Top Banner
ATV F.R&D.05.R.00.T.010414 PART CATALOG ATV RAZOR 150 SP
46

CATALOG ATV 150cc SP.cdr - Viar Manukan

Jan 21, 2023

Download

Documents

Khang Minh
Welcome message from author
This document is posted to help you gain knowledge. Please leave a comment to let me know what you think about it! Share it to your friends and learn new things together.
Transcript
Page 1: CATALOG ATV 150cc SP.cdr - Viar Manukan

ATV

F.R&D.05.R.00.T.010414

PARTCATALOG

ATV RAZOR150 SP

Page 2: CATALOG ATV 150cc SP.cdr - Viar Manukan

Parts Catalog ini digunakan untuk memesan/mencari part pengganti, di dalamnya terdapat semua parts untuk type sepeda motor VIAR “VIX R”.

I. CARA MEMESAN PART

1. Informasi Yang Diperlukan Pemesan part pengganti sebaiknya mencantumkan Part Number dan Nomor Seri seperti diterangkan di bawah. Hal ini diperlukan oleh karena setiap perubahan dan modifikasi pada parts telah didaftarkan di VIAR berikut nomor part dan nomor seri yang bersangkutan.

2. Nomor-Nomor Yang Dibutuhkan : Parts mesin : Part Number dan Nomor seri mesin Parts rangka : Part Number dan Nomor seri rangka

II. CARA MEMBACA PARTS KATALOG

1. Susunan Nomor Part (contoh) General Parts

(contoh) Baut-baut, mur-mur dan standart part lain.

2. Kode Warna Kode warna pada bagian belakang nomor part menunjukan warna part tersebut. Kode BC, RD, BL, SV, GN, BR, dan seterusnya tidak secara langsung menunjukan warna part, melainkan warna dapat dilihat

dari kode VIAR pada kolom “Part Number“ di sebelah nomor part yang bersangkutan.

Warna Part seperti ditunjukan pada table berikut ;

STANDARISASI KODE KHUSUS WARNA STRIPE WARNA KODE

Hitam 1 Merah 2 Biru 3 Hijau 4

Orange 5 Putih 6 Silver 7 Gray 8

Contoh penulisan kode warna Stripe :

• Hitam-Merah : 12 • Merah-Hitam : 21

STANDARISASI KODE WARNA WARNA KODE

Hitam BC Merah RD Biru BL

Silver SV Hijau GN Coklat BR Gray GY

Tanpa Warna NC Putih WH

Kuning YL Orange OR

Petunjuk Pemakaian Catalog

ii

Page 3: CATALOG ATV 150cc SP.cdr - Viar Manukan

3. Singkatan Dibawah ini adalah daftar singkatan-singkatan yang digunakan di dalam Part Catalog sebagai berikut :

Assy. ……………………… Assembly Comp. ……………………. Complete R. …………………………. Right L. ………………………….. Left Std ………………………… Standard MM ……………………….. Millimeter G ………………………….. Gram T (17) …………………….. Teeth (17 Teeth) A ………………………….. Ampere V ………………………….. Volt W …………………………. Watt L (100L) ………………….. Link (100 Links) A.C ...……………………... Alternating Current D.C ..……………………… Direct Current IN. ………………………… Inlet EX. ……………………….. Exhaust FR. ……………………….. Front RR. ………………………. Rear HEX. ……………………... Hexagonal C.D.I. …………………….. Capacitive Discharge

Ignition 4. Dimensi

Semua ukuran diberikan dalam satuan millimeter (mm) kecuali untuk peluru baja (steel balls) ban luar (Tires) dan ban dalam (Tire Tubes)

5. Parts yang dipersatukan (Assemblies) Part pada gambar yang dikelilingi dengan garis yang terputus-putus tersedia sebagai parts yang dipersatukan. Masing-masing komponen daripada susunan parts itu dapat juga diperoleh secara terpisah.

6. Jumlah yang diperlukan Angka di dalam kolom “QTY” menunjukan jumlah part tersebut yang dipakai dalam bagian yang bersangkutan.

7. Illustrasi Nama parts tidak diterjemahkan kedalam bahasa Indonesia, melainkan tetap menggunakan istilah resminya di dalam bahasa Inggris, agar seragam dengan istilah Internasional.

iii

Page 4: CATALOG ATV 150cc SP.cdr - Viar Manukan

iv

Page 5: CATALOG ATV 150cc SP.cdr - Viar Manukan

E - 1 CYLINDER HEAD COVER E - 2 CYLINDER HEAD E - 3 CAMSHAFT/VALVEENGINE GROUP

E - 4 CAM CHAIN / TENSIONER E - 5 CYLINDER E - 6 RIGHT CRANKCASE COVER

E - 7 CLUTCH E - 8 OIL PUMP E - 9 LEFT CRANKCASE COVER

v

Page 6: CATALOG ATV 150cc SP.cdr - Viar Manukan

E - 10 GENERATOR E - 11 STARTING CLUTCH E - 12 STARTING MOTORENGINE GROUP

E - 13 CRANKCASE E - 14 CRANKSHAFT/PISTON E - 15 TRANSMISSION

E - 16 GEAR SHIFT DRUM E - 17 CARBURETOR

vi

Page 7: CATALOG ATV 150cc SP.cdr - Viar Manukan

F.ATB - 01 STEERING HANDLE F.ATB - 02 FRONT PUMP COMP F.ATB - 03 REAR PUMP COMPFRAME GROUP

F.ATB - 04 FRONT FORK F.ATB - 05 STEERING STEEM F.ATB - 06 FRONT WHEEL

F.ATB - 07 REAR WHEEL F.ATB - 08 FRAME F.ATB - 09 FR. COVER FOOT STEP

vii

Page 8: CATALOG ATV 150cc SP.cdr - Viar Manukan

F.ATB - 10 RR. COVER FOOT STEP F.ATB - 11 FRONT ARM F.ATB - 12 SWING ARMFRAME GROUP

F.ATB - 13 OIL COOLER F.ATB - 14 FINAL DRIVEN GEAR F.ATB - 15 SEAT

F.ATB - 16 MUFFLER F.ATB - 17 ELECTRICAL ELEMENT F.ATB - 18 FUEL TANK

viii

Page 9: CATALOG ATV 150cc SP.cdr - Viar Manukan

F.ATB - 19 BODY COVER F.ATB - 20 STRIPEFRAME GROUP

ix

Page 10: CATALOG ATV 150cc SP.cdr - Viar Manukan

E - 1CYLINDER HEAD

COVERCOVER

No Part Number Part Number China Description Qty Notes No Part Number Part Number China Description Qty Notes1 12301-A15-000 Cover, Cylinder Head 12 12391-A15-000 Gasket, Cylinder Head Cover 13 12341-A15-000 Cover, L. Cylinder Head Side 14 12395-A15-000 Gasket, L. Cylinder Head Side Cover 15 12331-A15-000 Cover, R. Cylinder Head Side 16 12394-A15-000 Gasket, R. Cylinder Head Side Cover 17 12361-A15-000 Cap, Tappet Adjusting Hole 28 91000- 29632-00 O-Ring, 29.6x3.2 2g,9 96000-06016-03 Bolt, Flange 6x16 410 96700-06025-00 Bolt Socket M6x16 211 98056-A15-000 Plug, Spark, NGK 112 90440-07000-03 Washer, Sealing, 7mm 313 90440-07000-02 Washer, Sealing, 7mm 114 94021-07000-03 Nut, Cap, 7mm 415 96000-06110-01 Bolt, Flange, 6x110 1

Page 1

Page 11: CATALOG ATV 150cc SP.cdr - Viar Manukan

E - 2CYLINDER HEAD

1010

10

No Part Number Part Number China Description Qty Notes No Part Number Part Number China Description Qty Notes1 12200-A15-000 Cylinder Head Assy. 12 12237-A15-000 Guide, In. Valve 13 12245-A15-000 Guide, Ex. Valve 14 12250-A15-000 Gasket Assy., Cylinder Head 15 16201-A15-000 Gasket, Insulator 16 16212-A15-000 Insulator, Carburetor B 17 17112-A15-000 Pipe, in 18 90033-06035-00 Bolt, stud, 6x35 29 90082-06023-03 Bolt, Screw 6x23mm 110 91324-C10-000 O-ring, 9x1.6 211 96000-06030-03 Bolt Flange M6x30 412 17322-A15-000 Gasket Pipe, In 1

Page 2

Page 12: CATALOG ATV 150cc SP.cdr - Viar Manukan

E - 3CAMSHAFT / VALVE

No Part Number Part Number China Description Qty Notes No Part Number Part Number China Description Qty Notes1 12209-A15-000 Seal, Valve Stem 22 14100-A15-000 Camshaft Comp 13 14431-A15-000 Arm, Valve Rocker 24 14451-A15-000 Shaft, Valve Rocker Arm, Ex. 15 14711-A15-000 Valve, In. 16 14721-A15-000 Valve, Ex. 17 14751-A15-000 Spring, Valve Outer 28 14761-A15-000 Spring, Valve Inner 29 14771-A15-000 Retainer, Valve Spring 210 14461-A15-000 Shaft, Valve Rocker Arm, In. 111 14781-A15-000 Cotter, Valve 412 90012-A15-000 Screw, Tappet Adjusting 213 90206-A15-000 Nut, Tappet Adjusting 214 14150-A15-000 Plate Comp, Stopper 1

Page 3

Page 13: CATALOG ATV 150cc SP.cdr - Viar Manukan

E - 4CAM CHAIN / TENSIONERTENSIONER

No Part Number Part Number China Description Qty Notes No Part Number Part Number China Description Qty Notes1 14321-A15-000 Sprocket, Cam 12 14676-A15-000 Chain, Cam 13 14500-A15-000 Arm Comp., Cam Chain Tensioner 14 14502-A15-100 Roller, Cam Chain Tensioner 15 14531-A15-000 Pivot, Cam Chain Tensioner 16 14541-A15-000 Spring, Cam Chain Tensioner 17 14550-A15-000 Rod comp, cam chain tensioner push 18 14566-A15-100 Head, cam chain tensioner push rod 19 14610-A15-100 Roller Comp., Cam Chain Guide 110 14615-A15-000 Pin, Cam Chain Guide Roller 111 14671-A15-100 Sprocket, Cam Chain Guide 112 94101-08000-03 Washer, Plain, 8 mm 113 90081-14000-00 Bolt, Sealing, 14mm 114 96100-05012-00 Bolt Hex. M5x12 215 90440-14000-03 Washer, Sealing, 14mm 116 14675-A15-000 Spindle, Cam Chain Guide Sprocket 1

Page 4

Page 14: CATALOG ATV 150cc SP.cdr - Viar Manukan

E - 5CYLINDER

No Part Number Part Number China Description Qty Notes No Part Number Part Number China Description Qty Notes1 12101-A15-000 Cylinder 12 12191-A15-000 Gasket, Cylinder 13 90082-06023-03 Bolt, Screw 6x23mm 14 90701-A15-000 Pin, Dowel, 10x14 25 91000-14000-00 O-ring, 14.5mm 16 91303-A15-000 Packing, Rubber, 16mm 17 90702-A15-000 Pin, Dowel, 10x12 2

Page 5

Page 15: CATALOG ATV 150cc SP.cdr - Viar Manukan

E - 6RIGHT CRANKCASE

COVER12

COVER

12

No Part Number Part Number China Description Qty Notes No Part Number Part Number China Description Qty Notes1 11333-A15-000 Cover Comp., R. Crankcase 1 212 11394-A15-000 Gasket, R. Crankcase Cover 13 15651-A15-000 Gauge, Oil Level 14 22810-A15-000 Lever Comp, Clutch 15 22820-A15-000 Plate Comp, Clutch Cam 16 22831-A15-000 Boss Asst., Clutch Lifter 17 22846-A15-000 Bolt, Clutch Adjusting 18 95201-A15-000 Oil Pipe 19 22815-A15-000 Spring, Clutch Lever 110 32921-A15-000 Clamper, Over Flow Pipe 111 90440-08000-03 Washer, Sealing, 8 mm 112 96700-06012-03 Bolt Socket M6x12 213 91000-18035-00 O-ring, 18x3.5 114 91000-08000-00 O-ring, 8mm 115 94001-08000-03 Nut, Hex, 8mm 116 90702-A15-000 Pin, Dowel, 8x12 217 96000-06040-03 Bolt Flange M6x40 518 96000-06065-03 Bolt Flange M6x65 219 96000-06080-03 Bolt Flange M6x80 120 11334-A15-000 Protector Comp., R Cover 1

Page 6

Page 16: CATALOG ATV 150cc SP.cdr - Viar Manukan

E - 7CLUTCH

No Part Number Part Number China Description Qty Notes No Part Number Part Number China Description Qty Notes1 22110-V10-000 Outer Comp., Clutch 1 21 90410-14000-00 Washer Plate 14mm 12 22111-V10-000 Outer Cover., Clutch 1 22 90410-05000-00 Washer Plate M5 43 22112-V10-000 Gasket, Clutch Cover 1 23 94510-17000-00 Circlip External 17mm 14 22113-V10-000 Center Comp., Clutch (17T) 1 24 22134-V10-000 Collar, Center Comp. Clutch 15 22114-V10-000 Guide., Clutch Center 1 25 93500-05010-00 Screw Pan M5 x 10 46 22201-V10-000 Disk, Clutch Friction 1 26 93600-05010-00 Screw Flat Pan M5 x 10 47 22115-V10-000 Plate A, Clutch Pressure 1 27 90000-60000-00 Bearing, Radial Ball,6000 18 22116-V10-000 Plate B, Clutch Pressure 1 28 22311-V10-000 Plate., Clutch 19 22117-V10-000 Disk B, Clutch Friction 1 29 22100-V10-000 Clutch Assy. 110 22118-V10-000 Drive Plate 111 22119-V10-000 Clutch Spring 412 22130-V10-000 Spring, Clutch Pressure 413 22131-V10-000 Damping Spring 414 23217-V10-000 Set - Ring (101.5mm) 115 91320-V10-000 Collar Distance 116 24122-V10-000 Secondary Drive Gear (69T) 117 22132-V10-000 Sleeve, Drive gear 118 23122-V10-000 Primary Drive Gear (17T) 119 90231-14000-00 Nut Lock 14mm 120 22133-V10-000 Washer, Lock 14mm 1

Page 7

Page 17: CATALOG ATV 150cc SP.cdr - Viar Manukan

E - 8OIL PUMP

No Part Number Part Number China Description Qty Notes No Part Number Part Number China Description Qty Notes1 15100-A15-000 Pump Assy., Oil 12 70003-A15-000 Sprocket Oil Pump 13 15311-A15-000 Body, Oil Pump 14 15321-A15-000 Cover, Oil Pump 15 15421-A15-000 Screen, Oil Filter 16 15331-A15-000 Rotor, Oil Pump Inner 17 15332-A15-000 Rotor, Oil Pump Outer 18 70005-A15-000 Shaft Oil Pump 19 15333-A15-000 Collar, Oil Pump 110 93600-06035-03 Screw Flat Pan M6x35 111 93600-06040-03 Screw Flat Pan M6x40 212 70007-A15-000 Pin Shaft, Oil Pump 113 96000-05010-03 Bolt Flange M5x10 214 94101-06000-03 Washer Plain M6 115 70008-A15-000 Pin Dowel, Oil Pump 216 15334-A15-000 Gasket, Oil Pump 117 15335-A15-000 Pin 2.5x10 1

Page 8

Page 18: CATALOG ATV 150cc SP.cdr - Viar Manukan

E - 9LEFT CRANKCASE

COVERCOVER

No Part Number Part Number China Description Qty Notes No Part Number Part Number China Description Qty Notes1 11344-A15-000 Cover, L. Crankcase 12 11362-A15-000 Cover, L. RR Crankcase 13 11395-A15-100 Gasket, L. Crankcase Cover 14 90086-A15-000 Cap, Generator 15 91000-24024-00 O-Ring, 27.4x2.4 16 90089-A15-000 Cap 30mm 17 91000-130025-00 O-Ring, 13.8x2.5 18 90702-F15-000 Pin, Dowel, 8x12 29 96000-06032-03 Bolt Flange M6x32 210 96000-06070-03 Bolt Flange M6x70 111 96000-06050-03 Bolt Flange M6x50 112 96000-06028-03 Bolt Flange M6x28 2

Page 9

Page 19: CATALOG ATV 150cc SP.cdr - Viar Manukan

E - 10GENERATOR

No Part Number Part Number China Description Qty Notes No Part Number Part Number China Description Qty Notes1 31101-A15-000 Fly Wheel Comp 12 31112-A15-000 Stator Comp 13 31242-A15-000 Clamp Cable Stator. 14 31141-A15-000 Clamper, Generator Cord. 15 96100-06016-03 Bolt Hex M6x16 16 93500-05006-03 Screw, Pan, 5x6 17 93500-05016-03 Screw, Pan, 5x16 18 90301-10000-03 Nut U M10 19 96000-06020-03 Bolt Flange M6x22 210 31120-A15-000 Stator Assy. 1

Page 10

Page 20: CATALOG ATV 150cc SP.cdr - Viar Manukan

E - 11STARTING CLUTCH

No Part Number Part Number China Description Qty Notes No Part Number Part Number China Description Qty Notes1 11321-A15-000 Plate, Oil Separate 1 21 96700-06016-01 Bolt, Socket, 6x16 32 28104-A15-000 Chain, Starting 13 28102-A15-000 Guide, Starter Chain 14 28103-A15-000 Protector, Starter Chain 15 28110-A15-000 Sprocket Comp., Starting 1 Sale for Group6 28117-A15-000 Plate, Starting Sprocket Setting 17 28120-A15-200 Outer, Starting Clutch 1 Sale for Group 118 28125-A15-000 Spring, Starting Clutch Roller 3 Sale for Group 119 28126-A15-000 Cap, Starting Clutch Roller Spring 3 Sale for Group 1110 28128-A15-200 Plate, Starting Clutch Side 111 28112-A15-000 Outer Assy. Starting Clutch 1 Sale for Group12 91005-A15-000 Collar, Sprocket Comp 1 Sale for Group 513 91102-A15-000 Roller, 10x10 3 Sale for Group 1114 91103-A15-000 Roller, 5x13 1 Sale for Group 515 91201-A15-000 Oil Seal, 30x42x4.5 116 91203-A15-000 Oil Seal, 18.9x28x5 117 91000-10702-00 O-Ring, 107x2 118 91000-06001-00 O-Ring, 6.8x1.9 219 93600-06016-03 Screw, Flat, 6x16 220 96100-06016-03 Bolt, Hex, 6x16 1

Page 11

Page 21: CATALOG ATV 150cc SP.cdr - Viar Manukan

E - 12STARTING MOTOR

No Part Number Part Number China Description Qty Notes No Part Number Part Number China Description Qty Notes1 31200-C10-000 Motor Assy., Starter 1 Sale for Group2 31201-C10-000 Brush Set 1 Sale for Group 13 31202-C10-000 Sprocket 1 Sale for Group 14 31204-C10-000 Spring, Brush 2 Sale for Group 15 31205-C10-000 Packing 1 Sale for Group 16 31208-C10-000 Motor, Only 1 Sale for Group 17 31211-C10-000 Case A. Fr 1 Sale for Group 18 31213-C10-000 Gear Comp., Drive 1 Sale for Group 19 32410-C10-000 Sub Harness A 1 Sale for Group 110 91308-C10-000 O-ring A 1 Sale for Group 111 91309-C10-000 O-ring B 1 Sale for Group 112 96000-06050-03 Bolt, Flange, 6x50 313 93301-04006-00 Screw-Washer, 4x6 1 Sale for Group 114 93301-05030-00 Screw-Washer, 5x30 4 Sale for Group 115 94510-12000-00 Circlip, External, 12mm 1 Sale for Group 116 90000-60010-00 Bearing, Radial Ball, 6001 1 Sale for Group 1

Page 12

Page 22: CATALOG ATV 150cc SP.cdr - Viar Manukan

E - 13CRANKCASE

No Part Number Part Number China Description Qty Notes No Part Number Part Number China Description Qty Notes1 11100-A15-000 Crankcase R 12 11191-A15-000 Gasket, Crankcase 13 11200-A15-000 Crankcase L 14 15761-A15-100 Tube, Breather, 7x190 15 12292-A15-000 Oil Seal 11.6×24×10 16 16236-A15-000 Clamper, Over Flow Pipe 17 90031-A15-000 Bolt A, Cylinder Stud 28 90032-A15-000 Bolt B, Cylinder Stud 29 91000-35003-00 O-ring Φ29.6×Φ3.2 110 90704-A15-000 Pin A, Knock 211 12361-A15-000 Cap, Tappet Adjusting Hole 1 112 96000-06065-03 Bolt Flange M6x65 313 96000-06050-03 Bolt Flange M6x50 114 96000-06060-03 Bolt Flange M6x60 215 16237-A15-000 Pipe Clamp 116 11121-A15-000 Rubber Damper A 317 11122-A15-000 Rubber Damper B 118 15421-A15-000 Screen, Oil Filter 119 15426-A15-000 Spring, Oil Filter Screen 1

Page 13

Page 23: CATALOG ATV 150cc SP.cdr - Viar Manukan

E - 14CRANKSHAFT/PISTON

No Part Number Part Number China Description Qty Notes No Part Number Part Number China Description Qty Notes1 13000-A15-000 Crankshaft Comp. 12 13011-A15-000 Ring Set, Piston 13 13101-A15-000 Piston 56mm 14 13111-A15-000 Pin, Piston 15 13115-A15-000 Clip, Piston Pin 26 13201-A15-000 Rod, Connecting 17 13310-A15-200 Crankshaft Comp., Ring 18 13321-A15-200 Crankshaft, L. 19 13381-A15-200 Pin, Crank 110 14311-A15-000 Sprocket, Timing 16T 111 90700-A15-200 Key, Woodruff 112 91100-A15-200 Bearing, Connecting Rod 113 90000-06304-00 Bearing, Radial Ball, 6304 214 13322-A15-200 Rod, Connecting set 115 14411-A15-000 Oil Pump Cranksaft 1

Page 14

Page 24: CATALOG ATV 150cc SP.cdr - Viar Manukan

E - 15TRANSMISSION

No Part Number Part Number China Description Qty Notes No Part Number Part Number China Description Qty Notes1 23211-A15-000 Main shaft, Transmission 1 21 90000-06203-00 Bearing, Radial Ball, 6203 22 23221-A15-000 Countershaft 1 22 90000-06201-00 Bearing, Radial Ball, 6201 13 23421-A15-000 Gear, Countershaft Low 1 23 90000-06001-00 Bearing, Radial Ball, 6001 14 23422-A15-000 Washer Special Fr. Mainshaft 1 24 96000-06080-03 Bolt Flange M6x8 25 23431-A15-000 Gear, Main shaft Second 1 25 23427-A15-000 Supporting Plate, Reverse Shaft 16 23441-A15-000 Gear, Countershaft Second 1 26 23428-A15-000 Reverse Shaft Set 17 23451-A15-000 Gear, Main shaft Third 1 27 23429-A15-000 Washer Special Rr. Countershaft 18 23461-A15-000 Gear, Countershaft Third 1 28 23430-A15-000 Washer Spline C Special 19 23471-A15-000 Gear, Mainshaft Reverse 1 29 23431-A15-000 Washer Spline, Reverse Shaft 210 23481-A15-000 Gear, Countershaft Reverse 1 30 94241-08012-00 Pin Dowel 8x12 211 23423-A15-000 Washer Special Fr. Countershaft 112 23424-A15-000 Washer Spline A Special 113 23425-A15-000 Washer Special Rr. Mainshaft 114 23426-A15-000 Washer Spline B Special 115 23200-A15-000 Main shaft Assy., Transmission 116 23420-A15-000 Countershaft Assy., Transmission 1

18 23802-A15-000 Plate, Fixing 119 91204-A15-000 Oil Seal 120 96100-06080-03 Bolt Hex M6x8 2

Page 15

17 23803-A15-000 Sprocket, Drive 15T/420 1

Page 25: CATALOG ATV 150cc SP.cdr - Viar Manukan

E - 16GEAR SHIFT DRUM

No Part Number Part Number China Description Qty Notes No Part Number Part Number China Description Qty Notes1 24300-A15-000 Drum Assy., Gearshift 12 24301-A15-000 Drum, Gearshift 13 24211-A15-000 Fork, Gearshift 24 24421-A15-000 Pin, Gearshift Drum 55 24411-A15-000 Plate, Gearshift Drum Stopper 16 90083-06000-00 Bolt, Knock, 6mm 17 24261-A15-000 Pin, Gearshift Fork Guide 28 24263-A15-000 Clip, Gearshift Fork Guide Pin 29 90410-06000-00 Washer Plate M6 110 24320-A15-000 Piece, Change Switch Driver 111 25323-A15-000 Pin Lock, drum Shift 112 11104-A15-000 Gearshift Switch Cable 1 113 24652-A15-000 Pin, Shift Return Spring 114 24600-A15-000 Spindle Assy., Gearshift 115 24430-A15-000 Stopper Comp., Gearshift Drum 116 24435-A15-000 Spring, Shift Drum Stopper 1

Page 16

Page 26: CATALOG ATV 150cc SP.cdr - Viar Manukan

E - 17CARBURETOR

No Part Number Part Number China Description Qty Notes No Part Number Part Number China Description Qty Notes1 16010-F15-000 Gasket, Set 1 Sale for Group 10 21 93301-04018-00 Screw-Washer, 4x18 2 Sale for Group 102 16012-A15-000 Needle Set, Jet 1 Sale for Group 10 22 94111-03000-00 Washer, Spring, 3mm 2 Sale for Group 103 16013-F15-000 Float Set 1 Sale for Group 10 23 95003-F15-200 Clip, Tube 2 Sale for Group 104 16014-F15-000 Top Set 1 Sale for Group 10 24 99101-F15-200 Jet, Main 1 Sale for Group 105 16015-F15-000 Chamber Set, Float 1 Sale for Group 10 25 99107-F15-200 Jet, Slow 1 Sale for Group 106 16016-A15-000 Screw Set 1 Sale for Group 10 26 16150-F15-200 Top Set Comp. 1 Sale for Group 107 16022-A15-000 Valve Set, Throttle 1 Sale for Group 108 16028-F15-000 Screw Set A 1 Sale for Group 109 16040-F15-000 Gasket Set 1 Sale for Group 1010 16165-F15-000 Holder, Needle Jet 1 Sale for Group 1011 16118-F15-000 Cap, Cable Sealing 1 Sale for Group 1012 16148-F15-000 Cap, Choke Dust 1 Sale for Group 1013 16155-F15-000 Valve Comp., Float 1 Sale for Group 1014 16100-A15-000 Carburetor Assy. 1 Sale for Group15 16175-F15-000 Cup, Fuel Strainer 1 Sale for Group 1016 16176-F15-000 Screen, Fuel Strainer 1 Sale for Group 1017 16199-F15-000 Tube, Air Vent 1 Sale for Group 1018 16200-F15-000 Tube, Over Flow 1 Sale for Group 1019 16951-F15-000 Body Comp., Cock 1 Sale for Group 1020 93500-03012-00 Screw, Pan, 3x12 2 Sale for Group 10

Page 17

Page 27: CATALOG ATV 150cc SP.cdr - Viar Manukan

F.ATD - 01STEERING HANDLE

8

No Part Number Part Number China Description Qty Notes No Part Number Part Number China Description Qty Notes1 20201-ATB-000 Grip, Steering Handle 22 20202-ATB-000 Switch Assy. L 13 30301-ATB-000 Steering Bar 14 26003-ATD-000 Throttle Cable 15 30311-ATD-000 Steering Bar Assy 16 30308-ATD-000 Choke Cable 17 20204-ATB-000 Throttle Base Assy. 18 31411-ATD-000 Cover Steering Handle 1

Page 18

Page 28: CATALOG ATV 150cc SP.cdr - Viar Manukan

F.ATD - 02FRONT PUMP COMP

5

No Part Number Part Number China Description Qty Notes No Part Number Part Number China Description Qty Notes1 30701-ATB-000 Fr. Brake Master Cylinder Assy 12 96700-08020-04 Bolt Socket M8x20 43 90410-08000-04 Washer Plate M8 44 96000-08030-04 Bolt Flange M8x30 15 27004-ATB-000 Fr.Brake Lever 16 06455-ATB-000 Pad Set 27 31712-ATB-000 Stay Fr. Brake 28 30702-ATB-000 Fr.Disc Brake Lower Pump Comp. 29 30703-ATB-000 Fr.Disc Brake Oil Pipe Lower 210 31713-ATB-000 Stay Fr.Disc Brake Oil Pipe 111 31702-ATB-000 Fr.Disc Brake Oil Pipe Upper 112 30706-ATB-000 Fr.Disc Brake Upper Pump Comp. 1

Page 19

Page 29: CATALOG ATV 150cc SP.cdr - Viar Manukan

F.ATD - 03REAR PUMP COMP

No Part Number Part Number China Description Qty Notes No Part Number Part Number China Description Qty Notes1 31501-ATD-000 Caliper Sub Asy Rr Brake 12 31510-ATD-000 Rr.Disc Brake Upper Pump Comp. 13 31511-ATD-000 Tube Rr. Master Cylinder 14 31514-ATB-000 Rr.Disc Brake Lower Pump Comp. 15 32514-ATB-000 Stay Rr. Brake 16 31521-ATB-000 Rear Brake Shoes Set 17 31503-ATD-000 Rr.Brake Pedal 18 32010-ATD-000 Spring, Rr Brake Pedal 19 32011-ATD-000 Washer Plate M8 Special 110 96000-08016-04 Bolt Flange M8x16 111 96000-08025-04 Bolt Flange M8x25 212 96000-06020-04 Bolt Flange M6x20 213 90301-06000-04 Nut U M6 2

Page 20

Page 30: CATALOG ATV 150cc SP.cdr - Viar Manukan

F.ATD - 04FRONT FORK

No Part Number Part Number China Description Qty Notes No Part Number Part Number China Description Qty Notes1 30501-ATD-000 Fr. Cushion 22 96000-10040-03 Bolt Flange M10x40 43 90301-10000-03 Nut U M10 4

Page 21

Page 31: CATALOG ATV 150cc SP.cdr - Viar Manukan

F.ATD - 05STEERING STEEM

13

No Part Number Part Number China Description Qty Notes No Part Number Part Number China Description Qty Notes1 30303-ATD-000 Steering Stem 12 30304-ATB-000 Bushing Steering Steem 23 30305-ATB-000 Nut Castle M10 14 94201-02524-00 Pin Split 2.5x24 15 96700-08030-03 Bolt Socket M8x30 46 30306-ATD-000 Upper Fix Block Steering Handle 17 96100-10030-03 Bolt Hex M10x30 28 30307-ATD-000 Lower Fix Block Steering Handle 19 30308-ATB-000 Tie Rod 210 96000-08060-03 Bolt Flange M8x60 211 30309-ATB-000 Collar 11.5x14x40 212 30310-ATB-000 Clamp Steering Steem 113 10000-ATB-000 Washer Spline M10 114 90301-10000-00 Nut U M10 215 32311-ATB-000 Clamp Cable Steering Handle 1

Page 22

Page 32: CATALOG ATV 150cc SP.cdr - Viar Manukan

F.ATD - 06FRONT WHEEL

No Part Number Part Number China Description Qty Notes No Part Number Part Number China Description Qty Notes1 28002-ATB-000 Tire 20x7-10 22 30803-ATB-000 Front Hub 23 30809-ATB-000 Rim Fr. Wheel 24 30804-ATB-000 Fr. Disc Brake Plate 25 94011-14000-01 Nut Castle M14 26 94201-03020-00 Pin Split 4x28 27 31803-ATB-000 Hub Cover 27 31803 ATB 000 Hub Cover 28 96700-06016-03 Bolt Socket M6x16 89 31919-ATB-000 Knuckle Lh 110 31920-ATB-000 Knuckle Rh 111 90301-08000-03 Nut U M8 812 31813-ATB-000 Front Hub Assy. 2

Page 23

Page 33: CATALOG ATV 150cc SP.cdr - Viar Manukan

F.ATD - 07REAR WHEEL

No Part Number Part Number China Description Qty Notes No Part Number Part Number China Description Qty Notes1 29002-ATB-000 Tire 9x10-9 22 94201-04028-00 Pin Split 4x28 23 32014-ATB-000 Rim, Rr.Wheel 24 31803-ATB-000 Hub Cover 25 94011-16000-01 Nut Castle M16 26 96000-10020-03 Bolt Flange M10x20 87 94111-10000-03 Washer Spring M10 88 94101-10000-03 Washer Plain M10 89 90410-16000-03 Washer Plate M16 2

Page 24

Page 34: CATALOG ATV 150cc SP.cdr - Viar Manukan

F.ATD - 08FRAME

No Part Number Part Number China Description Qty Notes No Part Number Part Number China Description Qty NotesNo Part Number Part Number China Description Qty Notes No Part Number Part Number China Description Qty Notes1 31901-ATD-000 Main Frame 12 31902-ATD-000 Rubber Block 23 32001-ATD-000 Bracket Rr Cover Lh 14 96000-08016-04 Bolt Flange M8x16 205 32002-ATD-000 Bracket Rr Cover Rh 16 31907-ATD-000 Rubber Column 27 32003-ATD-000 Bracket Fr Fender Rh 18 32004-ATD-000 Bracket Fr Fender Lh 19 32005 ATD 000 B St 29 32005-ATD-000 Bar Step 210 31903-ATD-000 Bracket Fr. Cover 211 31905-ATD-000 Fix Plate 112 31906-ATD-000 Stay Bumper 213 Pedal Gear Change 1

Page 25

31520-ATD-000

Page 35: CATALOG ATV 150cc SP.cdr - Viar Manukan

F.ATD - 09FRONT COVER FOOT STEP

No Part Number Part Number China Description Qty Notes No Part Number Part Number China Description Qty Notes1 31910-ATD-000 Fr. Steel Cover Foot Step Lh 12 31911-ATD-000 Fr. Steel Cover Foot Step Rh 13 96700-08016-04 Bolt Socket M8x16 44 90301-08000-04 Nut U M8 45 96000-08016-04 Bolt Flange M8x16 4

Page 26

Page 36: CATALOG ATV 150cc SP.cdr - Viar Manukan

F.ATD - 10REAR COVER FOOT STEP

No Part Number Part Number China Description Qty Notes No Part Number Part Number China Description Qty Notes1 31912-ATD-000 Stay Rr. Cover Foot Step Lh 12 31913-ATD-000 Stay Rr. Cover Foot Step Rh 13 31914-ATD-000 Rr. Cover Foot Step Rh 14 31915-ATD-000 Rr. Cover Foot Step Lh 15 96700-08016-04 Bolt Socket M8x16 46 90301-08000-04 Nut U M8 47 93501-06016-04 Scxrew Truss Head M6x16 88 31916-ATA-000 Washer Rubber M6 89 32006-ATD-000 Clamp Screw Cover Foot Step 810 90301-06000-04 Nut U M6 811 96700-08012-04 Bolt Socket M8x12 2

Page 27

Page 37: CATALOG ATV 150cc SP.cdr - Viar Manukan

F.ATD - 11FRONT ARM

No Part Number Part Number China Description Qty Notes No Part Number Part Number China Description Qty Notes1 31917-ATD-000 Top Fr. Arm 22 31918-ATB-000 Ball Joint 43 94011-12000-04 Nut Castle M12 44 94201-02524-03 Pin split 2.5x24 45 31921-ATB-000 Dust Seal Fr. Arm 126 31922-ATB-000 Rubber Collar 16x27x14 127 31923-ATB-000 Collar 10.2x16x137 28 31924-ATB-000 Collar 10.2x16x47 49 90301-10000-03 Nut U M10 610 31925-ATB-000 Brass Oil Cap 211 96000-10070-03 Bolt Flange M10x70 412 96000-10160-03 Bolt Flange M10x160 213 31926-ATD-000 Bottom Fr. Arm Rh 114 31927-ATD-000 Bottom Fr. Arm Lh 115 31928-ATD-000 Top Fr. Arm Assy 216 31929-ATD-000 Bottom Fr. Arm Rh Assy. 117 31930-ATD-000 Bottom Fr. Arm Lh Assy. 1

Page 28

Page 38: CATALOG ATV 150cc SP.cdr - Viar Manukan

F.ATD - 12SWING ARM

No Part Number Part Number China Description Qty Notes No Part Number Part Number China Description Qty Notes1 31933-ATD-000 Rear Swing Arm 12 31934-ATB-000 Rubber Collar, Swing Arm 23 31928-ATB-000 Dus Seal, Swing Arm 24 31936-ATB-000 Roller Guide Chain 15 90301-08000-03 Nut U M8 26 31935-ATB-000 Inner Collar Rear Swing Arm 14.2x20x203 17 31924-ATA-000 Brass Oil Cup 18 90301-14000-03 Nut U M14 19 96000-08020-03 Bolt Flange M8x20 210 94001-08000-03 Nut Hex M8 411 31937-ATB-000 Adjuster Chain 2

31938-ATD-00013 96000-14240-03 Bolt Flange M14x240 114 31939-ATD-000 Chain Clip Assy. 115 31940-ATD-000 Rear Swing Arm Assy. 116 31941-ATD-000 Shock Absorber 117 96000-10045-03 Bolt Flange M10x45 118 96000-10050-03 Bolt Flange 10x50 119 90301-10000-03 Nut U M10 2

Page 29

112 Chain 428H-98

Page 39: CATALOG ATV 150cc SP.cdr - Viar Manukan

F.ATD - 13OIL COOLER

N P t N b P t N b Chi D i ti Qt N t N P t N b P t N b Chi D i ti Qt N tNo Part Number Part Number China Description Qty Notes No Part Number Part Number China Description Qty Notes1 17110-ATB-000 Oil Cooler Comp 12 17235-ATB-000 Hose Comp In 13 17135-ATB-000 Hose Comp Out 14 17150-ATB-000 Clamp Tube 25 90440-10000-00 Washer Sealing M10 46 17130-ATB-000 Bolt Special Oil Cooler 27 96000-06025-04 Bolt Flange M6x25 28 23103-ATB-000 Washer Collar Oil Cooler 29 17120-ATB-000 Rubber Oil Cooler 210 90301-06000-04 Nut U M6 2

Page 30

Page 40: CATALOG ATV 150cc SP.cdr - Viar Manukan

F.ATD - 14FINAL DRIVEN GEAR

N P t N b P t N b Chi D i ti Qt N t N P t N b P t N b Chi D i ti Qt N tNo Part Number Part Number China Description Qty Notes No Part Number Part Number China Description Qty Notes1 31943-ATB-000 Rear Axle 12 31944-ATB-000 Sprocker Base 1

4 96000-08020-04 Bolt Flange M8x20 85 94002-27000-00 Nut Hex Jam M33 26 31946-ATB-000 Rear Hub 27 96000-12030-03 Bolt Flange M12x30 48 94510-33000-00 Circlip External M33 19 94111-08000-03 Washer Spring M8 410 31947-ATB-000 Rear Brake Disc Plate 111 31948-ATA-000 Oil Seal 62x42x8 212 90000-06007-00 Bearing 6007RS 213 31949-ATB-000 Inner Bushing 36x42x114 114 31950-ATB-000 Rear Axle Base 115 90410-12000-03 Washer Plate M12 416 94111-12000-03 Washer Spring M12 417 32047-ATB-000 Base Rear Brake Disc Plate 118 31951-ATB-000 Final Driven Gear Assy. 1

Page 31

3 31945-ATB-000 Sprocket Gear 45T-428 1

Page 41: CATALOG ATV 150cc SP.cdr - Viar Manukan

F.ATD - 15SEAT

No Part Number Part Number China Description Qty Notes No Part Number Part Number China Description Qty Notes1 31101-ATD-000 Seat 12 31207-TRK-000 Screen Air Cleaner 13 31202-TSF-000 Air Cleaner Comp. 1 Not Used4 31206-TSF-000 Clamp, Air Cleaner 15 31201-TSF-000 Air Cleaner Assy. 1 Not Used6 32202-ATB-000 Air Cleaner Comp.2016 17 32302-ATB-000 Air Cleaner Assy.2016 1

Page 32

Page 42: CATALOG ATV 150cc SP.cdr - Viar Manukan

F.ATD - 16MUFFLER

N P t N b P t N b Chi D i ti Qt N t N P t N b P t N b Chi D i ti Qt N tNo Part Number Part Number China Description Qty Notes No Part Number Part Number China Description Qty Notes1 31952-ATB-000 Separator Muffler Assy. 12 31953-ATB-000 Ex. Pipe Assy 13 90301-06000-03 Nut U M6 24 96000-08020-03 Bolt Flange M8x20 15 31954-ATB-000 Gasket Muffler 16 31955-ATB-000 Ex. Pipe Comp. 17 31957-ATB-000 Separator Muffler Comp. 18 31956-ATB-000 Clamp Muffler 1

Page 33

Page 43: CATALOG ATV 150cc SP.cdr - Viar Manukan

F.ATD - 17ELECTRICAL ELEMENT

9

18

19

No Part Number Part Number China Description Qty Notes No Part Number Part Number China Description Qty Notes1 32100-ATD-000 Harness, Wire 12 31600-ATB-000 Rectifier Comp., Regulate 13 32101-ATB-000 Key Set 14 32007-ATD-000 Neutral Indicator Light 15 32008-ATD-000 Reverse Indicator Light 16 96000-06025-04 Bolt Flange M6x25 17 30403-ATB-000 Ignition Coil 18 31961-ATD-000 Tail Light 19 32009-ATD-000 Reflektor 110 30410-ATB-000 C.D.I Unit Assy 111 96000-06012-04 Bolt Flange M6x12 112 90301-06000-04 Nut U M6 313 90410-06000-04 Washer Plate M6 214 96000-06020-04 Bolt Flange M6x20 115 96000-06030-04 Bolt Flange M6x30 116 31500-ATB-000 Battery 117 31963-ATD-000 Clamp Battery 118 32400-ATA-000 Switch Assy., Starter Magnetic 119 38301-ATB-000 Relay Comp, Winker 1

Page 34

Page 44: CATALOG ATV 150cc SP.cdr - Viar Manukan

F.ATD - 18FUEL TANK

N P t N b P t N b Chi D i ti Qt N t N P t N b P t N b Chi D i ti Qt N tNo Part Number Part Number China Description Qty Notes No Part Number Part Number China Description Qty Notes1 31001-ATB-000 Fuel Tank Assy 12 32065-ATB-000 Clamp Fuel Tank 13 96000-06030-03 Bolt Flange M6x30 24 31964-ATB-000 Rubber Fuel Tank 35 90301-06000-03 Nut U M6 26 95004-TRK-000 Clip, Tube 47 16910-TRK-100 Strainer Comp, Fuel 18 96000-06012-03 Bolt Flange M6x12 2

Ø9 16955-ATA-100 Tube Ø3.8x250 210 96000-06025-03 Bolt Flange M6x25 111 31109-ATA-000 Tube Cap Fuel Tank 1

Page 35

Page 45: CATALOG ATV 150cc SP.cdr - Viar Manukan

F.ATD - 19BODY COVER

N P t N b P t N b Chi D i ti Qt N t N P t N b P t N b Chi D i ti Qt N tNo Part Number Part Number China Description Qty Notes No Part Number Part Number China Description Qty Notes1 31960-ATD-000 Head Light 12 31967-ATD-000 Cover Head Light 13 31968-ATD-000-WH Fr. Body Cover "Putih" 1

31968-ATD-000-OR Fr. Body Cover "Orange" 14 90101-04216-04 Screw Tapping 4.2x16 35 31974-ATD-000 Rr. Body Cover 16 93501-06016-04 Screw Truss Head M6x16 157 31916-ATA-000 Washer Rubber M6 158 90301-06000-04 Nut U M6 159 31969-ATD-000-WH Cover Fuel Tank"Putih" 1

31969-ATD-000-OR Cover Fuel Tank "Orange" 1

Page 36

Page 46: CATALOG ATV 150cc SP.cdr - Viar Manukan

F.ATD - 20STRIPE

N P t N b P t N b Chi D i ti Qt N t N P t N b P t N b Chi D i ti Qt N tNo Part Number Part Number China Description Qty Notes No Part Number Part Number China Description Qty Notes1 33501-ATD-000 Stripe Set 12 33502-ATD-000 Stripe Text "Razor 150 SP" 23 33503-ATD-000 Stripe Cover Head Light Rh 14 33504-ATD-000 Stripe Cover Head Light Lh 15 33505-ATD-000 Stripe Cover Head Light Center 16 33506-ATD-000 Stripe Fr. Fender Rh 17 33507-ATD-000 Stripe Fr. Fender Lh 18 33508-ATD-000 Stripe Body Cover Rh 19 33509-ATD-000 Stripe Body Cover Lh 110 33510-ATD-000 Stripe Rr. Fender Rh 111 33511-ATD-000 Stripe Rr. Fender Lh 112 33512-ATD-000 Stripe Cover Tail 113 33513-ATD-000 Stripe Warning A 114 33514-ATD-000 Stripe Warning B 115 33515-ATD-000 Stripe Warning C 116 33516-ATD-000 Stripe Gear Change 117 33517-ATD-000 Stripe Warning Engine 1

Page 37