Catalog

Fuel Gas Equipment

Best Welds Vendor Code: BWS

Cutting Tips

Cutting Tips AIRCO / ConcoaAcetylene - Oxygen

Part No. Style

Size

Description Light preheat For general cutting operations Fits Airco 3790, 4690, 4700, 4800, 5700, 5800, 1100, 3000, 9000, 9500 torches Light preheat For general cutting operations with hand & machine cutting apparatus Fits Airco 3790, 4690, 4700, 4800, 5700, 5800, 1100, 3000, 9000, 9500 torches Medium preheat For general cutting operations with hand or machine cutting apparatus Fits Airco 3790, 4690, 4700, 4800, 5700, 5800, 1100, 3000, 9000, 9500 torches Very heavy preheat For general cutting, also for use in cutting cast iron and stainless steel Fits Airco 3790, 4690, 4700, 4800, 5700, 5800, 1100, 3000, 9000, 9500 torches Gouging Medium to heavy preheat Fits Airco 3790, 4690, 4700, 4800, 5700, 5800, 1100, 3000, 9000, 9500 torches

112400, 0, 1, 2, 3

138-

00, 0, 1, 2, 3, 4

144-

00, 0, 1, 2, 3, 4, 5, 6, 7, 8, 10

164-

00, 0, 1, 2, 3, 4, 5, 6

183-

6, 8, 10

Propane or Natural Gas-Oxygen

Part No. Style

Size

Description Heavy preheat, general cutting Two piece tip for hand cutting Fits Airco 3790, 4690, 4700, 4800, 5700, 5800, 1100, 3000, 9000, 9500, 2900 torches

261-

0, 1, 2, 3, 4

MAPP-Propylene

Part No. Style

Size 72, 68, 60, 56, 54, 52, 49, 44, 38

Description General cutting Single piece Medium preheat Fits Airco 3790, 4690, 4700, 4800, 5700, 5800, 1100, 3000, 9000, 9500 torches Hand and machine cutting Two piece Medium to heavy preheat Fits Airco 3790, 4690, 4700, 4800, 5700, 5800, 1100, 3000, 9000, 9500 torches

A-SP-

A-FS-

72, 68, 60, 56, 54 52, 49, 44, 38

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Fuel Gas Equipment


Cutting Tips

Cutting Tips HarrisAcetylene - Oxygen

Part No. Style 6290-

Size 00, 0, 1, 2, 3, 4, 5, 6

Description Medium preheat, general hand cutting Fits Harris 42-3, 62-3, 72, 72A, 73, 73A, 63-2, and 85 series torches.

1


Part No. Style

Size 0, 1, 2, 3, 4, 5, 6

Description Heavy preheat, general cutting Two piece Fits Harris 42-3F, 49AF, 49F, 62-3F, 85, 72, 73, and 142 series torches. Medium preheat, general cutting Two piece Fits Harris 42-3F, 49AF, 49F, 62-3F, 85, 72, 73, 142 series torches. High speed tips, for use in machine cutting Two piece Fits Harris 98-2 and 98-3 machine torches

6290NFF-

6290NX-

000, 00, 0, 1, 2, 3, 4, 5, 6

6290VVC-

000, 00, 0, 0.5, 1, 1.5, 2, 2.5, 3, 4, 5

Cutting Tips MarquetteAcetylene - Oxygen

Part No. Style

Size

Description General hand and scrap cutting Medium preheat Fits Marquette 20-110 super jet and 21-110 star jet torches

GW-6-

0, 1, 2, 3, 4

Cutting Tips MECOAcetylene - Oxygen

Part No. Style

Size

Description

LA-600 0-6

00, 0, 1, 2, 3, 4, 5

General cutting One piece Fits Weldmaster, Cutmaster, SCA torches

Cutting Tips Oxweld / Linde / L-TecAcetylene - OxygenPart No. Style Size Description Medium pre-heat For hand or machine cutting Fits CW-32, C-31, C-23, C-77 hand torches, C-37, C-39, C-58 machine torches

1502-

2, 3, 4, 6, 8, 10, 12

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Fuel Gas Equipment


Cutting Tips

Cutting Tips Purox / Linde / L-TecAcetylene - Oxygen

1

Part No. Style

Size 2, 3, 4, 5, 7, 9, 11, 13

Description Medium preheat for general cutting Fits CW-200, CW-202, Type E torches, C-205 machine torch, CW-300 torches

4202-


Part No. Style

Size

Description Two piece, general cutting Complete tip, medium preheat Fits CW-200, CW-202, Type E torches For CW-300 torches

4213-14-

3, 4, 7

MAPP or FG- Oxygen

Part No. Style P-FS-

Size 60, 56, 52, 49

Description General cutting Two piece tip standard speed Fits CW-200, CW-202, Type E, CW-300 torches

Cutting Tips Rexarc (Rego)Acetylene - Oxygen

Part No. Style KX-6-

Size 68, 53, 51, 46, 42, 35

Description General cutting Light preheat 4 Preheat holes Medium preheat for hand cutting Fits KXA, LXA, SXA, CWP 9000, 7000, 18000, 8720, 6808, 6912, 6916 torches 6 Preheat holes

KX-66-

62, 56

Cutting Tips SmithAcetylene - Oxygen

Part No. Style

Size

Description General cutting Medium duty hand cutting Fits cutting assemblies Pipeliner MC505, MC509, Airliner AC305, AC309 For hand or machine cutting MC409, SC170, SC200, SC220, SC270, SC360 SC720, SC730, SC770, SC771, SC780, SC780A, SC781A, SC782A, SC850, SC860, SC890 Series Cutting torches Tuf-Tony, Silver Star (000-5)

MC12-

00, 0, 1, 2, 3, 4

SC12-

000, 00, 0, 1, 2, 3, 4, 5, 6, 7


Part No. Style SC50-

Size 00, 0, 1, 2, 3, 4, 5, 6

Description Hand and machine cutting Two piece Heavy preheat

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Fuel Gas Equipment


Cutting / Welding / Heating Tips

Cutting Tips VictorAcetylene - Oxygen

Part No. Style 1-101-

Size 000, 00, 0, 1, 2, 3, 4, 5, 6, 7, 8

Description Medium preheat for hand and machine cutting Fits CA2460, CA1060, ST, SST, CA350, 1400C machine torches, Q2000 Gouging, scarfing, deseaming Medium preheat Fits CA2460, CA1060, ST, SST, CA350, 1400C machine torches, Q2000 Medium preheat hand cutting Fits CA1260, CA1350, C-1450, CA250 CA2060, CA2470, CST 800, C1400 torches.

1

1-118-

0, 2, 4, 6, 8

3-101-

000, 00, 0, 1, 2, 3, 4, 5

Propane - Natural Gas

Part No. Style 3-GPN-

Size 0, 1, 2, 3, 4,

Description Two piece medium preheat series 3 tip Fits CA1260, CA1350, C-1450, CA250 CA2060, CA2470, CST 800, C1400 torches Two piece medium preheat for hand, machine and general cutting Fits CA2450, CA1060, CAN 1060, ST, SST, STN machine torches Medium and heavy preheat Hand and machine cutting, two piece Fits CA2450, CA1060, CAN 1060, ST, SST, STN machine torches Medium preheat Hand cutting, two piece

GPN-

000, 00, 0, 1, 2, 3, 4, 5, 6, 7, 8 72, 68, 60, 56, 54, 52, 49, 44, 38 68, 60, 56, 52, 49

2V-FS-

3V-FS-

Welding Tips VictorAcetylene - OxygenW W-1

Part No. Style OW-

Size 0, 1, 2, 3, 4, 5, 6

Description Complete nozzle (nozzle nut included) General welding and preheating Fits 300 series torches Complete nozzle (nozzle nut included) Long cone flame general welding & brazing Fits 100 series torches

W-1-

00, 0, 1, 2, 3, 4, 5, 6, 7

Heating Tips Victor

Acetylene or Hydrogen - OxygenMFA

Part No. Style

Size

Description Multiflame nozzle for preheating and straightening Fits 300 series torches* Use HD 310C torch with 3/8 hose, manifold if acetylene withdrawal rate exceeds 1/7 cylinder content per hour.

MFA-

6, 8

MFA-1

MFA-1-

6, 8

Fits 100 series torches

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Inert Gas Equipment

TIG Torch Packages

Air-Cooled Torches80 AMP 24 SeriesRubberPart No. 24-12-R 24-25-R 24-90-12-R 24-90-25-R 24V-12-R 24V-25-R Description Torch package Torch package 90 head Torch package w/valve Hose Length 12.5' 25' 12.5' 25' 12.5' 25' Includes: torch, ribbed handle, power cable and insulator.

2

80 AMP 24 Series Component TorchRubberPart No. 24FMT-12-R 24FMT-25-R 24FVMT-12-R 24FVMT-25-R Description Torch package flex Torch package flex w/valve

Includes: torch head, torch body, ribbed handle, power cable and insulator.

2-PieceHose Length 12.5' 25' 12.5' 25' Part No. 24FMT-12-2 24FMT-25-2 24FVMT-12-2 24FVMT-25-2 Description Torch package flex Torch package flex w/valve Hose Length 12.5' 25' 12.5' 25'

125 AMP 9 SeriesIncludes: torch, ribbed handle, power cable, insulator and medium back cap.

RubberPart No. 9-12-R 9-25-R 9F-12-R 9F-25-R 9FV-12-R 9FV-25-R 9V-12-R 9V-25-R Description Torch package Torch package flex Torch package flex w/valve Torch package w/valve Hose Length 12.5' 25' 12.5' 25' 12.5' 25' 12.5' 25'

2-PiecePart No. 9-12-2 9-25-2 9F-12-2 9F-25-2 9FV-12-2 9FV-25-2 9V-12-2 9V-25-2 Description Torch package Torch package flex Torch package flex w/valve Torch package w/valve Hose Length 12.5' 25' 12.5' 25' 12.5' 25' 12.5' 25'

125 AMP 9 Series Pencil TorchIncludes: torch, smooth handle, power cable and insulator.

RubberPart No. 9P-12-R 9P-25-R Description Torch package 180 machine Hose Length 12.5' 25'

2-PiecePart No. 9P-12-2 9P-25-2 Description Torch package 180 machine Hose Length 12.5' 25'

125 AMP 9 Series Component TorchIncludes: torch head, torch body, ribbed handle, power cable, insulator and medium back cap.

RubberPart No. 9FMT-12-R 9FMT-25-R 9FVMT-12-R 9FVMT-25-R Description Torch package flex Torch package flex w/valve Hose Length 12.5' 25' 12.5' 25'

2-PiecePart No. 9FMT-12-2 9FMT-25-2 9FVMT-12-2 9FVMT-25-2 Description Torch package flex Torch package flex w/valve Hose Length 12.5' 25' 12.5' 25'

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145

Inert Gas Equipment


TIG Torch Packages150 AMP 17 SeriesRubberPart No. 17-12-R 17-25-R 17F-12-R 17F-25-R 17FV-12-R 17FV-25-R 17V-12-R 17V-25-R Description Torch package Torch package flex Torch package flex w/valve Torch package w/valve Hose Length 12.5' 25' 12.5' 25' 12.5' 25' 12.5' 25' Includes: torch, ribbed handle, power cable, insulator and long back cap.


2

150 AMP 17 Series Component TorchIncludes: torch head, torch body, ribbed handle, power cable, insulator and long back cap.



150 AMP 150M Modular TorchIncludes: 9-70M head, 1726M head, flex coil element, solid element, torch body, power cable, handle and wrench.

RubberPart No. 150M-12-R 150M-25-R 150VM-12-R 150VM-25-R Description Torch package Torch package w/valve Hose Length 12.5' 25' 12.5' 25'

2-PiecePart No. 150M-12-2 150M-25-2 150VM-12-2 150VM-25-2 Description Torch package Torch package w/valve Hose Length 12.5' 25' 12.5' 25'

200 AMP 26 SeriesIncludes: torch, ribbed handle, power cable, insulator and long back cap.

RubberPart No. 26-12-R 26-25-R 26F-12-R 26F-25-R 26FV-12-R 26FV-25-R 26V-12-R 26V-25-R Description Torch package Torch package flex Torch package flex w/valve Torch package w/valve Hose Length 12.5' 25' 12.5' 25' 12.5' 25' 12.5' 25'


200 AMP 26 Series Component TorchIncludes: torch head, torch body, ribbed handle, power cable, insulator and long back cap.



146

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Inert Gas Equipment

TIG Torch Packages200 AMP 200M Modular TorchRubberPart No. 200M-12-R 200M-25-R 200VM-12-R 200VM-25-R Description Torch package Torch package w/valve Hose Length 12.5' 25' 12.5' 25' Includes: 9-70M head, 1726M head, flex coil element, solid element, torch body, power cable, handle and wrench

2-PiecePart No. 200M-12-2 200M-25-2 200VM-12-2 200VM-25-2 Description Torch package Torch package w/valve Hose Length 12.5' 25' 12.5' 25'

2

Water-Cooled Torches180 AMP 24 SeriesRubberPart No. 24W-12-R 24W-25-R 24W-90-12-R 24W-90-25-R Description Torch package Torch package 90 head Hose Length 12.5' 25' 12.5' 25' Includes: torch, smooth handle, power cable, water and gas hoses, and insulator.

VinylPart No. 24W-12 24W-25 24W-90-12 24W-90-25 Description Torch package Torch package 90 head Hose Length 12.5' 25' 12.5' 25'

200 AMP 25 Series Flex Pencil TorchRubberPart No. 25-12-R 25-25-R Description Torch package machine flex

Includes: torch, smooth handle, power cable, water and gas hoses, and insulator.

VinylHose Length 12.5' 25' Part No. 25-12 25-25 Description Torch package machine flex Hose Length 12.5' 25'

225 AMP 225M Series Modular TorchRubberPart No. 225M-12-R 225M-25-R Description Torch package flex braided rubber

Includes: 9-70M head, 1726M head, torch body, power cable, water and gas hoses, and handle.

VinylHose Length 12.5' 25' Part No. 225M-12 225M-25 Description Torch package flex Hose Length 12.5' 25'

250 AMP 20 SeriesIncludes: torch, smooth handle, power cable, water and gas hoses, insulator and medium back cap.

RubberPart No. 20-12-R 20-25-R 20F-12-R 20F-25-R 20M-12-R 20M-25-R Description Torch package Torch package flex Torch package mechanical fittings Hose Length 12.5' 25' 12.5' 25' 12.5' 25'

VinylPart No. 20-12 20-25 20F-12 20F-25 20M-12 20M-25 Description Torch package Torch package flex Torch package mechanical fittings Hose Length 12.5' 25' 12.5' 25' 12.5' 25'

250 AMP 20 Series Pencil TorchIncludes: torch, smooth handle, power cable, water and gas hoses, and insulator.

RubberPart No. 20P-12-R 20P-25-R Description Torch package 180 machine Hose Length 12.5' 25'

VinylPart No. 20P-12 20P-25 Description Torch package 180 machine Hose Length 12.5' 25'

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147

Inert Gas Equipment


TIG Torch Packages250 AMP 22 SeriesIncludes: torch, insulating boot, collet knob, power cable, water and gas hoses, and insulator.

RubberPart No. 22A-12 22A-25 22B-12 22B-25 Description Torch package 180 7" machine Torch package 180 3" machine Hose Length 12.5' 25' 12.5' 25'

2

350 AMP 18 SeriesIncludes: torch, smooth handle, power cable, water and gas hoses, insulator and long back cap.

RubberPart No. 18-12-R 18-25-R 18F-12-R 18F-25-R 18V-12-R 18V-25-R Description Torch package Torch package flex Torch package w/valve Hose Length 12.5' 25' 12.5' 25' 12.5' 25'

VinylPart No. 18-12 18-25 18F-12 18F-25 18V-12 18V-25 Description Torch package Torch package flex Torch package w/valve Hose Length 12.5' 25' 12.5' 25' 12.5' 25'

500 AMP 18 Series Machine TorchIncludes: torch, barrel handle, power cable, water and gas hoses, and insulator.

RubberPart No. 18P-12 18P-25 Description Torch package 180 machine Hose Length 12.5' 25'

500 AMP 12 SeriesIncludes: torch, handle, power cable, water and gas hoses, and insulator and long back cap.

RubberPart No. 12-12 12-25 Description Torch package Hose Length 12.5' 25'

500 AMP 27 SeriesIncludes: torch, insulating boot, shaft assembly, power cable, water and gas hoses, and insulator.

RubberPart No. 27A-12 27A-25 27B-12 27B-25 Description Torch package 180 9" machine Torch package 180 20" machine Hose Length 12.5' 25' 12.5' 25'

148

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Inert Gas Equipment

Modular TIG Torch Parts

150 AMP Air CooledModular Flex TIG Torch

Torch Package Part NumberTorch Hose Length Power Cable

150M

12

R

Possible options for selecting a complete torch configuration from this page.150M 150VM 200M 200VM 12 25 R 2 150 AMP modular flex torch 150 AMP modular flex torch w/valve 200 AMP modular flex torch 200 AMP modular flex torch w/valve 12.5 feet 25 feet 1-Piece Rubber power cable 2-Piece Power cable

2

Item 1 2 3 4 5 6 7

Part No. 1726M 1726PM 9-70M 9-90M 09PM 024M 24-90M

Description Torch head 200 AMP 60 Torch head 200 AMP 180 Torch head 125 AMP 70 Torch head 125 AMP 90 Torch head 125 AMP 180 Torch head 80 AMP 70 Torch head 80 AMP 90

Item 8 9 10 11 12 13

Part No. 150M 150VM VS-2 150CEM 150SEM 150TBM

Description Torch, 150 AMP Torch, 150 AMP with valve Valve stem Flex element 150 AMP Solid element 150 AMP Body 150 AMP

Item 15 16 17

Part No. 105Z55R 57Y01R 57Y03R 57Y01-2 57Y03-2

Description Handle, ribbed (standard) Power cable 12.5' 1pc Power cable 25' 2pc Power cable 12.5' 2pc Power cable 25' 2pc

200 AMP Air CooledModular Flex TIG Torch

Item 1 2 3 4 5 6 7

Part No. 1726M 1726PM 9-70M 9-90M 09PM 024M 24-90M

Description Torch head 200 AMP 60 Torch head 200 AMP 180 Torch head 125 AMP 70 Torch head 125 AMP 90 Torch head 125 AMP 180 Torch head 80 AMP 70 Torch head 80 AMP 90

Item 18 19 20 21 22 23 24

Part No. 200M 200VM VS-1 200CEM 200SEM 200TBM 200VTBM

Description Torch, 200 AMP Torch, 200 AMP with valve Valve stem Flex element 200 AMP Solid element 200 AMP Body 200 AMP Body 200 AMP with valve

Item 25 26 27

Part No. 10N15R 46V28R 46V30R 46V28-2 46V30-2

Description Handle, ribbed (std) Power cable 12.5' 1pc Power cable 25' 2pc Power cable 12.5' 2pc Power cable 25' 2pc

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149

Inert Gas Equipment


Modular TIG Torch Parts

225 AMP Water CooledModular Flex TIG Torch


225M

12

R

Possible options for selecting a complete torch configuration from this page.225M 225 AMP Flex Torch 12.5 feet 25 feet Rubber Power Cable and Hoses Vinyl Power Cable and Hoses

2

12 25 R blank

Item 1 2 3 4 5 6 7 8

Part No. 1726M 1726PM 9-70M 9-90M 09PM 024M 24-90M 225M

Description Torch head 200 AMP 60 Torch head 200 AMP 180 Torch head 125 AMP 70 Torch head 125 AMP 90 Torch head 125 AMP 180 Torch head 80 AMP 70 Torch head 80 AMP 90 Torch body

Item 9 10 11 12 13

Part No. 53N06 45V03R 45V04R 45V07R 45V08R 45V09R 45V10R 53N04

Description Handle Power cable 12.5' rubber Power cable 25' rubber Water cable 12.5' rubber Water cable 25' rubber Gas cable 12.5' rubber Gas cable 25' rubber Hose clamp

Item 14 15 16

Part No. 45V03 45V04 45V07 45V08 45V09 45V10

Description Power cable 12.5' vinyl Power cable 25' vinyl Power cable 12.5' vinyl Power cable 25' vinyl Power cable 12.5' vinyl Power cable 25' vinyl

Modular Torch

Head InstallationTorch Head Installation Procedure: 1 Screw element into torch head at point A this should be hand-tightened only; as tight as possible. 2 Assure that lock nut is screwed all the way down onto the element. 3 Screw element into torch body at point B. Align torch head with torch body. 4 While keeping the torch head and body aligned, tighten lock nut.

150

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Inert Gas Equipment

Component TIG Torch Parts

125 AMP Air CooledComponent Flex TIG TorchElectrode Range: .020"- 3/32" (0.5mm - 2.4mm) Head Angle: 90


9FMT

12

R

Possible options for selecting a complete torch configuration from this page.9FMT 9FVMT 12 25 R 2 125 AMP flex torch 125 AMP flex torch w/valve 12.5 feet 25 feet 1-Piece Rubber power cable 2-Piece Power cable

2

Item Part No. Description 1 09FM Torch head 2 9FMT Torch, flex 3 9FVMT Torch, flex w/valve 4 150TBM Torch body 5 150VTBM Torch body w/valve 6 41V24 Back cap, long 7 41V35 Back cap, medium 8 41V33 Back cap, short 9 598882 Gasket/insulator 10 set-up* Collet 11 set-up* Collet body * Select proper size part from the set-up chart on page 162.

Item 12-17 18 19 20 21 22 23

Part No. set-up* 105Z55R 105Z55 57Y01R 57Y03R 57Y01-2 57Y03-2 105Z57 WC-3-10 WC-3-22

Description Nozzles Handle, ribbed (standard) Handle, smooth (optional) Power cable 12.5' 1pc Power cable 25' 1pc Power cable 12.5' 2pc Power cable 25' 2pc Power cable adapter Cable cover 3" x 10' Cable cover 3" x 22'

Item 24 25 26 27 28 29 30 31 32 33

Part No. BS-1 BS-1S SW-2 SW-1 SW-1F DA-917F DI-917F DP-50M DA-917FS DP-25M VS-2

Description Switch boot, rubber Switch boot, snap-on Switch, on-off Switch, momentary bulb Switch, momentary flat D-plug 50mm, w/18" aux. hose D-plug 50mm, in-line D-plug 50mm, for 2pc cable D-plug 50mm, w/18" aux. hose D-plug 50mm, for 2pc cable Valve stem

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151

Inert Gas Equipment





17FMT

12

R

Possible options for selecting a complete torch configuration from this page.17FMT 150 AMP flex torch 17FVMT 150 AMP flex torch w/valve 12 25 R 2 12.5 feet 25 feet 1-Piece Rubber power cable 2-Piece Power cable

2

Item 1 2 3 4 5 6 7 8 9 10 11

Part No. 17FM 17FMT 17FVMT 150TBM 150VTBM 57Y02 300M 57Y04 18CG set-up* set-up*

Description Torch head Torch, flex Torch, flex w/valve Torch body Torch body w/valve Back cap, long Back cap, medium Back cap, short Gasket/insulator Collet Collet body

Item 12-15 16 17 18 19 20 21

Part No. set-up* 105Z55R 105Z55 57Y01R 57Y03R 57Y01-2 57Y03-2 WC-3-10 WC-3-22 105Z57

Description Nozzles Handle, ribbed (standard) Handle, smooth (optional) Power cable 12.5' 1pc Power cable 25' 1pc Power cable 12.5' 2pc Power cable 25' 2pc Cable cover 3" x 10' Cable cover 3" x 22' Power cable adapter

Item 22 23 24 25 26 27 28 29 30 31



* Select proper size part from the set-up chart on page 162.

152

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Inert Gas Equipment




24FMT

12

R

Possible options for selecting a complete torch configuration from this page.24FMT 80 AMP flex torch 24FVMT 80 AMP flex torch w/valve 12 25 R 2 12.5 feet 25 feet 1-Piece Rubber power cable 2-Piece Power cable

2

Item 1 2 3 4 5 6 7 8 9-12

Part No. 24FM 24FMT 24FVMT 150TBM 150VTBM 53N22 set-up* set-up* set-up*

Description Torch head Torch, flex Torch, flex w/valve Torch body Torch body w/valve Gasket/insulator Collet Collet body Nozzles

Item 13 14 15 16 17 18 19


Part No. H-100R H-100 57Y01R 57Y03R 57Y01-2 57Y03-2 WC-3-10 WC-3-22 BS-1 BS-1S

Description Handle, ribbed (standard) Handle, smooth (optional) Power cable 12.5' 1pc Power cable 25' 1pc Power cable 12.5' 2pc Power cable 25' 2pc Cable cover 3" x 10' Cable cover 3" x 22' Switch boot, rubber Switch boot, snap-on

Item 20 21 22 23 24 25 26 27 28

Part No. SW-2 SW-1 SW-1F 105Z57 DA-917F DI-917F DP-50M DA-917FS DP-25M VS-2

Description Switch, on-off Switch, momentary bulb Switch, momentary flat Power cable adapter D-plug 50mm, w/18" aux. hose D-plug 50mm, in-line D-plug 50mm, for 2pc cable D-plug 50mm, w/18" aux. hose D-plug 50mm, for 2pc cable Valve stem

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153

Inert Gas Equipment





26FMT

12

R

Possible options for selecting a complete torch configuration from this page.26FMT 200 AMP flex torch 26FVMT 200 AMP flex torch w/valve 12 25 R 2 12.5 feet 25 feet 1-Piece Rubber power cable 2-Piece power cable

2

Item 1 2 3 4 5 6 7 8 9 10

Part No. 26FM 26FMT 26FVMT 200VTBM 200TBM 57Y04 300M 57Y02 18CG set-up*

Description Torch head Torch, flex Torch, flex w/valve Torch body w/valve Torch body Back cap, short Back cap, medium Back cap, long Gasket/insulator Collet

Item 11 12-15 16 17 18 19 20

Part No. set-up* set-up* 10N15R 10N15 46V28R 46V30R 46V28-2 46V30-2 45V62

Description Collet body Nozzles Handle, ribbed (standard) Handle, smooth (optional) Power cable 12.5' 1pc Power cable 25' 1pc Power cable 12.5' 2pc Power cable 25' 2pc Power cable adapter

Item 21 22 23 24 25 26 27

Part No. WC-3-10 WC-3-22 BL-1 BL-1S SW-2 SW-1 SW-1F DA-26R VS-1

Description Cable cover 3" x 10' Cable cover 3" x 22' Switch boot, rubber Switch boot, snap-on Switch, on-off Switch, momentary bulb Switch, momentary flat D-plug 50mm, w/18" gas hose Valve stem


154

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Inert Gas Equipment

TIG Torch Parts

125 AMP Air Cooled9 Series TIG TorchElectrode Range: .020"- 3/32" (0.5mm - 2.4mm) Head Angle: 60 180 (9P)


9

12

R

Possible options for selecting a complete torch configuration from this page.9 9F 9FV 9P 9V 12 25 R 2 125 AMP torch 125 AMP flex torch 125 AMP flex torch w/valve 125 AMP 180 pencil torch 125 AMP torch w/valve 12.5 feet 25 feet 1-Piece Rubber power cable 2-Piece Power cable

2

Item 1 2 3 4 5 6 7 8 9 10 11

Part No. 0009 009F 09FV 009V 009P 41V24 41V35 41V33 598882 set-up* set-up*

Description Torch body Torch body, flex Torch body, flex w/valve Torch body, w/valve Torch body, pencil 180 Back cap, long Back cap, medium Back cap, short Gasket/insulator Collet Collet body

Item 12-17 18 19 20 21 22 23 24

Part No. set-up* H-100R H-100 57Y01R 57Y03R 57Y01-2 57Y03-2 105Z57 WC-3-10 WC-3-22 BS-1

Description Nozzles Handle, ribbed (standard) Handle, smooth (optional) Power cable 12.5' 1pc Power cable 25' 1pc Power cable 12.5' 2pc Power cable 25' 2pc Power cable adapter Cable cover 3" x 10' Cable cover 3" x 22' Switch boot, rubber

Item 25 26 27 28 29 30 31 32 33

Part No. BS-1S SW-2 SW-1 SW-1F DA-917F DI-917F DP-50M DA-917FS DP-25M VS-2

Description Switch boot, snap-on Switch, on-off Switch, momentary bulb Switch, momentary flat D-plug 50mm, w/18" aux. hose D-plug 50mm, in-line D-plug 50mm, for 2pc cable D-plug 50mm, w/18" aux. hose D-plug 50mm, for 2pc cable Valve stem

* Select proper size part from the set-up chart on the following page.

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155

Inert Gas Equipment


TIG Torch Parts

Set-ups for 9 SeriesStandard Set-up Gas Lens Set-up Large Diameter Gas Lens Set-up

2

WARNING: 1/8" and larger set-ups may exceed the operational capacity for a torch of this amperage.

Item No. Standard Set-up 9 10 11 12 13 14 15 16

Electrode Diameter Nozzle Size #3 (3/16") Gasket insulator Collet Collet body Alumina nozzle standard Alumina nozzle long Alumina nozzle x-long Lava nozzle standard Lava nozzle long 796F70 796F74 A796F70 A796F74

.020" (0.5mm) #4 (1/4") 598882 13N20 13N25 13N08 A796F71 A796F75 13N14 796F71 796F75 45V41 53N58 54N63-20 13N20L 45V0204S


1/16" (1.6mm) #6 (3/8") 598882 13N22 13N27 13N10 A796F73 A796F77 13N16 796F73 796F77 45V43 53N60 54N63-20 13N22L 45V116S 57N75

3/32" (2.4mm) #7 (7/16") 598882 13N23 13N28 13N11

1/8" (3.2mm) #8 (1/2") 598882 13N24 13N29 13N12

5/32" (4.0mm) #10 (5/8")

3/16" (4.8mm) #12 (3/4")

1/4" (6.4mm) #15 (15/16")

13N13

13N17

13N18

13N19

17 Lava nozzle x-long Gas Lens Set-up 34 Gas lens collet body 35 Alumina gas lens nozzle Large Diameter Gas Lens Set-up 36 37 38 39 Gasket insulator Gas lens collet Gas lens collet body Alumina gas lens nozzle

45V44 53N61 54N63-20 13N23L 45V64S

45V45 53N61S 54N63-20 13N24L 995795S 57N74 53N88 53N87 53N89

156

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Inert Gas Equipment

TIG Torch Parts

150 AMP Air Cooled17 Series TIG TorchElectrode Range: .020"- 3/32" (0.5mm - 2.4mm) Head Angle: 60


17

12

R

Possible options for selecting a complete torch configuration from this page.17 17F 17FV 17V 12 25 R 2 150 AMP torch 150 AMP flex torch 150 AMP flex torch w/valve 150 AMP torch w/valve 12.5 feet 25 feet 1-Piece Rubber power cable 2-Piece Power cable

2

Item Part No. Item Part No. Description 11-14 set-up* 1 0017 Torch body 15 H-100R 2 017F Torch body, flex 16 H-100 3 17FV Torch body, flex w/valve 57Y01R 4 017V Torch body, w/valve 17 57Y03R 5 57Y02 Back cap, long 57Y01-2 6 300M Back cap, medium 18 57Y03-2 7 57Y04 Back cap, short WC-3-10 8 18CG Gasket/insulator 19 WC-3-22 9 set-up* Collet 20 105Z57 10 set-up* Collet body * Select proper size part from the set-up chart on the following page.

Description Nozzles Handle, ribbed (standard) Handle, smooth (optional) Power cable 12.5' 1pc Power cable 25' 1pc Power cable 12.5' 2pc Power cable 25' 2pc Cable cover 3" x 10' Cable cover 3" x 22' Power cable adapter

Item 21 22 23 24 25 26 27 28 29 30



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157

Inert Gas Equipment


TIG Torch Parts

Set-ups for 17 SeriesStandard Set-up Gas Lens Set-up Large Diameter Gas Lens Set-up Stubby Collet Body Set-up

2


Item No.

Electrode Diameter

.020" (0.5mm) Nozzle Size #4 (1/4") 18CG 10N21 10N29 10N50 105Z43 12N03 54N01 45V29 54N18 54N35 54N63 45V0204

.040" (1.0mm) #5 (5/16") 18CG 10N22 10N30 10N49 10N49L 105Z42 105Z60 54N01 45V24 54N17 54N17L 54N34 54N63 45V0204

1/16" (1.6mm) #6 (3/8") 18CG 10N23 10N31 10N48 10N48L 105Z44 12N02 54N01 45V25 54N16 54N16L 54N33 54N63 45V116 57N75 57N75L 57N75XL 18CG20 10N23S 17CB20 13N10

3/32" (2.4mm) #7 (7/16") 18CG 10N24 10N32 10N47 10N47L 105Z45 105Z61 54N01 45V26 54N15 54N15L 54N32 54N63 45V64

1/8" (3.2mm) #8 (1/2") 18CG 10N25 10N28 10N46 08Z78

5/32" (4.0mm) #10 (5/8") #11 (11/16") #12 (3/4") #15 (15/16") 18CG 54N20 406488 10N45 08Z79

Standard Set-up 8 Gasket insulator 9 Collet 10 Collet body 11 Alumina nozzle standard 12 Alumina nozzle long 13 Lava nozzle standard 14 Lava nozzle long Gas Lens Set-up 31 Gasket insulator 32 Gas lens collet body 33 Alumina gas lens nozzle 34 Alumina gas lens nozzle long 35 Lava gas lens nozzle Large Diameter Gas Lens Set-up 36 Gasket Insulator 37 Gas lens collet body Alumina gas lens nozzle 38 Alumina gas lens nozzle long Alumina gas lens nozzle x-long Standard Set-up 39 Gasket insulator 40 Stubby collet 41 Stubby collet body 42 Alumina nozzle standard

10N44 08Z80

54N01 45V27 54N14 54N14L 54N31 54N63 995795 57N74 57N74L 57N74XL 18CG20 10N25S 17CB20 13N12

54N01 45V28 54N19* 54N36

45V63 53N88

53N87

53N89

18CG20 10N21S 17CB20 13N08

18CG20 10N22S 17CB20 13N09

18CG20 10N24S 17CB20 13N11

13N13 * Part No. 54N19 is a short nozzle: .700".

158

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Inert Gas Equipment

TIG Torch Parts

350 AMP and 500 AMP (18P) Water Cooled18 Series TIG TorchElectrode Range: .020"- 5/32" (0.5mm - 4.0mm) Head Angle: 60 180 (18P)


18

12

R

Possible options for selecting a complete torch configuration from this page.18 18F 18V 18P 12 25 R 2 350 AMP torch 350 AMP flex torch 350 AMP torch w/valve 500 AMP 180 pencil torch 12.5 feet 25 feet Rubber power cable and hoses Vinyl power cable and hoses (exception: 18P rubber only)

2

Item 1 2 3 4 5 6 7 8 9 10 11-14 15 16

Part No. 0018 018F 018P 018V 57Y02 300M 57Y04 18CG set-up* set-up* set-up* H-200 H-200R

Description Torch body Torch body, flex Torch body, pencil 180 Torch body, w/valve Back cap, long Back cap, medium Back cap, short Gasket/insulator Collet Collet body Nozzles Handle, smooth (standard) Handle, ribbed (optional)

Item 17 18

19

20

Part No. 18PB 40V64 40V64R 41V29 41V29R 40V74 40V74R 41V32 41V32R 40V75 40V75R 41V30 41V30R

Description Barrel Handle Power cable 12.5' vinyl Power cable 12.5' rubber Power cable 25' vinyl Power cable 25' rubber Water hose 12.5' vinyl Water hose 12.5' rubber Water hose 25' vinyl Water hose 25' rubber Gas hose 12.5' vinyl Gas hose 12.5' rubber Gas hose 25' vinyl Gas hose 25' rubber

Item 21 22 23 24 25 26 27 28 29

Part No. 53N04 45V11 WC-3-10 WC-3-22 BL-1 BL-1S SW-2 SW-1 SW-1F DA-1820L VS-2

Description Hose clamp Power cable adapter Cable cover 3" x 10' Cable cover 3" x 22' Switch boot, rubber Switch boot, snap-on Switch, on-off Switch, momentary bulb Switch, momentary flat D-plug 50mm, w/18" water hose Valve stem


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159

Inert Gas Equipment


TIG Torch Parts


2

WARNING: #11 and larger set-ups may exceed the operational capacity for a torch of this amperage.

Item No.

Electrode Diameter


.040" (1.0mm) #5 (5/16") 18CG 10N22 10N30 10N49 10N49L 105Z42 105Z60 54N01 45V24 54N17 54N17L 54N34 54N63 45V0204

1/16" (1.6mm) #6 (3/8") 18CG 10N23 10N31 10N48 10N48L 105Z44 12N02 54N01 45V25 54N16 54N16L 54N33 54N63 45V116 57N75 57N75L 57N75XL 18CG20 10N23S 17CB20 13N10

3/32" (2.4mm) #7 (7/16") 18CG 10N24 10N32 10N47 10N47L 105Z45 105Z61 54N01 45V26 54N15 54N15L 54N32 54N63 45V64

1/8" (3.2mm) #8 (1/2") 18CG 10N25 10N28 10N46 08Z78

5/32" (4.0mm) #10 (5/8") #11 (11/16") #12 (3/4") #15 (15/16") 18CG 54N20 406488 10N45 08Z79

Standard Set-up 8 Gasket insulator 9 Collet 10 Collet body 11 Alumina nozzle standard 12 Alumina nozzle long 13 Lava nozzle standard 14 Lava nozzle long Gas Lens Set-up 31 Gasket insulator 32 Gas lens collet body 33 Alumina gas lens nozzle 34 Alumina gas lens nozzle Long 35 Lava gas lens nozzle Large Diameter Gas Lens Set-up 36 Gasket insulator 37 Gas lens collet body Alumina gas lens nozzle 38 Alumina gas lens nozzle long Alumina gas lens nozzle x-long Stubby Collet Body Set-up 39 Gasket insulator 40 Stubby collet 41 Stubby collet body 42 Alumina nozzle standard

10N44 08Z80

54N01 45V27 54N14 54N14L 54N31 54N63 995795 57N74 57N74L 57N74XL 18CG20 10N25S 17CB20 13N12

54N01 45V28 54N19* 54N36

45V63 53N88

53N87

53N89

18CG20 10N21S 17CB20 13N08

18CG20 10N22S 17CB20 13N09

18CG20 10N24S 17CB20 13N11


160

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Inert Gas Equipment

TIG Torch Parts

250 AMP and 200 AMP (25) Water Cooled20 and 25 Series TIG TorchElectrode Range: .020"- 1/8" (0.5mm - 3.2mm) Head Angle: 60 180 (20P, 25)


20

12

R

Possible options for selecting a complete torch configuration from this page.20 20F 20M 20P 25 12 25 R blank 250 AMP torch 250 AMP flex torch 250 AMP mechanical fittings 250 AMP 180 pencil torch 200 AMP pencil flex 12.5 feet 25 feet Rubber power cable and hoses Vinyl power cable and hoses

2

Item Part No. Description Torch body H-100R Torch body 19 Torch body, flex pencil 180 53N06R Torch body, pencil 180 45V03 Torch body, flex 45V03R Back cap, long 20 45V04 Back cap, medium 45V04R Back cap, short 45V07 Gasket/insulator 45V07R Collet 21 45V08 Collet body 45V08R Nozzles 45V09 Handle, smooth (standard) 45V09R 20F, 20M, 20P, 25 22 18 45V10 53N06 Handle, smooth (standard) 45V10R 20 * Select proper size part from the set-up chart on the following page. Item 1 2 3 4 5 6 7 8 9 10 11 12-17 Part No. 0020 0025 020M 020P 020F 41V24 41V35 41V33 598882 set-up* set-up* set-up* H-100

Description Handle, ribbed (optional) 20F, 20M, 20P, 25 Handle, ribbed (optional) 20 Power cable 12.5' vinyl Power cable 12.5' rubber Power cable 25' vinyl Power cable 25' rubber Water hose 12.5' vinyl Water hose 12.5' rubber Water hose 25' vinyl Water hose 25' rubber Gas hose 12.5' vinyl Gas hose 12.5' rubber Gas hose 25' vinyl Gas hose 25' rubber

Item 23 24 25 26 27 28 29 30

Part No. 53N04 45V11 WC-3-10 WC-3-22 BS-1 BS-1S SW-2 SW-1 SW-1F DA-1820L

Description Hose clamp Power cable adapter Cable cover 3" x 10' Cable cover 3" x 22' Switch boot, rubber Switch boot, snap-on Switch, on-off Switch, momentary bulb Switch, momentary flat D-plug 50mm, w/18" water hose

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161

Inert Gas Equipment


TIG Torch Parts

Set-ups for 20 and 25 SeriesStandard Set-up Gas Lens Set-up Large Diameter Gas Lens Set-up

2

WARNING: #10 and larger set-ups may exceed the operational capacity for a torch of this amperage.

Item No. Standard Set-up 9 10 11 12 13 14 15 16

Electrode Diameter Nozzle Size #3 (3/16") Gasket insulator Collet Collet body Alumina nozzle standard Alumina nozzle long Alumina nozzle x-long Lava nozzle standard Lava nozzle long 796F70 796F74 A796F70 A796F74



1/16" (1.6mm) #6 (3/8") 598882 13N22 13N27 13N10 A796F73 A796F77 13N16 796F73 796F77 45V43 53N60 54N63-20 13N22L 45V116S 57N75

3/32" (2.4mm) #7 (7/16") 598882 13N23 13N28 13N11

1/8" (3.2mm) #8 (1/2") 598882 13N24 13N29 13N12

5/32" (4.0mm) #10 (5/8")

3/16" (4.8mm) #12 (3/4")

1/4" (6.4mm) #15 (15/16")

13N13

13N17

13N18

13N19

17 Lava nozzle x-long Gas Lens Set-up 34 Gas lens collet body 35 Alumina gas lens nozzle Large Diameter Gas Lens Set-up 36 37 38 39 Gasket insulator Gas lens collet Gas lens collet body Alumina gas lens nozzle

45V44 53N61 54N63-20 13N23L 45V64S

45V45 53N61S 54N63-20 13N24L 995795S 57N74 53N88 53N87 53N89

162

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Inert Gas Equipment

TIG Torch Parts

250 AMP Water Cooled22 Series TIG Machine TorchElectrode Range: .020"- 1/8" (0.5mm - 3.2mm) Head Angle: 180

Torch Package Part NumberTorch Hose Length

22A

12

Possible options for selecting a complete torch configuration from this page.22A 22B 12 25 250 AMP 7" torch 250 AMP 3" torch 12.5' Rubber power cable and hoses 25' Rubber power cable and hoses

2

WARNING: #5 and #10 are set-ups outside the optimal operational capacity for a torch of this amperage.

Part No. Description .040" 1/16" Electrode Diameter Item (1.0mm) (1.6mm) 022A Torch body, w/ins. boot No. 022B Torch body, w/ins. boot Nozzle Size #5 (5/16") #6 (3/8") 22-10 Gasket/insulator Standard Set-up set-up* Collet 4 Collet 22A 22N22A set-up* Collet body 4 Collet 22B 22N22B set-up* Nozzles 5 Collet body 13N27 set-up* Gas lens collet body 6 Alumina nozzle standard 13N09 13N10 set-up* Nozzles For other nozzle options: see pages 161 & 162. 22-9 Insulating boot 22-7 Collet knob Gas Lens Set-up 45V03R Power cable 12.5' rubber 12 Gas lens collet body 45V42 45V43 16 45V04R Power cable 25' rubber 13 Alumina gas lens nozzle 53N59 53N60 45V07R Water hose 12.5' rubber 17 Large Diameter Gas Lens Set-up 45V08R Water hose 25' rubber 23 Gas lens collet 22A 22N22AL 45V09R Gas hose 12.5' rubber 18 23 Gas lens collet 22B 22N22BL 45V10R Gas hose 25' rubber 19 45V11 Power cable adapter 24 Gas lens collet body 45V116S WC-3-10 Cable cover 3" x 10' 25 Alumina gas lens nozzle 57N75 20 WC-3-22 Cable cover 3" x 22' For other nozzle options: see pages 161 & 162. 21 DA-1820L D-plug 50mm, w/18" water hose 22 54N63-22 Gasket/insulator 23 set-up* Collet 24 set-up* Gas lens collet body 25 set-up* Nozzles * Select proper size part from the set-up chart on the following page.

Item 1 2 3 4 5 6-11 12 13 14 15

3/32" (2.4mm) #7 (7/16") 22N23A 22N23B 13N28 13N11

1/8" (3.2mm) #8 (1/2") 22N24A 22N24B 13N29 13N12

5/32" (4.0mm) #10 (5/8")

13N13

45V44 53N61 22N23AL 22N23BL 45V64S

45V45 53N61S 22N24AL 22N24BL 995795S 57N74 53N88

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163

Inert Gas Equipment


TIG Torch Parts

80 AMP Air Cooled and 180 AMP Water Cooled24 Series TIG TorchElectrode Range: .020"- 3/32" (0.5mm - 2.4mm) Head Angle: 60 90


24

12

R

Possible options for selecting a complete torch configuration from this page.24 24-90 24V 24W 24W-90 12 25 R blank 80 AMP 60 torch 80 AMP 90 torch 80 AMP 60 torch w/valve 180 AMP 60 torch 180 AMP 90 torch 12.5 feet 25 feet 1-Piece Rubber power cable (24) Rubber power cable and hoses (24W) 2-Piece Power cable

2

Item 1 2 3 4 5 6 7 8

Part No. 024V 0024 24-90 024W 24W-90 56Y38R 56Y97R 45V03R 45V04R 45V07R 45V08R 45V09R 45V10R

Description Torch body, 60 w/valve Torch body, 60 Torch body, 90 Torch body, 60 Torch body, 90 Power cable 12.5' rubber Power cable 25' rubber Power cable 12.5' rubber Power cable 25' rubber Water hose 12.5' rubber Water hose 25' rubber Gas hose 12.5' rubber Gas hose 25' rubber

Item 9 10 11 12 13 14 15 16-19 20 21

Part No. 53N04 45V03 45V04 45V07 45V08 45V09 45V10 53N22 set-up* set-up* set-up* H-100R H-100

Description Hose clamp Power cable 12.5' vinyl Power cable 25' vinyl Water hose 12.5' vinyl Water hose 25' vinyl Gas hose 12.5' vinyl Gas hose 25' vinyl Gasket/insulator Collet Collet body Nozzles Handle, ribbed (standard 24) Handle, smooth (standard 24W)

Item 22 23 24 25 26 27 28 29 30

Part No. 53N43 45V11 WC-3-10 WC-3-22 53N66 set-up* set-up* set-up* DA-1820L DI-24F

Description Power cable adapter (24) Power cable adapter (24W) Cable cover 3" x 10' Cable cover 3" x 22' Gas lens gasket/insulator Collet Gas lens collet body Nozzles D-plug 50mm, w/18" water hose D-plug 50mm, in-line

* Select proper size part from the set-up chart below. Item No. 14 15 16 17 18 19 26 27 28 Collet Collet body Alumina nozzle standard Alumina nozzle long Lava nozzle standard Lava nozzle long Gas lens collet Gas lens collet body Alumina gas lens nozzle 53N23 53N24 53N28 53N62 45V41 53N58 53N63 45V42 53N59 53N25 A53N23 Electrode Diameter Nozzle Size #3 (3/16") .020" (0.5mm) #4 (1/4") 53N15 53N17 A53N24 .040" (1.0mm) #5 (5/16") 53N16 53N18 A53N25 1/16" (1.6mm) #6 (3/8") 53N14 53N19 A53N27 A53N26 53N27 53N26 53N64 45V43 53N60

WARNING: #8 is a set-up outside the optimal operational capacity for a torch of this amperage.

3/32" (2.4mm) #7 (7/16") 24C332 24CB332

1/8" (3.2mm) #8 (1/2")

24GLC332 45V44 53N61 53N61S

164

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Inert Gas Equipment

TIG Torch Parts

200 AMP Air Cooled26 Series TIG TorchElectrode Range: .020"- 5/32" (0.5mm - 4.0mm) Head Angle: 60


26

12

R

Possible options for selecting a complete torch configuration from this page.26 26F 26FV 26V 12 25 R 2 200 AMP torch 200 AMP flex torch 200 AMP flex torch w/valve 200 AMP torch w/valve 12.5 feet 25 feet 1-Piece Rubber power cable 2-Piece Power cable

2

Item 1 2 3 4 5 6 7 8 9

Part No. 0026 026F 26FV 26V 57Y04 300M 57Y02 18CG set-up*

Description Torch body Torch body, flex Torch body, flex w/valve Torch body, w/valve Cap back, long Cap back, medium Cap back, short Gasket/insulator Collet

Item 10 11-14 15 16 17 18 19

Part No. set-up* set-up* H-200R H-200 46V28R 46V30R 46V28-2 46V30-2 45V62

Description Collet body Nozzles Handle, ribbed (standard) Handle, smooth (optional) Power cable 12.5' 1pc Power cable 25' 1pc Power cable 12.5' 2pc Power cable 25' 2pc Power cable adapter

Item 20 21 22 23 24 25 26

Part No. WC-3-10 WC-3-22 BL-1 BL-1S SW-2 SW-1 SW-1F DA-26R VS-1

Description Cable cover 3" x 10' Cable cover 3" x 22' Switch boot, rubber Switch boot, snap-on Switch, on-off Switch, momentary bulb Switch, momentary flat D-plug 50mm, w/18" gas hose Valve stem


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165

Inert Gas Equipment


TIG Torch Parts


2


Item No.

Electrode Diameter


.040" (1.0mm) #5 (5/16") 18CG 10N22 10N30 10N49 10N49L 105Z42 105Z60 54N01 45V24 54N17 54N17L 54N34 54N63-20 45V0204

1/16" (1.6mm) #6 (3/8") 18CG 10N23 10N31 10N48 10N48L 105Z44 12N02 54N01 45V25 54N16 54N16L 54N33 54N63-20 45V116 57N75 57N75L 57N75XL 18CG20 10N23S 17CB20 13N10

3/32" (2.4mm) #7 (7/16") 18CG 10N24 10N32 10N47 10N47L 105Z45 105Z61 54N01 45V26 54N15 54N15L 54N32 54N63-20 45V64

1/8" (3.2mm) #8 (1/2") 18CG 10N25 10N28 10N46 08Z78

5/32" (4.0mm) #10 (5/8") #11 (11/16") #12 (3/4") #15 (15/16") 18CG 54N20 406488 10N45 08Z79

Standard Set-up 8 Gasket insulator 9 Collet 10 Collet body 11 Alumina nozzle standard 12 Alumina nozzle long 13 Lava nozzle standard 14 Lava nozzle long Gas Lens Set-up 31 Gasket insulator 32 Gas lens collet body 33 Alumina gas lens nozzle 34 Alumina gas lens nozzle long 35 Lava gas lens nozzle Large Diameter Gas Lens Set-up 36 Gasket Insulator 37 Gas lens collet body Alumina gas lens nozzle 38 Alumina gas lens nozzle long Alumina gas lens nozzle x-long Stubby Collet Body Set-up 39 Gasket insulator 40 Stubby collet 41 Stubby collet body 42 Alumina nozzle standard

10N44 08Z80

54N01 45V27 54N14 54N14L 54N31 54N63-20 995795 57N74 57N74L 57N74XL 18CG20 10N25S 17CB20 13N12

54N01 45V28 54N19* 54N36

45V63 53N88

53N87

53N89

18CG20 10N21S 17CB20 13N08

18CG20 10N22S 17CB20 13N09

18CG 10N24S 17CB20 13N11


166

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Inert Gas Equipment

TIG Torch Parts

500 AMP Water Cooled27 Series TIG Machine TorchElectrode Range: .040"- 1/4" (1.0mm - 6.4mm) Head Angle: 180


27A

12

Possible options for selecting a complete torch configuration from this page.27A 27B 12 25 200 AMP torch 200 AMP flex torch 12.5' Rubber power cable and hoses 25' Rubber power cable and hoses

2

Item 1 2 3 4 5 6 7 8 9 10 11

Part No. 027A 027B 27-13A 27-13B 27-13-2 27-13-3 27-12 set-up* set-up* 18W89 57N56 set-up*

Description Torch body 9", w/ins. boot Torch body 22", w/ins. boot Shaft assembly (27A) Shaft assembly (27B) O-ring O-ring Insulating boot Collet Gas lens collet body O-ring for 49V gas lens Gasket Nozzles

Item 12

13 14 15 16 17

Part No. 40V82R 40V82RL 40V82R-3 40V83R 40V83RL 40V83R-3 40V84R 40V84RL 40V84R-3 WC-4-10 WC-4-22 45V11

Description Gas hose 12.5' rubber Gas hose 25' rubber Gas hose 3' rubber Water hose 12.5' rubber Water hose 25' rubber Water hose 3' rubber Power cable 12.5' rubber Power cable 25' rubber Power cable 3' rubber Cable cover 4" x 10' Cable cover 4" x 22' Power cable adapter**

* Select proper size part from the set-up chart below. **Not for use with 40V84R-3. Electrode Diameter Collet Gas lens collet body Alumina gas lens nozzle 11 Alumina gas lens long nozzle Alumina gas lens x-long nozzle .040" (1.0mm) 57N45 49V22 1/16" (1.6mm) #6 (3/8") 57N46 49V23 57N75 57N75L 57N75XL 3/32" (2.4mm) #7 (7/16") 57N47 49V24 1/8" (3.2mm) #8 (1/2") 57N48 49V25 57N74 57N74L 57N74XL 5/32" (4.0mm) #10 (5/8") 57N49 49V26 53N88 53N88L 53N88XL 3/16" (4.8mm) #12 (3/4") 57N50 49V27 53N87 53N87L 53N87XL 1/4" (6.4mm) #15 (15/16") 57N51 49V28 53N89 (short)

Item No. 7 8

Nozzle Size #5 (5/16")

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167

Inert Gas Equipment


TIG Torch Parts

500 AMP Water Cooled12 Series TIG TorchElectrode Range: 1/16"- 1/4" (1.6mm - 6.4mm) Head Angle: 60


12

12

Possible options for selecting a complete torch configuration from this page.22A 500 AMP torch 12.5' Rubber power cable and hoses 25' Rubber power cable and hoses

2

12 25

Item 1 2 3 4 5

Part No. 0012 56Y44 56Y45 40V82R 40V82RL 40V83R 40V83RL

Description Torch body Back cap, long Back cap, short Gas hose 12.5' rubber Gas hose 25' rubber Water hose 12.5' rubber Water hose 25' rubber

Item 6 7 8 9 10 11

Part No. 40V84R 40V84RL 85WP13 12NG set-up* set-up* set-up*

Description Power cable 12.5' rubber Power cable 25' rubber Handle Gasket/insulator Collet Collet body Nozzles

Item 12 13 14 15 16

Part No. 12GLC set-up* set-up* WC-4-10 WC-4-22 45V11

Description Gasket/insulator Gas lens collet body Nozzles Cable cover 4" x 10' Cable cover 4" x 22' Power cable adapter

* Select proper size part from the set-up chart below.

WARNING: #12 set-up is outside the optimal operational capacity for a torch of this amperage.

Item No. 9 10 11 13 14 Collet Collet body

Electrode Diameter

1/16" (1.6mm) 85Z14 11WP65 14N57 11GL16

3/32" (2.4mm) #5 (5/16") 85Z15 11WP65 14N58 11GL32

1/8" (3.2mm) #6 (3/8") 85Z16 11WP65 14N59 11GL18 57N75 57N75L 57N75XL

5/32" (4.0mm) #7 (7/16") 85Z17 11WP65 14N60 11GL53

3/16" (4.0mm) #8 (1/2") 85Z18 11WP65 14N61 11GL36 57N74 57N74L 57N74XL

1/4" (4.0mm) #10 (5/8") 85Z19 11WP65 14N61-10 53N88 53N88L 53N88XL 53N87 53N87L 53N87XL #12 (3/4")

Nozzle Size #4 (1/4")

Alumina nozzle standard Gas lens collet body Alumina gas lens nozzle Alumina gas lens nozzle long Alumina gas lens nozzle X-long

168

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Inert Gas Equipment

TIG Torch Parts

Alumina Nozzles

2 Standard NozzlesTorch Series: 17, 18, 26Part No. 10N44 10N45 10N46 10N47 10N47L 10N48 10N48L 10N49 10N49L 10N50 Description #12 #10 Alumina nozzle #8 Alumina nozzle #7 Long alumina nozzle Alumina nozzle #6 Long alumina nozzle Alumina nozzle #5 Long alumina nozzle #4 Alumina nozzle Orifice 3/4" 5/8" 1/2" 7/16" 3/8" 5/16" 1/4" Length 1-7/8" 1-7/8" 3" 1-7/8" 3" 1-7/8" 3" 1-7/8"

Long Standard NozzlesTorch Series: 9, 20, 22, 25Part No. A796F70 A796F71 A796F72 A796F73 A796F74 A796F75 A796F76 A796F77 Description #3 Alumina nozzle #4 #5 Long alumina nozzle #6 #3 #4 X-long alumina nozzle #5 #6 Orifice 3/16" 1/4" 5/16" 3/8" 3/16" 1/4" 5/16" 3/8" Length 1-15/16" 1-15/16"

2-1/2"

Gas Lens NozzlesTorch Series: 9, 20, 22, 24, 25Part No. 53N58 53N59 53N60 53N61 53N61S Description #4 #5 #6 Alumina nozzle #7 #8 Orifice 1/4" 5/16" 3/8" 7/16" 1/2" Length

Torch Series: 9, 20, 22, 25, (Stubby: 17, 18, 26)Part No. 13N08 13N09 13N10 13N11 13N12 13N13 Description #4 #5 #6 Alumina nozzle #7 #8 #10 Orifice 1/4" 5/16" 3/8" 7/16" 1/2" 5/8" Length

1-3/16"

1"

Torch Series: 17, 18, 26Length Part No. 54N14 54N14L 54N15 54N15L 54N16 54N16L 54N17 54N17L 54N18 54N19 Description Alumina nozzle #8 Long alumina nozzle Alumina nozzle #7 Long alumina nozzle Alumina nozzle #6 Long alumina nozzle Alumina nozzle #5 Long alumina nozzle #4 Alumina nozzle .700 Short alumina nozzle Orifice 1/2" 7/16" 3/8" 5/16" 1/4" .700" Length 1-5/8" 3" 1-5/8" 3" 1-5/8" 3" 1-5/8" 3" 1-5/8" 1-1/8"

Torch Series: 12Part No. 14N57 14N58 14N59 14N60 14N61 14N61-10 14N61-12 Description #4 #5 #6 #7 #8 #10 #12 Alumina nozzle Orifice 1/4" 5/16" 3/8" 7/16" 1/2" 5/8" 3/4" 1-1/4"

Torch Series: 24, 24WPart No. A53N23 A53N24 A53N25 A53N27 Description .165 #4 #5 #6 Alumina nozzle Orifice .165 1/4" 5/16" 3/8" Length

Large Diameter Gas Lens NozzlesTorch Series: 9, 17, 18, 20, 22, 25, 26, 27Part No. 53N87 53N87L 53N87XL 53N88 53N88L 53N88XL 53N89 57N74 57N74L 57N74XL 57N75 57N75L 57N75XL Description Alumina nozzle #12 Long alumina nozzle X-long alumina nozzle Alumina nozzle #10 Long alumina nozzle X-long alumina nozzle #15 Short alumina nozzle Alumina nozzle #8 Long alumina nozzle X-long alumina nozzle Alumina nozzle #6 Long alumina nozzle X-long alumina nozzle Orifice 3/4" Length 1-7/8" 2-3/4" 3-1/4" 1-7/8" 2-3/4" 3-1/4" 1-3/8" 1-7/8" 2-3/4" 3-1/4" 1-7/8" 2-3/4" 3-1/4"

5/8"

5/8" 15/16" 1/2"

3/8"

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169

Inert Gas Equipment


TIG Torch Parts

Lava Nozzles

2 Standard NozzlesTorch Series: 17, 18, 26Part No. 105Z42 105Z43 105Z44 105Z45 08N78 08N79 08N80 105Z60 105Z61 12N02 12N03 Description #5 #4 #6 #7 Lava nozzle #8 #10 #12 #5 #7 Long lava nozzle #6 #4 Orifice 3/4" 5/8" 1/2" 7/16" 1/2" 5/8" 3/4" 5/16" 7/16" 3/8" 1/4" Length

Long Standard NozzlesTorch Series: 9, 20, 22, 25, (Stubby: 17, 18, 26)Part No. 796F70 796F71 796F72 796F73 796F74 796F75 796F76 796F77 796F79 796F80 Description #3 #4 Long lava nozzle #5 #6 #3 #4 X-long lava nozzle #5 #6 #4 X-long lava nozzle #5 Orifice 3/16" 1/4" 5/16" 3/8" 3/16" 1/4" 5/16" 3/8" 1/4" 3/8" Length 1-7/8"

1-7/8"

2-5/8"

3-1/4"

3-1/2"

Torch Series: 9, 20, 22, 25, (Stubby: 17, 18, 26)Part No. 13N14 13N15 13N16 13N17 13N18 13N19 Description #4 #5 #6 Lava nozzle #7 #8 #10 Orifice 1/4" 5/16" 3/8" 7/16" 1/2" 5/8" Length

Gas Lens NozzlesTorch Series: 17, 18, 26Part No. 54N31 54N32 54N33 54N34 54N35 54N36 Description #8 #7 #6 Lava nozzle #5 #4 #11 Orifice 1/2" 7/16" 3/8" 5/16" 1/4" 11/16" Length

1-1/8"

1-11/16"

Torch Series: 24, 24WPart No. 53N23 53N24 53N25 53N26 53N27 53N28 Description .165 #4 Lava nozzle #5 Long lava nozzle #6 Lava nozzle #4 Long lava nozzle Orifice .165 1/4" 5/16" 3/8" 1/4" Length 5/8" 1-1/8" 5/8" 1-1/8"

1-1/8"

Back CapsTorch Series: 9,10

Part No. 41V24 41V33 41V35 98W77 Part No. 57Y02 57Y04 300M 98W18 Part No. 56Y44 56Y45

Description Long back cap Short back cap Medium back cap O-ring Description Long back cap Short back cap Medium back cap O-ring Description Long back cap Short back cap

Length 5-3/4" 5/8" 1-7/8"

Torch Series: 17,18,20

Length 4-3/4" 1" 2-1/4"

Torch Series: 12

Length 4-1/2" 1-3/16"

170

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Inert Gas Equipment

TIG Torch Parts

Collets

2 10N ColletsTorch Series: 17, 18, 26Part No. 10N21 10N21S 10N22 10N22S 10N23 10N23S 10N24 10N24S 10N25 10N25S 54N20 54N20S Description Collet Stubby collet Collet Stubby collet Collet Stubby collet Collet Stubby collet Collet Stubby collet Collet Stubby collet Size Inches .020 .040 1/16 3/32 1/8 5/32 mm 0.5 1.0 1.6 2.4 3.2 4.0

13N ColletsTorch Series: 9, 20, 25Part No. 13N20 13N20L 13N21 13N21L 13N22 13N22L 13N23 13N23L 13N24 13N24L Description Collet Lg. dia. gas lens collet Collet Lg. dia. gas lens collet Collet Lg. dia. gas lens collet Collet Lg. dia. gas lens collet Collet Lg. dia. gas lens collet Size Inches .020 .040 1/16 3/32 1/8 mm 0.5 1.0 1.6 2.4 3.2

22N ColletsTorch Series: 22A, 22BPart No. 22N22A 22N22AL 22N22B 22N22BL 22N23A 22N23AL 22N23B 22N23BL 22N24A 22N24AL 22N24B 22N24BL Description Collet Lg. dia. gas lens collet Collet Lg. dia. gas lens collet Collet Lg. dia. gas lens collet Collet Lg. dia. gas lens collet Collet Lg. dia. gas lens collet Collet Lg. dia. gas lens collet Size Inches 1/16 1/16 3/32 3/32 1/8 1/8 mm 1.6 1.6 2.4 2.4 3.2 3.2

57N ColletsTorch Series: 27A, 27BPart No. 57N45 57N46 57N47 57N48 57N49 57N50 57N51 Collet Description Size Inches .040 1/16 3/32 1/8 5/32 3/16 1/4 mm 1.0 1.6 2.4 3.2 4.0 4.8 6.4

53N ColletsTorch Series: 24, 24WPart No. 24C332 24GLC332 53N14 53N15 53N16 53N62 53N63 53N64 Description Collet Gas lens collet Collet Size Inches 3/32 1/16 .020 .040 .020 .040 1/16 mm 2.4 1.6 0.5 1.0 0.5 1.0 1.6

85Z ColletsTorch Series: 12Part No. 85Z14 85Z15 85Z16 85Z17 85Z18 85Z19 Description Size Inches 1/16 3/32 1/8 5/32 3/16 1/4 mm 1.6 2.4 3.2 4.0 4.8 6.4

Collet

Gas lens collet

Collet Bodies

10N Collet BodiesTorch Series: 17, 18, 26Part No. 10N28 10N29 10N30 10N31 10N32 406488 Collet body Description Size Inches 1/8 .020 .040 1/16 3/32 5/32 mm 3.2 0.5 1.0 1.6 2.4 4.0

13N Collet BodiesTorch Series: 9, 20, 22, 25Part No. 13N25 13N26 13N27 13N28 13N29 Description Size Inches .020 .040 1/16 3/32 1/8 mm 0.5 1.0 1.6 2.4 3.2

53N Collet BodiesTorch Series: 24, 24WPart No. 53N17 53N18 53N19 24CB332 Description Size Inches .020 .040 1/16 3/32 mm 0.5 1.0 1.6 2.4

Special Collet BodiesPart No. Description Size Inches All All mm All All Torch Series: 17, 18, 26 17CB20 Stubby collet body Torch Series: 12 24CB332 Collet body

Collet body

Collet body

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171

Inert Gas Equipment


TIG Torch Parts

Gas Lens Collet Bodies

2

Gas Lens Collet BodiesTorch Series: 17, 18, 26Part No. 45V24 45V25 45V26 45V27 45V28 45V29 Description Size Inches .040 1/16 3/32 1/8 5/32 .020 mm 1.0 1.6 2.4 3.2 4.0 0.5

Torch Series: 27A, 27BPart No. 49V22 49V23 49V24 49V25 49V26 49V27 49V28 Description Size Inches .040 1/16 3/32 1/8 5/32 3/16 1/4 mm 1.0 1.6 2.4 3.2 4.0 4.8 6.4

Gas lens collet body


Torch Series: 9, 20, 22, 25Part No. 45V41 45V42 45V43 45V44 45V45 Description Size Inches .020 .040 1/16 3/32 1/8 mm 0.5 1.0 1.6 2.4 3.2

Large Diameter Gas Lens Collet BodiesTorch Series: 17,18,26Part No. 45V0204 45V116 45V63 45V64 995795 Description Size Inches .020 - .040 1/16 5/32 3/32 1/8 mm 0.5 - 1.0 1.6 4.0 2.4 3.2


Large diameter gas lens collet body

Torch Series: 12Part No. 11GL16 11GL18 11GL32 11GL53 11GL36 Description Size Inches 1/16 1/8 3/32 5/32 3/16 mm 1.6 3.2 2.4 4.0 4.8

Torch Series: 9, 20, 22, 25Part No. 45V0204S 45V116S 45V64S 995795S Description Large diameter gas lens collet body Size Inches .020 - .040 1/16 3/32 1/8 mm 0.5 - 1.0 1.6 2.4 3.2


Power Cable AdaptersTorch Series: 9, 17 Threads: 3/8" - 24RH, 5/8" - 18RH Part No. 105Z57

Torch Series: 26 Threads: 7/8" - 14RH, 5/8" - 18RH Part No. 45V62

Torch Series: 12, 18, 20, 22A, 22B, 24W, 25, 27 Threads: 7/8" - 14LH, 5/8" - 18LH Part No. 45V11

Torch Series: 24 Threads: 3/8" - 24RH, 5/8" - 18RH Part No. 53N43

172

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Inert Gas Equipment

TIG Torch Parts

Handles

Torch 18P 18, 26 HP 18, HP 26 9, 17, 20M, 20F, 24 20, HP9, HP20 HP17, HP24 12

Part No. 18PB H-200 H-200R 10N15 10N15R H-100 H-100R 53N06 105Z55 105Z55R 85WP13

Description Barrel handle Smooth push-on Ribbed push-on Smooth threaded Ribbed threaded Smooth push-on Ribbed push-on Smooth threaded Smooth threaded Ribbed threaded Smooth handle

2

Power Cables, Air CooledTorch Series: 9, 17Part No. 57Y01R 57Y03R 57Y01-2 57Y03-2 Description 1-Piece, Rubber power cable 2-Piece, 4 ga. welding cable w/braided rubber gas hose Length 12.5' 25' 12.5' 25'

Torch Series: 26

Part No. 46V28R 46V30R 46V28RS 46V30RS 46V28-2 46V30-2

Description 1-Piece, Rubber power cable Rubber; for use with DI-26F 2-Piece, 2 ga. welding cable w/braided rubber gas hose

Length 12.5' 25' 12.5' 25' 12.5' 25'

Torch Series: 24

Part No. 56Y38R 56Y97R

Description 1-Piece, Rubber power cable

Length 12.5' 25'

Ground Clamp Cables

Part No. GCD-15 GCS-15

Description Ground cable for machines with D-plugs Ground cable for machines with stud terminal

Length 15'

Part No. GCD-15

Part No. GCS-15

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173

Inert Gas Equipment


TIG Torch Parts

Power Cables, Water And Gas HosesTorch Series: 20, 22, 24W, 25

2

Power CablesPart No. 45V03 45V04 45V03R 45V04R 45V04R-50 Description Vinyl Braided rubber Length 12.5' 25' 12.5' 25' 50'

Water HosesPart No. Description Length 45V07 12.5' Vinyl 45V08 25' 45V07R 12.5' 45V08R Braided rubber 25' 45V08R-50 50' For Torches 20M, 20F with Mechanical Fittings 45V07M 12.5' Vinyl 45V08M 25' 45V07RM 12.5' Braided rubber 45V08RM 25'

Gas HosesPart No. 45V09 45V10 45V09R 45V10R 45V10R-50 Description Vinyl Braided rubber 12.5' 25' 12.5' 25' 50'

Torch Series: 18

Power CablesPart No. 40V64 41V29 40V64R 41V29R 41V29R-50 40V64P 41V29P Description Vinyl Rubber Rubber (18P torch) 12.5' 25' 12.5' 25' 50' 12.5' 25'

Water HosesPart No. 40V74 41V32 40V74R 41V32R 41V32R-50 Description Vinyl Braided rubber 12.5' 25' 12.5' 25' 50'

Gas HosesPart No. 40V75 41V30 40V75R 41V30R 41V30R-50 Description Vinyl Braided rubber 12.5' 25' 12.5' 25' 50'

Torch Series: 12, 27

Power CablesPart No. 40V84R-3 40V84R 40V84RL Description Rubber Length 3' 12.5' 25'

Water HosesPart No. 40V83R-3 40V83R 41V83RL Description Rubber Length 3' 12.5' 25'

Gas HosesPart No. 40V82R-3 40V82R 40V82RL Description Rubber Length 3' 12.5' 25'

174

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Inert Gas Equipment

Accessory Kits

Modular Torch KitsModel M-150-R TIG TorchesTorch Kit Includes: (1) 150 AMP air cooled torch package, 25', 1-pc. cable (5) Modular torch heads (2) Torch bodies with and without valve (2) Elements: flex coil and solid (1) Consumables kit with collets, collet bodies, nozzles and back caps to fit all heads and tungsten sizes .040", 1/16" & 3/32". (1) Tungsten kit with (3) pure and (3) 1.5% Lanthanated tungsten sizes .040", 1/16" & 3/32" each. (1) Reusable aluminum attach case Accessory Kit: AK-150 Part No. M-150-R

2

Model M-200-R TIG TorchesTorch Kit Includes: (1) 200 AMP air cooled torch package, 25', 1-pc. cable (5) Modular torch heads (2) Torch bodies with and without valve (2) Elements: flex coil and solid (1) Consumables kit with collets, collet bodies, nozzles and back caps to fit all heads and tungsten sizes 1/16", 3/32" and 1/8". (1) Tungsten kit with (3) pure and (3) 1.5% Lanthanated tungsten sizes 1/16", 3/32" and 1/8" each. (1) Reusable aluminum attach case Accessory Kit: AK-200 Part No. M-200-R

Model M-225-R TIG TorchesTorch Kit Includes: (1) 225 AMP air cooled torch package, 25', 1-pc. cable (5) Modular torch heads (1) Consumables kit with collets, collet bodies, nozzles and back caps to fit all heads and tungsten sizes 1/16", 3/32" and 1/8". (1) Tungsten kit with (3) pure and (3) 1.5% Lanthanated tungsten sizes 1/16", 3/32" and 1/8" each. (1) Reusable aluminum attach case Accessory Kit: AK-225 Part No. M-225-R

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175

Inert Gas Equipment


Accessory Kits

Accessory KitsTorch Series: 9 (standard), 20 (optional)Part No. Qty. 1 2 2 3 2 Qty. 1 3 3 3 3 Qty 1 3 3 3 3 Qty 1 3 3 3 3 Qty 2 2 3 2 Description Back cap Collets Collet bodies Alumina nozzles Tungsten 7" Description Back cap Collets Collet bodies Alumina nozzles Tungsten 7" Description Back cap Collets Collet bodies Alumina nozzles Tungsten 7" Description Back cap Collets Collet bodies Alumina nozzles Tungsten 7" Description Collets Collet bodies Lava nozzles Tungsten 7" Sizes Long .040", 1/16" .040", 1/16" #4, 5, 6 .040", 1/16" Sizes Short .040", 1/16", 3/32" .040", 1/16", 3/32" #4, 5, 6 .040", 1/16", 3/32" Sizes Short 1/16", 3/32", 1/8" 1/16", 3/32", 1/8" #5, 6, 8 1/16", 3/32", 1/8" Sizes Long 1/16", 3/32", 1/8" 1/16", 3/32", 1/8" #5, 6, 7 1/16", 3/32", 1/8" Sizes .040", 1/16" .040", 1/16" #4, 5, 6 .040", 1/16"

2Torch Series: 17 (standard), 18, 26 (optional)

AK-1

Part No.

AK-2

Torch Series: 8, 26

Part No.

AK-3

Torch Series: 20 (standard), 9 (optional)

Part No.

AK-4

Torch Series: 24, 24W

Part No. AK-5

Master Accessory KitsTorch Series: 9, 20 Torch Series: 17, 18, 26

Part No.

Qty 4 12 7

Description Back caps Collets Collet bodies Gas lenses Cup gasket

Sizes (1) Short, (2) Medium (1) Long (2).040", (4)1/16", (4)3/32", (2)1/8" (1).040", (2)1/16", (2)3/32", (2)1/8" .040", 1/16", 3/32", 1/8"

Part No.

Qty. 2 10 8

Description Back caps Collets Collet bodies Gas lenses Cup gaskets

Sizes (1) Short, (1) Long (1).040", (3)1/16", (3)3/32", (2)1/8", (1)5/32" (1).040", (2)1/16", (2)3/32", (2)1/8", (1)5/32" .040", 1/16", 3/32", 1/8"

MAK-1S

4 1 4 10

MAK-2S

4 2 1 4

O-ring for back caps Wire clamps

Gas lens insulator O-ring for back caps

176

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Inert Gas Equipment

Accessory Kits

Extension KitsTorch Series: 18, 20, 20F, 24W, 25Water-Cooled, Vinyl Water-Cooled, Rubber

2

Part No.

EK-1-25

Qty 1 1 1 1 1 1 1

Description 40V78L - 25' Extension power cable 40V76L - 25' Water hose 40V77L - 25' Gas hose 11N19 - Power cable coupler 11N18 - Water hose coupler 11N17 - Gas hose coupler 11N19IS - Insulator sleeve

Part No.

EK-1-25-R

Qty 1 1 1 1 1 1 1

Description 40V78L - 25' Ext. power cable 40V76L - 25' Water hose 40V77L - 25' Gas hose 11N19 - Power cable coupler 11N18 - Water hose coupler 11N17 - Gas hose coupler 11N19IS - Insulator sleeve

Torch Series: 26Air-Cooled, Rubber

Torch Series: 9, 17Air-Cooled, Rubber

Part No. EK-26-25-R

Qty 1 1 1

Description 46V30EK-R - 25' Extension power cable 11N20 - Power cable coupler 11N19IS - Insulator sleeve

Part No. EK-2-25-R

Qty 1 1 1

Description 57Y03R - 25' Extension power cable 430A - Power cable coupler 430AIS - Insulator sleeve

Hook-up KitsTorch Series: 18, 20, 20F, 24W, 25Water-Cooled, Vinyl

Part No. HK-1

Qty 1 2 2 1

Description 45V11 - power cable adapter 40V76 - 12.5' Water hoses AW-15 - Water adapters 40V77 - 12.5' Gas hoses

Torch Series: 9, 17, 24, 26Air-Cooled, Vinyl

Part No. HK-2

Qty 1 1

Description 40V77 - 12.5' Gas hose 11N17 - Argon coupler extension

Part No. HK-3

Qty 1 1

Description 40V77 - 12.5' Gas hose 18" Gas hose (solenoid to P/C)

Note: The correct power cable adapter must be ordered.

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177

Inert Gas Equipment


Connectors

International D-plug ConnectorsTorch Series: 9, 17 Size: 9.0mm / .355" Set screw fitting for connection to welding cable. Connection to power cables: 57Y01-2, 57Y03-2. Part No. DP-25M Size: 9.0mm / .355" Includes an 18" gas auxiliary hose with 5/8"-18RH nut, 3/8"-24RH power cable connection. Connection to power cables: 57Y01-2, 57Y03-2. Part No. DA-917FS Size: 12.9mm / .508" Includes an in-line gas hole for use with machines equipped with gas solenoids, 3/8"-24RH power cable connection. Connection to power cables: 57Y01-2, 57Y03-2. Part No. DI-917F Size: 12.9mm / .508" Includes an 18" gas auxiliary hose with 5/8"-18RH nut, 3/8"-24RH power cable connection. Connection to power cables: 57Y01R, 57Y03R. Part No. DA-917F

2

Torch Series: 9, 17, 26 Size: 12.9mm / .508" Set screw fitting for connection to welding cable. Connection to power cables: 57Y01-2, 57Y03-2, 46V28-2, 46V30-2. Part No. DP-50M

Torch Series: 26 Size: 12.9mm / .508" Includes an in-line gas hole for use with machines equipped with gas solenoids, 5/8"-18RH power cable connection (special power cable required). Connection to power cables: 46V28RS, 46V30RS. Part No. DI-26F Size: 12.9mm / .508" Includes an 18" gas auxiliary hose with 5/8"-18RH nut, 7/8"-14RH power cable connection. Connection to power cables: 46V28R, 46V30R. Part No. DA-26R

Torch Series: 24 Size: 12.9mm / .508" Includes an in-line gas hole for use with machines equipped with gas solenoids, 3/8"-24RH power cable connection. Connection to power cables: 56Y38R, 56Y97R. Part No. DI-24F

Torch Series: 18, 20, 22A, 22B, 24W, 25, 27 Size: 12.9mm / .508" Includes an 18" water auxiliary hose with 5/8"-18LH nut, 7/8"-14LH power cable connection. Connection to power cables: 40V64, 40V64R, 41V29, 41V29R, 45V03, 45V03R, 45V04, 45V04R Part No. DA-1820L

178

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Inert Gas Equipment

Hook-up Installation Diagrams

TIG Torch Welding MachinesAir-Cooled, 1-Piece Power Cable D-plug connection Gas solenoid No valveRegulator Flowmeter Gas Hose In (40V77)

Stud connection Gas solenoid No valveRegulator Flowmeter Gas Hose In (40V77) TIG Torch Shielding Gas Cylinder

2

* Special Power Cable Required (46V28RS, 46V30RS) TIG TorchShielding Gas Cylinder

We

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Ele rk Wo

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Gas

D-Plug Connector (DI-917F for torches 9, 17) (DI-26F* for torch 26) (DI-24F for torch 24) Power Cable - Gas

Ele

ctro

de

Ground Clamp Stud Terminal

rk Wo

Power Cable Adapter (105Z57 for torches 9, 17) (45V62 for torch 26) (53N43 for torch 24) Power Cable - Gas

Out Gas In

Ground Clamp

D-Plug Terminal

Ground Cable (GCD-15)

Gas Hose Out (40V77-18)

Ground Cable (GCS-15)

D-plug connection No gas solenoid With valveRegulator Flowmeter Gas Hose In (40V77) TIG Torch Shielding Gas Cylinder Gas Valve

Stud connection No gas solenoid With valveRegulator Flowmeter Gas Hose In (40V77) TIG Torch Shielding Gas Cylinder Gas Valve

ldin We

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i ach

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Gas Coupler (11N17)

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D-Plug Connector (DA-917F for torches 9, 17) (DA-917FS for torches 9, 17) (DA-26R for torch 26) (DA-24F for torch 24) Power Cable - Gas

Ele

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rk Wo

Power Cable Adapter (105Z57 for torches 9, 17) (45V62 for torch 26) (53N43 for torch 24) Power Cable - Gas Ground Cable (GCS-15 )

Ground Clamp

D-Plug Terminal


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179

Inert Gas Equipment



TIG Torch Welding MachinesAir-Cooled, 2-Piece Power Cable D-plug connection Gas solenoid No valveRegulator Flowmeter Gas Hose In (40V77) TIG Torch Shielding Gas Cylinder

2

Stud connection Gas solenoid No valve

Regulator Flowmeter Gas Hose In (40V77) TIG Torch Shielding Gas Cylinder

ld We

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rk Wo

Out Gas

In

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Gas

2 Pc. Power Cable - Gas D-Plug Terminal Ground Cable (GCD-15)

Ground Clamp

rk Wo

Out Gas

D-Plug Connector (DP-50M all torches) (DP-25M all torches)

In

Ele

ctr

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e

Ground Clamp 2 Pc. Power Cable - Gas

Stud Terminal

Gas


D-plug connection No gas solenoid With valve

Stud connection No gas solenoid With valveRegulator Flowmeter Gas Hose In (40V77) TIG Torch Shielding Gas Cylinder Gas Valve Gas Coupler (11N17)ld We in ac gM

Regulator Flowmeter Gas Hose In (40V77)

TIG Torch Shielding Gas Cylinder Gas Valve

ldin We

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rk Wo

D-Plug Connector (DP-50M all torches) (DP-25M all torches) 2 Pc. Power Cable - Gas Ground Clamprk Wo

Ele

ctro

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Gas Coupler (11N17) 2 Pc. Power Cable - Gas

Ground Clamp

D-Plug Terminal


Stud Terminal


180

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Inert Gas Equipment


TIG Torch Welding MachinesWater-Cooled Power Cable Water cooler D-plug connection No gas solenoidRegulator Flowmeter Gas Hose In (40V77) Shielding Gas Cylinderter Waooler C

Water cooler Stud connection No gas solenoidRegulator FlowmeterShielding Gas Cylinderter r Waoole C

2

Water Coupler (11N18) TIG Torch

TIG Torch

Ou

t

In

ld We

ing

M

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D-Plug Connector (DA-1820L)ctro de

Ele rk WoOut Gas In Gas

te Wa

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181

Inert Gas Equipment


MIG Welding - General InformationWelding Benefits Easiest to learn. Better control on thin metals. Out-of-position welding. Same power source for solid and flux cored (gasless) wire.

2

Welding Guns

Guns come rated for use with CO2- shielding gas at 60% duty cycle. Welding under 200 AMP, match the gun rating to the power supply rating. For argon shielding gas mixtures, welding at 200-350 AMPs and less than 60% duty cycle, select a 400 AMP air-cooled gun. At 200 AMP and higher at duty cycles over 60%, use water-cooled gun. Up to 350 AMP at duty cycles less than 60%, use a 600 AMP gun, air-cooled.1

Shielding Gases

Gases that protect the weld puddle from the atmosphere include carbon dioxide, argon, and helium, used singly and in mixtures that may also include oxygen. Used for short-circuiting transfer to 200 AMP, carbon dioxide (CO2) gives a stable arc and reduce spatter. Argon shielding of nonferrous metals and alloys give a stable arc, good penetration, and smooth beads. Adding oxygen to argon increases arc stability, and smooths wetting and weld-face contour. Mixtures of more than two gases satisfy critical applications, such as welding of high-strength steel out-of-position and of stainless steels.2

Safety Practice

Eye damage and skin burns are the most common injuries resulting from gas-metal-arc welding. Hazards include fume and gaseous emissions and electrical shock.2

Welding Wire Thickness Chart3Material Thickness 24 gauge (.025) 22 gauge (.031) 20 gauge (.037) 18 gauge (.050) 16 gauge (.063) 14 gauge (.078) 1/8" (.125) 3/16" (.188) 1/4" (..25) 5/16" (.313) 3/8" (.375) 1/2" (.5) Recommended Wire Sizes MIG Solid Wire .024" .030" .035" .045" Gasless Flux-Cored Wire .030" .035" .045"

Good Safety for Safe Welding! Arc rays can burn eyes and skin. Breathing welding fumes can be hazardous to your health. Use proper air ventilation or local exhaust. Use a welding helmet with the correct shade of filter. Wear safety glasses with side shields and welders cap. Use ear protection when welding out-of-position or in a confined space. Use a button-down shirt collar. Wear complete body protection: oil-free protective clothing such as heavy shirt, leather gloves, pants without cuffs, and high boots.

recommended wire sizes shown by gray box with dot

Welding & Fabricating Data Book. American Welding Society, 1996. Miller - Improving Your Skills - MIG Welding. http://millerwelds.com/resources/improving-your-skills/mig/. 3 Miller - MIG Welding Tips - Intro. http://millerwelds.com/education/tech_tips/MIG_tips/.1 2

182

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Inert Gas Equipment

MIG Gun Parts

135 AMPMIG Gun

2

Available Best Welds 135 MIG GunsPart No. T135-10-3035 M135-10-3035 FC135-10-3545 Connector/Style Tweco/MIG Miller/MIG Tweco/flux core Wire Size Inches .030-.035 .030-.035 .035-.045 Length Feet 10 10 10

Diffusers, Contact Tips and NozzlesMIG Gun Set-upItem2a

Part No. 35-50 11-23 11-30 11-35 11-45 11T-23

Description Diffuser

Tip Size Inches .023

mm 0.6 0.8 0.9 1.2 0.6 0.8 0.9

1

1

2

3

2

Contact tip, standard

.030 .035 .045 .023

2a

11T-30 11T-35 21-37 21-50

Contact tip, tapered

.030 .035

Flux Core Set-up2a

Nozzle, self-insulated 1/8" recess 3/8" Nozzle, self-insulated 1/8" recess 1/2" Nozzle, self-insulated flush Nozzle, self-insulated 1/8" recess 5/8" Nozzle, self-insulated tapered Nozzle, gasless (flux core)

3

21-50F 21-62 21T-37

1

2

4

4

KP1939-1

Best Welds is not affiliated with Lincoln, Miller, Tweco, Bernard or Tregaskiss. The parts shown in this catalog are not genuine brand name parts and are manufactured for Best Welds. References to the above named brands, machines or part numbers are for convenience only.

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183

Inert Gas Equipment


MIG Gun Parts

135 AMPMIG Gun

28 5 6 7

10 9 13 11

12

1

14

2

18

4

17 3

15

16

Item 1 2 3 4 5 6 7 8 9 10

Part No. 35-50 see previous page KP1939-1 13SR 25HR 13HD 25GH 13BK 13CT

Description Diffuser Contact tip Nozzle (MIG) Nozzle, gasless (flux core) Strain relief Handle locking ring Handle 2 pcs w/screws Gun hanger Tube block Conductor tube

Item 11 12 13 14 15 16 17 18

Part No. 25TB 25TR 13TC 13MC 13PC 35-40-15 45-40-15 13TA 25MA

Description Trigger blade Comfort grip trigger Connector (Tweco) Connector (Miller) Power cable assembly Wire conduit (MIG) Wire conduit (flux cored) Trigger connector (Tweco) Trigger connector (Miller)


184

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Inert Gas Equipment

MIG Gun Parts

250 AMPMIG Gun

2

Available Best Welds 250 MIG GunsPart No. T250-15-3035 T250-15-4045 M250-12-3035 M250-15-3035 M250-15-4045 L250-15-3035 L250-15-4045 Lincoln Miller Connector Tweco Wire Size Inches .030-.035 .040-.045 .030-.035 .040-.045 .030-.035 .040-.045 Length Feet 15 12 15 15 15

Diffusers, Contact Tips and NozzlesStandard MIG Gun Set-up2b

Item 1 1a

Part No. 0052 52FN 14-23 14-30 14-35

Description Diffuser

Tip Size Inches

mm

.023 .030 .035 Contact tip, standard .045 .052 1/16 5/64 .035 .045 Contact tip, heavy duty .052 1/16 5/64 .030 .035 Contact tip, tapered .045 .052 1/16 Nozzle insulator/retainer Nozzle, short stop 1/8" recess 3/8" bore Nozzle, adjustable 1/2" bore Nozzle, short stop 1/8" recess 1/2" bore Nozzle, adjustable 5/8" bore Nozzle, short stop 1/8" recess 5/8" bore

0.6 0.8 0.9 1.2 1.3 1.6 2.0 0.9 1.2 1.3 1.6 2.0 0.8 0.9 1.2 1.3 1.6

1

2

3

4

2

14-45 14-52 14-116 14-564 14H-35 14H-45

2a

Optional MIG Gun Set-up2a2b

14H-52 14H-116 14H-564 14T-30 14T-35

1

2 4a 2a

2b

14T-45 14T-52 14T-116

3

0032 22-37SS 22-50

4

22-50SS 22-62 22-62SS 23-37 23-50 23-62 23-75 23T-37 23T-37F

Nozzle, self-insulated 1/8" recess 3/8" bore Nozzle, self-insulated 1/8" recess 1/2" bore Nozzle, self-insulated 1/8" recess 5/8" bore Nozzle, self-insulated 1/8" recess 3/4" bore Nozzle, self-insulated tapered 3/8" bore Nozzle, self-insulated tapered flush 3/8" bore

4aBest Welds is not affiliated with Lincoln, Miller, Tweco, Bernard or Tregaskiss. The parts shown in this catalog are not genuine brand name parts and are manufactured for Best Welds. References to the above named brands, machines or part numbers are for convenience only.

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185

Inert Gas Equipment


MIG Gun Parts

250 AMPMIG Gun

2

8 5 6 7 9 10 11

12

13

3

14

1

4

2 15 16 5

17

18

20 21 19 22

Item 1 2 3 4 5 6 7 8 9 10 11 12

Part No. see previous page 0032 see previous page 25SR 25HR 25HD 25GH 25TB 25TR 25BK 25CT

Description Diffuser Contact tip Nozzle insulator/retainer Nozzle Strain relief Handle locking ring Handle 2pcs w/screws Gun hanger Trigger blade Comfort grip trigger Tube block Conductor tube

Item 13 14 15 16 17 18 19 20 21 22 23 24

Part No. 25MA 25LA 25CA 40HR 25LC 25TC 25MC 25CB 25PC 42-23-15 42-3035-15 42-4045-15

Description Trigger connector (Miller) Trigger connector (Lincoln) Connector case assembly Connector locking ring Connector (Lincoln) Connector (Tweco) Connector (Miller) Connector body Power cable assembly Wire conduit, .023" x 15' Wire conduit, .030 -.035" x 15' Wire conduit, .040 -.045" x 15'


186

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Inert Gas Equipment

MIG Gun Parts

400 AMPMIG Gun

2 Available Best Welds 400 MIG GunsPart No. T400-15-3545 T400-15-116 M400-15-3545 M400-15-116 L400-15-3545 L400-15-116 Connector Tweco Miller Lincoln Wire Size Inches .035-.045 .045-1/16 .035-.045 .045-1/16 .035-.045 .045-1/16 Length Feet 15 12 15 15

Diffusers, Contact Tips and NozzlesStandard MIG Gun Set-up

Item 1

Part No. 054A 054P 14-23 14-30 14-35 14-45 14-52 14-116 14-564 14H-35 14H-45 14H-52 14H-116 14H-564 14T-30 14T-35 14T-45 14T-52 14T-116 34A 24A-50 24A-50SS 24A-62 24A-62SS 24A-75 24A-75SS 23-37 23-50 23-62 23-75 23T-37 23T-37F 34CT 24CT-50S 24CT-62S 24CT-75S

Description Diffuser, brass Diffuser, copper

Tip Size Inches

mm

2b

1

2

23 4

Contact tip, standard

2a

Optional MIG Gun Set-up 12b

2a

Contact tip, heavy duty

1

2 4a 2a

2b

Contact tip, tapered

.023 .030 .035 .045 .052 1/16 5/64 .035 .045 .052 1/16 5/64 .030 .035 .045 .052 1/16

0.6 0.8 0.9 1.2 1.3 1.6 2.0 0.9 1.2 1.3 1.6 2.0 0.8 0.9 1.2 1.3 1.6

3

Optional MIG Gun Set-up 22b

4

1

2 3a 2a 4b

4a

3a 4b


Nozzle insulator/retainer Nozzle, adjustable 1/2" bore Nozzle, short stop 1/8" recess 1/2" bore Nozzle, adjustable 5/8" bore Nozzle, short stop 1/8" recess 5/8" bore Nozzle, adjustable 3/4" bore Nozzle, short stop 1/8" recess 3/4" bore Nozzle, self-insulated 1/8" recess 3/8" bore Nozzle, self-insulated 1/8" recess 1/2" bore Nozzle, self-insulated 1/8" recess 5/8" bore Nozzle, self-insulated 1/8" recess 3/4" bore Nozzle, self-insulated tapered 3/8" bore Nozzle, self-insulated tapered flush 3/8" bore Insulator, coarse thread Nozzle, coarse thread 1/8" recess 1/2" Nozzle, coarse thread 1/8" recess 5/8" Nozzle, coarse thread 1/8" recess 3/4"

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187

Inert Gas Equipment


MIG Gun Parts

400 AMPMIG Gun

2

9 5 6 7

8 10 11 12 13

14

15

17

3

1

16 4 2

18

5

19

20

Item 1 2 3 4 5 6 7 8 9 10 11

Part No. see previous page 034A see previous page 40HR 40HD 25TB 25TR 25GH 25LA 25MA

Description Diffuser Contact tip Nozzle insulator/retainer Nozzle Handle locking ring Handle 2pcs w/screws Trigger blade Comfort grip trigger Gun hanger Trigger connector (Lincoln )

Item 12 13 14 15 16 17 18 19 20

Part No. 40BK 40CT 25LC 25TC 25MC 40CB 25CA 40PC 44-3545-15 44-116-15 44-564-15

Description Tube block Conductor tube Connector (Lincoln) Connector (Tweco) Connector (Miller) Connector body Connector case assembly Power cable assembly Wire conduit, .035" -.045" x 15' Wire conduit, .052" -1/16" x 15' Wire conduit, 5/64" x 15'

Trigger connector (Miller)


188

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Inert Gas Equipment

Replacement MIG Parts

Tweco Style ConsumablesNozzles135 AMP, Mini, No.1Part No. 21-37 21-50 21-62 21-50F Nozzle, self-insulated flush Nozzle, self-insulated 1/8" recess Description Bore Dia. 3/8" 1/2" 5/8" 1/2"

400 AMP, No.4Part No. 24A-50SS 24A-62SS 24A-75SS 24A-50 24A-62 24A-75 Bore Dia. 3/8" Part No. 24FN-50S Description Nozzle, fine thread 1/8" recess Insulator, fine thread Bore Dia. 1/2" 5/8" 3/4" Description Nozzle, short stop 1/8" recess Nozzle, short stop 1/8" recess Nozzle, short stop 1/8" recess Nozzle, adjustable Nozzle, adjustable Nozzle, adjustable Bore Dia. 1/2" 5/8" 3/4" 1/2" 5/8" 3/4"

2

Part No. 21T-37

Description Nozzle, self-insulated 1/8" recess

250 AMP, No.2Part No. 22-37SS 22-50SS 22-62SS 22-50 22-62 Nozzle, adjustable Nozzle, short stop 1/8" recess Description Bore Dia. 3/8" 1/2" 5/8" 1/2" 5/8"

24FN-62S 24FN-75S 34FN

Part No. 24CT-50S 24CT-62S 24CT-75S 34CT

Description Nozzle, coarse thread 1/8" recess Insulator, coarse thread

Bore Dia. 1/2" 5/8" 3/4"

250/400 AMP, Nos. 2, 3, 4Part No. 23-37 23-50 23-62 23-75 Nozzle, self-insulated 1/8" recess Description Bore Dia. 3/8" 1/2" 5/8" 3/4"

Conductor Tubes

Part No. 23T-37 23T-37F

Description Nozzle, self-insulated 1/8" recess Nozzle, self-in

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