Sulzer Pumps The Heart of Your Process Sales Program
Nov 20, 2015
Sulzer Pumps
The Heart of Your Process
Sales Program
2Sulzer PumpsSulzer Pumps has been designing and building pumps since 1834. Today the company is recognized the world over for the quality and reliability of its products.
With a global network of strategically located, modern facilities (including two foundries) Sulzer Pumps combines the advan tages of being a global company with the ability to be your local partner. Control of the entire manufacturing process allows us to maintain the high est quality standards.
Our centrally administered quality program ensures that, regardless of where the individual component is produced, Sulzer Pumps quality is consistently excellent. The ability to transfer manufacturing of either parts or complete pumps bet ween plants guarantees the most efficient utilization of our facilities.
The result of this approach is that the users of our products benefit from class leading levels of performance and reliability no matter what the appli cation. Industries ranging from offshore oil prod uction to paper manufacturing depend on the reliable operation of Sulzer Pumps products to keep their facilities running smoothly.
Global Manufacturing
Our detailed process and application knowledge has allowed us to develop innovative pumping solutions for our focus segments including custom designed systems if required. Our active research and development supports this customer oriented approach.
Sulzer Pumps has sales and service facilities in all the major markets of the world to provide fast and flexible re sponse and support.
3Pump Segment Matrix
AHLSTARUP A SeriesAHLSTARUP N SeriesAHLSTARUP W SeriesAHLSTARUP E SeriesCPTZE/ZFOHH/OHHLOHM/OHCBBSHZBZAPBBT/BBTDLSP/LSTGSGHPTHPcp/HPcpVCPMPPMBNMC/MD/MEMSDSM/SMN/SMHHSBZPPHPDMNVP/NVTNKP/T,WKP/TOHV/OHVLJTSSJTSJMSJDSJPJFJVCRAPV/NPVMC Pumping SystemChemical MixerMC Discharge ScraperMC DischargerSALOMIX SL/STSALOMIX L SeriesSALOMIX TES, VULCA
Single Stage Pumps
Two Stage Pumps
Barrel Pumps
Ring Section Pumps
Axial Split Pumps
Vertical Pumps
MC Products
Agitators
Service
Oil & Gas Hydrocarbon Processing
Pulp & Paper
Power Generation
Water &Wastewater
Food, Metals & Fertilizers
Product Types
Service products available for all segments.
4Focus MarketsAn essential part of Sulzer Pumps' success is our focus on a number of chosen markets. We design and manufacture our products to meet operators' specific needs within these industries. This specialization has allowed us to build a complete understanding of the processes our pumps are used in, leading to more efficient and reliable products.
Common to all our segments is the value our customers place on the performance of their pumping systems. By choosing a Sulzer pump, our customers place us at the heart of their process.
Oil & GasCrude oil production and transportation are an essential part of the global energy mix. With production from older fields now running down as they become ever more depleted the discovery and development of new reserves is an urgent and ongoing process. These new reserves are often in challenging locations such as deep water or in remote and undeveloped regions of the world. Producers demand ever higher pressures, flows and levels of reliability. World record breaking products coupled with our unique packaging and testing abilities makes Sulzer Pumps the number one choice for critical upstream pumping and transcontinental pipeline applications.
HPIRefining crude oil and the production of base chemicals convert natural resources into the wide range of fuels, chemicals and material products without which modern lifestyles would be impossible. As our understanding of the environmental impact of mankinds activities has improved, new processes and environmental operating standards have been introduced. High tempera
ture, highly flammable and sometimes toxic liquids must be pumped safely, reliably and efficiently. Sulzer Pumps has the most uptodate range of ISO 13709 (API 610) process pumps on the market. Each range is designed to deliver class leading performance with the minimum impact on the environment through energy use, leakage and consumption of external services.
Pulp & PaperThe production of pulp and paper products is intensive in its use of centrifugal pumps. The pumps need to operate in a wide range of demanding applications within the process and need specific solutions to a number of critical operating requirements. Abrasion and corrosion resistance, an ability to pump liquid with gas entrapped within it, the requirement to eliminate external services, the need to minimize energy consumption and have interchangeable spare parts combine to challenge pump designers to provide economic products that fulfill their diverse needs. As market leader and with the successful introduction of the all new AHLSTARUP range that takes pump performance to the next level, Sulzer Pumps is the choice of paper manufacturers worldwide.
5PowerModern electricity generating plants, be they fossil fuelled, nuclear or combined cycle, rely on pumps as a core part of the generating process. Boiler feed pumps, condensate extraction pumps and cooling water pumps are at the heart of the heat cycle most widely used for power generation. From industrial generating plants through to the latest generation of super critical power stations, Sulzer Pumps' technology is selected the world over both by private and national power generating companies. Sulzer Pumps is also active in the equally important fields of FGD treatment plants and nuclear safety systems. Another important field is the retrofitting of existing plants to increase life and performance while improving reliability.
Water and WastewaterA ready supply of clean water is one of the basic necessities of life. Supplying water to ever growing city populations or producing drinking water from the sea are both growing activities in response to population demands. With installations ranging from bulk water transportation supporting some of the largest
cities in the world to ground breaking reverse osmosis plants delivering large volumes of water at previously uneconomic price levels, Sulzer Pumps' technology makes these schemes possible. Pumping water demands the highest possible levels of efficiency, this exceptional performance must be maintained over extended periods of time as the bulk of the cost associated with water supply schemes comes from driving pumps. Specifically matching the pump hydraulics to system demands and the engineering knowledge associated with delivering long operating life are key to Sulzer Pumps' success in this challenging market.
Food, Metals and FertilizersProcesses as diverse as metal production, sugar refining, fertilizer manufacture and ethanol refining all have a common link. They contain processes that are highly erosive, corrosive or have other particular demands that compromise the life and reliability of traditional process pumps. Sulzer Pumps' unique knowledge of these challenges gained over years of experience in manufacturing process pumps has led to the development of a modular range
of pumps able to be configured to process operating demands. Hard wearing alloys, corrosion resistant materials, unique sealing solutions and modular bearing assemblies allow operators to specify the right pump for each process while reducing spares and maintenance costs through the use of interchangeable sub assemblies. No matter how extreme the service, Sulzer Pumps has a process pump solution perfectly suited to meet the customers' requirements.
6The Best Production and Test Facilities in the WorldWherever you are, Sulzer Pumps is closeby to bring the latest pumping technology to your unique process. We constantly seek to strengthen our manufacturing base by increasing the efficiency of all our facilities, including our foundry operations in Finland and Brazil. Examples include the use of global supply partners to ensure both raw materials and factored items are supplied to the highest quality standards and investment in stateoftheart machine tools, packaging and test facilities. These continuous improvements will benefit you as we develop an ever more advanced manufacturing philosophy. This work is at the heart of the value we give you.
New FacilitiesSulzer Pumps recently completed and successfully commissioned two completely new manufacturing plants. Our existing facilities in Brazil and China had, for various reasons, reached their limit for development and expansion investments. The decision was made to move off the existing sites and build new plants in more favorable locations while still retaining the existing employees. This allowed us the dual benefits of custom designed pump factories staffed by our highly skilled workforce. This combination meant the new plants were brought on stream with a minimum of disruption to work in progress.
InvestmentsAs well as building new facilities, Sulzer Pumps has also invested heavily in existing locations. Examples include the complete reconfiguration of our US plants in Portland and Houston. Using lean principles, the buildings and machine tool layouts were updated and arranged to optimize workflow. The result has been improved productivity and capacity at both locations. In Mexico, investments in machine tools and improvements in plant layout have increased capacity, particularly for products used in refinery applications.
In the UK, a fourth test bed was installed at the Leeds plant and the main test bed upgraded with an inverter drive for variable speed motors of up to 15 MW.
Demand for products from our Indian factory resulted in investments to increase the factory size and improve productivity using lean principles. Active markets and improved manufacturing capacity put an increasing load on our engineering activities. Dedicated engineering centers have been established in the UK and India to support plant based engineering teams.
7The Best Production and Test Facilities in the WorldAs well as investment in the facilities themselves, the information systems used are also being upgraded. In North America, a project to migrate all manufacturing plants to SAP has been successfully completed. We are currently repeating the exercise in Europe and the Middle East. This rolling project will result in harmonized systems across our manufacturing locations improving efficiency, speed of communication and management of the supply chain.
Manufacturing locations are only part of the story though, our global network of service centers has undergone lean assessment and update. The exercise has released substantial extra capacity and improved process efficiencies. The ongoing lean working practices and assessments mean improvements which are maintained and further advances will be made over time.
Test FacilitiesPump performance testing, be it for hydraulic assessment or full string testing to prove package integrity is a core strength of Sulzer Pumps. We operate a range of test beds around the world, each dedicated to the needs of specific products and markets.
In Finland, the test loop is set up to allow the rapid testing of end suction pumps of all sizes for the pulp and paper, food, metal and fertilizer industries. The high production volume for these segments demands a rapid set up/break down process. This is achieved with modular pump interface piping that can quickly be rotated into position using two custombuilt rotating assemblies holding the required range of suction and discharge pipe sizes.
At the other end of the scale, the UK test bed is able to accommodate gas
turbine driven pumps of up to 30 MW. The building is equipped with all the required systems to run gas turbines, large diesel engines and high voltage electric motors. There is sufficient space to allow several skids to be installed at once maximizing the facilities flexibility.
Specialist vertical pump test beds are located in Houston, France and South Africa. Testing for pumps installed in nuclear power plants can be accommodated in Canada and our new plant in Brazil has the largest pump test facility in the Southern hemisphere.
Whatever the pump you purchase from Sulzer, we have the test capability to fully test it before shipping to prove performance and ensure problem free commissioning on site.
8Network of Locations Divisional Headquarters Manufacturing Facility Customer Support Service Center (CSS) Sales Office Representatives in over 140 countries
Performance Through PeopleIf pumps and rotating equipment are critical to your operations, you seek specific qualities when selecting external service support: A service partner you can trust Reliability Responsiveness Rapid turn around Innovative solutionsOur service professionals deliver these qualities and more to customers from all industry sectors around the globe. With services ranging from spare parts to trouble shooting, we can maintain your rotating equipment and improve your processes.
Service PartnerOur goal is to be your business partner who delivers customized service solutions that improve your operations. Our measure of success is the loyalty of our customers year after year, decade after decade.
ReliabilityReliability depends on the longevity of replacement parts and the quality of repair of damaged or worn equipment. You can count on our expertise to deliver and on our commitment to do the job right first time, every time.
Our teams are known in the industry for their extreme dedication. You can rely on us to stand by you if unexpected problems occur.
ResponsivenessYou have specific needs, expectations and priorities we are responsive to them and define with you the best possible solutions for your business. You need us urgently? We are present 24/7, 365 days per year.
9Rapid Turn AroundYou expect to receive quotations quickly and have your equipment repaired rapidly to minimize disruption and costs. We aim to exceed your expectations through our continuous investment in more effective shopfloor and administrative processes.
Innovative Solutions Sulzer Pumps is renowned in the industry for its innovative technology and application knowhow. We are able to make the best diagnostic of your installation and optimize its performance. We can achieve increased throughput, lift efficiency and improve reliability in most pumps by replacing existing hydraulics with stateoftheart Sulzer Pumps designs.
Global ReachWith over 60 service facilities around the world, we operate one of the largest service networks in the industry and are close to your operations. Each facility is staffed with specialists dedicated to supporting customers and their equipment.
Service centers are equipped with machine tools, balancing equipment and inspection facilities. Naturally, all service centers have access to the drawings of all Sulzer manufactured pumps for seamless parts delivery.
Quality, Health and SafetyOur globally recognized Quality Management System complies with national and international standards using ISO 9001:2000 as its basis. It covers our internal service operations as well as our relationship with customers.
We monitor health and safety in all service locations and are committed to continuous improvement.
10
Single Stage PumpsAHLSTARUP W SeriesAHLSTARUP W pumps are intended for corrosive and abrasive applications where durability is essential. The special hydraulic design reduces erosion while careful selection of parts materials to make them compatible with corrosive conditions, gives ex tended working life and reliability. Gas removal construction is also offered.
AHLSTARUP A SeriesAHLSTARUP A pumps are designed for pumping clean, abrasive or corrosive liquids as well as stocks of various kinds. If the liquid contains gas or air the pump can be modified with either internal or external gas removal construction which stabilizes the oper ation. The Sulzer Dynamic Seal is spe cially designed for difficult liquids offering reliable operation and low total sealing costs.
AHLSTARUP N SeriesAHLSTARUP N pumps are designed for pumping abrasive or corrosive liquids, sludges and slurries containing large particles or long fibers. Special hydraulic design prevents plugging and lets big particles pass. Gas removal sys tems broaden the scope of appli cations to include those containing air or gas.
Performance Range Performance Range Performance Range
Pressure 16 bar / 230 psi Temperature 180 C / 355 F
Pressure 16 bar / 230 psi Temperature 180 C / 355 F
Pressure 16 bar / 230 psi Temperature 180 C / 355 F
Q (US gpm)200 600
30
100 200 500 2000
1000 10000
10
100
2
H (m) H (ft)300
Q (m/h)
H (ft)300
30
1Q (m/h) 200 500 2000100
100H (m)
10
1
Q (US gpm) 1000 10000 Q (US gpm)120
30
1004010 200 500 2000
1000500200100 10000
20
80
5
H (m)H (ft)300
200
100
Q (m/h)
11
AHLSTARUP E SeriesAHLSTARUP E pumps provide con tinuous operation in industrial pro cesses. Typical applications include the pumping of hot clean, abrasive or corrosive liquids and liquors. These pumps are part ic ularly effective where system pressure is high and pressure/temperature shocks occur.
CPTThe CPT chemical process pump is designed for continuous operation in process industries for pumping clean, abrasive or corrosive liquids. This pump is designed to exceed ANSI (ASME B73.1M) pump standards.
Performance Range Performance Range
Pressure 25 bar / 360 psi Temperature 210 C / 410 F
Pressure 16 bar / 230 psi Temperature 180 C / 355 F
ZE/ZFThe ZE/ZF end suction industrial process pumps use modular construction to provide maximum interchangeability of spares. Manufactured in two casing pressure ranges with over 50 sizes and six bearing frames, ZE/ZF pumps are ideal for arduous applications in a wide range of industrial processes including desalination applications.
Performance Range
Pressure 150 bar / 2175 psi Temperature 450 C / 840 F
Q (m/h)
Q (US gpm)200100
H (m) H (ft)
600
30
300
200 500 2000100
1000 10000
10
1
Q (US gpm)
Q (m/h)
10
100
300H (m)
30
300
H (ft)900
500 1000 10000
100 200 500 100050 Q (m/h)
Q (US gpm)1000H (m) H (ft)
3500
350
35
100 100010
450 450045
10000
45000
10
100
11
12
Q (m/h)
1000H (m) H (ft)
3500
35
350
100
45045
1000
4500
100
101 10
Q (US gpm)
OHH/OHHLThe OHH horizontal overhung process pump is designed for use in heavy duty refinery services, petrochemical plants, and offshore services. It is designed according to ISO 13709 (API 610) and ISO 21049 (API 682). The OHHL is the same rugged design with low flow hydraulics for improved hydraulic fit even at low flow conditions.
Performance Range
Pressure 51 bar / 740 psi Temperature 425 C / 800 F
BBSBBS ISO 13709 (API 610) pumps are primarily used in process applications in refineries and petrochemical plants. The broad pressure and temperature capab ilities of this design allow it to be used in the most arduous applications while still providing long and trouble free service. The double entry impeller is particularly suited to low NPSHA appli cations.
Performance Range
Pressure 51 bar / 740 psi Temperature 425 C / 800 F
OHM/OHCThese pumps use the modular casing and impeller assemblies of the OHH attached to either a unique magnetic drive bearing assembly (OHM) or a canned motor (OHC). A key element of OHM is a secondary containment chamber rated at the full discharge pressure of the pump. The OHC features a rugged electric motor drive rated for full discharge pressure and complying with ASME and API 685 standards.
Performance Range
Pressure 51 bar / 740 psi Temperature 250 C / 480 F (OHM) 425 C / 800 F (OHC)
Q (m/h)
Q (US gpm)1000H (m) H (ft)
3500
100
450 4500
100001000
45000
100
1010
45
350
35Q (m/h)
Q (US gpm)1000 3300
100 330
10 33
H (m) H (ft)
10
45
100
450
1000
4500
10000
45000
01
13
HZBHZB pumps are designed as hot water boosters for high energy boiler feed pumps in thermal power plants. Their design is optimized for pumping hot water with relatively low NPSH avail able. The rugged design ensures the long term reliable oper ation that is critical in this appli cation.
Performance Range
Pressure 25 bar / 360 psi Temperature 220 C / 430 F
Q (m/h)
Q (US gpm)1000H (m) H (ft)
3500
1000
4500
10000
45000
100
10100
450
350
35
ZAPZAP pumps comply with extreme requirements on corrosion and wear resistance in flue gas desulphurization (FGD) plants. They fulfill the high availability and service requirements the application demands. Key features include the casing volute profile with a block suction flange and interchangeable wear inserts. The shaft is protected from the pumped liquid and runs in a dry environment.
Performance Range
Pressure 6 bar / 87 psi Temperature 100 C / 212 F
Q (m/h)
Q (US gpm)120
H (m) H (ft)390
16
65
2200
500
57200
13000
13200
30005
20
130
30
14
BBT/BBT-DThese API 610 BB2 backtoback two stage pumps are designed for process applications in refineries and petrochemical plants. The design features large seal chambers able to accommodate API 682 seals. Standard options include coke crusher inserts to provide extended service life in abrasive applications and a double entry suction in the BBTD.
LSP/LSTThese low speed high pressure pumps are especially designed for continuous digester feed in the pulp and paper industry. The pump has a twostage, end suction, horizontally mounted back pullout design for hot, abrasive and corrosive liquids.
Two Stage Pumps
Performance Range Performance Range
Pressure 100 bar / 1480 psiTemperature 425 C / 800 F
Pressure 25 bar / 360 psi Temperature 180 C / 355 F
600
500
Q (m/h)
400
100 500 10000
160
200
100
Q (US gpm)H (ft)700
2000 4000 6000240
H (m)
1500Q (m/h)
Q (US gpm)1000H (m) H (ft)
3500
350100
450
1000
4500
10010
45
15
Barrel PumpsGSGGSG API 610 BB5 radially split barrel casing pumps are used in oil production, refining and boiler feed applications. Their design is optimized for synchronous speed direct drive applications thus avoiding unnecessary and expensive construction features. Their full cartridge design makes the most of the compact Sulzer Twistlock sys tem of barrel closure. A backtoback option is also available.
Performance Range
Pressure 275 bar / 4000 psiTemperature 425 C / 800 F
HPTHPT radially split barrel casing pumps are specifically designed for boiler feed applications in thermal power stations. The pumps are optimized to provide high efficiency operation over an extended period of time thus reducing operating and maintenance costs.
Performance Range
Pressure 450 bar / 6525 psi Temperature 220 C / 430 F
HPcpHPcp API 610 BB5 radially split barrel pumps are used for injection and main oil line services. Using the Sulzer Twist lock system of barrel closure to minimize weight, these pumps represent the stateoftheart for high energy pumps. They are available in both horizontal and vertical configuration. The worlds largest onshore, offshore and vertical injection pumps are all HPcp designs.
Performance Range
Pressure 600 bar / 8700 psi Temperature 90 C / 195 F
Q (m/h)
Q (US gpm)10000H (m) H (ft)
35000
100
450
1000
4500
1000
10010
45
3500
350Q (m/h)
Q (US gpm)10000H (m) H (ft)
35000
35001000
4500
10000
45000
1000100
450
Q (m/h)
Q (US gpm)10000H (m) H (ft)
35000
100 1000
450 4500
10000
45000
1000
10010
45
3500
350
16
MPPMPP helicoaxial multiphase pumps are spearheading a revolution in oil and gas production. The pumps are able to operate with high gas fractions thus removing the need for separation systems. The world's largest onshore and offshore multiphase installations are Sulzer MPP designs.
Pressure 150 bar / 2175 psi Temperature 175 C / 350 F
CPCP API 610 BB5 axially split barrel casing pumps are used in both oil production and refinery applications. They are particularly suited to low specific gravity applications where the backtoback design and center bush provide natural axial balance and additional shaft support. These pumps also utilize the Sulzer high temperature Twistlock design.
Performance Range
Pressure 410 bar / 6000 psi Temperature 425 C / 800 F
Q (m/h)
Q (US gpm)10000H (m) H (ft)
35000
3500
350100
450
1000
4500
1000
10010
45
Q (m/h)
Q (bpd)100
(bar) (psi)1450
660
100000 1000000
70
10000
145
15
10
16600
Diff
ere
ntia
l pre
ssur
e
Performance Range
17
Ring Section Pumps MBNCovering the performance range below the MC, the MBN ring section multistage pump is the ideal choice for medium pressure pumping applications. The pump is offered in a wide range of materials including duplex stainless steel grades. The pump utilizes integrated diffusers and a product lubricated NDE bearing to simplify construction, minimize dimensions and reduce cost.
Performance Range
Pressure 100 bar / 1450 psi Temperature 180 C / 355 F
H (ft)1600
320
650
H (m)
100
500
200
Q (m/h) 36 72 180 360
Q (US gpm)3200
160 320 800 16001000
MC/MDThe MC/MD ranges are commonly used for boiler feed, reverse osmosis and other industrial high pressure applications. Their modular design uses many common components. Standard options include various hydraulics, bearing and seal arrangements as well as a variety of materials of construction. The MC/MD are rated at 180 and 270 bar respectively.
MEME pumps are designed for boiler feed applications in both industrial commercial thermal power plants. Suitable for high speed operation, the modular construction allows the pump to be easily optimized for individual applications. The generously dimensioned shaft is supported by plain bearings with axial thrust being compensated by a balance piston. Shaft sealing is by mechanical seals.
Performance Range
Pressure 270 bar / 3900 psi Temperature 210 C / 410 F
H (m)1500 5000
500 1600
2500 8200
Q (m/h) 200 400 600 8000
Q (US gpm) 1300 2200 3100 4000
H (ft)
Performance Range
Pressure 350 bar / 5075 psi Temperature 210 C / 410 F
Q (US gpm) 3500 53008804000H (m)
2000
3000
1000Q (m/h) 800 12000 200
H (ft)13120
9850
6500
3250
18
Axially Split PumpsMSDMSD API 610 BB3 multistage pumps are widely used in refineries, petrochemical plants, pipelines, water injection and power generation appli cations. The broad range of standard hydraulics and mechanical design op tions ensures optimum fit to cus tomers' duty requirements, using proven preengineered solutions.
Performance Range
Pressure 310 bar / 4500 psi Temperature 200 C / 400 F
Performance Range
Pressure 30 bar / 435 psi Temperature 160 C / 320 F
HSBHSB API 610 BB1 double suction axial split pumps are designed for use in both pipeline and general refinery applications. Their heavy duty design is suitable for both synchronous and high speed operation.
Performance Range
Pressure 125 bar / 1800 psi Temperature 205 C / 400 F
Q (m/h)
Q (US gpm)10000H (m) H (ft)
35000
3500
100 1000
450 4500
10000
45000
1000
10010
45
350
Q (m/h)
Q (US gpm)1000H (m) H (ft)
3500
350
35
1000
4500
10000
45000
100
10
1100
450
Q (m/h)
Q (US gpm)1000H (m) H (ft)
3500
1000
4500
10000
45000
100
10100
450
350
35
SM/SMN/SMHThe SM family of single stage double entry pumps is used across a broad range of industries in liquid transport and transfer applications. Preengineered standard versions include the SMH API 610 BB1 compliant design and the SMN standard industrial pump with vertical configuration options.
19
ZPPZPP double suction pumps are especially designed for todays high speed paper machines requiring low pulsation and high efficiencies. Other applications include cooling and circulating water pumping.
Performance Range
Pressure 10 bar / 150 psi Temperature 120 C / 250 F
HPDMHPDM multistage axially split pumps are designed for high volume, high pressure water transport applications. HPDM pumps are individually desig ned to provide class leading efficiency and are used to supply water for many major cities throughout the world.
Performance Range
Pressure 150 bar / 2200 psi Temperature 90 C / 195 F
Q (m/h)
Q (US gpm)1000H (m) H (ft)
3500
3501000 10000
4500 45000
100000
450000
10010
45Q (US gpm) 10000 40000 100000
60
30
100
160H (m)
Q (m/h) 2000500 5000 10000 2000020
200
100
300H (ft)
50
20
Vertical PumpsNVP/NVTNVP/NVT nonclogging vertical pumps are intended for all kinds of hard appli cations with waste water, slurries or waste stock. Nonclogging pumps are available with closed or vortex im pellers to meet the requirements of different applications.
NKP/NKT, WKP/WKTNonclogging (NKP/NKT) and wear resistant (WKP/WKT) vertical canti lever pumps are used in applications with liquids containing solids or abr asive slurries and where support bearings are not permitted in the pumped liquid. Cantilever pumps are available with closed, open or vortex impellers to meet the requirements of different appli cations.
Performance RangePerformance Range
Pressure 10 bar / 150 psiTemperature 95 C / 205 F
Pressure 10 bar / 150 psi Temperature 95 C / 205 F
Q (m/h)
Q (US gpm)100
H (m) H (ft)300
30
10 100 300 500
1000100
10
1
1000 10000100
H (ft)
30
1005010 500 1000 3000
300H (m)
10
Q (US gpm)200100
Q (m/h)1
OHV/OHVLThe OHV ISO 13709/API 610 OH3 range is used in refineries, oil and gas production, pipeline boosting and offshore applications where space is confined. The pump makes extensive use of common parts with other OH products.The OHVL is a low flow, high head design using the same hydraulics as the OHHL but in a vertical configuration.
Pressure 51 bar / 740 psi Temperature 230 C / 450 F
Performance Range
Q (m/h)
Q (US gpm)1000
100
H (m) H (ft)33000
10 100 1000
45 4500450
1000010
133
330
21
JTSThe JTS range of vertical turbine pumps is specifically designed for higher differential head water applications. It can be used in municipal and industrial plant water supply, drainage, flood control, pipeline and high pressure pumping. It can be easily modified for changing hydraulic conditions.
Performance Range
Pressure 36 bar / 524 psi Temperature 85 C / 185 F
SJMSJM mixed flow pumps are ruggedly designed for years of trouble free operation in a wide variety of applications. The basic components of head, column pipe and bowl assembly are combined and customized to perfectly match individual duty needs. In addition, the standard range of material options ensures the materials of construction can be matched to individual installation needs.
Performance Range
Pressure 17 bar / 250 psi Temperature 135 C / 275 F
SJTThe SJT vertical turbine range offers incredible flexibility due to an extensive range of standard features. These include oil, grease, product or flushed bearing lubrication, sealing plans for all liquids, above or below ground discharge and a wide range of materials of construction. In addition, SJT pumps can be supplied to conform with ASME, ANSI, NRC and API standards.
Performance Range
Pressure 40 bar / 600 psi Temperature 230 C / 450 F
Q (m/h)
Q (US gpm)300
30
H (m) H (ft)1000
23 230 2300
1000 10000
3
100
100
10Q (m/h)
Q (US gpm)300
30
H (m) H (ft)1000
10000 100000
2000
1000000
3200
1000
100
2200002200010
Q (m/h)
Q (US gpm)100
10
H (m) H (ft)
300
10000
45000
100000
400000
11000
4500
1
30
22
SJPThe SJP range of axial flow (propeller) pumps is specifically designed for high flow low head duties. Widely used in irrigation, flood control, drainage and condenser circulation applications, SJP pumps are designed for continuous service for extended periods of time. The pumps are available in a range of metallurgies to match individual application needs.
Performance Range
Pressure 2 bar / 30 psi Temperature 50 C / 120 F
JFBuilt to meet NFPA specifications, JF vertical fire pumps require no priming so are continually ready for instant operation. Taking water from wells, reservoirs or other reliable sources, JF pump sets provide round the clock protection for people, possessions, inventory and assets around the globe. The standard materials of construction have been carefully chosen to resist the corrosive effects of aggressive liquids such as seawater.
Performance Range
Pressure 48 bar / 700 psi Temperature 135 C / 275 F
Q (m/h)
Q (US gpm)150
120
90
60
H (m) H (ft)
500
400 700 900
2000 3000 4000
1100
5000
3020
100
300
200
100
400
Q (m/h)
Q (US gpm)10
5
H (m) H (ft)
30
10000
45000
100000
450000
11000
4500
3
15
SJDSJD (CEP) and SJD (API) pumps are used wherever limited NPSH is available. Typical uses include condensate extraction pumps in power generation plants, pumping liquefied gases as well as general refining and industrial applications.The design ensures reliable suction performance is maintained no matter how marginal the process conditionsmay be.
Performance Range
Pressure 150 bar / 2200 psi Temperature 230 C / 450 F
Q (m/h)
Q (US gpm)300
200
100
H (m)H (ft)
300 550 800
2600 70004500
0400
950
1500
23
JVCRThese API 610 VS7 design multistage canned pumps are used for low temperature applications such as LNG send out duties. Materials of construction and the J unit headgear allows operation down to 170o C. A wide range of hydraulics, discharge headgear and pressure ratings may be supplied depending on individual application requirements.
Performance Range
Pressure 150 bar / 2175 psi Temperature 205 C / 400 F
Q (m/h)
Q (US gpm)10000H (m) H (ft)
35000
3500
350
3510 100
45045
1000
4500
1000
100
101
APV/NPVAPV/NPV vertical volute pumps are primarily used in water transport and cooling water applications. Design var iants are also available for pumping untreated sewage and other effluents.
Performance Range
Pressure 16 bar / 230 psi Temperature 80 C / 175 F
Q (m/h)
Q (US gpm)1000H (m) H (ft)
3500
35
350
1000 10000
4500 45000
100000
450000
100
10
1100
450
24
MC ProductsMC Pumping SystemMCE medium consistency pumps are designed for pumping stocks at up to 18 % consistency. The most common application of MC pumping is to pump stock from washers, thickeners and filters.
The MCE pump can be provided with a separate external degassing sys tem or with a builtin degassing sys tem. Both alternatives incorporate the same benefits of Sulzer Pumps 3rd generation centrifugal MC Pumps.
Performance Range
LCE Pumping SystemHighly efficient LCE pumping technology is typically used in mechanical pulp and in recycled fiber processes.
KCE Pumping SystemThe most recent and highly efficient KCE pumping technology is typically used in the pulp and paper industry to pump stock to washers and other equipment in the SemiMC range when high capacities are required.
H (m)
100
200
300
Q (l/s)C=12% (admt/d)
200
2000 4000 6000
400 6000
0
0
25
MC Dischargeris designed for dividing and controlling high consistency stock flow and for discharging towers and bleaching reactors.
The Discharger operates so that the stock entering the chamber of the discharger is fluidized by the rotor. The outlets are constructed directly to this same chamber. The discharger itself does not generate pressure, so an MCE pump is required in the pro cess to pump the stock through the discharger.
Chemical Mixeris a medium consistency (MC) mixer for mixing both gaseous and liquid bleaching chemicals and also steam into paper stock.
The rotor of the mixer fluidizes the stock together with the casing turbulence generators, thus disrupting the fiber network and resulting in the optimum mixing result. Perpendicular positioning of the rotor and the unique three dimensional turbulence zone prevent the separation of gas.
MC Discharge Scraperoperates in connection with a medium consistency tower discharge pump. Maximum stock consistency in the tower is 2530 %.
The Discharge Scraper scrapes the stock over the complete bottom area of the tower and leads it into the feeding chute of the MCE pump, thus enabling an even discharge and simultaneously preventing channeling of the stock in the tower.
26
SALOMIX ProductsSALOMIX SL/STSL/ST agitators are sidemounted gear or belt driven propeller agitators specially designed for fibrous stocks in all process conditions. They are characterized by a low power need and high efficiency. By combining an adjustable fourbladed cast propeller with the conical body shape inside the tank, the stock flow to the propeller is streamlined. A rigid design makes these agitators reliable and provides extended operational life. The product range includes propeller diameters from 315 mm to 1,650 mm while the power range is from 2.2 kW up to 90 kW. These sidemounted agitators are mainly used in the pulp and paper industry.
SALOMIX L SeriesThe L series covers gear or belt driven agitators mounted either vertically (on the tank top flange or through the tank bottom) or horizontally to the side wall flange of the reactor. The power range covers agitators with 0.5 kW up to 450 kW motors. Versatile impeller options with single or multilevel paddles, propellers, turbines, dissolver discs, anchors etc. make it possible to control many different kinds of agitation operations and process needs in compliance with the rheology of the mixed fluid.
SALOMIX TES, GLI, VULCATES spreads the stock evenly on the top surface to control the flow in the upper medium or high consistency part of the tower reducing air entrainment into the stock and preventing stagnant zones in the tower. The quality of the discharged stock remains good.
GLI is a special center fillet located at the bottom of the tower. GLI enables troublefree operation of medium and high consistency storage and bleaching towers with a large bottom zone using several agitators. GLI creates a wellcontrolled mixing/dilution zone at the bottom of the tower ensuring even discharge consistency and good operation of the tower.
VULCA is another type of center fillet pillar also located at the bottom of the tower. The filling and pumping of stock is carried out through VULCA. VULCA helps to save pumping energy, boosts bottom zone mixing and prevents mixing of air into the stock.
TMS Tower Management SystemSulzer Pumps TMS Tower Management System is designed for improving the performance of any kind of tower, regardless of inlet or storage consistency, shape or size. The system can be utilized with straight towers such as high consistency bleaching and storage towers, reduced bottom medium consistency storage towers, blow tanks, low consistency broke towers and more. Tower Management System equipment covers SALOMIX TES, GLI and VULCA.
27
Quality, Environment, Safety and Occupational HealthProduct Life CycleSulzer considers the total life cycle of its products to reduce cost as well as environmental impact. This includes the design, manufacturing, marketing, packaging, transportation, operation, recycling, and disposal of the products. Similar considerations apply to the provision of services. To identify relevant influences on product life cycle efficiency, Sulzer has implemented a screening tool that focuses on energy consumption during production, material usage, and costs over simplified product life cycle. The tool generates footprints, showing costs, energy and material consumption, and environmen
tal impact. It thereby helps to identify room for improvement, e. g. through a reduction in material used or the energy consumed. The tool has been successfully tested for selected products and will be used continuously to assess relevant Sulzer products.
Sulzer PumpsReliability and availability of pumping systems and equipment depend on the quality of their design, technical competency and manufacture. To achieve these goals, a Quality Management System covering all operations is essential. This covers not only our internal operations but also our relationship with
the customers. Our innovative products and services create high life cycle value for our customers. We monitor our customer satisfaction in accordance with a planned procedure, and we utilize the feedback to improve our processes. In manufacturing operations Quality Assurance (QA) begins with contract review and continues throughout the process in a planned and controlled way. Our globally recognized Quality Management System complies with national and international standards using ISO 9001:2000 as its basis. All our manufacturing locations are certified in accordance with this international standard.
E00543 (9) en 10.2008 (4000), Copyright Sulzer PumpsThis brochure is a general presentation. It does not provide any warranty or guarantee of any kind. Please, contact us for a description of the warranties and guarantees offered with our products. Directions for use and safety will be given separately. All information herein is subject to change without notice.
Sulzer PumpsSulzer Pumps Ltd.Zrcherstrasse 12P.O.Box 414CH8401 WinterthurSwitzerlandTel. +41 (0)52 262 11 55Fax +41 (0)52 262 00 40Email [email protected] www.sulzerpumps.com