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CASTABLES & MORTAR ISO 9001 : 2015 CERTIFIED COMPANY
13

CASTABLES & MORTAR - Raghuvanshi Refractories

Oct 31, 2021

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Page 1: CASTABLES & MORTAR - Raghuvanshi Refractories

CASTABLES & MORTARISO 9001 : 2015 CERTIFIED COMPANY

Page 2: CASTABLES & MORTAR - Raghuvanshi Refractories

WE WANT DON’T

WE WANT TO BE INDEX

INTRODUCTION

VISION AND MISSION

OUR STRENGTHS

QUALITY

TO BE BUT,BIG

THE BEST1

3

4

5

PRODUCTS 11

APPLICATION

WE ARE LOADED WITH ...

7

9

Page 3: CASTABLES & MORTAR - Raghuvanshi Refractories

ABOUTRAGHUVANSHIREFRACTORIES

RAGHUVANSHI REFRACTORIES (RR) IS KNOWN FOR ITS RICH EXPERIENCE IN CONSISTENTLY MANUFACTURING

CONVENTIONAL CASTABLES,

LOW CEMENT CASTABLES MORTAR

UNDER OBSERVATION OF EXPERTS AND EXPERIENCE OF ABOUT A DECADE. WE ARE PROUD AND GLAD TO ENTER INTO THE OPEN MARKET AND MAKE EXPERIENCE OF BETTER PRODUCT USED BY CONSUMERS IN SAURASHTRA AND KUTCHH.

SINCE2003

Our company leverages from a well-establ i shed setup f rom a decade, accomplished staff and progressive management. We are committed to consume only quality tested raw material at every stage from selection, processing, production to delivery of finished goods.

Of course, Castables are available in plenty throughout the country in varied quality. At Raghuvanshi Refractories our goal is to bring about a paradigm shift in the industry with sophistication and service. We are optimistic that with support from our prospective customers we can make this happen.

At Raghuvanshi Refractories our all raw materials are sourced and processed at highest standards under well setup, highly resulted ultra-modern own laboratory being handled by well-trained analytical and qualified team.

We exercise quality control and testing for all our batches with zero tolerance. We are bound to register a record at timely delivery and excellent after sales service.

Raghuvanshi Refractories has a tremendous advantage to be associate with one of industry's leading producers - SCABAL (Saureshtra Calcine Bauxite and Allied Industries Ltd. ) for long term supply of raw m a t e r i a l s . S C A B A L h a s e l a b o ra t e infrastructure and over 25 bauxite captive mines. The main raw material, Calcined Bauxite material is manufactured through India's ultra-modern largest rotary kiln and modern grinding plants. Owing of captive mines gives consistently qualitative, Competitive & quantitative supply of raw bauxite. Our motto is simple - honesty and courtesy, innovation and dedication. We believe in superior quality and competitive price.

1 2

INSULATING CASTABLES,

Page 4: CASTABLES & MORTAR - Raghuvanshi Refractories

01STRENGTH

We were the franchisee holder of ACC (The Associated Cement Companies Limited) from 2004 onwards for manufacturing of Castables. which is currentlyknown as Caldery's India Ltd.

02STRENGTH

We are associated with ourparent company SCABAL (Saurashtra Calcine Bauxite & Allied Ind. Ltd ) for assuranceof raw materials.

03STRENGTH

We are equipped with technicallyexpert team and ultra-modern laboratory.

MISSIONWE DON’T WANT TO BE BIG BUT WE

WANT TO BE THE BEST.

RAGHUVANSHI REFRACTORIES WANTS TOCATER TO ALL POSSIBLE APPLICATION AREAS OF CASTABLES.

VISION

OUR COMMITMENTS

TechnicalTechnical Assistance is provided to all our customers on demand.

Presentation

Test certificates

We do PPT presentation on awareness and application of refractories.

Test certificates of the loaded materialare enclosed with the invoice and it's sent along with the truck.

Dispatch Photos of loaded truck and dispatch details are sent to concerned person.

"Commitment is what transforms the promise into reality".

3 4

Page 5: CASTABLES & MORTAR - Raghuvanshi Refractories

QUALITY@RAGHUVANSHI

QUALITY IS A PERCEPTUAL CONDITIONAL AND SOMEWHAT SUBJECTIVE ATTRIBUTE

To supply quality products has been benchmark from

generations. We are bound to supply qualitative controlled

material and in addition, we are ISO certified company where

we strongly believe in maintaining and supplying qualitative

material.

Raghuvanshi Refractories is equipped with ultra-modern laboratory and qualified team who takes care of quality management system. Further, in addition to quality system we do follow research and development strategy for modification or alteration in castables, experimenting new techniques and methods for castables.

We are equipped with XRF machine for proper analysis of castables, which help us to provide most qualitative controlled products.

5 6

Page 6: CASTABLES & MORTAR - Raghuvanshi Refractories

INDUSTRIALAPPLICATION

Steel Chemicals

Foundry

Boilers

Cement

Refineries and

Petrochemicals

Power Plant

Non

FerrousF e

7 8

Page 7: CASTABLES & MORTAR - Raghuvanshi Refractories

WE ARE LOADED WITH . . .

Cold Crushing Strength Tester

High Temperature

Patel.L.C.Furnace

Muffle Furnace

Micro Burette Spetrophoto meter

Air Oven

Bag Closer

Castable Mixer

Packaging

Vibrating Table

X R F

I S O

9 10

Page 8: CASTABLES & MORTAR - Raghuvanshi Refractories

PRODUCTMAX.

SERVICE TEMP.

WATER REQD.

FOR CASTING

CHEMICAL ANALYSIS PHYSICAL PROPERTIES THERMAL PROPERTIES

AL2O3

% MIN.

FE2O3

% MAX.

DENSITY AFTER

DRYING AT 110

°C/ 24hrs

CCS KG/CM2 AFTER

DRYING AT 110

°C / 24hrs

CCS KG/CM2 AFTER

HEATING

AT 1100 °C / 3hrs

CCS KG/CM2 AFTER

HEATING AT 1550

°C / 3hrs

PCE

OC/°C

PLC3hrs

1100

RR LC - 45 1550C°6.0 - 6.5%

45% 1%2.3

gm/cc600 850 1000

32/1717

-0.15 -1.50 / 1500

RR LC - 60 1600C°5.5 - 6.5 %

60% 1.50%2.5

gm/cc700 850 1000

36/1804

-0.12 -0.75

RR LC - 70 1650C°4.5 - 5.5 %

70% 1.60%2.65

gm/cc700 875 900

36/1804

- 1.25

RR LC - 70 (LI)

1650c°4.5 - 5.5%

70% 1%2.60

gm/cc600 850 900

36/1804

- + 1.37

RR LC - 80 1700c°4.5 - 5.5 %

80% 2%2.85

gm/cc750 950 1200

37/1820

0.25 1.4

RR LC - 90 1750C°4.5 - 5.5 %

90% 1.25%3.00

gm/cc850 1050 1250

+37/1820+

0.25 1.5

1550

Packing available in 50 kgs bag.Maximum grain size is 6 mm.

Note :

LOW CEMENT CASTABLES

HIGH STRENGTH CASTABLE FOR DIRECT REDUCING IRON PLANT

SPECIFICATIONS

11 12

Page 9: CASTABLES & MORTAR - Raghuvanshi Refractories

SR.NO PRODUCT CHEMICAL ANALYSISPCE

OC/°CGRAIN

SIZE SETTING

SERVICE TEMP.

SINTERING TEMP.

APPLICATION AREA

AL2O3% MIN

FE2O3 % MAX.

1 RR SET 50 N 50% 4.00% 31.5 / 1699 0 - 1 mmAIR

SETTING1550°C 1100°C

LINING. 50 - 60% ALUMINA BRICKS

2 RR SET 50 S 50% 4.00% 31.5 / 1724 0 - 0.5 mmAIR

SETTING1550°C 1100°C

LINING. 50 - 60% ALUMINA BRICKS

3 RR M - 45 45% 2% 33 / 1743 0 - 0.5 mmCERAMICSETTING

1450°C 1350°CLINING. 45 - 50% ALUMINA LOW

IRON BRICKS

4 RR M - 60 60% 2% 35 / 1749°C 0 - 0.5 mmCERAMICSETTING

1500°C 1350°CLINING. SILLIMANITE.60% ALUMINA LOW

IRON BRICKS

5 RR M - 70 70% 3.50% 35 / 1785°C 0 - 0.5 mmCERAMICSETTING

1600°C 1350°CLINING. 70%

ALUMINA LOW IRON BRICKS

6 RR M - 90 K 90% 0.50% 37 / 1820°C 0 - 0.2 mmCHEMICALSETTING

1750°C 1350°CJOINTING MORTAR

FOR SIDE PLATE AND NOSSAL

Note : Packing available in 50 kgs bag.

HIGH ALUMINAMORTAR

HIGH PURITY, HIGH ALUMINA MORTAR FOR SLIDE GATE PLATE AND NOZZLE FIXING

SPECIFICATIONS

13 14

Page 10: CASTABLES & MORTAR - Raghuvanshi Refractories

INSULATINGCASTABLES

LIGHT WEIGHT MATERIAL FOR BACKUP LINING

Note : Packing available in 50 kgs bag.

Product

Max.service temp.

Water requirefor cas�ng%

Fe2o3

% max

Dry Densi-ty gm / cc

CCS kg / cm2,a�erdryi-ng at 110°c / 24 Hrs

CCS kg / cm2 a�er hea�ng at 1100°c

PCE OC / °c

PLC % 1100°C

/ 3 HRS

PLC % 1300°C

/ 3 HRS

Thermal Conduc�-vity Kcal / mtr / Hrs °c

RR INSULCAST

- 7 1100°c 60 – 65

- 0.75

– 0.85

10.0 05.0 12

/ 1337°C

0.8 - 0.18

RR INSULC

AST - 9 1200°c 40-45

- 0.85

– 0.95

15.0 10.0 13/

1343°c 0.5 - 0.275

RR INSULCAST -

11

1300°c 30-35

3.50 1.25 40

25

14/

1398°c

0.19 0.70 0.320

RR INSULC

AST - 11LI 1350°c 30-35

1.50 1.25 50

30

+14/

+ 1398°c

0.15 0.75 0.345

RR INSULCAST – 13

1350°c 25-30

3.50 1.45 60

30

+14/

+1398 °c 0.12 0.70

0.330

RR INSULC

AST -13LI 1400°c 25-30

1.50 1.45 80

45

+15/

+1430 ° c 0.12 0.70 0.400

RR INSULCAST - 15

1350°c

25-30

3.50 1.6 100

50 +15 / +1430 °c

0.12 0.85

0.440

RR INSULC

AST - 15

LI

1400°c

25-30

1.50 1.6 125

60

+15/

+1430 °c 0.15 0.70 0.450

SPECIFICATIONS

15 16

Page 11: CASTABLES & MORTAR - Raghuvanshi Refractories

CONVENTIONALCASTABLES

RR-Heat (C)

50%

1500*C

12 - 14 %

50% 1.5%

300

30 / 1665

+1% 1500*C / 2 Hrs

-1% 1500*C / 2 Hrs

2.10 g / cc 2.20 g / cc

CONVENTIONAL CASTABLE FOR MODERATE HEAT APPLICATION

SPECIFICATIONS

17 18

Page 12: CASTABLES & MORTAR - Raghuvanshi Refractories

DiamondDense (A)

87% 1%

2.80 gm/cc

700

-0.10

-1.50

CONVENTIONALCASTABLES

( HIGH ALUMINA )

CONVENTIONAL CASTABLE FOR HIGH TEMPERATURE GENERAL PURPOSE APPLICATION

SPECIFICATIONS

19 20

Page 13: CASTABLES & MORTAR - Raghuvanshi Refractories

: Regd. Office :

Shree Chambers, 3rd Floor, Opp.M.E.M School, Porbandar – 360575

: Plant :

Plot no.330, GIDC Estate, Dharampur, Porbandar – 360577

+91 286 2245784 www.raghuvanshirefractories.com

[email protected]

[email protected]