CeBIT 2003 Challenges and Chances of Internet Metrology Prof. Dr. Dietrich Hofmann Prof. Dr. Gerhard Linß Steinbeis Transferzentrum Fakultät Maschinenbau.

CeBIT 2003

Challenges and Chancesof

Internet Metrology

Prof. Dr. Dietrich Hofmann Prof. Dr. Gerhard LinßSteinbeis Transferzentrum Fakultät MaschinenbauQualitätssicherung & Qualitäts- Fachgebiet Qualitätssicherungmesstechnik Jena TU Ilmenau

www.bildungsportal-thueringen.de

Content• Subjects and Unsolved Problems• Trends in Theory and Practice• Chances of New Empirical Facts• Driving Force Quality Metrology SME• Driving Force Internet Metrology SME• Examples and Visions• Summary and Conclusions

Road Map of Quality Metrology for Precision Engineering

individual comfort & precise functionality & affordable for SME

Customers & Competitors a Click Only Away

www.pwe.at/sondermesslehren.php

www.mittasoft.fi/deu

www.zahnklammern.de

www.johs-boss.de

www.adeptscience.de

www.edmundsgages.com

www.igs-development.de

www.bikes-online.de

www.eschmann-stahl.de

www.antaeos.de

www.wholesale-dropshipping.com

www.netz-tipp.de/kat/World

www.moto-casino.de

www.artur-schambach.de

baumgaertel-feinmesszeuge.de

www.microtool.ch

www.ballbach-messzeuge.de

www.pwt-gmbh.de

messwerkzeuge.net

www.i-une.com/cgi-bin

The Closed Quality Loop for Manufacturing 2010

www.okm-jena.de

The Actual Situation in 2003

Technology Communication

[www.crystalinks.com/babylonian.html]

tools"simple"

standardized

content"complex"

not standardized

Unsolved Problems ofMechanical Gauging Tools

Plain gauges Thread gauges Gauge blocks [www.threadcheck.com] [www.vtgage.com] [www.starrett.com]


unified terms & definitions, unified hardware & software, unified man & machine interfaces, visualized modular application solutions, harmonized data & knowledge management, wireless virtual communiction & collaboration

http://www.threadcheck.com/

Unsolved Problems of Mechanical Cutting Tools

Twist drills Milling cutters Indexable inserts [www.guehring.de] [www.guehring.de] [www.walter-ag.com]



Unsolved Problems of Precision Instrumentation

www.okm-jena.de



Unsolved Problems of Tool Testing

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Quality parameters of twist drills

Measuring of twist drills [okm-jena.de]


Vision for Augmented Reality in Precision Engineering

Industrial Plant Testing Application Solution Provider

Internet

unified terms & definitionsunified hardware & software

unified man & machine interfacesvisualized modular application solutions

harmonized data & knowledge managementwireless virtual communiction & collaboration


(till 2010 and earlier)

• Subjects and Unsolved Problems• Trends in Theory and Practice• Chances of New Empirical Facts• Driving Force Quality Metrology SME• Driving Force Internet Metrology SME• Examples and Visions• Summary and Conclusions

What are the Trends in Quality Metrology?

standard tooling

presicion tooling

ultra precision tooling

1900 1920 1940 1960 1980 2000 2020

year

100

10

1

0,1

0,01

0,001

µm

u

What are the Trends in Technological & Social

Development?


What are the Trends in Customer Requirements?

+


What are the Trends in Quality Management Systems?

ISO 9000:2000

Continual Improvement of the Quality Management System

Customers(and otherinterestedparties)

ProductRealization

ResourceManagement

Measurement,Analysis andImprovement

ManagementResponsibility

INPUTOUTPUT

Requirements Product

Satisfaction

Customers(and otherinterestedparties)

What are the Trends in Measurement & Documentation?

Measurement

Conformity

Quality Documents

Characteristics Examination


The Chances of New Technologies

[www.jimpinto.com/writings/frontiers.html]

2000

The Chances of New Industrial Standards

1. Industrial standardized operation system (MS Windows) [www.microsoft.com]2. International accepted presentation system (MS Power Point) [www.microsoft.com]3. Compatible rich media system (MS Producer) [www.microsoft.com]

4. Automatic voice-typing system (IBM Via Voice 10) [www.linguatec.de]5. Automatic translation system (linguatec Personal Translator) [www.linguatec.de]

6. Global network system (Internet) [www.isoc.org]7. Standardized file transfer protocol (TCP/IP) [www.webopedia.com]8. Independent knowledge sharing system (Netviewer) [www.netviewer.de]

9. Portable computers (Notebook, Tablet, Pocket PCs) [www.dell.com]10.Standardized wireless short range data transfer (Bluetooth) [www.bluetooth.com]11.Standardized wireless long range data transfer (UMTS) [www.umts-forum.org]


The Chances of aNew Global Language

English


The Chances of a New European Market

€


The Weight of Small & Medium Sized Enterprises

sized enterprises

max. number of employees

max. turnover on million ECU

micro 10 not defined

small 50 7

medium 250 40

Total number of small & medium sized enterprises in Europe 18.600.000

Total number of large enterprises in Europe 35.000

Total number of employees in Europe 110.000.000

Average number of employers per enterprise 6

Internet users worldwide* 400.000.000

Average Internet take-up in SME in Europe* 70 %Statistical data about SME in Europe [europa.eu.int/comm/enterprise/enterprise_policy/analysis/doc/eurob5de.pdf]

*[europa.eu.int/ISPO/ecommerce/documents/Just_numbers.pdf]

. Definition of small and medium sized enterprises in Europe [europa.eu.int/ISPO/ecommerce/sme/definition.html]

The Chances of New Solutions for Quality Metrology

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Quality Management for Measuring & Cutting Tools Through Internet Metrology



Driving Force Metrology for SME

Vision Quality Metrology: Individual comfort & precise functionality & affordable for SME

Strategydesign, production and introduction of Internet Metrology for SME

Structurereal & virtual collaboration networks of SME in quality metrology

Processesvisualisation & virtualisation, digitalisation & modularisation, motivation & training

Resourcesstate of science & technologies, collaboration between SME

, management, human workforce, machine workforce, process organization, tradition, label, total asset, working time

customer relationship management, information & internet competence


Terms & Definitions of Metrology

Metrology is the body of knowledge about sensors & instruments, measurement & testing, measuring data processing & measuring data evaluation, gauging & calibration. Metrology to-day is tangle and unlimited for individuals. Knowledge-based web-working is the actual method of choice for the reduction of the complexity of metrology itself

Legal Metrology is a branch of metrology which supports legal regulations with a reliable and uniform system of measurements to ensure the protection and safety of people and environment, to maintain correct measurements in commerce and transport and to verify measured values in science and technology.

Quality Metrology is a special branch of metrology to fulfil requirements for quality management systems after ISO 9000:2000

Components of Quality Metrology

Human MachineInterface

http://www.draeger.ws/mensch.jpg

Process Characteristics of "Good Practices" in QM

Human

1. Knowledge 2. Capability3. Ambition4. Possession5. Permission6. Action

Interface

1. Comprehensibility2. Operability3. Attractivity4. Documentation5. Accessibility6. Acceptability

Machine

1. Task Orientation2. Process Orientation3. Man Orientation4. Objectivation5. Automation6. Affordability

http://www.draeger.ws/mensch.jpg



What are Unsolved Problems in Quality Metrology for SME?

Terminology & standardization management:• Application of different definitions for the same terms• Application of different software for the same tasks • Application of different measurement standards for the same measurands.Documentation & distribution management:• Missing functional reliability of documentations due to product-oriented approaches• Missing quick comprehensibility due to text-oriented documents and interfaces • Missing real-time actuality of documents due to print-oriented distributions. Collaboration & Knowledge management:• Hidden or unknown documentations due to firm policy or price • Insufficient work skills in quality metrology due to underdeveloped continuous learning• Underdeveloped individual collaboration due to traditional costs and difficulties.



Terms & Definitions of Metrology

.Internet Metrology (iMET) is an innovative enabling web

working method applying information society technologies (IST) to measurement engineering and quality control.

Internet Metrology gives first in history of manthe chance to assemble, evaluate and organize the abundant documented experiences about metrologyin a generic system. Synonyms for web working (w) are: net-working (n), internet working (i), electronic working (e), distance working (d), digital working (d).

Driving Force Internet Metrology iMET for SME

Comfort

Functionality

Affordability


Driving Force is the Capability of iMET to Solve

yet Unsolved Problems for Quality Metrology in SME

What are Key Methods ofInternet Metrology?


What are Key Chances of Internet Metrology?

1. Digitalisation & standardization of precise and reliable quality metrology 2. Visualization & virtualisation of compre-

hensible and valid process documentations

3. Collaboration & knowledge management for web-based self-learning and skill enhancement in SME.



Examples for Internet Terms & Definitions?

The International Vocabulary of Basic and General Terms in Metrology (VIM) is an international agreement on terminology, prepared as a collaborative work of experts appointed by BIPM, IEC, IFCC, ISO, IUPAC, IUPAP and OIML ((for explanation of the acronyms see www.google.com)). This vocabulary covers subjects relating to measurement and includes information on the determination of physical constants and other fundamental properties of materials and substances.p-Vocabulary: VIM 1993, 60 p., bilingual, ISBN 92-67-01075-1, CHF 71,00

Address for order: www.iso.ch/iso/en/prods-services/otherpubs/Metrology.html .e-Vocabularies:www.cornnet.nl/~mlbroens/vim.htmwww.sp.se/metrology/eng/terminology.htmwww.usm.mzt.si/ENGLISH/SPLOSNO/slovar.htmwww.iupac.org/publications/analytical_compendium/Cha18sec436.pdf


http://www.iso.ch/iso/en/prods-services/otherpubs/Metrology.html

Examples for Internet Testing & Calibration

Internet-based Applications for Metrology at PTB www.amctm.org/index.asp


Examples for Internet Measurement Data Analysis

[www.itl.nist.gov/div898/handbook/eda/section3/eda33.htm 22.03.2003]





Vision for Augmented Reality in Precision Engineering

Industrial Plant Testing Application Solution Provider

Internet

unified terms & definitionsunified hardware & software

unified man & machine interfacesvisualized modular application solutions

harmonized data & knowledge managementwireless virtual communiction & collaboration


(till 2010 and earlier)

Concluding HOW TOs


Forget Hardware & Software.

Simplify Processes for Man:

Comfortable & Functional &

Affordable

Have a Nice Day

Thank You for Your Attention

www.bildungsportal-thueringen.de