Caterpillar Performance Handbook, January 2014, SEBD0351-44...Edition 44 20-5 Specifications Conveyor Systems 20 Pre-Engineered BTGs Drive Power 111 to 372 kW (150 to 500 hp) Belt
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INTRODUCTIONCat® Conveyor systems and conveyor products take
on the world’s toughest jobs in underground mining applications. Our versatile pre-engineered solutions are mobile, modular and flexible — easily transported for use in different areas of the mine; while our engineered systems are designed to meet our customers specific mate-rial handling needs. Both systems are supported by an experienced team of engineers who supervise installation.
Cat Conveyor systems are designed using the latest tech-nology — from various drive configurations to advanced belt tensioning control — providing our customers with the most reliable material handling solution.
Conveyor System Capabilities● Drives with all available types of transmission and start-
ing technologies.
● Discharge units available in different configurations.
● Various take-up designs, with each model selected based on the application at hand.
● Belt storage units that feature automatic belt “pay-out” while advancing and belt storage when retreating.
● Intermediate and tail loading sections available in a number of configurations for receiving material from an extensive range of haulage equipment.
● BC100 (Pre-Engineered) and BC200 (Custom Design) models available.
CONVEYOR SYSTEMS
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20-4 Edition 44
Conveyor Systems Specifications
Underground IdlersRatings CEMA C, D, E
Roll Diameter CEMA C and D; 10, 13 and 15 cm (4, 5 and 6 in) CEMA E; 15.2-17.8 cm (6-7 in)
Length — Overall Digging 9107 mm 358.5" 10 107 mm 397.9"Length — Overall Tramming 8714 mm 343.1" 9711 mm 382.3"Length — Wheel Base 3050 mm 120" 3536 mm 139.2"Width — Overall with Bucket 2318 mm 91.3" 2723 mm 107.2"Width — Overall without Bucket 2071 mm 81.5" 2567 mm 101.1"Width — Over Tires 1900 mm 74.8" 2404 mm 94.6"Height — Overall Bucket Raised 4302 mm 169.4" 5168 mm 203.5"Height — Maximum Bucket Pin 2918 mm 114.9" 3752 mm 147.7"Height — Top of ROPS 2120 mm 83.5" 2404 mm 94.6"Height — Dump Clearance 1560 mm 61.4" 2207 mm 86.9"Height — Ground Clearance 328 mm 12.9" 344 mm 13.5"Turning Radius — Outer 5741 mm 226" 6638 mm 261.3"Turning Radius — Inner 2914 mm 115" 3291 mm 129.6"Angle — Articulation ±42.5° ±42.5°Angle — Rear Axle Oscillation ±10.0° ±10.0°Angle — Maximum Bucket Dump 43° 45°Hydraulic Cycle Time:
Raise 5.0 Sec. 7.6 Sec.Dump 2.0 Sec. 1.6 Sec.Lower — 2.0 Sec.Total — 11.2 Sec.
Tilt Break Out Force SAE 12 020 kg 26,500 lb 19 280 kg 42,505 lbLift Break Out Force SAE 11 750 kg 25,909 lb 19 270 kg 42,483 lbStatic Tipping Load — Straight* (§) 20 575 kg 45,360 lb 28 100 kg 61,950 lbStatic Tipping Load — Full Turn* (§) 17 870 kg 39,397 lb 23 500 kg 51,809 lbRefill Capacity:
Fuel 295 L 78 U.S. gal 415/749 L+ 109/198 U.S. gal+Engine Crankcase with Filter 25 L 6.6 U.S. gal 36 L 9.5 U.S. galTransmission 45 L 11.9 U.S. gal 36 L 9.5 U.S. galHydraulic Tank 88 L 23.2 U.S. gal 125 L 33 U.S. galCooling System 67 L 17.7 U.S. gal 53 L 14 U.S. gal
* Static tipping loads shown are for unoptioned standard machines with standard bucket and tires, full fuel tank and operator at 75 kg (165 lb), as per SAE J732 JUN92 5.2.
+Standard fuel tank/With secondary fuel tank.
Hard Rock Load-Haul-Dumps (LHDs)● Specifications
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Length — Overall Digging 10 973 mm 432.0" 11 302 mm 445.0" 11 493 mm 452.5"Length — Overall Tramming 10 588 mm 416.9" 10 949 mm 431.1" 11 150 mm 439.0"Length — Wheel Base 3680 mm 144.9" 3780 mm 148.8" 3780 mm 148.8"Width — Overall with Bucket 2894 mm 113.9" 3176 mm 125.0" 3476 mm 136.9"Width — Overall without Bucket 2689 mm 105.8" 3010 mm 118.5" 3266 mm 128.5"Width — Over Tires 2650 mm 104.3" 2898 mm 114.1" 3142 mm 123.7"Height — Overall Bucket Raised 5606 mm 220.7" 6179 mm 243.3" 6283 mm 247.4"Height — Maximum Bucket Pin 4104 mm 161.6" 4539 mm 178.7" 4553 mm 179.2"Height — Top of ROPS 2557 mm 100.7" 2886 mm 113.6" 3002 mm 118.2"Height — Dump Clearance 2477 mm 97.5" 2868 mm 112.9" 2744 mm 108.0"Height — Ground Clearance 429 mm 16.9" 465 mm 18.3" 476 mm 18.7"Turning Radius — Outer 6878 mm 270.8" 7323 mm 288.3" 7536 mm 296.7"Turning Radius — Inner 3229 mm 127.1" 3383 mm 133.2" 3247 mm 127.8"Angle — Articulation ±44.0° ±42.5° ±42.5°Angle — Rear Axle Oscillation ±8.0° ±8.0° ±8.0°Angle — Maximum Bucket Dump 46° 42° 42°Hydraulic Cycle Time:
Raise 6.8 Sec. 9.2 Sec. 8.8 Sec.Dump 2.9 Sec. 3.4 Sec. 3.0 Sec.Lower 2.4 Sec. 3.1 Sec. 3.5 Sec.Total 12.1 Sec. 15.7 Sec. 15.3 Sec.
Tilt Break Out Force SAE 20 885 kg 46,051 lb 27 346 kg 60,298 lb 28 020 kg 61,784 lbLift Break Out Force SAE 10 633 kg 23,446 lb 22 704 kg 50,062 lb 26 817 kg 59,131 lbStatic Tipping Load — Straight*(§) 31 781 kg 70,065 lb 39 923 kg 88,015 lb 47 776 kg 105,306 lbStatic Tipping Load — Full Turn*(§) 26 306 kg 57,995 lb 34 069 kg 75,109 lb 40 472 kg 89,225 lbRefill Capacity:
Fuel 550/1080 L++
145/185 U.S. gal++
854/1425 L++
226/376 U.S. gal++
1531 L 404 U.S. gal
Engine Crankcase with Filter 34 L 8.98 U.S. gal 34 L 9.0 U.S. gal 34 L 9.0 U.S. galTransmission 47 L 12.4 U.S. gal 62 L 16.4 U.S. gal 62 L 16.4 U.S. galHydraulic Tank 125 L 33 U.S. gal 140 L 37.0 U.S. gal 140 L 37.0 U.S. galCooling System 63 L 16.6 U.S. gal 75 L 19.8 U.S. gal 75 L 19.8 U.S. gal
* Static tipping loads shown are for unoptioned standard machines with standard bucket and tires, full fuel tank and operator at 75 kg (165 lb), as per SAE J732 JUN92 5.2.
++Dual Horsepower — Higher horsepower for different gears.++Standard fuel tank/With secondary fuel tank.
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20-10 Edition 44
Hard Rock Load-Haul-Dumps (LHDs)● Dimensions and Capacities
Model R1300G R1600H R1700GNominal Payload Capacity:
— Tramming 6800 kg 14,991 lb 10 200 kg 22,487 lb 14 000 kg 30,865 lb— Truck Loading 6800 kg 14,991 lb 10 200 kg 22,487 lb 12 500 kg 27,558 lb
Gross Machine Operating Weight 27 750 kg 61,178 lb 40 000 kg 88,185 lb 52 500 kg 115,745 lbBucket Capacity — Standard 3.1 m3 4.1 yd3 4.8 m3 6.3 yd3 5.7 m3 7.5 yd3
Overall Width with Bucket 2318 mm 91.3" 2723 mm 107.2" 2894 mm 113.9"Overall Height — Top of ROPS 2120 mm 83.5" 2400 mm 94.5" 2557 mm 100.7"Length — Overall Digging 9107 mm 358.5" 10 107 mm 397.9" 10 973 mm 432.0"Length — Overall Tramming 8714 mm 343.1" 9711 mm 382.3" 10 588 mm 416.9"Operating Weight 20 950 kg 46,187 lb 29 800 kg 65,698 lb 38 500 kg 84,878 lbGround Clearance 328 mm 12.9" 344 mm 13.5" 429 mm 16.9"Axle Oscillation ± 10.0° ± 10.0° ± 8.0°
Model R2900G R3000HNominal Payload Capacity
— Tramming 17 200 kg 37,920 lb 20 000 kg 44,092 lb— Truck Loading 17 200 kg 37,920 lb 20 000 kg 44,092 lb
Gross Machine Operating Weight 67 409 kg 148,613 lb 81 004 kg 178,583 lbBucket Capacity — Standard 7.2 m3 9.4 yd3 8.3 m3 10.9 yd3
Overall Width with Bucket 3176 mm 125.0" 3476 mm 136.9"Overall Height — Top of ROPS 2886 mm 113.6" 3002 mm 118.2"Length — Overall Digging 11 302 mm 445.0" 11 493 mm 452.5"Length — Overall Tramming 10 949 mm 431.1" 11 150 mm 439.0"Operating Weight 50 209 kg 110,692 lb 56 649 kg 124,889 lbGround Clearance 465 mm 18.3" 7536 mm 296.7"Axle Oscillation ± 8.0° ± 8.0°
Length — Overall 10 153 mm 400" 11 194 mm 441"Width — Overall 2690 mm 106" 3000 mm 118"Height:
— Overall Body Raised 5602 mm 221" 6357 mm 250"— Top of ROPS 2600 mm 102" 2817 mm 111"— Loading Height 2385 mm 94" 2925 mm 115"— Ground Clearance 400 mm 16" 441 mm 17"
Clearance Radius:— Outer 8571 mm 226" 9291 mm 366"— Inner 5030 mm 115" 5310 mm 209"
Refill Capacity:Fuel 500 L 132 U.S. gal 764 L 202 U.S. galEngine Crankcase with Filter 38 L 10 U.S. gal 64 L 17 U.S. galTransmission 67 L 18 U.S. gal 60 L 16 U.S. galHydraulic Tank 145 L 38 U.S. gal 266 L 70 U.S. galCooling System 76 L 20 U.S. gal 85 L 23 U.S. gal
*Heaped SAE 2:1.
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Hard Rock
20-18 Edition 44
MODEL AD55 AD60Engine Model C18 ACERT ATAAC C27 ACERTEngine Power:
— Gross 439 kW 589 hp 579/600 kW+ 776/805 hp+— Net 414 kW 555 hp 540/560 kW+ 725/751 hp+
Length — Overall 11 523 mm 454" 12 040 mm 474"Width — Overall 3250 mm 128" 3346 mm 132"Height:
— Overall Body Raised 6969 mm 274" 6969 mm 274"— Top of ROPS 3000 mm 118" 3278 mm 129"— Loading Height 3045 mm 120" 3045 mm 120"— Ground Clearance 391 mm 15" 393 mm 16"
Clearance Radius:— Outer 9885 mm 389" 10 005 mm 394"— Inner 5540 mm 218" 5540 mm 218"
Refill Capacity:Fuel 940 L 248.3 U.S. gal 940 L 248.3 U.S. galEngine Crankcase with Filter 64 L 17 U.S. gal 99 L 26 U.S. galTransmission 53 L 14 U.S. gal 53 L 14 U.S. galHydraulic Tank 258 L 68 U.S. gal 258 L 68 U.S. galCooling System 75 L 20 U.S. gal 138 L 37 U.S. gal
*Heaped SAE 2:1.+Dual Horsepower — Higher horsepower for different gears.
Articulated Trucks● Specifications
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Edition 44 20-19
Articulated Trucks● Dimensions and Capacities
Articulated Trucks
Model AD30 AD45BNominal Payload Capacity 30 000 kg 66,138 lb 45 000 kg 86,772 lbGross Machine Operating Weight 60 000 kg 132,277 lb 85 000 kg 187,393 lbBody Capacity* — Dump Body 14.4 m3 18.8 yd3 21.3 m3 27.9 yd3
Overall Length 10 153 mm 400" 11 194 mm 441"Overall Width 2690 mm 106" 3000 mm 118"Overall Height 2600 mm 102" 2817 mm 111"Ground Clearance 400 mm 16" 441 mm 17"Frame Oscillation ±10.0° ±10.0°
Model AD55 AD60Nominal Payload Capacity 55 000 kg 121,254 lb 60 000 kg 132,277 lbGross Machine Operating Weight 102 000 kg 226,871 lb 112 000 kg 246,917 lbBody Capacity* — Dump Body 26.9 m3 35.2 yd3 26.9 m3 35.2 yd3
Overall Length 11 523 mm 454" 12 040 mm 474"Overall Width 3250 mm 128" 3346 mm 132"Overall Height 3000 mm 118" 3278 mm 129"Ground Clearance 391 mm 15" 393 mm 16"Frame Oscillation ±10.0° ±10.0°
*2:1 per SAE.
Model Body TypeSAE Body Capacity
m3 yd3
AD30 Dump 11.3 14.8
Dump 14.4 18.8
Dump 17.5 22.9
Wide Body 16.8 21.9
Ejector Body 15.2 19.9
Ejector Body 17.3 22.6
AD45B Dump 18.0 23.6
Dump 21.3 27.9
Dump 25.1 32.8
Ejector Body 22.9 29.9
Model Body TypeSAE Body Capacity
m3 yd3
AD55 Dump 26.9 35.2
Dump 32.6 42.6
Dump 33.8 44.2
Dump 36.6 47.9
AD60 Dump 26.9 35.2
Dump 32.6 42.6
Dump 33.8 44.2
Dump 36.6 47.9
Ejector Body 26.9 35.2
Ejector Body 29.3 38.4
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20-20 Edition 44
Turning Dimensions
Articulated Trucks
Model — Standard Body AD30 AD45BClearance Radius — Outer 8571 mm 226" 9291 mm 366"
Clearance Radius — Inner 5030 mm 115" 5310 mm 209"
Angle — Articulation ±42.5° ±42.5°
Model — Standard Body AD55 AD60Clearance Radius — Outer 9885 mm 389" 10 005 mm 394"
Clearance Radius — Inner 5540 mm 218" 5540 mm 218"
Angle — Articulation ±42.5° ±42.5°
Model — Ejector Body AD30 AD45BClearance Radius — Outer 8571 mm 226" 9291 mm 366"
Clearance Radius — Inner 4935 mm 194" 5210 mm 205"
Angle — Articulation ±42.5° ±42.5°
Model — Ejector Body AD55 AD60Clearance Radius — Outer N/A 10 005 mm 394"
Clearance Radius — Inner N/A 5540 mm 218"
Angle — Articulation N/A ±42.5°
N/A = Not Available
Hard Rock Articulated Trucks● Dimensions and Capacities
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Edition 44 20-21
Hard RockArticulated Trucks● AD30 Rimpull-Speed-Gradeability
● 26.5R25 Tires
KEY
1 — 1st Gear2 — 2nd Gear3 — 3rd Gear4 — 4th Gear
KEY
E — Empty 28 870 kg (63,647 lb)L — Loaded 60 000 kg (132,277 lb)
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Edition 44 20-25
Hard RockLHD and Truck Systems
Loader Target A B CR1300G AD30 1583 mm 62" 1560 mm 61" 3531 mm 139"
R1600G AD30 1408 mm 55" 2207 mm 87" 4497 mm 177"
R1600G AD45B 1408 mm 55" 2207 mm 87" 4497 mm 177"
R1700G AD30 1738 mm 68" 2443 mm 96" 4899 mm 193"
R1700G AD45B 1741 mm 68" 2443 mm 96" 4899 mm 193"
R1700G AD55 1785 mm 70" 2443 mm 96" 4899 mm 193"
R2900G AD45B 1656 mm 65" 2868 mm 113" 6179 mm 243"
R2900G AD55 1656 mm 65" 2868 mm 113" 6179 mm 243"
R2900G AD60 1656 mm 65" 2868 mm 113" 6179 mm 243"
R3000H AD45B 1789 mm 70" 2868 mm 113" 5429 mm 213"
R3000H AD55 1789 mm 70" 2744 mm 108" 5429 mm 213"
R3000H AD60 1789 mm 70" 2744 mm 108" 5429 mm 213"
NOTE: R1700G rated payload 14 000 kg (30,870 lb) is for tramming only. Truck loading capacity is 12 500 kg (27,563 lb).
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ROCK FLOW SYSTEM
IntroductionThe innovative Cat Rock Flow System is a continu-
ous production system for block caving operations. This special mining system combines the usage of a Rock Feeder, a Rock Mover and an automation system to deliver mass mining production with improved safety and sustainability. The Rock Feeder RF300 extracts ore from the drawpoint onto a Rock Mover [Hard Rock Chain Conveyor] by a hydraulically operated push plate. The Rock Mover RM900 is a dedicated hard rock pro-duction conveyor that collects ore from various draw-points. The Rock Flow Automation System (featuring remote operation from surface) allows draw and qual-ity control and records operational data.
Features● Continuous mass mining production system increases
productivity.
● Highly automated system providing real time draw control.
● Easy maintenance and clearance work.
● Use of electric drives increases safety, reduces cost and improves underground climate and carbon footprint.
Hard Rock Rock Flow System● Introduction● Features
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Edition 44 20-27
Specifications● Rock Feeder● Rock Mover
Rock Feeder RF300Performance 300 tonnes/hr 331 tons/hrDimensions (L x W x H) 4300 mm × 2000 mm × 1050 mm 14.1' × 6.6' × 3.4'Weight — Total RF300 22.0 tonnes 24.3 tonsDozer Plate Cylinder:
Quantity 4Stroke 1350 mm 4.4'Cycle Time 120 Sec.Pressure — Total 4021 kN 903,956 lbf
Pushing Cylinders:Quantity 2Stroke 600 mm 2'0"Pressure — Total 5147 kN 1,157,092 lbf
Weight — Pushing Device 5.8 tonnes 6.4 tons
Rock Mover RM900Performance 900 tonnes/hr 992 tons/hrChain Speed 0.15 m/sec 29.5 ft/minDrive Power 2 × 75 kW 2 × 102 hpPan Width 1800 mm 5.9'Pan Length 3000 mm 9.8'Conveyor Length 77 m 252'0"Chain Size 42 mm × 146 mm 1.65" × 5.75"Hydraulic Return Unit: