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CCS in the Next Decade: Fluor’s CO 2 Capture Technology London, June 20, 2011
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CCS in the Next Decade: Fluor’s CO2 Capture Technology · CCS in the Next Decade: Fluor’s CO 2 Capture Technology London, June 20, 2011. 2 Introduction Fluor’s Econamine FG+SM

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Page 1: CCS in the Next Decade: Fluor’s CO2 Capture Technology · CCS in the Next Decade: Fluor’s CO 2 Capture Technology London, June 20, 2011. 2 Introduction Fluor’s Econamine FG+SM

CCS in the Next Decade:Fluor’s CO2 Capture Technology

London, June 20, 2011

Page 2: CCS in the Next Decade: Fluor’s CO2 Capture Technology · CCS in the Next Decade: Fluor’s CO 2 Capture Technology London, June 20, 2011. 2 Introduction Fluor’s Econamine FG+SM

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Introduction

Fluor’s Econamine FG+SM (EFG+SM) technology enables large-

scale, post-combustion CO2 capture from coal, oil and gas fired

power plants

Page 3: CCS in the Next Decade: Fluor’s CO2 Capture Technology · CCS in the Next Decade: Fluor’s CO 2 Capture Technology London, June 20, 2011. 2 Introduction Fluor’s Econamine FG+SM

Fluor’s Econamine FG+SM Experience

Page 4: CCS in the Next Decade: Fluor’s CO2 Capture Technology · CCS in the Next Decade: Fluor’s CO 2 Capture Technology London, June 20, 2011. 2 Introduction Fluor’s Econamine FG+SM

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Carbon Capture

Fluor has several decades of experience in CO2 projects

and facilities, including:

– Capture

Pre- and post-combustion including Fluor's

Econamine FG+ technology

Gas processing: Removal of CO2 from synthesis

gas & natural gas; over 400 units

– Transport

Pipelines, piping systems, compression and

pumping

Drying

Page 5: CCS in the Next Decade: Fluor’s CO2 Capture Technology · CCS in the Next Decade: Fluor’s CO 2 Capture Technology London, June 20, 2011. 2 Introduction Fluor’s Econamine FG+SM

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Fluor’s Econamine FG+SM Experience

One of the most economical post-combustion CO2 capture

process available:

– Vast body of commercial experience

– Licensed 28 plants to date, 7 currently being built

Fluor has been active in Post-Combustion Capture since the late

1980s

Suitable for range of oxygen and CO2 containing gas streams

– CO2 : 3% to 20% by volume

– O2 : 1 to 15% by volume

Page 6: CCS in the Next Decade: Fluor’s CO2 Capture Technology · CCS in the Next Decade: Fluor’s CO 2 Capture Technology London, June 20, 2011. 2 Introduction Fluor’s Econamine FG+SM

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Fluor’s Econamine FG+SM Experience

Commercially proven on low-grade fuel oil

– Extremely corrosive flue gas

– Gas contains particulates & vanadium

– Successful operation for three years

Commercially proven on gas

– Bellingham NGCC Power Plant

Demonstrated on coal

– TEPCO Econamine FG+ Demonstration Plant

Page 7: CCS in the Next Decade: Fluor’s CO2 Capture Technology · CCS in the Next Decade: Fluor’s CO 2 Capture Technology London, June 20, 2011. 2 Introduction Fluor’s Econamine FG+SM

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Fluor’s Econamine FG+SM Experience

Fluor continues to enhance the technology. Over the last 7 years,

significant improvements have been made:

– Several patents

– Developed and validated new reclaimer technology

– Reduced steam consumption by 20%

– Reduced electricity consumption by 18%

– Significant overall capital and operating cost reductions

Page 8: CCS in the Next Decade: Fluor’s CO2 Capture Technology · CCS in the Next Decade: Fluor’s CO 2 Capture Technology London, June 20, 2011. 2 Introduction Fluor’s Econamine FG+SM

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Project Profile: Bellingham, MA

Project Profile

Plant location: Bellingham, MA

Capacity 330 t/d

40 MW fluegas flow from NGCC power plant

CO2 Concentration: 3.5% v/v

O2 Concentration: 13 to 14% v/v

100% air cooled

Product Usage: Food-grade CO2

Status: Continuous commercial operation from 1991 to 2005.

– 98.5% on-stream factor in 2004.

– Shutdown due to high natural gas price.

Page 9: CCS in the Next Decade: Fluor’s CO2 Capture Technology · CCS in the Next Decade: Fluor’s CO 2 Capture Technology London, June 20, 2011. 2 Introduction Fluor’s Econamine FG+SM

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Bellingham Plant Aerial View

Page 10: CCS in the Next Decade: Fluor’s CO2 Capture Technology · CCS in the Next Decade: Fluor’s CO 2 Capture Technology London, June 20, 2011. 2 Introduction Fluor’s Econamine FG+SM

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Bellingham Plant Ground View

Page 11: CCS in the Next Decade: Fluor’s CO2 Capture Technology · CCS in the Next Decade: Fluor’s CO 2 Capture Technology London, June 20, 2011. 2 Introduction Fluor’s Econamine FG+SM

Demonstration on Coal

Page 12: CCS in the Next Decade: Fluor’s CO2 Capture Technology · CCS in the Next Decade: Fluor’s CO 2 Capture Technology London, June 20, 2011. 2 Introduction Fluor’s Econamine FG+SM

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Coal-Based Flue Gas EFG+ Demonstration

In July 2008, E.ON and Fluor Corporation formed a partnership to

jointly build a CO2 capture project to demonstrate the performance

of the EFG+ technology

The plant is sited at E.ON’s coal fired power station at

Wilhelmshaven near Bremen, Germany.

The Wilhelmshaven power plant burns hard coal and has a net

output of 757 MW.

Page 13: CCS in the Next Decade: Fluor’s CO2 Capture Technology · CCS in the Next Decade: Fluor’s CO 2 Capture Technology London, June 20, 2011. 2 Introduction Fluor’s Econamine FG+SM

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E.ON Kraftwerke Site, Wilhelmshaven

Page 14: CCS in the Next Decade: Fluor’s CO2 Capture Technology · CCS in the Next Decade: Fluor’s CO 2 Capture Technology London, June 20, 2011. 2 Introduction Fluor’s Econamine FG+SM

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Fluor + E.ON Demonstration Plant Features

70 Te/d carbon dioxide

17,000 Nm3/h flue gas

90% recovery of CO2

Operation starting in September 2011

Page 15: CCS in the Next Decade: Fluor’s CO2 Capture Technology · CCS in the Next Decade: Fluor’s CO 2 Capture Technology London, June 20, 2011. 2 Introduction Fluor’s Econamine FG+SM

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Fluor + E.ON Demonstration Plant Features

The project will demonstrate:

– Compliance with environmental requirements

– Compatibility of EFG+ technology to retrofit coal-based power plants

Next generation EFG+ solvent will be demonstrated

Advanced EFG+ features will be incorporated

Fluor and E.ON will jointly operate the plant

Web based operation and surveillance

Page 16: CCS in the Next Decade: Fluor’s CO2 Capture Technology · CCS in the Next Decade: Fluor’s CO 2 Capture Technology London, June 20, 2011. 2 Introduction Fluor’s Econamine FG+SM

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Econamine FG+ Projects

Over 60 studies studies for applications including coal fired power

plants, NGCC plants and fertilizer and methanol plants

7 Units in Europe for food grade (beverage) CO2

– Currently under execution

Page 17: CCS in the Next Decade: Fluor’s CO2 Capture Technology · CCS in the Next Decade: Fluor’s CO 2 Capture Technology London, June 20, 2011. 2 Introduction Fluor’s Econamine FG+SM

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Recent and Current Projects

E.On + GDF Suez ROAD Project (Netherlands)

250 MW coal fluegas

FEED Package completed

Enel Porto Tolle Project, Italy

250 MW coal plant

FEED in progress

NRG Texas, (DOE funded Demonstration Plant)

250 MW coal based fluegas

FEED package in progress (sole source)

Tenaska Trailblazer, Texas, USA

860 MW gross coal plant

FEED package in progress (sole source)

Page 18: CCS in the Next Decade: Fluor’s CO2 Capture Technology · CCS in the Next Decade: Fluor’s CO 2 Capture Technology London, June 20, 2011. 2 Introduction Fluor’s Econamine FG+SM

Fluor’s Econamine FG+SM Process Flow Diagram

Page 19: CCS in the Next Decade: Fluor’s CO2 Capture Technology · CCS in the Next Decade: Fluor’s CO 2 Capture Technology London, June 20, 2011. 2 Introduction Fluor’s Econamine FG+SM

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Econamine FG+ for Coal Fired Power Plant Flue Gas

CW

CW

DEMIN WATER MAKEUP

FLUE GAS

FROM FGD

EXCESS

WATER

CW

LP

STEAM

PRODUCT CO2

ABSORBER VENT

MAKEUP

SOLVENT

LP

STEAM

WASTE TO

DISPOSAL

SODA ASH

2-STAGE DCC

SYSTEM

NaOHBLOWDOWN

Reagent

Page 20: CCS in the Next Decade: Fluor’s CO2 Capture Technology · CCS in the Next Decade: Fluor’s CO 2 Capture Technology London, June 20, 2011. 2 Introduction Fluor’s Econamine FG+SM

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Summary

Econamine FG PlusSM technology is a proven, cost-effective

process for post-combustion CO2 capture

The EFG+ technology has a menu of advanced features

that result in:

– Low energy consumption

– Low solvent and chemical costs

– Friendly environmental signature

– Reduced footprint

Page 21: CCS in the Next Decade: Fluor’s CO2 Capture Technology · CCS in the Next Decade: Fluor’s CO 2 Capture Technology London, June 20, 2011. 2 Introduction Fluor’s Econamine FG+SM

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Questions

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Thank you for listening!