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Caterpillar engines operation in Romanian environment : good practices deployment in engineering and maintenance IADC - Critical Issues Continental Europe Conference & Exhibition 23-24 May 2012, Bucharest - Romania Best practices, commitement, knowledge, prevention = people, behaviour, management joint benefit
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Caterpillar engines operation in Romanian environment ... · Caterpillar engines operation in Romanian environment : good practices deployment in engineering and maintenance IADC

Jan 22, 2020

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Page 1: Caterpillar engines operation in Romanian environment ... · Caterpillar engines operation in Romanian environment : good practices deployment in engineering and maintenance IADC

Caterpillar engines operation in Romanian environment : good practices deployment in engineering and maintenance IADC - Critical Issues Continental Europe Conference & Exhibition 23-24 May 2012, Bucharest - Romania

Best practices, commitement, knowledge, prevention = people, behaviour, management joint benefit

Page 2: Caterpillar engines operation in Romanian environment ... · Caterpillar engines operation in Romanian environment : good practices deployment in engineering and maintenance IADC

Well Services

Gas Compression Production

Drilling

Petroleum Customer Applications

Focused on customer’s use of product . . .what our product makes possible Alexandru BADESCU – 24.05.2012

Page 3: Caterpillar engines operation in Romanian environment ... · Caterpillar engines operation in Romanian environment : good practices deployment in engineering and maintenance IADC

Despre noi

The best practices Equation :

CATERPILLAR product + local engineering

Dealer’s product support

Operator’s management & win-win joint action

Power Systems

+

Productivity

Availability

Owning & Operating

Costs

-

=

x

S A T I S F A C T I O N Alexandru BADESCU – 24.05.2012

Page 4: Caterpillar engines operation in Romanian environment ... · Caterpillar engines operation in Romanian environment : good practices deployment in engineering and maintenance IADC

Dual Fuel offshore project

The best practices Equation : Engineering

Alexandru BADESCU – 24.05.2012

Page 5: Caterpillar engines operation in Romanian environment ... · Caterpillar engines operation in Romanian environment : good practices deployment in engineering and maintenance IADC

The best practices Equation : Engineering

Power pack for Workover C9 + TH31

Alexandru BADESCU – 24.05.2012

Page 6: Caterpillar engines operation in Romanian environment ... · Caterpillar engines operation in Romanian environment : good practices deployment in engineering and maintenance IADC

Power supply to Land Rigs

The best practices Equation : Engineering

Would you rent ? Alexandru BADESCU – 24.05.2012

Page 7: Caterpillar engines operation in Romanian environment ... · Caterpillar engines operation in Romanian environment : good practices deployment in engineering and maintenance IADC

“WILL-FIT” Approach

“Las’ că merge şi aşa !”

SOME HISTORY

THE VICIOUS CIRCLE Make it run today, who cares about tomorrow !

Behavior issues

Page 8: Caterpillar engines operation in Romanian environment ... · Caterpillar engines operation in Romanian environment : good practices deployment in engineering and maintenance IADC

TODAY SHIFT TO VIRTUOUS CIRCLE prevent today, I need it tomorrow and after tomorrow

Behavior issues The best practices Equation : Maintenance

Page 9: Caterpillar engines operation in Romanian environment ... · Caterpillar engines operation in Romanian environment : good practices deployment in engineering and maintenance IADC

Despre noi

Customer

Benefits

80 % Repairs Are Made After Failure 90 % Of These Were Preventable

For commodities procurement – go shopping BUT

If you need SATISFACTION - manage your long term cost

Behavior issues The best practices Equation : Maintenance

Page 10: Caterpillar engines operation in Romanian environment ... · Caterpillar engines operation in Romanian environment : good practices deployment in engineering and maintenance IADC

Despre noi

Long term Advantages and Benefits – cost control

Customer Benefits

Other added value services: Fuel consumption tracking Remote control Fluid waste management – we do recover all used fluids Contaminants waste management – plastics, rubber, etc. Operator’s training for periodic check-up of the engine

Alexandru BADESCU – 24.05.2012

The best practices Equation : Maintenance

Typical virtuous lifetime costs Oil Consumed

<1%Unscheduled

Repairs3% Preventive

Maintenance18%

Fuel Consumed

78%

This is our experience due to over 1150 maintained and

repaired engines/ year (and growing)

Page 11: Caterpillar engines operation in Romanian environment ... · Caterpillar engines operation in Romanian environment : good practices deployment in engineering and maintenance IADC

EQUIPMENT MANAGEMENT VALUE ADDED SOLUTIONS

Contamination and safety control Customer

Benefits

Power Systems

-Proper diagnosis -Safe and clean remedial -Guaranteed performances -Full compliance HSE regulations

Resources and actions: -Permanent cleaning -Cleaning equipment -Procedures of the work-flow -Handling rules for fluids and parts -Procedures for process -Continuous training of all involved personnel

Alexandru BADESCU – 24.05.2012

Page 12: Caterpillar engines operation in Romanian environment ... · Caterpillar engines operation in Romanian environment : good practices deployment in engineering and maintenance IADC

About us

WORKSHOP & FIELD

PRODUCTIVITY, AVAILABILITY, COST CONTROL

means also trained, equiped and managed people to get job done and serve your satisfaction

Page 13: Caterpillar engines operation in Romanian environment ... · Caterpillar engines operation in Romanian environment : good practices deployment in engineering and maintenance IADC

About us

1. Mechanics

2. Electricians

3. CCM systems

4. Application managers

Technical Inspectors, technicians

•Internal training and evaluations

•Online training

•Operation & maintenance training for O&O

WE TRAIN – YOU BENEFIT

Alexandru BADESCU – 24.05.2012

2011 = 3.500 hours of training

Page 14: Caterpillar engines operation in Romanian environment ... · Caterpillar engines operation in Romanian environment : good practices deployment in engineering and maintenance IADC

About us

Power Systems

Marius IANCU

Ina POPA

Dan POPA

Marian PREDA

Ciprian CIOBIRCA

Marian ŢÎRNA

Page 15: Caterpillar engines operation in Romanian environment ... · Caterpillar engines operation in Romanian environment : good practices deployment in engineering and maintenance IADC

About us

THANKS TO ALL ENGINE OWNERS SHIFTING TO VIRTUOUS CIRCLE!

QUESTIONS and ANSWERS

Alexandru BADESCU – 24.05.2012