8/19/2019 Cdt Div Hira 02022014
1/17
Hazard Identification And Risk Assessment Approved by:(Signature)
Business Unit: _____CDT Division_____________________________________Division/Department/Location:_______CDT Division______________________
Reviewed by :Jaypal Solanki ______Review Date :02 Feb 2015__Next review :01 Feb 2016___
Name: Swapnil PatilDate: 02 Feb 2015
Hazard Identification (HI) Risk Assessment (RA) Risk Control (RC)
No Area / Activity / Process /
Machine / MaterialHazard Possible injury/
Ill-healthExisting Risk Controls S L
Risklevel
Additional ControlsS L
RiskLevel
Responsibleperson
Remarks
F-SP-HSE06-01 Rev. 03 Issue date: July 14, 2011 Page 1 of 18
1
Equipment Preparation – (Servicing of Engine/Waterpump’s Gearbox changingof engine/gear oil)
Oil spillage -causingtripping hazard
Bodily injuries
Wear safety shoe
Use oil absorbentrags to clean awaythe spill oil
Use oil tray to containthe leak
2 24
Low All crew
Noise Hazard Noise induceddeafness
Wear ear plugs ormufflers
Exhaust silencerinstalled
2 2 4Low
All crew
Pinch point &MechanicalHazard
Cuts & bruises
Staffs are advised tostay focus
Staffs attended in-house training andhave hand-onexperience onsite
Wear gloves whereapplicable
2 612
Medium All crew
EnvironmentHazard - oilspill to thedrain ways
Contaminatewaterways
Have to use a suitable
container to containthe oil for transferringto storage drum
2 24
Low All crew
Human Factor-Lack of focusandcompetencyresulting inaccident
Bodily injuries/Noise induceddeafness/ Cuts
& bruises/Contaminatewaterways
Health & Safety briefperformed prior tocommencement of job
Only competent staffsare allowed performthe task
4 624
MediumProject
Supervisor
8/19/2019 Cdt Div Hira 02022014
2/17
Hazard Identification And Risk Assessment Approved by:(Signature)
Business Unit: _____CDT Division_____________________________________Division/Department/Location:_______CDT Division______________________
___
Hazard Identification (HI) Risk Assessment (RA) Risk Control (RC)
No Area / Activity / Process /
Machine / MaterialHazard Possible injury/
Ill-healthExisting Risk Controls S L
Risklevel
Additional ControlsS L
RiskLevel
Responsibleperson
Remarks
F-SP-HSE06-01 Rev. 03 Issue date: July 14, 2011 Page 2 of 18
2Equipment Preparation – (Servicing of Enginechanging of oil filters)
Slipping ofhand tool dueto oiliness andcost handinjury
Sprains /bruises
Need to remove theoil from the surface ofthe filter so that it willhave a good grib.
Wear proper PPE(cotton glove)
2 48
Low All crew
Pinch point &MechanicalHazard
Cuts & bruises
Staffs are advised tostay focus
Staffs attended in-house training andhave hand-onexperience onsite
Wear gloves whereapplicable
2 48
Low All crew
EnvironmentHazard - oilspill to thedrain ways
Contaminatewaterways
Use oil absorbentrags to clean awaythe spill oil & disposestain rag appropriately
2 24
Low All crew
Human Factor-Lack of focusandcompetencyresulting inaccident
Bodily injuries/Cuts & bruises/Contaminatewaterways
Health & Safety briefperformed prior tocommencement of job
Only competent staffsare allowed performthe task
2 612
MediumProject
Supervisor
Equipment Preparation –
(Test running of waterNoise Hazarddue to engine
Noise induceddeafness
Wear ear plugs or
mufflers 2 24
Low All crew
Reviewed by :Jaypal Solanki ______Review Date :02 Feb 2015__Next review :01 Feb 2016
Name: Swapnil PatilDate: 02 Feb 2015
8/19/2019 Cdt Div Hira 02022014
3/17
Hazard Identification And Risk Assessment Approved by:(Signature)
Business Unit: _____CDT Division_____________________________________Division/Department/Location:_______CDT Division______________________
___
Hazard Identification (HI) Risk Assessment (RA) Risk Control (RC)
No Area / Activity / Process /
Machine / MaterialHazard Possible injury/
Ill-healthExisting Risk Controls S L
Risklevel
Additional ControlsS L
RiskLevel
Responsibleperson
Remarks
F-SP-HSE06-01 Rev. 03 Issue date: July 14, 2011 Page 3 of 18
3 pump) running
Slip & Triphazard due towater leakage
Bodily injuries
Wear safety shoe
Use water absorbentmat or rags to cleanaway the waterleakage
4 624
Medium All crew
Pinch point &MechanicalHazard
Cuts & bruises
Staffs are advised tostay focus
Wear gloves whereapplicable
2 48
Low All crew
Human Factor-Lack of focusandcompetencyresulting inaccident
Noise induceddeafness/ Bodilyinjuries/ Cuts &
bruises/Contaminatewaterways
Health & Safety briefperformed prior tocommencement of job
Only competent staffsare allowed performthe task
2 612
MediumProject
Supervisor
Whippingreaction frompressurisedhose maycause injuries
Bodily injuries
Staff are to ensure thehoses are wellsecured
To ensure whipchecks are connected
They are instructed tomaintain a safedistance when systemis pressurised
2 24
Low All crew
4
Mobilisation/demobilisationfrom yard to & fro clientsite/ lifting of piggingmachine to trailer
CranedroppingMachinecontainer to
Equipment and
propertydamage
Ensure routine
maintenance iscarried out by crane
4 624
Medium All crew
Reviewed by :Jaypal Solanki ______Review Date :02 Feb 2015__Next review :01 Feb 2016
Name: Swapnil PatilDate: 02 Feb 2015
8/19/2019 Cdt Div Hira 02022014
4/17
Hazard Identification And Risk Assessment Approved by:(Signature)
Business Unit: _____CDT Division_____________________________________Division/Department/Location:_______CDT Division______________________
___
Hazard Identification (HI) Risk Assessment (RA) Risk Control (RC)
No Area / Activity / Process /
Machine / MaterialHazard Possible injury/
Ill-healthExisting Risk Controls S L
Risklevel
Additional ControlsS L
RiskLevel
Responsibleperson
Remarks
F-SP-HSE06-01 Rev. 03 Issue date: July 14, 2011 Page 4 of 18
the ground – contractor by doing aspot check on hisequipments
Check the physicalcondition of the liftingslings and lugs
Barricade off area ofoperation
Ensure every part of
Machine container iswell secured prior tolifting operation
Control the movementof the containermachine via ropeswhile it sling in the air
Human Factor – lack of
competencyand
coordinationerror
Bodily injuries
Check the cranedriver licence toensure he is aqualified operator
Our staff are to
discuss and confirmthe way the wholeprocess should behandled prior tocommencement of job
4 416
MediumProject
Supervisor
5Mobilisation/demobilisationfrom yard to & fro clientsite/ crane and trailerdriving in/out the yard
Crane/trailercan damageequipment orinjuringpersonnelwhile driven
Damage toequipment or
injuringpersonnel
All traffic rules mustbe followed strictly.
Brief the driversproperly
4 416
MediumCrane
operator
Pinch Point
Hazard whilemobilising &
Cuts & bruises
Staffs are advised to
stay focusWear gloves where
4 28
Low All crew
Reviewed by :Jaypal Solanki ______Review Date :02 Feb 2015__Next review :01 Feb 2016
Name: Swapnil PatilDate: 02 Feb 2015
8/19/2019 Cdt Div Hira 02022014
5/17
Hazard Identification And Risk Assessment Approved by:(Signature)
Business Unit: _____CDT Division_____________________________________Division/Department/Location:_______CDT Division______________________
Hazard Identification (HI) Risk Assessment (RA) Risk Control (RC)
No Area / Activity / Process /
Machine / MaterialHazard Possible injury/
Ill-healthExisting Risk Controls S L
Risklevel
Additional ControlsS L
RiskLevel
Responsibleperson
Remarks
F-SP-HSE06-01 Rev. 03 Issue date: July 14, 2011 Page 5 of 18
demobilisingfrom crane &trailer
applicable
Human Factor – lack ofcompetencyand
coordinationerror
Damage toequipment /
Cuts & bruises
Drivers must haveapplicable licences
Our staff are todiscuss and confirmthe way the whole
process should behandled prior tocommencement of job
4 416
Medium
Driver &project
Supervisors
6
Mobilise/demobiliseequipment in & out jobsite/driving to site/liftingoperation
Crane/trailermovement candamage plantequipment andinjuring person
Damage toequipment or
injuringpersonnel
All traffic rules in therefinery must befollowed strictly.
Drivers must haveapplicable licences.
4 416
MediumCrane/
Trailer driver
Equipment ormaterial fallingfrom heightcausing injuryto personnel ordamage toclient propertyand ourequipment
Bodily injuries /damage toequipments
Lifting crew orpersonal is tobarricade the liftingzone and displaysignage before liftingwork start.
All personal to keepa safe distance andnot to walk underany load.
2 48
LowLifting
Supervisor
Crane toppledue to softground oroverloading
damaging ourequipment &
client property
Conduct lifting plan &pre-lifting operationchecklist for any liftingactivities. Inform allcrew on the intentionof the load.
All drivers must beextremely careful
2 48
LowLifting
Supervisor
Reviewed by :Jaypal Solanki ______Review Date :02 Feb 2015__Next review :01 Feb 2016
Name: Swapnil PatilDate: 02 Feb 2015
8/19/2019 Cdt Div Hira 02022014
6/17
Hazard Identification And Risk Assessment Approved by:(Signature)
Business Unit: _____CDT Division_____________________________________Division/Department/Location:_______CDT Division______________________
Hazard Identification (HI) Risk Assessment (RA) Risk Control (RC)
No Area / Activity / Process /
Machine / MaterialHazard Possible injury/
Ill-healthExisting Risk Controls S L
Risklevel
Additional ControlsS L
RiskLevel
Responsibleperson
Remarks
F-SP-HSE06-01 Rev. 03 Issue date: July 14, 2011 Page 6 of 18
when operating theircrane and trailer inthe plant area
Area of operationmust be barricaded.
Ensure lifting safetyfactor for crane isspecified to craneprovider before hiring
them.Ensure lifting permit isobtained before lifting.
Ensure crane andlifting gear checklist ischecked before lifting.
Crane driver andsupervisor mustassess the groundcondition. Put metalon ground todistribute the load.
Must have good
knowledge of theweight of the load
Pinch PointHazard
Cuts & bruises
Staffs are advised tostay focus
Wear gloves whereapplicable
2 48
Low All crew
Human Factor – lack ofcompetencyandcoordination
error
Bodily injuries/damaging ourequipment &
client property
Ensure qualified liftingsupervisors are at site
Our staff are todiscuss and confirmthe way the wholeprocess should be
handled prior tocommencement of job
4 416
Medium
ProjectSupervisor &
LiftingSupervisor
Reviewed by :Jaypal Solanki ______Review Date :02 Feb 2015__Next review :01 Feb 2016
Name: Swapnil PatilDate: 02 Feb 2015
8/19/2019 Cdt Div Hira 02022014
7/17
Hazard Identification And Risk Assessment Approved by:(Signature)
Business Unit: _____CDT Division_____________________________________Division/Department/Location:_______CDT Division______________________
Hazard Identification (HI) Risk Assessment (RA) Risk Control (RC)
No Area / Activity / Process /
Machine / MaterialHazard Possible injury/
Ill-healthExisting Risk Controls S L
Risklevel
Additional ControlsS L
RiskLevel
Responsibleperson
Remarks
F-SP-HSE06-01 Rev. 03 Issue date: July 14, 2011 Page 7 of 18
7Rigging up of hoses to thetop of the platform
Hoses canbreak loosedue to notsecuringproperlycausingpropertydamage andbodily injury.
Bodily injuries
Must ensure thatproper securing isdone through training.
Only competent staffsare allowed performthe task
2 24
LowLifting
Supervisor
Frames wherethe hoses aresecured maybreak
Bodily injuries
Check and ensure theframes are strong towithstand the weightand whipping action.
Inform client if anydeformities areobserved on theframes
4 624
Medium All crew
Human Factor – lack ofknowledge
Bodily injuries
Staff must be trained
on the rope tyingmethods
2 2 4Low
ProjectSupervisor
8During entire pigging jobexecution
Falling throughthe opening inthe handrailthat is used toaccess the catladder.
Bodily injuries
Always keep thesafety arm in thehorizontal positionwhen not in use.
Conduct safety talk
4 416
Medium All crew
Poor visibilityat night – mayfall from
vertical ladder
Bodily injuries
Mobile floodlightsmust be used toilluminate work area.
Always maintain a
3point contact whileaccessing the ladder
4 416
Medium All crew
Reviewed by :Jaypal Solanki ______Review Date :02 Feb 2015__Next review :01 Feb 2016
Name: Swapnil PatilDate: 02 Feb 2015
8/19/2019 Cdt Div Hira 02022014
8/17
Hazard Identification And Risk Assessment Approved by:(Signature)
Business Unit: _____CDT Division_____________________________________Division/Department/Location:_______CDT Division______________________
Hazard Identification (HI) Risk Assessment (RA) Risk Control (RC)
No Area / Activity / Process /
Machine / MaterialHazard Possible injury/
Ill-healthExisting Risk Controls S L
Risklevel
Additional ControlsS L
RiskLevel
Responsibleperson
Remarks
F-SP-HSE06-01 Rev. 03 Issue date: July 14, 2011 Page 8 of 18
Conduct safety talk
Working duringdangerousworkingconditions,getting hit bylightning. Slipand fall on wetsurface.
Fatal/ Bodilyinjuries
Stop work duringdangerous weatherconditions
4 416
Medium All crew
Unauthorisedpeopleentering areaof operation
Bodily injuries
Barricade area ofoperation
Place signboards2 2
4Low
Human Factor- Accident
caused by mis-communication
betweenoperator andthe helpers
Bodily injuries
Must have a briefingto all the personnelonsite and ensurethey understand CDTFurnace decokingprocedure
4 416
Medium All crew
Fall fromheight whenworking on thescaffoldingplatform
Bodily injuries
All working at heightabove 1.8m fromground level must donsafety harness
Must obtain Permit ToWork before startwork
Conduct safety talk
Must check thescaffolding’s validity
4 416
Medium All crew
Human factor – lack of focus
on assignedtask
Bodily injuries
Health & Safety briefperformed prior to
commencement of job Attended the in-house
4 4
16
Medium
Project
Supervisor
Reviewed by :Jaypal Solanki ______Review Date :02 Feb 2015__Next review :01 Feb 2016
Name: Swapnil PatilDate: 02 Feb 2015
8/19/2019 Cdt Div Hira 02022014
9/17
Hazard Identification And Risk Assessment Approved by:(Signature)
Business Unit: _____CDT Division_____________________________________Division/Department/Location:_______CDT Division______________________
Hazard Identification (HI) Risk Assessment (RA) Risk Control (RC)
No Area / Activity / Process /
Machine / MaterialHazard Possible injury/
Ill-healthExisting Risk Controls S L
Risklevel
Additional ControlsS L
RiskLevel
Responsibleperson
Remarks
F-SP-HSE06-01 Rev. 03 Issue date: July 14, 2011 Page 9 of 18
SIC
Hazardsarising fromexternalactivities
Bodily injuries
Receive allinformation from clienton the expectedworks that areperformed togetherwith our task andkeep our staff informof those.
Staff to ensure theyare vigilant at all timesand report anyabnormal activitiessighted at site
Stop work if sightedunsafe activities
4 416
Medium All crew
Hoses mayburst andcause injury topersonnel
Bodily injuries
Perform physicalinspection on thehoses prior to utilising
it Always maintain asafe distance from thepressurised hose
Maintaincommunication withrest of the staff thruwalkie talkie and handsignals
Alert and warn staff tokeep clear if neededto increase pressureon the pump
4 624
Medium All crew
Reviewed by :Jaypal Solanki ______Review Date :02 Feb 2015__Next review :01 Feb 2016
Name: Swapnil PatilDate: 02 Feb 2015
8/19/2019 Cdt Div Hira 02022014
10/17
Hazard Identification And Risk Assessment Approved by:(Signature)
Business Unit: _____CDT Division_____________________________________Division/Department/Location:_______CDT Division______________________
Hazard Identification (HI) Risk Assessment (RA) Risk Control (RC)
No Area / Activity / Process /
Machine / MaterialHazard Possible injury/
Ill-healthExisting Risk Controls S L
Risklevel
Additional ControlsS L
RiskLevel
Responsibleperson
Remarks
F-SP-HSE06-01 Rev. 03 Issue date: July 14, 2011 Page 10 of 18
9Process to unlodge piggwhen it is being stucked in
the heater
Hoses mayburst andcause injury topersonnel
Bodily injuries
barricade off area ofoperation
inform client on thesituation & the actionwe are taking beforestart operation.
have to clear off otherinterested partiesbefore start operation
2 48
Low All crew
Human factor-Too confidentbehaviour &lack ofknowledge
Bodily injuries
Health & Safety briefperformed prior tocommencement of job
Only competent staffsare allowed performthe task
4 624
MediumProject
Supervisor
10
Non-routine activités(maintenance work)Removing Waterpump/Gearbox/otherequipment from thePigging Container – (usingForklift)
Forkliftdamagingother
equipment andfacilities
Bodily injuries/damaging ourequipment &
client property
Driver must haveforklift license
Slow & careful liftingwith someone guidingthe driver.
Conduct toolboxbefore starting liftingoperation
4 416
MediumForklift
Operator
Injuringpersonnel bywrongoperation
Bodily injuries
Driver must haveforklift license
Slow & careful liftingwith someone guidingthe driver
4 416
MediumForklift
Operator
Injuringpersonnelwhen droppingload
Bodily injuries/damaging ourequipment &
client property
To ensure all staffinvolved in theoperation are vigilant
To ensure staffinvolves in the
6 424
MediumForklift
Operator
Reviewed by :Jaypal Solanki ______Review Date :02 Feb 2015__Next review :01 Feb 2016
Name: Swapnil PatilDate: 02 Feb 2015
8/19/2019 Cdt Div Hira 02022014
11/17
Hazard Identification And Risk Assessment Approved by:(Signature)
Business Unit: _____CDT Division_____________________________________Division/Department/Location:_______CDT Division______________________
Hazard Identification (HI) Risk Assessment (RA) Risk Control (RC)
No Area / Activity / Process /
Machine / MaterialHazard Possible injury/
Ill-healthExisting Risk Controls S L
Risklevel
Additional ControlsS L
RiskLevel
Responsibleperson
Remarks
F-SP-HSE06-01 Rev. 03 Issue date: July 14, 2011 Page 11 of 18
operation a redonning theappropriate PPE
Human Factor – lack of focusandcoordinationerror
Bodily injuries/damaging our
equipment &client property
Health & Safety briefperformed prior tocommencement of job
Our staff are todiscuss and confirm
the way the wholeprocess should behandled prior tocommencement of job
6 424
Medium
Project
Supervisor
Hazardsarising fromexternalactivities
Bodily injuries/damaging ourequipment &
client property
Receive allinformations on theexpected works thatare performed at yardby other contractorsand keep our staffinform of those.
Staff to ensure they
are vigilant at all timesand report anyabnormal activitiessighted at site
6 424
Medium All crew
11
Non-routine activités(maintenance work on jobsite)Removing Waterpump/Gearbox/otherequipment from thePigging Container – (usingchainblock)
Dropping load- damagingequipment &injuringpersonnel
Bodily injuries/damaging ourequipment &
client property
Ensure chainblock ishooked on a strongpoint before lifting.
Ensure there is morethan one persondoing this lifting.
Ensure the correctcapacity chainblock isutilized
4 416
Medium All crew
Reviewed by :Jaypal Solanki ______Review Date :02 Feb 2015__Next review :01 Feb 2016___
Name: Swapnil PatilDate: 02 Feb 2015
8/19/2019 Cdt Div Hira 02022014
12/17
Hazard Identification And Risk Assessment Approved by:(Signature)
Business Unit: _____CDT Division_____________________________________Division/Department/Location:_______CDT Division______________________
Hazard Identification (HI) Risk Assessment (RA) Risk Control (RC)
No Area / Activity / Process /
Machine / MaterialHazard Possible injury/
Ill-healthExisting Risk Controls S L
Risklevel
Additional ControlsS L
RiskLevel
Responsibleperson
Remarks
F-SP-HSE06-01 Rev. 03 Issue date: July 14, 2011 Page 12 of 18
Ergonomichazard (Heavyload)
Body strains
Ensure correctposture are used tocarry heavy items
Put up signs toremind staff of correctlifting posture
2 48
Low All crew
Pinch pointHazards Cuts & Bruises
Staffs are advised tostay focus
Wear gloves whereapplicable
4 4 16Medium All crew
Human Factor-lack of focus &knowledge
Bodily injuries/damaging ourequipment &
client property
Health & Safety briefperformed prior tocommencement of job
Only the competentstaff are allowed tochoose the type ofchainblock for theoperation
4 416
MediumProject
Supervisor
12
Non-routine activités(maintenance work)Using grinding power toolduring repairactivities/cleaning partactivity
Electricalhazard
Burns
Ensure electrical tool
has its inspection tagupdated before using.
Ensure hand is notwet before using thetool
Ensure the tool do notget in contact withwater
Ensure proper PPE isdonned before startwork
Remind staff onelectric hazard via
safety meeting
2 48
Low All crew
Reviewed by :Jaypal Solanki ______Review Date :02 Feb 2015__Next review :01 Feb 2016
Name: Swapnil PatilDate: 02 Feb 2015
8/19/2019 Cdt Div Hira 02022014
13/17
Hazard Identification And Risk Assessment Approved by:(Signature)
Business Unit: _____CDT Division_____________________________________Division/Department/Location:_______CDT Division______________________
Hazard Identification (HI) Risk Assessment (RA) Risk Control (RC)
No Area / Activity / Process /
Machine / MaterialHazard Possible injury/
Ill-healthExisting Risk Controls S L
Risklevel
Additional ControlsS L
RiskLevel
Responsibleperson
Remarks
F-SP-HSE06-01 Rev. 03 Issue date: July 14, 2011 Page 13 of 18
Dust inhalantRespiratoryproblems
Ensure proper PPE isdonned before startwork
2 48
Low All crew
Grinding discmay break andcause severeinjury
Cuts & Bruises
Ensure there is properguard on the grinderbefore using it
Work with extremecare
Supervisor to conductsafety talk before startwork
4 416
Medium All crew
Chemicalcontact (usingchemical forcleaning)
Skin irritation
Ensure proper PPE isdonned before startwork
Supervisor to conductsafety toolbox talkbefore start work
2 48
Low All crew
Hazardsarising fromexternal
activities
Bodily injuries
Receive allinformation on theexpected works thatare perfomed at yard.
Staff to ensure theyare vigilant at all timeswhile performing task
4 416
Medium All crew
Human Factor – lack of focus
Burns/Respiratory
problems/ Cuts& Bruises/ Skinirritation/ Bodily
injuries
Health & Safety briefperformed prior tocommencement of job
4 416
MediumProject
Supervisor
13 Dismantling pipe fittings
Fire hazarddue to usageof gas cutter toexpand the
tight fittings
Burns
Use the appropriatePPE
Adequate ventilationprovided
Perform physical
check on gas cutter
2 48
Low All crew
Reviewed by :Jaypal Solanki ______Review Date :02 Feb 2015__Next review :01 Feb 2016
Name: Swapnil PatilDate: 02 Feb 2015
8/19/2019 Cdt Div Hira 02022014
14/17
Hazard Identification And Risk Assessment Approved by:(Signature)
Business Unit: _____CDT Division_____________________________________Division/Department/Location:_______CDT Division______________________
Hazard Identification (HI) Risk Assessment (RA) Risk Control (RC)
No Area / Activity / Process /
Machine / MaterialHazard Possible injury/
Ill-healthExisting Risk Controls S L
Risklevel
Additional ControlsS L
RiskLevel
Responsibleperson
Remarks
F-SP-HSE06-01 Rev. 03 Issue date: July 14, 2011 Page 14 of 18
equipment
Pinch pointhazard
Cuts & Bruises
Staffs are advised tostay focus
Wear gloves whereapplicable
2 24
Low All crew
Human factor – lack of focus
Burns/ Cuts &Bruises
Health & Safety brief
performed prior tocommencement of job 2 48
LowProject
Supervisor
14Non-routine activités(maintenance work)Painting work
Chemicalcontact
Skin Irritation
Ensure proper PPE isdonned before startwork
2 48
Low All crew
Toxic Fumehazard
Respratoryproblems
Painting done in aproperly ventilatedspace or outdoors
2 48
Low All crew
15
Awareness of theemergency call pointssuch as fire assemblyarea, Fire & emergencycontrol room number,emergency telephonepoints & etc
Human Factor – Lack ofknowledge
Burns / Fatal
Collate all informationfrom client onemergency response
prior to start of jobDisemminate theinformation to all ourstaff involved in the job
Post the informationin prominent place sothat information canbe easily referedwhen in need
4 416
Medium All crew
16Placement of stowageitems
Pinch pointhazards
Cuts & bruises
Place all items neatly
Ensure all items arekept at safe distance
away from operationalmachinery
2 48
Low All crew
Reviewed by :Jaypal Solanki ______Review Date :02 Feb 2015__Next review :01 Feb 2016
Name: Swapnil PatilDate: 02 Feb 2015
8/19/2019 Cdt Div Hira 02022014
15/17
Hazard Identification And Risk Assessment Approved by:(Signature)
Business Unit: _____CDT Division_____________________________________Division/Department/Location:_______CDT Division______________________
___
Hazard Identification (HI) Risk Assessment (RA) Risk Control (RC)
No Area / Activity / Process /
Machine / MaterialHazard Possible injury/
Ill-healthExisting Risk Controls S L
Risklevel
Additional ControlsS L
RiskLevel
Responsibleperson
Remarks
F-SP-HSE06-01 Rev. 03 Issue date: July 14, 2011 Page 15 of 18
17Communication betweenDDT team membersduring operation
Human Factor – Lack of co-ordination
Bodily injuries
CDT requires to carry2 walkie talkies forcommunicationbetween DDToperator and the staffat the top of reactor
CDT team should betrained on commonhand signals
4 416
Medium All crew
18Team member monitoringthe launcher at the toplevel
Physicalhazard – Pigcan burst outfrom luancherif the launchercover isn’tclosedproperly
Bodily injuries
Staff near to thelauncher shouldmaintain a safedistance away fromthe line of fire
2 48
Low All crew
19Pressurising the hoses forpigging operation
Physicalhazard – Hosemay burst dueto overpressure or
due to wear &tear
Bodily injuries/damage toequipments
Presure test on thewater hoses isrequired to beperformed by staffprior to deployment to
site
2 48
Low All crew
20Temporary recruitment offoreign General workersfrom manpower agencies.
Human factor – Lack ofknowledge ontask
Bodily injuries
Advise manpoweragencies to provideall their deployedworkers to CR withproper PPE
Employment agenciesto ensure the workersknow general safety
CDT Team to brief theworkers on process oftheir activity and it’ssafety requirement
4 624
MediumProject
Supervisor
Reviewed by :Jaypal Solanki ______Review Date :02 Feb 2015__Next review :01 Feb 2016
Name: Swapnil PatilDate: 02 Feb 2015
8/19/2019 Cdt Div Hira 02022014
16/17
Hazard Identification And Risk Assessment Approved by:(Signature)
Business Unit: _____CDT Division_____________________________________Division/Department/Location:_______CDT Division______________________
Hazard Identification (HI) Risk Assessment (RA) Risk Control (RC)
No Area / Activity / Process /
Machine / MaterialHazard Possible injury/
Ill-healthExisting Risk Controls S L
Risklevel
Additional ControlsS L
RiskLevel
Responsibleperson
Remarks
F-SP-HSE06-01 Rev. 03 Issue date: July 14, 2011 Page 16 of 18
21Boarding taxis at foreigncountries
Dangerousdriving by taxidrivers
Bodily injuries /fatal
Brief the driver aboutsafe driving prior toboarding his taxi
4 624
Medium All crew
22Toolbag being loweredthru ropes from heights
Physicalhazard – itemsfrom thetoolbag can falldown fromheight if it isn’tproperlyzipped orsecured to arope
Bodily injuries /fatal
All toolbags must becompletedly zippedprior to lowering
Ropes must besecured tightly totoolbag sling beforelowering
Staff receiving thetoolbag at the bottomof reactor to maintaina safe distance awayfrom the line of fire
2 48
Low All crew
23Physically carrying theheavy hoses from themachines with bare hands
Ergonomichazard
Body strains
Utilise Chain Blocksto lift the hoses
Utilize sufficientmanpower to lift thehoses
2 48
Low All crew
24 Laying of hoses atworksite
Trip & FallHazard
Bodily injuries
“A” frame warningsignage be posted at
the work area to warnothers of the trip & fallhazard
2 4 8Low
All crew
25During Entire Job -Working at Height
Falling fromheight
Fatality or Bodilyinjuries
All workers workingat height are trainedon how to use andwear the safetyharness.
Housekeeping isdone accordingly toprevent trippinghazard.
Ensure the snap
hook is hooked to astrong Anchorage
4 624
Med
All projectsupervisors mustattend the MOM“Work at Height”for Supervisorscourse
Goh SP, TintZaw & Mannyhave attended
All crew
Reviewed by :Jaypal Solanki ______Review Date :02 Feb 2015__Next review :01 Feb 2016
Name: Swapnil PatilDate: 02 Feb 2015
8/19/2019 Cdt Div Hira 02022014
17/17
Hazard Identification And Risk Assessment Approved by:(Signature)
Business Unit: _____CDT Division_____________________________________Division/Department/Location:_______CDT Division______________________
Hazard Identification (HI) Risk Assessment (RA) Risk Control (RC)
No Area / Activity / Process /
Machine / MaterialHazard Possible injury/
Ill-healthExisting Risk Controls S L
Risklevel
Additional ControlsS L
RiskLevel
Responsibleperson
Remarks
F-SP-HSE06-01 Rev. 03 Issue date: July 14, 2011 Page 17 of 18
point eg 4” processpipe or securedscaffold pipe)
All workers put onthe appropriatePPE(eg Safetyhelmet with chinstrap, safetyharness) at areas
which has spelled forsuch requirement. Self retractable
Lanyard(SRL)beutilized when workingat height which areless than 5.6 metersfrom the ground
Guardrails areprovided at workareas where chancesof falling is evident
Ladders, fallprevention and fall
protectionequipment’s& toolsare inspected prior touse
Check on thescaffolding’s(7day)validity status
Check the suitabilityof safety harnessbased on “F-CRAS-HSE-04 Rev 00Safety harrnessLanyard Shock
Absorber DailyChecklist”
Reviewed by :Jaypal Solanki ______Review Date :02 Feb 2015__Next review :01 Feb 2016
Name: Swapnil PatilDate: 02 Feb 2015