This document is posted to help you gain knowledge. Please leave a comment to let me know what you think about it! Share it to your friends and learn new things together.
TORQUE INFORMATIONRefer to the Service Manual for the torque values of the removed parts.
(1)
(2)
(3)
(4)(1)
(2)
(3) (4)
(5)
(7)
(6)
2 of 12
INSTALLATION
CAUTION
• To prevent burns, allow the engine, exhaust system, radiator, etc., to cool before installing the accessory.
NOTE:
• Disconnect the throttle cables from the right grip as instructed in the motorcycle’s Service Manual.
• For secure adhesion of the left heated grip to the handlebar, use the recommended adhesive agent (Pro Honda Handgrip Cement) and wait until it cures fully before use.
• Be sure to open and close the throttle to check for smooth operation after installation of the right heated grip.
• Take care not to damage the painted surfaces of the motorcycle.
• Reinstall the removed parts on the motorcycle and make sure that wires and harnesses are not pinched.
• Disconnect the negative (-) cable from the battery before installing this accessory.
• The memory of the clock will be erased when you disconnect the battery. After reconnecting the battery, refer to the motorcycle Owner’s Manual and reset the clock.
• Trim the excess ends off the wire ties after attaching them to the wire harnesses. Do not allow the cut part of the wire tie to interfere with any harness or brake hose.
• After heated grip installation, check the turn signal lights and brake/tail lights for proper operation.
• When replacing other accessories that require the installation of this accessory, follow these instructions only.
1. Refer to the Service Manual for the motorcycle, remove the seat, and then disconnect the negative (-) cable from the battery.
SEAT
BOLT
NEGATIVE (-) CABLE
2. Refer to the Service Manual for the motorcycle, remove the left middle cowl.
• Repeat on the right side.
CONNECTORDisconnect.
CLIP
(RIGHT MIDDLE COWL)
BOLT
LEFT MIDDLE COWL
3 of 12
4. Refer to the Service Manual for the motorcycle, remove the windscreen.
3. Refer to the Service Manual for the motorcycle, remove the upper cowls.
RIGHT UPPER COWL
LEFT UPPER COWL
BOLT
WELL NUT
WINDSCREEN
WASHER
WELL NUT
BOLT
5. Refer to the Service Manual for the motorcycle, remove the rearview mirrors.
6. Refer to the Service Manual for the motorcycle, remove the meter panel and front cowl.
REARVIEW MIRRORS
BOLT
METER PANEL
WASHER
FLANGE COLLAR
BOLT
FRONT COWL
CONNECTORDisconnect.
CONNECTORDisconnect.
CLIPRemove.
4 of 12
7. Remove the handlebar weight from the motorcycle as shown.
• Repeat on the left side.
8. Loosen the bolts and slide the master cylinder as shown.
• Be careful not to scratch the handlebar.
9. Remove the right handlebar switch as shown.
SCREW
HANDLEBAR WEIGHT
MASTER CYLINDER
BOLTSLoosen.
SCREW
RIGHT HANDLEBAR SWITCH
SWITCH COVER
11. Remove the right grip as shown.
NOTE
Refer to the motorcycle’s Service Manual and then disconnect the throttle cable from the right grip as instructed. Do not try to disconnect the cable with force using pliers or other tools.
10. Remove the throttle housing cover as shown.
SCREW
THROTTLE HOUSING COVER
RIGHT GRIP (Save)
THROTTLE CABLES
5 of 12
12. Mark the right heated grip harness in the position shown.
RIGHT HEATED GRIP
MARKER
RIGHT HEATED GRIP HARNESS
110 mm
13. Apply grease to the parts of the throttle cables and throttle pipe as shown.
RIGHT HEATED GRIP
THROTTLE PIPE
GREASE
THROTTLE CABLES
GREASE
15. Reposition the master cylinder and tighten the bolts as shown.
• Be careful not to scratch the handlebar.
16. Reinstall the handlebar weight as shown.
• Before applying thread lock, thoroughly clean
the screw.
14. Install the right heated grip and handlebar switch in the reverse order of the motorcycle’s grip removal.
• After installation, refer to the Service Manual
and adjust the throttle freeplay.
RIGHT HEATED GRIP
PUNCH MARK
MATING SURFACEAlign with the punch mark.MASTER CYLINDER
BOLTS
THREAD LOCKBe sure to apply to the
threads of the screw.
HANDLEBAR WEIGHT (Reuse)
SCREW (Reuse)
6 of 12
18. Secure the right heated grip harness as shown.
• Open and close the throttle and confirm
that there is no tightness of the heated grip
harness.
17. Open and close the throttle grip as shown.
• Check that the throttle opens and automatically
closes smoothly at all handlebar positions.
RIGHT HEATED GRIP
MARK
MOTORCYCLE’S HARNESS
WIRE TIE (narrow)Secure the right heated grip
harness at the marked point
to the motorcycle’s harness.
5 mm
RIGHT HEATED GRIP HARNESS
20. Using isopropyl alcohol, remove all traces of adhesive from the left handlebar.
NOTE
Read the Instructions for steps 21 through 24 carefully before installation and complete the operation quickly before the adhesive cures. Use an assistant to steady the motorcycle while installing the grip.
21. Liberally apply Pro Honda Handgrip Cement to the inside of the left heated grip as shown.
Pro HondaHandgrip Cement
19. Remove the left grip as shown.
LEFT HEATED GRIP
LEFT GRIP (Save)
ISOPROPYL ALCOHOL
LEFT HANDLEBAR
ISOPROPYL ALCOHOL
7 of 12
22. Apply Honda Bond A to the left handlebar as shown.
23. Spray isopropyl alcohol on the outside of the left handlebar and to the inside of the left heated grip.
• This is done to ease alignment between the
heated grip and handlebar.
LEFT HANDLEBAR
LEFT HANDLEBAR
LEFT HEATED GRIP
ISOPROPYL ALCOHOL
24. Slide the left heated grip onto the left handlebar as indicated.
• Wipe up excess adhesive at once.
NOTICE
• Do not tap on the grip end with a hammer and do not twist the grip with force to insert the left heated grip onto the handlebar, as it can damage the heated grip element.
• Avoid putting pressure on the switch part when inserting the left heated grip. There is a possibility that the switch part will break. Also, install so that there is no gap with the left handlebar switch.
• If the grip gets stuck halfway during installation, apply isopropyl alcohol between the heated grip and handlebar. Do not try to remove the left heated grip using force or tools as the heated grip element can be damaged.
Insert until there is contact with the left handlebar
switch, then align with the indicated position.
Align.
Push in tight against the left
handlebar switch.
LEFT HEATED GRIP
LEFT HEATED GRIP
LEFT HANDLEBAR SWITCH
Pro HondaHandgrip Cement
8 of 12
25. Reinstall the handlebar weight as shown.
• Before applying thread lock, thoroughly clean
the screw.
26. Remove the dummy connector as shown.
CLIP (Save)Remove.
DUMMY CONNECTOR
THREAD LOCKBe sure to apply to the
threads of the screw.
HANDLEBAR WEIGHT (Reuse)
SCREW (Reuse)
DUMMY CONNECTORRelease from the frame.
FRAME
27. Mark the heated grip harness in the dimensions shown.
MARKER
60 mm
310 mm
HEATED GRIP HARNESS
28. Pass the boot over the connector and fuse as shown.
29. Connect the controller as shown.
HEATED GRIP HARNESS
FUSE
CONTROLLER
HEATED GRIP HARNESS
HARNESS BOOT
9 of 12
30. Connect the heated grip harness as shown.
MOTORCYCLE’S HARNESS
HEATED GRIP HARNESS
31. Fit the boot over the controller and fuse as shown.
CONTROLLER
FUSE
32. Route the heated grip harness with the wire ties as shown.
WIRE TIE (narrow)Secure the heated
grip harness to the
motorcycle’s harness.
HEATED GRIP HARNESS
WIRE TIE (long)Secure the harness
boot to the front
cowl bracket.
HEATED GRIP HARNESS
WIRE TIE (narrow)Secure the heated grip
harness at the marked point
to the motorcycle’s harness.
HEATED GRIP HARNESS
MARK
10 of 12
33. Route the heated grip harness as shown.
34. Pass and slide the tube as shown.
HEATED GRIP HARNESS
HEATED GRIP HARNESS
TUBE
36. Secure the tube with electrical tape as shown.
Confirm that the rubber
is in contact with the
base of the heated grip.
RUBBER
ELECTRICAL TAPE
35. Connect the heated grip harness as shown.
WIRE(Blue)
HEATED GRIP HARNESS
WIRE(Blue)
WIRES(Green)
TUBE
LEFT HEATED GRIP HARNESS
11 of 12
37. Route and secure the heated grip harnesses with the wire ties as shown.
38. Connect each harness as shown.
LEFT HEATED GRIP HARNESS
WIRE TIE (short)Secure the heated
grip harnesses to the
motorcycle’s harness.
HEATED GRIP HARNESS
RIGHT HEATED GRIP HARNESS
HEATED GRIP HARNESS
LEFT HEATED GRIP HARNESS
WIRE TIE (narrow)Secure the heated grip
harnesses at the marked point
to the motorcycle’s harness.
MARK
MOTORCYCLE’S HARNESS
MOTORCYCLE’S HARNESS
WIRE TIE (narrow)Secure each harness to
the motorcycle’s harness.
CONNECTED WIRE TIESecure each harness
to the ignition switch.
IGNITION SWITCH
Connect two wire ties.
39. Bundle each harness with electrical tape as shown.
40. Secure each harness with wire ties as shown.
WIRE TIES (long)
ELECTRICAL TAPEWrap all connectors. HEATED GRIP HARNESS
RIGHT HEATED GRIP HARNESS
LEFT HEATED GRIP HARNESS
12 of 12
Symptom Check
Heated grip does not operate;• Faulty heated grip
• Faulty heated grip coil
• Blown fuse
• Open or short circuit in heater harness
1. Check whether wires and cables (terminals and connectors) are connected securely.
2. Heated grip inspection:
Check for resistance between the terminals.
Standard:
Right : 2.2 ohms +/- 10%
Left : 2.2 ohms +/- 10%
3. Heater harness inspection:
Check for continuity.
4. If no abnormality is found after the above checks 1, 2, and 3, but the heated grip still does not operate properly, replace the heated grip with a new one.
• The switch cannont be checked with ordinary inspection methods (for continuity, voltage, etc.) because it contains an integrated circuit.
DEALER TROUBLESHOOTING• Stop the engine and turn the ignition switch OFF
when you check the parts and circuits other than those of the heated grips.
41. Check each harness for sufficient play.
• Move the handlebar right and left and check
that the harnesses are not pinched by the
neighboring components and that they are
not pulled taut.
42. Install the removed parts in the reverse order of removal.
• Confirm that the harness is not caught or too
tight.
43. Move the handlebar right and left, and check that this accessory does not interfere with any motorcycle parts.