ELECTRODES FOR LOW CARBON STEELS RUTILE-CELLULOSIC ELECTRODES No. NAME APPROVALS CLASSIFICATION BASE MATERIALS according to DIN DESCRIPTION and APPLICATION MECHANICAL PROPERTIES CHEMICAL COMPOSITION wt % WELDING POSITIONS POLARITY and WELDING CURRENT PACKING 1 RUTWELD Ps PN-EN 499 DIN 1913 AWS A 5.1 E 35 0 R 11 E 43 11 R3 E 6012 unalloyed steels: boiler plates: pipe steels: steel castings: St 33 - St 55,3 H I, H II, St 35 – St 35,8 St 45 – St 45,8 GS-38 to GS-45 Celulosic-rutile type electrode used for welding steel constru- ctions exposed to static and dynamic balast (building, steel and rail constructions). It has very good welding properity. Re MPa Rm MPa A 5 % A V J >360 440-570 >22 >47(0 0 C) C 0,08 Si 0,20 Mn 0,50 = –/~ Ø 2,5 50-70 Ø 3,25 70-110 Ø 4,0 110-160 Ø 5,0 160-220 57 26 17,5 9 UDT, TÜV 2 RUTWELD P PN-EN 499 DIN 1913 AWS A 5.1 E 38 0 R 11 E 43 32 R 3 E 6013 unalloyed steels: boiler plates: pipe steels: St 33 - St 55,3 H I, H II, St 35 – St 35,8 St 45 – St 45,8 ositions. Recomended for joining parts in small and medium thickness also for edges with large interval. Gives smooth face of weld also slag is easy to remove. Is recomended for small transformator welding machines. Re MPa Rm MPa A 5 % A J >360 440-570 >22 >47(0 0 C) C 0,08 Si 0,20 Mn 0,50 = –/~ Ø 2,5 50-70 Ø 3,25 70-110 Ø 4,0 110-160 Ø 5,0 160-220 57 26 17,5 9 UDT, TÜV 3 RUTWELD 12 PN-EN 499 DIN 1913 AWS A 5.1 E 38 0 RC 11 E 43 22 R(C) 3 E 6012 Unalloyed steels: Boiler plates: Pipe steels: Shipbilding plates: Steel castings: Thin sheets: Ageing resistant steels St 33 to St 52.3 HI, HII, 17 Mn4 St 35 to St 52.4 StE 210.7 to StE 360.7 A, B, D GS-38 to GS-52 1623/1 Electrode for welding steel constructions ( especialy thin sheet of metal ). Possibility of welding in all positions with welding machinery available on the market, also for 230V. Electrode Rutweld 12 can be weld with alternating current (off-load voltage state below 42V). Recomended for making joint penetration also for pipeline. Very good welding poper- ties, slag removes easily. 100% reliability that electrode will striking the arc each time in all welding positions. Recomended for welding pipes in compulsory positions Re MPa Rm MPa A 5 % A V J >380 450-550 >22 >60(+20 0 C) C 0,08 Si 0,30 Mn 0,50 = –/~ 220V 380V Ø 2,5 55-85 Ø 3,25 90-140 Ø 4,0 130-180 Ø 5,0 180-230 56 34 17 11 UDT, TÜV, LR, GL, BV, DB, DNV, CR 4 RUTWELD Z PN-EN 499 DIN 1913 AWS A 5.1 E 42 0 RC 11 E 51 22 RR(C) 6 E 6013 Unalloyed steels: Boiler plates: Pipe steels: Shipbilding plates: Steel castings: Thin sheets: Ageing resistant steels St 33 to St 52.3 HI, HII, 17 Mn4 St 35 to St 52.4 StE 210.7 to StE 360.7 A, B, D GS-38 to GS-52 1623/1 Electrode used in repairing ( for example in shipyards) for welding steels up to 610 N/mm 2 . Very good welding properties in all welding positions also in vertical from up to down welding in making fillet welding. Used for joint penetration on metal plate or on pipeline. Recomended for welding galvanizing metal plates. Re MPa Rm MPa A 5 % A V J >420 510-610 >22 >47 (0 0 C) C 0,08 Si 0,40 Mn 0,60 = –/~ 220V 380V Ø 2,0 30-50 Ø 2,5 55-85 Ø 3,25 90-135 Ø 4,0 130-170 Ø 5,0 175-220 105 51 30 19 9 TÜV, DB, UDT RUTILE ELECTRODES 5 RUTWELD 13 PN-EN 499 DIN 1913 AWS A 5.1 E 42 0 RR 12 E 51 22 RR 6 E 6013 Unalloyed steels: Boiler plates: Pipe steels: Shipbilding plates: Steel castings: St 33 to St 52.3 HI, HII, 17 Mn4 St 35 to St 52.4 StE 210.7 to StE 360.7 A, B, D GS-38 to GS-52 Electrode with very wide range of use, very good welding properties, low spatter, slag is easy to remove, smooth face of weld. Very good first and next striking. It can be weld with transformator welding machines on 220V (off-load voltage state below 42V). Recomended for fillet welding. It has very good fluidity of welding what gives smooth fusion. It is used Re MPa Rm MPa A 5 % A V J >420 510-610 >22 >47 (0 0 C) C 0,08 Si 0,45 Mn 0,60 = –/~ 220V 380V Ø 2,0 50-70 Ø 2,5 65-90 Ø 3,25 100-140 Ø 4,0 140-180 Ø 5,0 190-240 49 28 19 9 UDT, TÜV, LR, SŽ, GL, BV, ABS, SZV, DB, DNV, CR 6 RUTWELD X PN-EN 499 DIN 1913 AWS A 5.1 E 42 0 RR 12 E 51 22 RR 6 E 6013 Unalloyed steels: Boiler plates: Pipe steels: Shipbilding plates: Steel castings: Thin sheets: Ageing resistant steels St 33 to St 52.3 HI, HII, 17 Mn4 St 35 to St 52.4 StE 210.7 to StE 360.7 A, B, D GS-38 to GS-52 1623/1 Heavy coated electrode for welding steel with tensile strenght up to 610 N/mm 2 . Electrode has very good striking, equal and stable arc, small spatter, thin slag removes easily. It can be weld by transformator welding machines on 220V (off-load voltage state below 42V). Recomended for fillet up and down welding. Re MPa Rm MPa A 5 % A V J >420 510-610 >22 >47 (0 0 C) C 0,08 Si 0,50 Mn 0,60 = –/~ 220V 380V Ø 2,0 30-50 Ø 2,5 55-85 Ø 3,25 90-135 Ø 4,0 130-170 Ø 5,0 175-220 91 47 28 19 10 TÜV, DB, UDT
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ELECTRODES FOR LOW CARBON STEELSRUTILE-CELLULOSIC ELECTRODES
No. NAMEAPPROVALS CLASSIFICATION BASE MATERIALS
according to DINDESCRIPTION
and APPLICATIONMECHANICAL PROPERTIES
CHEMICAL COMPOSITION
wt %
WELDING POSITIONS
POLARITY and WELDING CURRENT
PACKING
1 RUTWELD Ps PN-EN 499 DIN 1913 AWS A 5.1
E 35 0 R 11E 43 11 R3E 6012
unalloyed steels: boiler plates: pipe steels:
steel castings:
St 33 - St 55,3H I, H II,St 35 – St 35,8St 45 – St 45,8 GS-38 to GS-45
Celulosic-rutile type electrode used for welding steel constru- ctions exposed to static and dynamic balast (building, steel and rail constructions). It has very good welding properity.
St 33 - St 55,3H I, H II,St 35 – St 35,8St 45 – St 45,8
ositions. Recomended for joining parts in small and medium thickness also for edges with large interval. Gives smooth face of weld also slag is easy to remove. Is recomended for small transformator welding machines.
St 33 to St 52.3 HI, HII, 17 Mn4 St 35 to St 52.4 StE 210.7 to StE 360.7 A, B, D GS-38 to GS-52 1623/1
Electrode for welding steel constructions ( especialy thin sheet of metal ). Possibility of welding in all positions with welding machinery available on the market, also for 230V. Electrode Rutweld 12 can be weld with alternating current (off-load voltage state below 42V). Recomended for making joint penetration also for pipeline. Very good welding poper-ties, slag removes easily. 100% reliability that electrode will striking the arc each time in all welding positions. Recomended for welding pipes in compulsory positions
St 33 to St 52.3HI, HII, 17 Mn4 St 35 to St 52.4 StE 210.7 to StE 360.7 A, B, D GS-38 to GS-52 1623/1
Electrode used in repairing ( for example in shipyards) for welding steels up to 610 N/mm2. Very good welding properties in all welding positions also in vertical from up to down welding in making fillet welding. Used for joint penetration on metal plate or on pipeline. Recomended for welding galvanizing metal plates.
St 33 to St 52.3 HI, HII, 17 Mn4 St 35 to St 52.4StE 210.7 to StE 360.7A, B, D GS-38 to GS-52
Electrode with very wide range of use, very good welding properties, low spatter, slag is easy to remove, smooth face of weld. Very good first and next striking. It can be weld with transformator welding machines on 220V (off-load voltage state below 42V). Recomended for fillet welding. It has very good fluidity of welding what gives smooth fusion. It is used
St 33 to St 52.3 HI, HII, 17 Mn4 St 35 to St 52.4 StE 210.7 to StE 360.7A, B, D GS-38 to GS-521623/1
Heavy coated electrode for welding steel with tensile strenght up to 610 N/mm2. Electrode has very good striking, equal and stable arc, small spatter, thin slag removes easily. It can be weld by transformator welding machines on 220V (off-load voltage state below 42V). Recomended for fillet up and down welding.
St 33 to St 52.3 HI, HII, 17 Mn 4 St 35 to St 45.8 A, B, D, EGS-38, GS-45
Thick coated rutile-acid type electrode for welding with increased efficiency of steels with tensile strength up to 510 N/mm2. High current -carrying capability and good slag detachability even in fillets and narrow angles.
St 33 to St 52.3 HI, HII, 17 Mn 4 St 35 to St 45.8 A, B, D, EGS-38, GS-45
ode with highten efficiency and endurance for stretching . High speed of welding in downhand and vertical welding. There is no need for cleaning fusion weld, face is set easy. Slag is easy to remove, small spatter, very high fusion in fillet weld. Recomended for downhand welding of fillet weld (PB) and wertical welding of fillet weld (PF).
St 33 to St 52.3 HI, HIII, 17Mn4 St 35 to St 52.4 StE 210.7 to StE360.7A, B, D, E GS-38 to GS-52 StE 255 to StE 355
Thick basic-rutile coated electrode for welding low alloyed steels with tensile strength up to 510 N/mm2. The weld metal deposit has high mechanical properties and can be used for a wide range of materials.
St 35 to St 45.8 H I, H II, St.E210.7 to St.E36.7 (APIX42, X46, X52) A, B, D St 33
Cellulose coated all positional welding electrode for welding pipelines, cisterns and different containers. It is suitable for vertical down root pass welding on DC negative polarity and for subsequent passes on DC positive polarity.
St 33 to St 52.3 HI, HII,17Mn4 StE 255 to StE 355 A, B, D GS-38 to GS-52
Heavy coated eletrode with recovery 150% for welding steel with highten resistance. With diameter Ø 5,0 in downhand welding the speed of welding is similar to flux cred wire welding. Diameter Ø 2,5 is excelent for welding unbeveled sheet of metal.
St 33 to St 60.2StE 255 to StE 355WStE 255 to WstE 355 HI, HII, 17 Mn4, 19 Mn 5 St 35 to St 52.4
Electrode with excellent welding characteristic, recommended for welding structural steels and cast steel with highten resistance particulary in shipbuilding industry, machine building, railway rolling stock. Recomended for structural steels which are loaded dinamically. Recovery about 120%. Electrode destination is for steels with highten mechanical
St 33 to St 60.2StE 255 to StE 355WstE 255 to WstE 355HI, HII, 17Mn4, 19Mn5St 35 to St 52.4 StE 210.7 to StE 360.7A, B, D, E, GS-38 to GS-52
Doublecoated, basic electrode with excellent welding proper- ties in difficult positions. It has stable welding arc. Very suitable for welding root-runs with DC and AC current.
St 33 to St 60.2StE 255 to StE 355WstE 255 to WstE 355HI, HII, 17Mn4,19Mn5 St 35 to St 52.4 StE 210.7 to StE 360.7A, B, D, E, GS-38 to GS-52 X42, X52, X60-przetop
Basic electrode for exclusive use for one side welding of pipes and general structure. Low hydrogen type electrode, good arc stability. Performed one side welding with relatively low cu-rrents, good slag detachability and smooth weld beads.
Ni alloyed basic electrode for welding steels and steel cas- tings with tensile strength up to 685 N/mm2 and finegrained steels with yield strength up to 460 N/mm2. Guaranteed mechanical properties at law temperatures.
St 37.2 to St 52.3WStE 380 to WStE 460 H I, H II, H III17 Mn4, 19 Mn5,15Mo3St 35.8, St 45.8,15Mo3
Celulosic-rutile type electrode used for welding steel construc- tions exposed to static and dynamic balast (building, steel and rail constructions). It has very good welding propriety.
Cr, Mo and V-alloyed basic electrode for welding similarly alloyed steels and steel castings for working temperatures up to 500°C. Suitable for reparatur-welding CrMoV and CrMnV steels.
Cr and Mo-alloyed basic electrode for welding creep resistant steels and steel castings for working temperatures up to 550°C, as for similarly alloyed steels, quenched and tempered for cementation and nitriding.
Cr and Mo-alloyed basic electrode for welding creep resistant steels and steel castings for working temperatures up to 600°C, as for similarly alloyed steels, quenched and tempered for cementation and nitriding.
ELECTRODES FOR MEDIUM ALLOYED STEELELECTRODES FOR WELDING CREEP RESISTANT STEELS (ok. 500°C)
No. NAMEAPPROVALS CLASSIFICATION BASE MATERIALS
according to DINDESCRIPTION
and APPLICATIONMECHANICAL PROPERTIES
CHEMICAL COMPOSITION
wt %
WELDING POSITIONS
POLARITY and WELDING CURRENT
PACKING
23 E TiMo P PN 74/M- 69434 PN-EN 499 DIN 8575
MoE 46 A Mo R 12E MoR 22
Unalloyed steels: Boiler plates:
St 37 to St 52H I, H II, H III,17 Mn4, 19 Mn5,15 Mo3
o alloyed rutile electrode for welding creep resistant steels. Suitable for welding root beads; basic type of ele- ctrode recommended for filled welding. Suitable for wor-
Cr, Mo and V-alloyed rutile electrode for welding simi- larly alloyed steels and steel castings for working tempe- ratures up to 550°C. Suitable for welding root beads; basic type of electrode recommended for filled weld.
Cr and Mo-alloyed rutile electrode for welding creep resistant Cr-Mo alloyed steels and steel castings for working temperatures up to 550°C. Suitable for welding root beads, basic type of electrode recommended for filled weld.
Cr and Mo-alloyed rutile electrode for welding creep resistant Cr-Mo alloyed steels and steel castings for working temperatures up to 600°C. Suitable for welding root beads; basic type of electrode recommended for filled weld.
ELECTRODES FOR HIGH ALLOYED STEELELECTRODES FOR FERRITIC STEELS
No. NAMEAPPROVALS CLASSIFICATION BASE MATERIALS
according to DINDESCRIPTION
and APPLICATIONMECHANICAL PROPERTIES
CHEMICAL COMPOSITION
wt %
WELDING POSITIONS
POLARITY and WELDING CURRENT
PACKING
27 INOXWELDB 430 Mo-15
AWS A 5.4 E 430 Mo-15 Chemical corr.resistant st. Quenched and tempered st. Alloyed steel castings
X 20 CrNi 17.2,41 Cr 4,G-X 22 CrNi 17, GS-C 25,
Basic flux alloyed electrode for welding and building up Cr-Mo-alloyed and non alloyed steels , where leakage and corrosion resistance for working tempe-ratures up to 550°C is required. Suitable for hard- facing exhaust valves. Sea water resistant, scaling resistant up o 900°C.
X 6 Cr 17, X 6 CrTi 17, X 6 CrNb 17,X 10 CrSi 18, X 10 CrAl 18,
Basic flux alloyed electrode for welding and building up 17% Cr-alloyed steel, where leakage and corro- sion resistance for working temperatures up to 450°C is required. Suitable for hardfacing exhaust valves.
X 6 Cr 13, X 5 CrNi 13 4 X 20 Cr 13,G-X 5 CrNi 13 4,G-X 5 CrNi 13 6, G-X 5 CrNiMo 12 4,G-X 5 CrNiMo 13 4,
Basic flux alloyed electrode for welding similar corro- sion resisting, martensitic-ferritic steels, steel cas- tings and for hardfacing. Suitable in constructions of hydroturbines, compressors and steam power plants. Resistant to corrosion from water, steam and sea water atmosphere.
ELECTRODES FOR HIGH ALLOYED STEELELECTRODES FOR AUSTENITIC STEELS
No. NAMEAPPROVALS CLASSIFICATION BASE MATERIALS
according to DINDESCRIPTION
and APPLICATIONMECHANICAL PROPERTIES
CHEMICAL COMPOSITION
wt %
WELDING POSITIONS
POLARITY and WELDING CURRENT PACKING
30 INOXWELDR 308 NC
EN 1600 DIN 8556 AWS A 5.4
E 19 9 LR 12 E 19.9NcR26E 348L-16
Chemical corr. resistant steels:
X 5 Cr Ni 18 10, X 2 CrNi 19 11 X 6 CrNiTi 18 10,X 6 CrNiNb 18 10,
Austenitic rutile, low carbon electrode for welding non- stabilised and stabilised stainless steels. Resistand to intergranular corrosion up to 350°C, resistant to oxida-
Re MPa Rm MPa A
5 %
>340540-640>35
C 0,03Cr 19,00Ni 10,00
= + Ø 2,5 50-85Ø 3,25 70-125Ø 4,0 110-165
582819
UDT, BV, DNV, MRS, SŽ, CR, TÜV
31 INOX 308 L32 INOXWELD
R 347 NbEN 1600 DIN 8556 AWS A 5.4
E 19 9 Nb R 12 E 19.9NbR26E 347-16
Chemical corr. resistant steel:
Alloyed steel
X 5 CrNi 18 10, X 6 CrNiTi 18 10, X 6 CrNiNb 18 10,
Rutile, Nb-stabilised electrode for welding nonstabilised and stabilised stainless steels. Resistant to intergranu- lar corrosion up to 400°C, resistant to oxidation up to 800°C and high hot cracking resistance of the weld
X 2 CrNiMo 17 13 2X 5 CrNiMo 17 12 2 X 5 CrNiMo 17 13 3 X 6 CrNiMoTi 17 12 2X 6 CrNiMoNb 17 12 2 X 10 CrNiMoTi 18 12 X 10 CrNiMoNb 18 12
Austenitic rutile, low carbon electrode for welding non- stabilised and stabilised stainless steels. Resistant to intergranular corrosion up to 350°C, resistant to oxida- tion up to 800°C and good low-temperature ductility down to temperature –196°C.
Austenitc rutile, Nb-stabilised electrode for welding non- stabilised and stabilised stainless steels. Resistant to intergranular corrosion up to 400°C, resistant to oxida- tion up to 800°C and good hot cracking resistance of the weld metal.
ELECTRODES FOR HIGH ALLOYED STEELELECTRODES FOR HEAT RESISTANT STAINLESS STEEL
No. NAMEAPPROVALS CLASSIFICATION BASE MATERIALS
according to DINDESCRIPTION
and APPLICATIONMECHANICAL PROPERTIES
CHEMICAL COMPOSITION
wt %
WELDING POSITIONS
POLARITY and WELDING CURRENT
PACKING
37 INOXWELDR 309 NC
EN 1600 DIN 8556 AWS A 5.4
E 23 12 LR 12E 23.13 LR 26E 309L-16
Chemical corr. resistant steel:
Alloyed steel castings:
X 15 CrNiSi 20 12, X 7 CrNi 23 14, X 10 CrAl 7, X 10 CrAl 13, X 10 CrAl 18G-X 30 CrSi 6, G-X 40 CrSi 17, G-X 40CrNiSi 22 9
Rutile, low carbon electrode for welding analogous, heat resistant steels and steel castings. Scaling resistant up to 1000°C. Suitable for joining dissimilar steels (unalloyed steels with stainless steels), welding steam boiler construction, hardening plants, the crude oil industry and the ceramics industry.
Chemical corr. X 15 CrNiSi25.20, resistant steel: X 15CrNiSi20.12, X 10CrAl7, X 10CrAl13, X 10CrAl18, X 10CrAl24. Alloyed steel castings: G-X30CrSi6, G-40CrSi17, G-X15CrNiSi25.20 G-X40CrNiSi25.12,
Rutile coated, austenitic electrode for welding 309 and 310-type stainless steels. Scaling resistant up to 1200°C.
Chemical corr. X 15 CrNiSi25.20, resistant steel: X 12CrNi25.21, X15Cr NiSi20.12, X 10CrAl7, X 10CrAl13, X 10CrAl18, X 10CrAl24, Alloyed steel castings: G-X30CrSi6, G-40CrSi17, G-X15CrNiSi25.20 G-X40CrNiSi25.12,
Basic coated, austenitic electrode for welding 309 and 310-type stainless steels. Scaling resistant up to 200°C. Cryogenic resistance down to 196°C.
Wear resistant steels – high carbon content.High strength unalloyed and alloyed constructional steels + SS.High manganese steels.Unalloyed and alloyed boiler grade steels or constru- ctional steels with highly alloyed Cr and CrNi steels.Interpass for hardfacing and repair of cavitation foults.
Basic coated, austenitic electrode for welding low and high alloyed steels. Scaling resistant up to 800°C and low-temperature toughness down to -100°C. Preheating and postweld heat treatment as required by the base metal.
Hardwelding steels.●Hight-strength unalloyed and alloyed steels.●Structural, spring, tool and heat treatable steels.●Hight managanese steels.●
Rutile, austenic electrode for welding dissimilar and “difficult to weld” steels. Suitable for interpass hard- facing. Because of hight mechanical strenght and starain hardenablity suitable for wear resistant buildups on gear wheel, shafts,… The weld metals has exellent cavitation and cracking resistance.
Unalloyed and alloyed, high-temperature, creep ● resisting, low-temperature steels to X 8 Ni 9.
High-alloyed Cr and CrNi steels, particularly for ● joint welding of dissimilarly alloyed materials, Ni and Ni-alloys and nickel-steel combinations.
Joint welding cooper with stainless steel.●
Special basic coated Ni-base core wire electrode for welding in low-temperatury industry and in atomic industry. Suited for service temperatures for –196°C to 600°C, otherwise up to scaling resistance temperature of 1200°C (S-free atmosphere). Thermal shock resistant to fully austenitic steels, highly resistant to hot cracking and corrosion resistant at high temperautes. Preheating as required by the base metal, interpass temperatures 125 - 150°C.
Re MPa >390Rm MPa 620-720A
5 % >30
AV J >60(-196°C)
Hardness 170 HB
C 0,06Si 0,50Mn 6,50 Cr 15,00Nb 2,00Mo 1,50Fe 7,00 Ni rest
HARDFACING ELECTRODESELECTRODES FOR HARDFACING TOOL STEELS
No. NAMEAPPROVALS CLASSIFICATION STEEL EXAMPLE DESCRIPTION
and APPLICATIONMECHANICAL PROPERTIES
CHEMICAL COMPOSITION
wt %
WELDING POSITIONS
POLARITY and WELDING CURRENT
PACKING
43 UTOP-WELD 38
PN 74/M-69436 DIN 8555
EN40 Cr MoW E3.UM-40T
Alloyed tool steels
Basic Mo, Cr, V flux-alloyed electrode with high toughness, wear, heavy impact resistance and easy machinable weld metal. It is suitable for hardfacing cold and hot working tools, for correction of cavities, like die blocks, dies and containers for metal tube and rod extrusion tools for manufacture of hollow bodies, screws, nuts, rivers and bolts, pressure die casting dies, die insert, …
Basic Mo, Cr, V flux-alloyed electrode with high toughness, wear and heavy impact resistance. The weld metal can be treated with grinding and cut after soft annealing. It is suitable for hardfacing cold and hot working tools, like die blocks, dies and containers for metal tube and rod extrusion, tools for manufacture of hollow bodies, screws, nuts, rivers and bolts, pressure die casting dies, die insert, hot shear blades..
Basic Mo, Cr, W, V flux-alloyed electrode for building new and resur- facing warn perts of tools and machines also at high temperature. It is suitable for building up and repairing of hogh speed steel, for resurfacing beads, shears, knives… The weld metal can be treated with grinding and cut after soft annealing.
Basic, Cr flux-alloyed electrode for surfacing applications where medium hardness is required. It gives wear and heavy impact resistant weld metal, suitable for machine parts exposed to wear, cog wheels, tracks etc… The deposit can not be hardened.
Hardness: 220-270 HB and 280-330 HBThe hardness of the deposit depending on the relevant welding condi- tions and the chemical composition
Basic, Cr-Mn flux-alloyed electrode for surfa- cing applications. It gives wear and heavy im- pact resistant weld metal, suitable for machi- ne parts exposed to wear, machines for struc- tural engineering, cog wheels, chain wheels, tracks etc…
Electrode is used for surfacing of steel parts when heavy impact resistance is needed. Welding material posses higher abrasion resistance. Suitable for surfa- cing parts exposed to heavy abrasive wear by stone, coal, sand etc… The weld metal can be treated with
Electrode is used when hard deposits with ex-cellent abrasion at hight compressive stresses, heavy impact and high metal to metal wear resistancenis needed.It is suitable for hardfacing crusher hammers, mixers, crushers, dredging part, gears, ploughshares,cams… . Weld metal is wery difficult machinable.
Hardness 54 HRC (20°C) 30 HRC (500°C)
C 0,50Si 2,00Cr 9,50
= +/~
Ø 3,25 80-150Ø 4,0 125-190Ø 5,0 180-225
23129
50 ABRAWELD 58 DIN 8555 E10-UM-60R Electrode produces hard deposits extremely resistant to abrasive and moderate impact. It is suitable for hard- facing crushing and earth- moving equipment, soft ore crushers, conveyor screws, bucket teeth and lips. Welding of buffer layers with Inox 18/8/6 or Mn17Cr13 electrodes is recommended.The weld metal can be treated with grinding.
No. NAMEAPPROVALS CLASSIFICATION STEEL EXAMPLE DESCRIPTION
and APPLICATIONMECHANICAL PROPERTIES
CHEMICAL COMPOSITION
wt %
WELDING POSITIONS
POLARITY and WELDING CURRENT
PACKING
51 ABRAWELD 64 DIN 8555 E10-UM-65R Steel
Cast steel
Electrode produces hard deposits extremely resistant to abrasive with moderate impact up to 450°C. It is suitable to hardfacing in the brick and cement making industry, screws of refractory material presses conveyor belt guides, screws, mill blades and scratches, centre risers excavator cogs... Welding of buffer layers with Inox 18/8/6 or EMn17Cr13 electrodes is recommended. The weld metal can be treated with grinding.
Hardness 64 HRC (20°C)
C 7,00Cr 24,00Nb 7,00
= +/~
Ø 3,25 110-140Ø 4,0 160-200Ø 5,0 210-270
21206
52 ABRAWELD 65 DIN 8555 E10-UM-65R SteelCast steel
Electrode produces hard deposits extremely resistant to abrasive wear against the minerals at medium impact up to 500°C. It is suitable to hardfacing on earth moving equipment, pump bodies, ploughshares, nut oil presses, conveyor belt guides, mill blades and scratches, clinker mills, centre risers.. Welding of buffer layers with Inox 18/8/6 or E Mn17Cr13 electrodes is recommended. The weld metal can be treated with grinding.
Hardness 65 HRC (20°C)
C 4,30Cr 9,50Nb 2,00
= +/~
Ø 3,25 85-120Ø 4,0 115-150Ø 5,0 150-190
261713
53 ABRAWELD 66 DIN 8555 E10-UM-65R SteelCast steel
Electrode produces extremely hard deposits extremely resistant to abrasive wear against the minerals at medium impact up to 600°C. It is suitable to hardfacing on earth moving equipment, wearing parts in the cement and brick making industry, fire grate bars, fire grate teeth in the iron and steel industry. Welding of buffer layers with Inox 18/8/6 or EMn17Cr13 electrodes is recommended. The weld metal can be treated with grinding.
Hardness: 65 HRC (20°C) 50 HRC (600°C)
C 6,00Cr 22,00Mo 6,00Nb 6,00W 2,00V 1,00
= +
Ø 3,25 125-155Ø 4,0 140-190Ø 5,0 210-290
1585
MANGANESE ALLOYED HARDFACING ELECTRODES
54 EWELD Mn 14 DIN 8555 E7-UM-200-KP Austenitic 14% Mn steel Electrode is used for joining and surfacing of steel parts when heavy impact and friction resistance is needed. After stain hardening higher abrasion resistance is achieved. Suitable for weld heavy crushing eguipment as jaws, cones, armour and mantles of rotary crushers and for rail equipment in Mn 14%steel. It is not suitable for non austenitic steels. The weld material can be mechanically shaped before hardening.
Electrode is used for joining and surfacing of steel parts when heavy impact and friction resistance is need. It is jused for welding buffer-layers when electrodes for depositing a hardfacing alloy with greater abrasion resistance are used. After stain hardening higher abrasion resistance is achieved. Suitable for weld heavy crushing eguipment as toothed crusher rolls, ore crusher crown wheel, toothed rolls for twin rotor crusher,shovel and dredger buckets, for rail equipment in Mn steel. The weld material can be mechanically shaped before hardening.
Electrode is used for joining and surfacing of steel parts when heavy impact and cavitation resistance up to 500°C is needed. It is used for welding buffer –layers when Abradur 54, 58, 64, 65 and 66 electrodes are used. Suitable for weld rails, points, building up dredge pumps hydraulic press pistons and crushing equipment subjected to heavy shock. The weld material can be mechanically shaped before hardening.
Hardness: 220 HB 48 HRC (stain hardened)
C 0,60Mn 16,50Mo 13,50
= +
Ø 3,25 100-140Ø 4,0 150-200Ø 5,0 200-250
14
HIGH ALLOYED HARDFACING ELECTRODES 57 INOXWELD
B 430 Mo-15EN 1600 −AWS A 5.4 E 430 Mo-15
Chemical corrosion resistant steels: X 20 CrNi 17.2, Quenched and tempered st. 41 Cr 4,Alloyed steel castings G-X 22 CrNi 17, GS-C 25.
Basic flux alloyed electrode for welding and building upCr-Mo-alloyed and non alloyed steels , where leakage and corrosion resistance for working temperatures up to 550°C is required. Suitable for hardfacing exhaust valves. Sea water resistant, scaling resistant up to 900°C
EN 1600 E 17 B 43DIN 8556 E17MPB30+130AWS A 5.4 E 430-15
Chemical corrosion resistant steels: X 6 Cr 17, X 6 CrTi 17, X 6 CrNb 17,X 10 CrSi 18, X 10 CrAl 18.
Basic flux alloyed electrode for welding and building up 17%Cr-alloyed steel, where leakage and corrosion resistance for working temperatures up to 450°C is required. Suitable for hardfacing exhaust valves.
Re MPa >440Rm MPa 590-740Hardness 200-350 HB
C 0,10Cr 16,50Ni 0,50
= +
Ø 2,5 60-80Ø 3,25 80-120Ø 4,0 20-160Ø 5,0 160-200
5124138
59 INOXWELDB 410 NiMo-15
EN 1600 E 13 4 B 43DIN 8556 E13.4MPB30+130AWS A 5.4 E 410NiMo-15
Basic flux alloyed electrode for welding similar corrosion resisting, martensitic-ferritic steels, steel castings and for hardfacing. Suitable in constructions of hydroturbines, compressors and steam power plants. Resistant to corrosion from water, steamand sea water atmosphere.
No. NAMEAPPROVALS CLASSIFICATION BASE MATERIALES DESCRIPTION
and APPLICATIONMECHANICAL PROPERTIES
CHEMICAL COMPOSITION
wt %
WELDING POSITIONS
POLARITY and WELDING CURRENT
PACKING
60 NICROWELD B 70/15
DIN 1736 E NiCr 15 FeMnAWS A 5.4 E NiCrFe-3
Unalloyed and alloyed, high-temperature creep resisting, low-temperature steels to X 8 Ni 9. High-alloyed Cr and CrNi steels, particularly for joint welding of dissimilarly alloyed materials, Ni and Ni-alloys and nickel-steel combinations.Joint welding cooper with stainless steel.
Special basic coated Ni-base core wire electrode for welding in low-temperatury industry and in atomic industry. Suited for service tempera- tures for –196°C to 600°C, otherwise up to scaling resistance tempera- ture of 1200°C (S-free atmosphere). Thermal shock resistant to fully austenitic steels, highly resistant to hot cracking and corrosion resistant at high temperautes. Preheating as required by the base metal, inter- pass temperatures 125 - 150°C.
Re MPa >390Rm MPa 620-720A
5 % >30
AV J >60 (-196°C)
Hardness 170 HB
C 0,07Si 0,50Mn 6,50Cr 15,00Nb 2,00Mo 1,50Fe 7,00Ni rest
No. NAMEAPPROVALS CLASSIFICATION BASE MATERIALES DESCRIPTION
and APPLICATIONMECHANICAL PROPERTIES
CHEMICAL COMPOSITION
wt %
WELDING POSITIONS
POLARITY and WELDING CURRENT
PACKING
61 MONWELD(SUPER NiCu)
DIN 8573 E NiCuG3AWS A-5.15 E NiCuB
Grey cast ironCast iron
Electrode with monel-core wire is suited for cold welding of grey cast iron and other types of cast iron. It is suitable for repair purposes. By using small electrode diameters heat input should be kept low. The weld metal is easily machinable.
Rm MPa 300
Hardness 160 HB
Ni 70,00Cu 30,00
= −/~ 380V
220V
Ø 2,5 50-80Ø 3,25 80-110Ø 4,0 110-150
643321
62 SUPERWELD Ni DIN 8573 E Ni BG1AWS A-5.15 E Ni-Cl
Grey cast ironMalleable cast iron
Electrode with pure Ni-core wire for cold welding of grey and malleable cast iron also suitable for joining them with steel. Suitable for repair purposes, repair of broken parts, building up missing parts and correction of machining errors, joining cast iron for rectifica-tion of castings. The weld material is soft and easy machinable. We suggest cold impact forging to achieve stress relieving. By using small electrode diameters heat input should be kept low. Ground material should be clean. For scoring we suggest our electrode Secator 2 B, grinding is not recommended.
63 CASTWELD Ni DIN 8573 E Ni BG1AWS A-5.15 E Ni-Cl
Grey cast iron Electrode with pure Ni-core wire for cold welding of grey and malleable cast iron without preheating , for repair purposes, also suitable for joining them with steel, copper and monel. Suitable for repair purposes, repair of broken parts, building up missing parts and correction of machining errors, joining cas iron for rectification of castings. The weld metal is soft and easily machinable. We suggest cold impact forging to achieve stress relieving. By using small electrode diameters heat input should be kept low. Ground material should be clean. For scoring we suggest our electrode Secator 2 B, grinding of is not recommended.
Electrode with Ni-Fe alloyed core wire for cold welding nodular, grey and malleable cast iron, also suitable for the rectification an repair of these grades and joining them with steel. Tensile strength is higher than tensile strength of Ni electrodes. Welding joints are suitable for after treatment.By using small electrode diameters heat input should be kept low. The weld metal is stronger and more resistant to impurities than nickel-cored type.
ELECTRODES FOR WELDING COPPER AND ALUMINIUM ALLOYS
No. NAMEAPPROVALS CLASSIFICATION BASE MATERIALES DESCRIPTION
and APPLICATIONMECHANICAL PROPERTIES
CHEMICAL COMPOSITION
wt %
WELDING POSITIONS
POLARITY and WELDING CURRENT
PACKING
65 BRONWELD CuSn DIN 1733 ES CuSn-6AWS A-5.6 E CuSn-C
Bronze: CuSn2, CuSn6, G-CuSn10 CopperGrey cast iron
Electrode for welding of Cu and Cu-alloys, cast iron and also joining them with steel. Suitable for repair and constructions of parts in castings like valves, pumps, housings and bearing surfaces.
66 ALUWELD 99,5 DIN 1732 S.Al.99,5 BronzeCopperAl-bronzeSteelCast iron
Electrode for welding pure aluminium and its alloys. Suitable for welding containr, apparatus constructions. Material is corrosion resistant. Slag residues should be removed to ensure non-corrosive weld beads.
67 ALUWELD 5 Si DIN 1732 S-Al Si 5 Aluminium Aluminium alloys with < 2% alloying elementsAl-alloy castings <7%Al Si 5, AlMgSi 0.5, AlMgSi 0.8, AlMgSi 1
Electrode recommended for welding pure aluminium and aluminium alloys with less than 2% of alloying elements; also suitable for aluminium castings with Si content to 7%.Slag residues should be removed to ensure non-corrosive weld beads.
St 33 to St 60.2St E 255 to St E 355W St E 255 to W St E 355H I, H II, 17Mn4, 19Mn5St 35 to St 52.4E St E 210.7 to St E 360.7A, B, D, E
Solid copper coated welding wire for welding in gas shiel-ding atmospheres. Slightly higher silicon and man-ganese alloyed than MIGWELD SG 2. The higher con-tains of silicon and manganese increase the yield stress and tensile strength of weld metal (compared with MIG-WELD SG 2). The high silicon content promotes a low sensitivity to surface impurities and contributes to smooth weld. Suitable for welding unalloyed and low alloyed construction steels with tensile straight below
Re MPa >430Rm MPa 530-630A
5 % >22
AV J >70
C 0,08-0,12Si 0,90-1,10Mn 1,60-1,80P 0,025S 0,025
CO2
M 21 (Argon+CO
2)
M22-M23(CO
2+Ar+O
2)
= +
Ø 0,8 15 kgØ 1,0 15 kgØ 1,2 15 kgØ 1,6 15 kg
TÜV, DB, UDT, CWB
3 TIGWELD SG 2
DIN 8575 SG-2AWS SFA-5.18 ER 70 S-6
Unalloyed steelsFine-grained steels
Boiler and vessel platePipe steels
Shipbuildibg steelsCast steel
St 33 to St 60.2St E 255 to St E 355W St E 255 to W St E 355H I, H II, 17Mn4, 19Mn5St 35 to St 52.4E St E 210.7 to St E 360.7A, B, D, EGS 38 to GS 52
Solid copper coated welding wire for welding in gas shielding atmospheres. Suitable for welding unalloyed steels with tensile straight below 530 N/mm2 like boiler plate, fine-grained steels, pipe steels, shipbuilding steels and cast steels.
Re MPa >410Rm MPa 510-590A
5 % >22
AV J >47
C 0,13Si 1,00Mn 1,60
ARGON = +
Ø 2,0 25 kgØ 2,5 25 kgØ 3,0 25 kg
4 MIGWELD MoTIGWELD Mo
DIN 8575 SG MoAWS SFA-5.28 ER 80 S-G
General structural steelsPipe steelsBoiler steels
St37 – St42 St35.8, St45.8 15Mo3HI - HIII, 17Mn4
With Mo-alloyed rod for TIG welding of heat-resistant, unalloyed and low-alloyed structural steels with tensile strength up to 590 N/mm2. It’s well used for welding pipe-lines, high-pressure boilers, armour parts and for
Re MPa >480Rm MPa 580-675A
5 % >22
C 0,12Si 0,70Mn 1,20
M 21ARGON
= +
Ø 0,8 15 kgØ 1,0 15 kgØ 1,2 15 kgØ 1,6 15 kg
CR, BV, DNV, MRS, TÜV, SŽ, UDT
WELDING WIRES FOR HIGH ALLOY STEELSWIRES FOR AUSTENITIC STEELS
No. NAMEAPPROVALS CLASSIFICATION BASE MATERIALES DESCRIPTION
and APPLICATIONMECHANICAL PROPERTIES
CHEMICAL COMPOSITION
wt %
SUITABLE SHIELDING
GASES
POLARITY and ROD SIZES AVAILABLE
5 MIGWELD 308 LSiTIGWELD 308 LSi
DIN 8556 SG X2CrNi 19 9AWS ER 308L-Si
Alloyed corrosion resistant
X5CrNi 18 9 X2CrNi 18 9 X10CrNiNb18 9
Austenitic wire for metal inert gas welding. It is suitable for welding corrosion resistant 18/8 CrNi steels for devices, vessels and parts in chemical, pharmacy and cellulose industry for temperature up to 350°C. Welded material has oxidation resistance up to 800°C and ductility to - 196°C.
Austenitic wire for metal inert gas welding. It is suitable for welding corrosion resistant 18/8 CrNi steels for devices, vessels and parts in chemical, pharmacy and cellulose industry for temperature up to 350°C. Welded material has oxidation resistance up to 800°C and ductility to - 196°C.
WELDING WIRES FOR HIGH ALLOY STEELSWIRES FOR HEAT-RESISTING AUSTENITIC STEEL
No. NAMEAPPROVALS CLASSIFICATION BASE MATERIALES DESCRIPTION
and APPLICATIONMECHANICAL PROPERTIES
CHEMICAL COMPOSITION
wt %
SUITABLE SHIELDING
GASES
POLARITY and ROD SIZES AVAILABLE
7 MIGWELD 309 LSi
DIN 8559 X2CrNi 24.12AWS A-5.9 ER 309L Si
High alloyed steelSteels with high tensile straight Austenitic manganese steelsOther difficult to weld steels
Wire electrodes of the ER 309 L Si classification are primarily used for welding similar alloys in wrought or cast form. This electrode is also suitable for welding of “8 – 18” steel when severe corrosion conditions exist which require higher alloy content weld metal. MIGWELD 309 LSi is especially recommended for joining dissimilar steels such as “18 – 8” to mild steel and for stainless surfacing of mild steal, carbon steel and low alloy steel.
Re MPa >380Rm MPa 550-700A
5 % >22
AV J >40
C 0,03Si 0,80Mn 1,60Cr 23,50Ni 13,50
ARGON S1-S3
MIXTURE
= + Ø 0,8 15 kgØ 1,0 15 kgØ 1,2 15 kgØ 1,6 15 kg
8 MIGWELD 310TIGWELD 310
DIN 8556 SG X 12CrNi 25 20AWS A-5.9 ER 310
Special alloyed - fire resistant
X15 CrNi Si 20 12 X15 CrNi Si 25 20 X12 CrNi 25 21 X10 CrAl 24
Austenit welding wire for metal inert gas welding. The most suitable shielding gas is argon. Welding wire is suitable for welding fire resistance steels with 25% Cr and 20% Ni and for welding fire resistance ferrite Cr – steels which are not exposed to gases with sulphurs compound. Weld has fire resistance up to 1200°C.
WIRES FOR WELD RESISTANT STEELS 9 MIGWELD 312 DIN 8556 SG X 10CrNi 30 9
AWS A-5.9 ER 307High alloyed steelSteels with high tensile straight Austenitic manganese steelsOther difficult to weld steels
Solid wires for welding dissimilar steels, armour plate, high carbon steel, spring steel and gene- rally difficult to weld steels. Welded material has cracking resistance and good mechanical properties.
Re MPa >540Rm MPa 740-850A
5 % >18
AV J >30
C 0,08Si 0,50Mn 1,75Cr 30,50Ni 9,00
ARGON S1-S3
MIXTURE
= + Ø 0,8 15 kgØ 1,0 15 kgØ 1,2 15 kgØ 1,6 15 kg
10 MIGWELD 307 DIN 8556 SG X 15CrNiMnAWS A-5.9 ER 307
High alloyed steelSteels with high tensile straight Austenitic manganese steelsOther difficult to weld steels
Solid wires for welding dissimilar steels, armour plate, austenitic manganese steels and generally difficult toweld steels. Buttering before hard- surfacing. The weld metal remains austenitic and tough also in diluted condition. The tough weld metal is able to absorb high welding stresses, which is important particularly when welding rigid structures. Good mechanical properties,
Re MPa >380Rm MPa 560-660A
5 % >35
AV J >40(+20°C)
C 0,08Si >1,00Mn 7,00Cr 18,50Ni 9,00
ARGON S1-S3
MIXTURE
= + Ø 0,8 15 kgØ 1,0 15 kgØ 1,2 15 kgØ 1,6 15 kg
TÜV, UDT
WIRES FOR WELDING ALUMINIUM AND ALUMINIUM ALLOYS
No. NAMEAPPROVALS CLASSIFICATION BASE MATERIALES DESCRIPTION
and APPLICATIONMECHANICAL PROPERTIES
CHEMICAL COMPOSITION
wt %
SUITABLE SHIELDING
GASES
POLARITY and ROD SIZES AVAILABLE
11 S.Al99,5 PN SA 1DIN 8556 SG-Al99,5AWS A 5.10-92 ER 1050
Pure aluminium A1 Aluminium wire for welding pure aluminium and aluminium alloys type AlMn except allous with Mg over 2%. Addition of Ti (titanium) in wire make it harden. It makes welding easier, but it has no influence on
No. NAMEAPPROVALS CLASSIFICATION BASE MATERIALES DESCRIPTION
and APPLICATIONMECHANICAL PROPERTIES
CHEMICAL COMPOSITION
wt %
SUITABLE SHIELDING
GASES
POLARITY and ROD SIZES AVAILABLE
1 FILTUBWELD4R
AWS 5.29 E 71 T – 1EN 758 T 46 4 PM 1 T 46 4 P C 1
Non-alloyed steels :Boiler plates :Pipe steels :
Shipbuilding steels :
St 33 , St 37-2 , St 44-2 , St 52-3H I , H II , 17Mn4St 37-0 to St 52-0 , St 37-4 to St 52-4St 210.7 to St 415.7StE 290.7 TM to StE 480.7 TMA , B , D , E
FILTUBWELD 4R is rutile flux-cored wire suitable for welding similar types of steels including finegrain struc-tural steels, shipbuildung steels and pipe steels. It fea-tures good weldability in all positions, low spetter losses, excellent bead appearance and good slag detachability.
Re MPa >470Rm MPa 540-640A
5 % >23
AV J >110 (+20°C)
> 70 (-20°C)
C 0,05Si 0,55Mn 1,20
CO2
M 21
consumption10-12 l/min
= + Ø 1,2 15 kgØ 1,4 15 kgØ 1,6 15 kg
CR, ABS, BV, GL, LR, DVN, SŽ/UIC, UDT,
2 FILTUBWELD 6 R
AWS 5.29 E 70 T1 - GEN 758 T 42 A 1 Ni C 1 T 42 A 1 NiPM1
Weather corrosionresistant steels :
WTSt 37-3 , WTSt 52-3CORTEN A , B , CPatinax 37 Acor 37 , Acor 50RBH 35
FILTUBWELD 6R is rutile flux-cored wire suitable for welding weatherproof steels. For welding thick work-pieces and for use under high resistant conditions is better suited FILTUBWELD 40B. Features of this wire include good weldability in positions, good bead appearance and easy slag removal .
Re MPa >430Rm MPa 520-620A
5 % >22
AV J >80 (+20°C)
C 0,05Si 0,40Mn 1,10Ni 1,20Cu 1,50
CO2
M 21
consumption12-18 l/min
= + Ø 1,2 15 kgØ 1,4 15 kgØ 1,6 15 kg
3 FILTUBWELD 7 R
AWS 5.29 E 81 T1 – Ni1EN 758 T 46 4 1 Ni P 1 M1BS 7084-89 T 561 GPH
Constructional steels and boiler plates :Pipe steels :
Steels to API-Norm :Shipbuildung steels :Fine-grain structural steels:
St 37.2 , St 44.2 , St 52.3H I , H II , 17Mn4St 37-0 to St 52-0St 37-4 to St 52-4StE 210.7 to StE 415.7StE 290.7 to StE 480.7 X 42 to X 80AH 32 to AH 36StE 255 to STE 460EStE 255 to EStE 460
FILTUBWELD 7R is rutile nickel alloy tubular flux-cored wire suitable for welding fine-grain structural steels and high strength steels up to tensile strength 580 N / mm2 and good notch toughness up to - 40°C. Its features include good weldability in all positions for diameters Ø 1,2 and 1,4 mm, good slag detachability, fine bead appearance and low spatter losses. Particularly suitable for mecha- nised circumferential pipe welding .
H I , H II , H III17Mn4 , 19Mn5St 35.8 , St 45.815Mo3X 42 to X 80StE 255 to StE 460
FILTUBWELD 8R is basic molibden alloy tubular flux-cored wire recommended for welding creep resistant boiler plates, pressure pipe steels and finegrain structural steels resistant to creep up to 520°C. Rutile all-positional flux-cored wire with high deposition rate by welding with high currents. Features of this wire included stabile arc with minimal spatter, good slag detachability and fine bead appearance .
Re MPa >490Rm MPa 550-650A
5 % >20
AV J >75 (+20°C)
C 0,05Si 0,35Mn 1,20Mo 0,60
M 21
consumption12-18 l/min
= + Ø 1,2 15 kgØ 1,4 15 kgØ 1,6 15 kg
BASIC TYPE5 FILTUBWELD
12 BAWS 5.20 E 70 1 – 5EN 758 T 42 4 B C 3 T 42 4 B M 3BS 7084-89 T 540 GPH
St 33 to St 70H I , H II , 17Mn4 , 19Mn5St 37-0 to St 52-0 , St-37-4 to St-52-4StE 210.7 to StE 360.7X 42 to X 80Ast 35 to Ast 45A , B , D , EGS-38 to GS-60StE 255 to StE 355WStE 255 to WStE 355TStE 255 to TStE 355
FILTUBWELD 12B is basic flux-cored wire suitable for welding non-alloyed structural steels, boiler plates, pipe steels ageresistant steels shipbuildung steels and fine-grain structural steels. Also is suitable for welding steels with high C content. Its features include high grade mechanical properties at low temperatures, low hydro-gen quality weld metal with a high resistance to crac-king in joints under restraint, good weldability, low spatter and easy slag removal .
Re MPa >420Rm MPa 510-610A
5 % >26
AV J >160(+20°C)
>100(-20°C) > 60(-40°C)
C 0,05Si 0,35Mn 1,40
CO2
M 21
consumption12-18 l/min
= + Ø 1,2 15 kgØ 1,4 15 kgØ 1,6 15 kg
6 FILTUBWELD 14 B
AWS 5.29 E 80 T5 – GEN 758 T 46 2 Mo BC 3 T 42 4 MoBM 3
Boiler plates andpipe steels :
Steels to API-Norm :Finegrained steels :
Steel castings :
17Mn4 , 19Mn5 , 15Mo316Mo5 , St 45.8 , StE 360.7StE 385.7 , StE 415.7X 52 , X 56 , X 60StE 355 to StE 460WStE 355 to WStE 460TStE 355 to TStE 460GS-52 , GS-60 , GS-20Mn5GS-22Mo4
FILTUBWELD 14B is basic flux-cored wire recommen-ded for welding creep resistant boiler plates , pipe steels and fine-grain structural steels up to operating tempera-tures of 500°C . Features of this wire included stable arc with low spatter , regular bead appearance and good slag detachability .
Re MPa >480Rm MPa 540-610A
5 % >23
AV J >110(+20°C)
> 80 (-20°C) > 45 (-40°C)
C 0,05Si 0,40Mn 1,40Mo 0,50
CO2
M 21
consumption12-18 l/min
= + Ø 1,2 15 kgØ 1,4 15 kgØ 1,6 15 kg
FLUX-CORED WIRESBASIC TYPE
No. NAMEAPPROVALS CLASSIFICATION BASE MATERIALES DESCRIPTION
and APPLICATIONMECHANICAL PROPERTIES
CHEMICAL COMPOSITION
wt %
SUITABLE SHIELDING
GASES
POLARITY and ROD SIZES AVAILABLE
7 FILTUBWELD 16 B
AWS 5.29 E 80 T5 – B2EN 758 T CrMo1BC(M)3
Boiler plates andtubes :Steel for the cementation :Steel castings :
H IV L , 13CrMo4416CrMoV4 , 11CrMo5515Cr3 , 16MnCr520MnCr5 , 15CrMo5GS-17CrMo55 , GS-22CrMo54GS-17CrMnMo55
FILTUBWELD 16B is basic flux-cored wire recommen-ded for welding creep resistant CrMo-alloy boiler plates, pipe steels and cast steels for service temperatures up to 500°C. Preheating dependent on thicknes 160-190 °C is essential followed by post weld heat treatment at 700°C. Features of this wire included stable arc with low spatter, regular bead appearance and good slag detachability .
FILTUBWELD 18B is basic flux-cored wire recommen-ded for welding creep resistant 2,2 % Cr and 1,0% Mo alloy boiler plates and pipe steels for service tempera-tures up to 600°C. Preheat and interpass temperatures 175 ± 15°C. Postweld annealing at 690 - 720°C 1 - 2 h and cooling down to 300°C in furnace. Feattures of this wire included stablearc with low spatter, regular bead appearance and good slag detachability .
Re MPa >550Rm MPa 640-750A
5 % >16
AV J >47 (+20°C)
C 0,06Si 0,40Mn 0,90Cr 2,20Mo 1,50
CO2
M 21
consumption12-18 l/min
= +/− Ø 1,2 15 kgØ 1,4 15 kgØ 1,6 15 kg
9 FILTUBWELD 36 B
AWS 5.29 E 80 T5 – GEN 758 42 6 2 NiBM3
Finegrained steels :
Cryolitic steels :
TStE 255 to TStE 380EstE 255 to EStE 380TTSt 35N , TTSt 35V, TTSt 41N , TTSt 41V, TTSt 45N , TTSt 45V,14Ni6, 10Ni14, 16Ni14
FILTUBWELD 36B is medium alloy highly basic type flux cored wire recommended for welding fine grain structu- ral steels and cryolitic steels. Optimal results are obtained at a heat input of E ≤ 12 kJ / cm and interpass temperatures schould not exceed 120°C. Featuresof this wire included stable arc with low spatter regular bead appearanceand good slag detachability .
FILTUBWELD 38B is medium alloy highly basic type flux cored wire recommended for welding high-strength fine grain structural steels with yield strength up to 880 N / mm2 . Optimal results are obtained at a heat input of E ≤ 15 kJ / cm and interpass temperatures schould not exceed 150°C. Features of this wire included stable
arc with low spatter, regular bead appearance and good slag detachability.
FILTUBWELD 40B is highly basic medium alloy lux-cored wire recommended for welding NiCu-alloyed steels, resistant to atmospheric corrosion and fine-grain structural steels such as Corten, Patinax, Acor and similar. Features of this wire included excellent mechanical properties at low temperatures, stable arc with low spatter, regular bead appearance and good slag detachability.
FILTUBWELD 42B is highly basic medium alloy flux-cored wire recommended for welding and hardsurfacing of forming and stamping tools dies, rollers and similar components. Preheating and interpass temperatures-schould be adjusted depending on the base material. Mechanical properties of weld metal dependent uponheat treatment. Features of this wire included stable arc with low spatter ,regular bead appearance and good slag detachability.
Re MPa >720Rm MPa 840-950A
5 % >15
AV J >55 (+20°C)
C 0,12Si 0,35Mn 1,10Cr 1,00Ni 2,20Mo 1,00
CO2
M 21
consumption12-18 l/min
= +/− Ø 1,2 15 kgØ 1,4 15 kgØ 1,6 15 kg
FLUX-CORED WIRESFOR HARDFACING
No. NAMEAPPROVALS CLASSIFICATION BASE MATERIALES DESCRIPTION
and APPLICATIONMECHANICAL PROPERTIES
CHEMICAL COMPOSITION
wt %
SUITABLE SHIELDING
GASES
POLARITY and ROD SIZES AVAILABLE
13 FILTUB DURWELD 3
DIN 8555 MSG 1 - 250 SteelsSteel castings
FILTUB DURWELD 3 is basic medium alloyed flux-cored wire recommen-ded for wear-resistant and impact-resistant surfacing in the medium hardness range. It is also useful as a buffer layer of difficult-to-weld steels. The temperature betwen runs schould not exceed 250°C. The deposit is good machineable and suitable for flame and induction hardening. Suitable for surfacing parts of: caterpilar track rollers, guide rolls, railway tyres, runing wheels, etc .
Hardness 225-275 HB
C 0,16Si 0,40Mn 1,40Ni 0,80
CO2
M 21
consumption12-18 l/min
= +/− Ø 1,2 15 kgØ 1,4 15 kgØ 1,6 15 kg
14 FILTUB DURWELD 5
DIN 8555 MSG 1 - 350 SteelsSteel castings
FILTUB DURWELD 5 is basic medium alloyed flux-cored wire recommen-ded for hardsurfacing of steels in the medium hardness range.The deposit is tough free of cracks and porosity and therefre is highly resistant to defo- rmation and impact. On base materials with low weldability is recommen-ded depositing a buffer layer with FILTUBWELD 12B. The temperature betwen runs schould not exceed 250°C. Machineable with ordinary cutting tools is posible.Suitable for surfacing parts of: crane wheels, wheels for mine trucks, pulleys, rollers, wobblers, catterpillar track rollers etc .
Hardness 325-375 HB
C 0,23Si 0,60Mn 1,50Cr 1,60
M 21
consumption12-18 l/min
= +/− Ø 1,2 15 kgØ 1,4 15 kgØ 1,6 15 kg
15 FILTUB DURWELD 12
DIN 8555 MSG 5 - 40 SteelsSteel castings
FILTUB DURWELD 12 is basic medium alloyed flux-cored wire recommen-ded for wear resistant surfacing. The deposit is toug, free ofcracks and porosity and therefore is highly resistant to deformation and impact. On the base material with low weldability is recommended depositing a buffer layer with FILTUBWELD 12B. The temperature betwen runs schould not exceed 250°C. The weld metal is still machineable by means of sintered carbide tools.Suitable for surfacing parts of: supports, bearing surfaces, rollers, excava- tor parts etc .
Hardness 37-42 HRC
C 0,12Si 0,60Mn 1,50Cr 5,50Mo 1,00
CO2
M 21
consumption12-18 l/min
= +/− Ø 1,2 15 kgØ 1,4 15 kgØ 1,6 15 kg
16 FILTUB DURWELD 14
DIN 8555 MSG 6 - 50 SteelsSteel castings
FILTUB DURWELD 14 is basic medium alloyed flux-cored wire recommen-ded for high wear resistant surfacing. The deposit is tough, free of cracks and porosity and therefore is highly resistant to deformation and impact. On base material with low weldability is recommended depositing a buffer layer with FILTUBWELD 12B. The preheat and interpass temperature must be at least 200°C. Weld deposit can be machined only by grinding.
Suitable for surfacing parts of: mixer blades and vessels, grab and bucket teeths, crusher hammers and jaws etc.
Hardness 48-53 HRC
C 0,35Si 0,60Mn 1,20Cr 5,50Mo 0,80
CO2
M 21
consumption12-18 l/min
= +/− Ø 1,2 15 kgØ 1,4 15 kgØ 1,6 15 kg
17 FILTUB DURWELD 16
DIN 8555 MSG 6 - 60 SteelsSteel castings
FILTUB DURWELD 16 is basic medium alloy flux-cored wire recommen-ded for highly wear resistant surfacing.The deposit is tough, free of cracks and porosity and therefore is highly resistant to deformation and impact. On base material with low weldability is recommended depositing a buffer layer with FILTUBWELD 12B or FILTUB DURWELD 3. The preheat and interpass temperature must be at least 200°C. Weld deposit can be machined only by grinding .
Suitable for surfacing parts of : mixer blades and vessels, grab and bucket teeths, crusher hammers and jaws etc .