+



Connect a Field Instrument to the FOUNDATION Fieldbus Linking Device

To wire the linking device, complete the following sections.

Wire Requirements

The FOUNDATION Fieldbus recommendation for the cable connecting

fieldbus devices is Type A, #18 AWG (0.8 mm) shielded, twisted-pair wire. It is important to calculate how the planned topology for the fieldbus segment, selected wiring, supplied power, and intended mix of fieldbus devices may impact the overall performance of a fieldbus network. For more information, see the FOUNDATION Fieldbus specifications, Wiring and Installation Application Guide, publication AG-140 at http://www.fieldbus.org.

Ethernet Connection for FFLD

Connect the Ethernet cable to the Ethernet port on the underside of the linking device. The factory default for the linking device is Dynamic Host Configuration Protocol (DHCP) for initial configuration.


http://www.fieldbus.org


ControlNet Ports for FFLDC

Connect the ControlNet cables to the ControlNet port on the side of the linking device. Two ports (A and B) are provided for redundant media ControlNet connections.

Note: More detailed information on connections and connector locations are available in the 1757-FFLDC user manual.

Ethernet Connection for FFLDC

The Ethernet port does not need to be wired for normal operation of the linking device. The Ethernet port is used as a temporary connection to access the embedded web pages for diagnostic purposes. The linking device has a default IP address of 192.168.1.10. Connect the Ethernet cable to the Ethernet port on the underside of the linking device.

H1 Terminal Block

Note: The H1 RTBs are keyed so they will only fit into the corresponding socket. Be certain that the cables are connected to the correct RTBs. You must use a power conditioner between the fieldbus power supply and the devices on the fieldbus network. For more information, see the FOUNDATION Fieldbus specifications, Wiring and Installation Application Guide, publication AG-140 at http://www.fieldbus.org.

ATTENTION In a redundant system, all devices on a channel must be connected through the same cable. That is, all channel A device ports connect to one cable; all channel B device ports connect to the other cable.

WARNINGThe Ethernet port is intended for temporary local programming purposes only and not intended for permanent connection. If you connect or disconnect the Ethernet cable with power applied to this module or any device on the Ethernet network, an electrical arc can occur. This could cause an explosion in hazardous location installations. Be sure that power is removed or the area is nonhazardous before proceeding.






The linking device provides two parallel terminals on each H1 network. Use one to connect to the fieldbus devices.

H1 Terminal Block Layout

Power Supply for the FFLD/FFLDC

1. Insert the following wires into the corresponding connector.

– Chassis ground to connector 1 - CHASSIS GND

– 24V common to connector 2 - DC GND

– +24V DC input power to connector 3 - 24V DC (+20%)

2. Apply power to the linking device.

Configure the IP address of the FFLD

Note: Antivirus software may affect connections.

The following instructions describe how to configure and set up network parameters for the Ethernet linking device.

Assign an IP Address

Note: You can use any BOOTP/DHCP Server.

Example: The Rockwell Automation BOOTP/DHCP Server (BOOTP) is a standalone program that combines the functionality of standard BOOTP software with DHCP software. The linking device is shipped with DHCP enabled.

To configure the linking device by using BOOTP, perform the following steps.

H1-1

+ -+ -+ -+ -+ -+ -+ -+ -H1-2 H1-3 H1-4

CHASSIS GND

DC Gnd24V DC ( 20%)+

12

3



1. Choose Start > Programs > Rockwell Software > BOOTP-DHCP Server 2.3.2 Standalone > BOOTP-DHCP Server 2.3.2 Standalone.

BOOTP opens and the linking device sends a request.

2. Verify that the linking device is the correct device by matching the MAC address with the MAC address found on the label of the linking device (under the barcode).

3. Double-click the request.

A New Entry dialog box opens.

4. Type the IP address for the linking device.



5. Click OK.

The device is added to the Relation List at the bottom of the BOOTP/DHCP Server window.

6. To permanently assign this configuration to the linking device, select the device and click Disable BOOTP/DHCP.When you cycle power to the linking device, it uses the configuration you assigned and does not issue a DHCP request.

7. To enable DHCP for the linking device, select the device and click Enable DHCP.

Install the EDS File

The EDS file can be uploaded directly from the linking device. This feature lets you register the EDS file for the device from within RSLinx software by following the steps listed below.

1. Open RSLinx software and browse for the linking device.

2. Right-click the linking device and select Upload EDS file from device.

3. Complete the EDS wizard to register the EDS file.

The EDS file can also be downloaded from www.ab.com/networks/eds.html and installed with the RSLinx EDS Hardware Installation Tool.

Set Up the ControlNet Network for the FFLDC

If you use the FFLDC: The configuration of the FFLDC and the FFLD are identical with the exception that the FFLDC requires the use of the FFLDC ControlNet Setup Tool to connect it to the RSFieldbus before any other activity takes place.

The following sample procedure is an example for the FFLDC in ControlNet.


http://www.ab.com/networks/eds.html


1. Launch the FFLDC ControlNet Setup Utility. From Start > Programs > Rockwell Software > RSFieldbus > FFLDC ControlNet Setup.

2. From the Location window, select the ID ShellHSE.ini, and then click Open.

3. The FFLDC ControlNet Tool will open.



4. Browse to the FFLDC.

5. Click on the to add the FFLDC path to the utility as shown.

6. Click on the to save the configuration to the IDShellHSE.ini file.7. Use the RSFieldbus Logix block to transfer data to ControlLogix.



Configure the FF Linking Device and the Cerabar S Pressure Transmitter

What You Will Accomplish

As you complete the procedures in this integration document, you will learn how to configure and monitor a FOUNDATION Fieldbus H1 segment’s data using the following steps:

1. Create a project using RSFieldbus in the FFLD/FFLDC.

2. Create and define HSE and H1 networks.

3. Configure function blocks for both Fieldbus instruments and the FFLDS.

4. Create a Control Module and enter its strategy.

5. Integrating Logix 5000 and FFLD/FFLDC Logix Block.

1. Creating a Project in RSFieldbus (Off-Line)

RSFieldbus software is Fieldbus HOST software used to configure the FOUNDATION Fieldbus network and associated FF Devices. A single instrument and the FFLD/FFLDC will be on the network. Begin by creating the offline project in the RSFieldbus software.

Create an RSFieldbus Project

1. Open RSFieldbus.

Note: In RSFieldbus, create a new project or use a template. A template quickly allows the reuse of a past project’s work. In this example, since nothing had been created before, a new project will be created from scratch.

2. From the toolbar menu, select Project File > New > Project.



3. In the file name field type New Project, EH_INSTRUMENT (or desired name) as shown below, then select Save.

The following window will appear:

Note: This is called the project window. A project called New Project was just created. “Area 1” will contain the process cell(s) which will contain the FOUNDATION Fieldbus function block logic. Later on in the example, a Control Module will be configured here (similar to a routine in RSLogix 5000). “Fieldbus Networks” is where FOUNDATION Fieldbus networks, communication bridges and devices are defined. “HSE Network 1” is preconfigured as default. Later in another section, the H1 network, as well as the FFLD/FFLDC and field devices, will be defined.

2. Create the FFLD/FFLDC and Add Them to the Network.

Now, add the FFLD/FFLDC to the project. This tells the software that the FFLD/FFLDC is on the HSE.



1. Select the HSE Network 1 and right-click on New > Bridge to add the FFLD/FFLDC to the HSE Network.

2. Complete the dialog as shown below, and then click OK to accept the changes.



Create the FOUNDATION Fieldbus H1 Network

Now, the FOUNDATION Fieldbus H1 network of the FFLD needs to be defined.

1. In the project window, right-click on the AB_FFLD and select New Fieldbus.

2. Complete the dialog as shown below. When finished click OK.

Note: Remember that the FFLD has two or four H1 ports. For this example, the transmitter is wired to Port 1. It may be connected to any port.



3. Configure the Logix Blocks for FFLD/FFLDC

1. Double-click on new H1-1 segment to open the H1-1 window.

2. In the H1-1 window, find AB_FFLD, right-click on FB VFD and select New Block.

3. In the New Block dialog box, select Logix Block from the Block Type pull-down menu.

4. Enter AB_FFLD_LB as the Block Tag, then click OK.

5. Verify that the screen appears as follows:



Now, the mode of the Logix Block needs to be set. This is required to allow the blocks to initialize in a running state.

6. Double-click on AB_FFLD_LB.

7. Expand the FFLD Logix Block MODE_BLK and double-click in the Target value field.

8. Click on the Auto checkbox, and then click the End Edit button.

For the FFLD Logix Block, the SLOT number has to be set. This is similar to the virtual backplane concept.

Note: Up to 16 Logix blocks in the FFLD can be configured to transfer data to the Logix controller (slot 0 to 15). Each Logix block gets its own unique slot number and has 8 analog inputs and 8 analog outputs, as well as 8 digital inputs and 8 digital outputs.

9. Click on the SLOT, enter 0.

10. Click End Edit and then Close.



11. Verify that the screen appears as follows:

12. Verify that the configuration appears as follows:



Add the E+H Instrument to the H1 Network (Off-line example)

1. Complete the New Fieldbus dialog box. Click OK to close.

2. In order to add a new device to an existing H1 network, in the H1-1 network window, right-click on H1-1 and select New > Device.



3. Complete the New Device window as shown below and click OK.

Note: Make sure to choose the correct device and revision.

4. Instrument has been added.

Configure the Instrument’s Function Blocks

Since the instrument has been added to the FOUNDATION Fieldbus network (H1-1), now the device's standard application blocks must be created.



Note: The instrument provides a selection of function blocks as shown in this diagram:

1. Double-click on the instrument, right-click on the FB VFD and select New Block.

2. In the New Block dialog box, select Analog Input from the Block Type pull-down menu.

PressureTransducer Block

Analog Input Block 1CHANNEL = 1L_TYPE = Direct

Analog Input Block 2CHANNEL = 2L_TYPE = Direct

DisplayTransducer Block

DiagnosticTransducer Block

ServiceTransducer Block

Primary value

Secondary value

Resource Block

Analog AlarmBlock

Input SelectorBlock

SignalCharacterizerBlock

Discrete OutputBlock

Arithmetic Block PID Block

IntegratorBlock

Discrete InputBlock

Measured variable

SensorSignal evaluation

Displaywith scaling



3. Enter EH_Instrument_AI as the Block Tag and click OK.

4. Double-click on the EH_Instrument_AI.

5. From the same view, select the Channel parameter as required by the application.

Note: Selecting the CHANNELThe process variable output by the transducer block is assigned to the analog input block by the CHANNEL parameter. The number of channels available depends upon the device, and the isntrument has 14. Only one channel can be connected to the block.Note: The Analog Input (AI) function block is complex, with multiple channel selections, linear types, scaling and alarms available. The AI function block schematic table shows the relationship between these parameters.

Block Content Output Values

TRD1 Block Contains all parameters related to the measurement

• Pressure flow or level (channel 1)

• Process temperature (channel 2)

Service Block Contains service information • Pressure after damping (channel 3)

• Pressure peakhold indicator (channel 4)

• Counter for max. pressure transgressions (channel 5)

Diagnostic Block Contains diagnostic information Error code via DI channels (channels 0 to 16)

Display Block Contains parameters to configure the onsite display

No output values



Linear Type selection example

6. Select the (linear) L_TYPE parameter, and set it to Direct.

Note: Selecting the L_TYPEThe parameter L_TYPE allows one of the following linearisation types to be selected.

7. Expand the MODE_BLK and select the TARGET field.

8. Click on the Auto checkbox as shown below, and then click End Edit and Close.

With the Analog Input block, there are two more parameters to change.



9. Verify that the screen now appears as shown below:



4. Create a Control Module and Enter its Strategy

The strategy (logic) is now ready to be configured. There should be three open windows in the RSFieldbus software: New Project and HSE Network 1.

1. Right click on area and select new process cell.

2. Select the New Project window.



3. Right-click on Area 1 and select New Process Cell.

4. Enter 'Process_Cell' as the tag name, and then click OK.

5. Double-click on Process_Cell to open its strategy window.A container needs to be created for the function block logic. In RSFieldbus, this is called a Control Module.

6. In the Process Cell window that opens, right-click on Process Cell and select New Control Module.

7. Type 'Process_Cell' as the Control Module Tag, and then click OK.

8. To open the CM Strategy window, right-click on CM and select Strategy (or just double-click on CM).



9. Select the H1-1 window. Click and drag the FFLD/FFLDC Logix Block AB_FFLDC_LB and the EH_Instrument_AI Analog Input Blocks from the H1-1 window into the Control Strategy window as shown. Repeat these steps as required.

10. Select the H1-1 window. Click and drag the EH_Instrument_AI function block from the H1-1 window into the Control Strategy window as shown.Now the blocks are ready to be “wired” or connected.

11. Click on the CM to enable the strategy tool buttons.



12. Select the Link icon. The cursor changes to a crosshair.

13. Move the cursor to the EH_Instrument_AI and click. The following schematic and pin can be seen out of the function block:

Select the OUT pin (it will turn blue) and click OK.

14. Now to connect to the EH_Instrument_AI, move the cursor to EH_Instrument_AI and click. This will open up the pin configuration of the EH_Instrument_AI block.Move the cursor to the logix block and click.



15. Select the IN_0 pin (it will turn blue) and click OK.

The configuration should appear as follows:

Note: To connect the FBs you can also use the right click method from the FB screen.



16. Save the project by clicking the Save Entire Configuration icon.

Export Tags to the Host OPC Database for RS Fieldbus

1. From the New Project window, right-click on New Project and select Export Tags.

2. Select OK when you receive confirmation of Export Tag success.



Go Online to Assign Device IDs in the Project

Associating/matching the project devices with the actual FOUNDATION Fieldbus devices requires the FOUNDATION Fieldbus Host (Project) to go online with the FOUNDATION Fieldbus network.

1. From the RSFieldbus toolbar menu, select the On-line Mode icon to go online with RSFieldbus.

– Note: In the RSFieldbus New Project project and H1-1 windows, the FFLDC and device icons may have a red “X” on them. This indicates that devices in the project have no association with corresponding devices on the network. In a typical, real life project, all of the devices will show up with a red “X” unless the appropriate Device IDs have been assigned to the device profiles as a part of device configuration. The following steps provide an explanation on how to assign a Device ID to the corresponding device. In the example, the FFLD is used.

IMPORTANT All FOUNDATION Fieldbus devices have a unique identity (Device ID) permanently assigned to the device by the device manufacturer.

IMPORTANT If you see no red Xs on devices in the project, please ignore steps 3 and 4. Those steps are for information only. In case the project contains devices or FFLDC with red Xs, follow steps 3 and 4 for each device.



2. In the HSE Network 1 window, right-click on the Live List as shown below.

The HSE Live List shows FFLD/FFLDC and PC (HSE Host 1). If you have solid icons, close the Live List window.

3. From the New Project window, right-click on the linking device, then select Attributes.



4. Complete the Bridge dialog for the AB_FFLD device tag as follows, and then click OK:

5. From the H1-1 network window, right-click on H1-1, then click on Live List.

The FFLD/FFLDC and EH_Instrument are OK (solid icons).



6. From H1-1 network window, right-click on the EH_Instrument and select Attributes.

7. Complete the Device dialog for the EH_Instrument device tag as follows and click OK.

Note: Repeat procedure for each instrument.



8. Close the Live List window.It is time to download the project and assign tags

9. In the New Project window, right-click on HSE Network 1 and then click on Download.

10. On the Download - Fieldbus Networks window, click on Start. Wait for the download to finish.

Go to the CM Window. From the toolbar, select the On Line Monitoring icon.



Move the cursor into the CM Window. In the CM Window, observe the EH_Instrument_AI OUT parameter live value.

11. Once live data is verified, minimize the RSFieldbus project file.

Note: RSFieldbus can compare the project configuration with the plant configuration and then execute the download only for the discrepant information, without sending unnecessary information to the device.The Incremental Download Algorithm executes the download twice. The first download will verify the configuration and report the differences. The second download will be executed if you decide to update the information in the plant configuration.Blocks and links that exist in the plant online configuration, but not in the project configuration, will be deleted in order to preserve the project configuration consistency.The option Compare parameters (does not activate in the current revision of RSFieldbus) will force RSFieldbus to evaluate the parameters in the devices, comparing the parameters in the plant configuration to the parameters in the project configuration. If you did not select this option, the values of the parameters won't be compared and will be downloaded unconditionally. That means the parameters that already exist in the device will be overwritten!

5. Integrating Logix 5000 and FFLD/FFLDC Logix Block

In this section, you will load an RSLogix 5000 project which contains a project that will place the input from the FFLD Logix Block into the Controller Tag database. EtherNet/IP and FFLD modules will also need to be configured.

Build the RSLogix 5000 Project in the Controller

Create the RSLogix Project.



1. In RSLogix 5000, select File > New > to open a new controller window.

2. Fill in the data as shown and click OK.

3. The new project window opens.

4. Set up the I/O Configuration.

Ethernet Example

a. Right-click on the 1756 Backplane, 1756-A7.

b. In the Select Module window, Click on Communications.



c. Select 1756-ENBT/A from the list and click OK.

d. Enter New Module configuration as shown and click OK.



ControlNet Example

a. Right-click on the 1756 Backplane, 1756-A7.

b. In the Select Module window, Click on Communications.

c. Select 1756-CNBR/D from the list and click OK.

d. Enter New Module configuration as shown and click OK.



5. The project should look similar to this:

6. Add the 1757-FFLD/FFLDC to the I/O Configuration.

a. In the Project window, right-click on ControlNet or Ethernet. Click on New Module.



b. In the Select Module window, open the Communications section and select the 1757-FFLD/FFLDC. Click OK.



c. Enter New Module configuration as shown and click OK.

d. The project should look like this:



e. In the Project window, right-click on the FFLD/FFLDC Backplane, select New Module, click on Analog and select the Logix Block. Click OK.

f. Configure the Logix Block as shown. The Slot must agree with the Slot parameter in the Logix Block configured for the FFLD/FFLDC in RSFieldbus. Click OK.



g. The project should look like this:

h. Project I/O configuration is complete.



Download the RSLogix 5000 Project to the Controller

1. Click on the Controller Properties icon and then on Download.

2. Click on Download to confirm the action.

3. The download should complete without errors.

4. From the toolbar menu, select Project File > Save Entire Configuration saving the changes.

IMPORTANT If using FFLDC: After adding the Logix Block to the project and downloading to the controller, the ControlNet network will need to be scheduled using RSNetWorx for ControlNet.



Configure the Cerebar S Pressure Transmitter via Quick Setup Menus

On the local display of the field instrument, use the Quick Setup menus to configure instrument parameters.

Pressure Measuring Modee

Level Measuring Mode

1) 1)1)

1)

2)

POS. ZERO ADJUST

Gauge pressuresensors

Absolut pressure sensors

POS. INPUT VALUE

1) On-site display only

2) FieldCare only DAMPING VALUE

MEASURED VALUE

QUICK SETUP

MEASURING MODE

GROUP SELECTION

MEASURING MODELANGUAGE

Pressure Level

OPERATING MENU

1) 1)1)

1)

1)

2)

2)

3)

3)

EMPTY CALIB.

FULL CALIB.

LEVEL SELECTION

1) On-site display only

2) FieldCare only

3) – LEVEL SELECTION "Level Easy Pressure"and CALIBRATION MODE "Wet"

– LEVEL SELECTION = "Level Standard",LEVEL MODE = "Linear" andCALIBRATION MODE = "Wet"

POS. ZERO ADJUST

DAMPING VALUE

MEASURED VALUE

QUICK SETUP

MEASURING MODE

GROUP SELECTION

MEASURING MODELANGUAGE

Pressure Level

LEVEL SELECTION

OPERATING MENU



Visualization In order to monitor the instruments using the predesigned faceplates, the FFLD/FFLDC must be set up as specified in this integration document and the ControlNet FOUNDATION Fieldbus Linking Device User Manual, publication 1757-UM011A-EN-P and the RSFieldbus User Manual, publication RSFBUS-UM001D-EN-E. We also suggest developing a similar configuration to the one included in the RSLogix 5000 sample project provided by Rockwell Automation. See the Faceplates, Add-On Instructions, and Sample Code (Login required. Please contact your sales representative.) manual. The controller exchanges data between the devices, and the FactoryTalk View SE faceplates notify personnel what is happening in the plant. The following information summarizes the Add-On Instructions and faceplates. See Additional Resources for more detailed information.

Add-On Instructions

An Add-On Instruction exchanges data between each process variable located in the process device and the faceplate installed on a display. The name of the specific instance of the Add-On Instruction becomes the link from the actual instrument to the faceplate on the graphic.

• Structured input data for each field instrument.

IMPORTANT The P_AIn_FF Add-On Instruction uses embedded P_MODE and P_ALARM Add-On Instructions. These embedded Add-On Instructions must already be in the project before importing the P_AIn_FF Add-On Instruction.



Global Object

A global object links the tag name to the faceplate, provides a touch area from which the faceplate is to be launched, and displays the process variables and alarms.

IMPORTANT A generic global object and faceplate is available for the FF field instrument. This faceplate provides link status for each process variable displayed.



Faceplates

The FactoryTalk View SE generic display provides a graphical representation of the instrument based on the information within each Add-On Instruction. Navigation buttons at the top of the faceplate change the information displayed. Status displays show information using a bar graph, numeric values, and trend displays. Other displays show specific alarms and warning indications.

Here are some examples of predesigned faceplates.



The faceplates provide the following from the device:

• FOUNDATION Fieldbus process values (PV)

• PV fault status (communication fault)

• FOUNDATION Fieldbus Link Status

Configure the faceplates to provide the following:

• FOUNDATION Fieldbus PV range (minimum and maximum)

• Tag name

• Description

• Engineering units

• Mode (such as operator or program)

• High-high, high, low, low-low alarms

• Over-range and under-range alarms

• Alarm delay

• Alarm hysteresis

Link Status Information

FOUNDATION Fieldbus Link Status provides information about an instrument when its transmitter or sensor is not running properly. It produces bit-based and numeric outputs that can be translated into Good Non-Cascade, Uncertain, and Bad Link. The example below shows Bad Link Status due to the Cerabar S transmitter Analog Input Block being Out of Service (OOS).



Additional Resources

Resource Description

FOUNDATION Fieldbus Instruments

Cerabar S PMC71, PMP71, PMP75 Technical Information, publication TI00383P/00/EN/13.11

Specifications and details of the Cerabar S Pressure Transmitter

Cerabar S PMC71, PMP71, PMP72, PMP75 Operating Instructions (FOUNDATION Fieldbus), publication BA00302P/00/EN/13.11

How to install, wire, configure, and operate a Cerabar S Pressure Transmitter

www.products.endress.com/fieldbus-dd

www.fieldbus.org

Download DD files for field instrument.*.sym and *.ffo files contain the device descriptions and are required during the commissioning of the device.*.cff files are common format files that are required during network configuration.

Control System Components

FOUNDATION Fieldbus Linking Device User Manual, publication 1757-UM010B-EN-E

How to configure, operate, and maintain a FOUNDATION Fieldbus Linking Device.

ControlNet FOUNDATION Fieldbus Linking Device User Manual, publication 1757-UM011A-EN-P

How to configure, operate, and maintain a ControlNet FOUNDATION Fieldbus Linking Device.

RSFieldbus User Manual, publication RSFBUS-UM001D-EN-E Overview of RSFieldbus software, and how to configure FOUNDATION Fieldbus devices.

Operator Components

Add-On Instructions and Faceplates for Visualizing Instrument Data in FactoryTalk View SE, Knowledgebase document (Login required. Please contact your sales representative.)

How to implement the Add-On-Instruction in controller logic to work with the FactoryTalk View faceplates for Fieldbus instruments.

FactoryTalk View Site Edition User's Guide Volume 1, publication VIEWSE-UM004

How to design, develop, and deploy FactoryTalk View SE applications.

FactoryTalk View Site Edition User's Guide Volume 2, publication VIEWSE-UM005

Faceplates, Add-On Instructions, and Sample Code (Login required. Please contact your sales representative.)

Download AOIs, Faceplates and Global Object graphics, and project files.

Process Control Information

PlantPAx Reference Manual, publication PROCES-RM001 Process system recommendations that organize Rockwell Automation products functionally as system elements, which can then be applied in proven, scalable configurations for continuous and batch control.

http://www.rockwellautomation.com/process Information about Rockwell Automation process control and Integration Documents.

http://literature.rockwellautomation.com Available Rockwell Automation publications, including Integration Documents.

http://www.endress.com Information about Endress+Hauser field instruments.


https://portal.endress.com/wa001/dla/50004450428/000/06/TI00383PEN_1311.pdf

https://portal.endress.com/wa001/dla/50004450419/000/06/BA00302PEN_1311.pdf

www.products.endress.com/profibus-gsd


http://literature.rockwellautomation.com/idc/groups/literature/documents/um/1757-um010_-en-e.pdf

http://literature.rockwellautomation.com/idc/groups/literature/documents/um/1757-um011_-en-p.pdf

http://literature.rockwellautomation.com/idc/groups/literature/documents/um/rsfbus-um001_-en-e.pdf

http://rockwellautomation.custhelp.com/cgi-bin/rockwellautomation.cfg/php/enduser/std_adp.php?p_faqid=54857


http://literature.rockwellautomation.com/idc/groups/literature/documents/um/viewse-um004_-en-e.pdf

http://literature.rockwellautomation.com/idc/groups/literature/documents/um/viewse-um005_-en-e.pdf



http://www.rockwellautomation.com/process

http://literature.rockwellautomation.com

http://www.endress.com

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Endress+Hauser is trusted by more than 100,000 customers to make theirprocesses safe, efficient and environmentally friendly. We offer a range ofmeasurement products, including level, flow, pressure, temperature, analytical and complete engineered solutions designed to help customers acquire,transmit, control and record process information needed to manage operations in a safe, reliable and profitable manner.

Rockwell Automation, Inc. (NYSE: ROK) is a leading global provider of industrialautomation power, control and information solutions that help manufacturers achieve acompetitive advantage in their businesses. The company brings together leading globalbrands in industrial automation which include Allen-Bradley controls and services andRockwell Software factory management software.

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Rockwell Automation Support

Rockwell Automation provides technical information on the Web to assist you in using its products. At http://support.rockwellautomation.com, you can find technical manuals, a KnowledgeBase of FAQs, technical and application notes, sample code and links to software service packs, and a MySupport feature that you can customize to make the best use of these tools.

For an additional level of technical phone support for installation, configuration, and troubleshooting, we offer TechConnect support programs. For more information, contact your local distributor or Rockwell Automation representative, or visit http://support.rockwellautomation.com.

Endress+Hauser Support

Please refer to your local Endress+Hauser Sales Center for precise information regarding the service support available in your area or visit http://www.endress.com.

Installation Assistance

If you experience a problem within the first 24 hours of installation, please review the information that's contained in this manual. You can also contact a special Customer Support number for initial help in getting your product up and running.

New Product Satisfaction Return

Rockwell Automation tests all of its products to ensure that they are fully operational when shipped from the manufacturing facility. However, if your product is not functioning and needs to be returned, follow these procedures.

Allen-Bradley, ControlLogix, FactoryTalk, PlantPAx, Rockwell Automation, RSLinx, RSLogix 5000, and TechConnect are trademarks of Rockwell Automation, Inc.Trademarks not belonging to Rockwell Automation are property of their respective companies.

United States 1.440.646.3434Monday – Friday, 8 a.m. – 5 p.m. EST

Outside United States Please contact your local Rockwell Automation representative for any technical support issues.

United States Contact your distributor. You must provide a Customer Support case number (call the phone number above to obtain one) to your distributor in order to complete the return process.

Outside United States Please contact your local Rockwell Automation representative for the return procedure.

E+H Publication SP00026A/04/en/01.12 RA Publication PROCES-AP056A-EN-P - March 2012Copyright © 2012 Endress+Hauser, Inc. Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.

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