CASTABLE LINING - Iris

THE HIGH TEMP RESPONSE

CASTABLE LINING


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TABLE OF CONTENTS

SINGLE LAYER LINING - HAND WELDING

V RANGE ..........................................................................................P. 7

CH RANGE .......................................................................................P. 10

UV RANGE .......................................................................................P. 15

UBL RANGE .....................................................................................P. 16

SINGLE LAYER LINING - GUN WELDING

CV RANGE .......................................................................................P. 21

MULTI LAYER LINING

TWIN PIN RANGE - HAND WELDING .............................................P. 30

TWIN PIN RANGE - GUN WELDING ...............................................P. 33

TW RANGE ......................................................................................P. 36

BULLHORN RANGE ........................................................................P. 40

L RANGE

ON DR STUD RANGE ......................................................................P. 46

L RANGE ..........................................................................................P. 48

VS RANGE .......................................................................................P. 49

DR RANGE .......................................................................................P. 50

FLAT ANCHORS RANGE .........................................................................P. 55

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SINGLE LAYER LINING HAND WELDING


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V RANGE - HAND WELDING

IRIS manufactures anchors from cold drawn wires, with a specific tensile strength, using a «soft bending technique». This «in house» developed technology, reduces mechanical stress in the steel structure and avoids the formation of micro cracks, through which corrosion can accelerate and damage the anchors.

V1 V4

Steel casingWelding

Caps*

V1 Refractory castable

V4

Welding

with CNC bending machin

FOR HAND WELDING


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DESIGNATION

V1.6(60) - 040 - 304

Anchor type

Diameter D

Angle Lenght L(L1/L2)

Alloy

STANDARD OPTIONS

Option CAPSCaps on top

Option LENGTH (L1/L2)for unequal legs

V1

OPTIONS

Notes :Most frequent angles : 45° - 60° - 90°any angle on request.

Sketch not contractual

CAPS

L2

L1

ØD

45° - 60° - 90°

L

ON : on nutStandard nut :M8_AISI 310

OB : on bossWelded on bossStandard boss :M8_AISI 310

ANCHOR NAME _ ON + SIZE + ALLOY ANCHOR NAME _ OB + SIZE + ALLOY

WB : with an omega BSP : with a base plateAlloy and lenght

IN.BSP.040.040.8(10) - 304

BL : Bent LegsWith the top of legs bent

ANCHOR NAME _ BL + LENGTH

45°

25

OS : on studWelded on threaded studstandard stud :M8 - 310

ANCHOR NAME _ OS + SIZE + ALLOY

Welding-304 WB . 8 . R12 / 25 . 310 R12

ØD

L

ANCHOR TYPE øDRADIUS R

LENGTH LALLOY

L

DESIGNATION

Length L(L1/L2)

Alloy

STANDARD OPTIONS



CAPS

L1

L2

Notes :Most frequent angles : 45° - 60° - 90°any angle on request.

ØD

45° 60° 90°

L




WB: with an omega BSP : with a base plateAlloy and lenght

ANCHOR NAME _ BL + LENGTH ANCHOR NAME _ ON + SIZE + ALLOY ANCHOR NAME _ OB + SIZE + ALLOY

ANCHOR NAME _ OS + SIZE + ALLOY IN.BSP.040.040.8(10) - 304


45°

25

Welding


V4.6 (60) - 060 - 304

V4

OPTIONSSketch not contractual

Anchor type

Diameter D

Angle

WB . 8 . R12 / 25 . 310 R12

ØD

L


LENGTH LALLOY

L


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10

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CH RANGE

CH 1 CH 2 CH 4

Steel casing

WeldingWelding

CH4 CH2

Welding

Caps

Refractory castableCH1


CH RANGE - HAND WELDING

DESIGNATION

CH1. 6 (60) - 035 - 304

AnchorAlloyAnchor type

Diameter D

AngleLength L

STANDARD OPTIONS



CAPS

L1

L2




OS : on studWelded on threaded studstandard stud : M8 - 310

WB : with an omega BSP : with a base plateAlloy and lenght


ANCHOR NAME _ OS + SIZE + ALLOYIN.BSP.040.040.8(10) - 304

45°

25

WELD

CH1


20

L

ØD

45° - 60° - 90°

Notes : Most frequent angles : 45° - 60° - 90°any angle on request.

WB . 8 . R12 / 25 . 310 R12

ØD

L


LENGTH LALLOY

L


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DESIGNATION

CH1 . RL . 4(60) - 025 - 050 - 020 - 304

Length BAlloyAnchor type

Diameter D

AngleLength A(L1/L2)

Length L

STANDARD OPTIONS



CAPS

L1

L2

CH1.RL

OPTIONS

B

B

A





WB: with an omega BSP : with a base plateAlloy and lenght


ANCHOR NAME _ OS + SIZE + ALLOYIN.BSP.040.040.8(10) - 304

45°

25

A

15

L

ØD

60°

WELD


L

WB . 8 . R12 / 25 . 310 R12

ØD

L


LENGTH LALLOY

L

DESIGNATION

CH2.8(60) - 130 - 304

Length L(L1/L2)

Anchor Alloy

STANDARD OPTIONS



CAPS

L1

L2

CH2

OPTIONSBL : Bent LegsWith the top of legs bent




WB: with an omega BSP : with a base plateAlloy and length



45°25

Anchor type

Diameter D

Angle


ØD

20 for Ø 6-8-10

Angle

L

WELD

WELD

WELD


WB . 8 . R12 / 25 . 310 R12

ØD

L


LENGTH LALLOY

L


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DESIGNATION STANDARD OPTIONS



CH4

OPTIONS

Notes : Most frequent angles : 45° - 60° - 90°any angle on request.

CH4.6(60) - 150 - 253

Anchor type

Diameter D

Angle Length L(L1/L2)

Alloy








45°25

WELD

WELD

ØD

45° - 60° - 90°

2020 for Ø 6-8-10

L

CAPS

L2L1

WELD


L

WB . 8 . R12 / 25 . 310 R12

ØD

L


LENGTH LALLOY

L




CAPS

L1

L2






ANCHOR NAME _ BL + LENGHT ANCHOR NAME _ ON + SIZE + ALLOY ANCHOR NAME _ OB + SIZE + ALLOY


45°25

UV.6(80/90) - 050/040 - 309

Length L(L1/L2)

Anchor Alloy

Anchor type

Diameter D

Angle A/B

UV RANGE - HAND WELDING

WELD

WELD

90°- B

12 45°

45°

L1L2

80°- A

15

Steel casing Welding

Caps (option)UV Anchor

WELD

UV


WB . 8 . R12 / 25 . 310 R12

ØD

L


LENGTH LALLOY

L


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UBL RANGE

EX : TUBULAR WALL OF BOILER





CAPS

L1

L2

UBL

OPTIONSBL : Bent LegsWith the top of legs bent




WB : with an omega BSP : with a base plateAlloy and length



45°25

UBL RANGE - HAND WELDING

U.BL.6(90/90) - 55(25) - 310

Length SLength S

Alloy typewerkstoff

Anchor typeAnker Typ

Diameter DDurchmesser D

Angle ßAngle ß

Length LLength L(L1/L2)

Angle ɑAngle ɑ

ɑ

30

S

L

Ø6

ß

WELD


WB . 8 . R12 / 25 . 310 R12

ØD

L


LENGTH LALLOY

L

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SINGLE LAYER LINING GUN WELDING


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CV RANGE

Ferrule

Steel Casing

Anchor Welding

1. A ceramic ring is used to weld anchor on the steel casing through an electrical arc melting between the anchor base and the steel shell.

2. The ceramic ring is broken off and the weld can be inspected.

Typical welding gun

The aluminium ball (AB) is recommended for gun welding

Aluminium ball


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CV RANGE

CV 1 CV 2 CV 4

THESE ANCHORS CAN BE GUNWELDED TO THE STEEL CASING

Refractory castable

Caps

CV1

CV2CV4

Steel casing

Ferrule for welding





CV RANGE - GUN WELDING

CV1.6(60) - 125 - 304

Length L(L1/L2)

AlloyAnchor type

Diameter D

Angle

L1

L2

Ferrule :

60°

22 m

ini

L

The aluminium ball (AB) is recommended for gun welding.

Aluminium ball

Ferrule FER-126-000 for Ø6mm FER-128-000 for Ø8mm Aluminium ball optional (AB), on

request makes gun welding easierAluminium ball

FER-105-000 for Ø5mmFER-126-000 for Ø6mmFER-168-000 for Ø8mm

CV1



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DESIGNATION

CV2.6(80) - 125 - 310

Anchor type

Diameter D

Angle Length L(L1/L2)

Alloy

STANDARD OPTIONS


22 m

ini

90°

Ferrule FER-105-000 for Ø5mm FER-126-000 for Ø6mm FER-168-000 for Ø8mm

L

L1

L2

CAPS


CV2


Aluminium ball







CV4.6(60) - 150 - 304

Length L(L1/L2)

AlloyAnchor type

Diameter D

Angle

L1

L2

Ferrule :

60°

22

min

i

L

Caps

FER-105-000 for Ø5mmFER-126-000 for Ø6mmFER-168-000 for Ø8mm


CV4

Aluminium ball




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FERRULES FOR STUD WELDING

TYPICAL DESIGNS ANS SIZES CAN BE CHANGED WITHOUT NOTICE OTHER MODELS ON REQUEST.

6,5

Ø26

11,8

Ø30,511

,3

8,5

Ø25,3

12,1

Ø28,2

1212

Ø28,2

13

6,5

5,5

6,5

2013

ORDER CODE

TO BE USED WITH

FER - 126

FER - 168

FER - 126S

FER - 105F

FER - 126F

CV Ø6STP Ø6CTP Ø6





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MULTI LAYER LINING


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TWIN PIN RANGE - HAND WELDING

STH CTH

Steel casing

CTH Anchor

Welding

BackupInsulation

Washer

Refractorycastable

Using a strong tube helps when opening the angle (opening the 2 pins)

1. After welding, backup insulation is placed over the anchors.2. A ring is then placed over the backup so that the twines can be opened above the backup insulation. 3. The legs are then opened at the desired angle (60-70° recommended)

IRIS manufactures anchors from cold drawn wires, with a specific tensile strength, using a «soft bending technique». This «in house» developed technology, reduces mechanical stress in the steel structure and avoids the formationof micro cracks, through which corrosion can accelerate and damage the anchors.





L1 L2

STH.6 - 060/055 - 25 - 310

Length R AlloyDiameter D

Length L1

Length L2Anchor type

CAPS

Washer on request :

Backup insulation

Washer

Welding

DIN 125 : Ø5 = M10 (20 x 10.5 x 2)Ø6 = M12 (24 x 13x 2.5)Ø8 = M16 (32 x 17 x 3)

R recommended = 4 x Ø

L1 L2

ØD

R


STH


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L1 L2

CAPS

Washer on request :

Backup insulation

Washer

Welding

DIN 125 : Ø5 = M10 (20 x 10.5 x 2)Ø6 = M12 (24 x 13 x 2.5)Ø8 = M16 (32 x 17 x 3)


CTH.6 - 200/190(50) - 25 - 304

Length R Alloy

Length L1

Length L2

Step SDiameter D

Anchor typeL2

L1

ØD

Ø x 0.5

R

S

CTH


TWIN PIN RANGE - GUN WELDING

STP CTP

Steel casing

CTP Anchor

Weldingferrule

BackupInsulation

Washer

Refractorycastable

Welding


1. After welding, backup insulation is placed over the anchors.2. A ring is then placed over the backup so that the twines can be opened above the backup insulation. 3. The legs are then opened at the desired angle (60-70° recommended)

Using a strong tube helps when opening the angle (opening the 2 pins)


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L1 L2



L2 L1

CAPS

ØD

FER - 105 - 000 for Ø5mmFER - 126 - 000 for Ø6mmFER - 168 - 000 for Ø8mm

Ferrule

Aluminium ball

Aluminium ball optional (AB), on request makes gun welding easier.


Ferrule

STP.6 - 060/055 - 304

Alloy

Diameter D

Length L1

Length L2

Anchor type

STP







CTP.6 - 200/190(20) - 304

Step S AlloyDiameter D

Length L1


CAPS


L2 L1

ØD

L2

L1

S


CTP



Ferrule

Aluminium ballAluminium ball optional (AB), on request makes gun welding easier.


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TW RANGE

TWA TWS TWSS

Refractory castable

Caps (option)

TWA Anchor

Welding

Steel casing

The TW anchors can be either hand welded with electrode or bolted on to the steel casing (M10 recommended or M12).

EX : TWA

EX : TWS With Stud

TWS Anchor

Washer

Nut

Threaded Stud Welded on steelcasing


STANDARD OPTIONS



TW RANGE - HAND WELDING

Ø5 T = 13Ø6 T = 13Ø8 T = 15


DESIGNATION

TWA.8(60) - 200(100) - 25 - 310

Length R AlloyAngle α

Length L(L1/L2)

Step SDiametre D

Anchor type

L1 L2

αØD

T

S

L

R

TWA


OPTIONS

Exemple withTWS Anchor

Nut

Threaded Stud Welded on steel casing

TW : with stud

Washer


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STANDARD OPTIONS



TW RANGE - HAND WELDING

Ø6 T = 13Ø8 T = 13Ø10 T = 15

R recommended = 4 x Ø α

T

S

ØD

LR

L1

ØD

L2

TWS


DESIGNATION

TWS.8(60) - 200(100) - 25 - 310

Length R AlloyAngle α

Length L(L1/L2)

Step SDiametre D

Anchor type


Nut


TW : with stud

Washer


Nut


DESIGNATION

Length R Alloy

STANDARD OPTIONS



Length L2

Step S1

Step S

TW RANGE - GUN WELDING

Diametre D

R recommended = 4 x ØS = 25 mm as minimumS1 = 75 mm as minimum

Ø6 T = 13Ø8 T = 13Ø10 T = 15

TW : with stud

Washer


L1

ØD

L2

T

ØD

S1

L1

60 °

L2

25

S

R

TWSS.8 - 275/265 (125 - 50) - 25 - 253

TWSS


OPTIONS


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40

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BULLHORN RANGE

CBH CBH.SG

Heavy and dense refractory concrete

CBH Anchor

Welding

Steel casingLight refractory

concrete

Caps (option)


DESIGNATION

CBH.8 (15/60) - 250 - 253

Length L(L1/L2)

Alloy

STANDARD OPTIONS



Diametre D

Angle α

Angle β

BULLHORN RANGE - HAND WELDING

Anchor type

Ø10 B = 34 mmØ12 B = 40 mmØ16 B = 50 mm

L min = 80 mm L max = 400 mm

ØD

L1

Caps

α

B

β

L


ANCHOR NAME _ ON + SIZE + ALLOY



45°

L1

L2

CBH


OPTIONS


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BULLHORN RANGE - HAND WELDING

L min = 80mmL max = 400mm

R = 4 x Ø

L2L1

CAPS

β

ØD

αL1 L

R



45°

Nut


Washer

CBH.SG.8 (15/55) - 350 - 30 - 330

Alloy

Angle α

Angle ß

Length L(L1/L2)

Diameter D Length R

Anchor type

Washer

CBH.SG


OPTIONS

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L RANGE


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RANGE ON DR STUD

Hot face layer

Caps *

Insulating back up

DRS or DRH

Steel casing

VS Anchor welded on Nut (VS.ON)

OTHER EXAMPLE

SS OHN

DRH

VS or SS Ø6 or Ø8 Anchor

Weld


RANGE ON DR STUD

«CH» & «V» anchors welded on Nut or Boss for multi layer linings.

1. Studs are welded on to the casing. 2. After covering the threaded ends with a plastic cap the backup insulating layer may be applied.

Insulating layer

Plastic cap

DRS or DRP or DRHSteel casing

Hot face layer

CH Anchor welded on nut or boss

Insulating back up

3. «CH» anchors welded on nut or on boss can be screwed on after removal of the plastic caps.


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L RANGE


L1

L2

Caps

L.10 - 130/30(015) - 304 - C

Alloy Caps

Length LLength R

Length XDiameter D

Anchor type

+ VS/SS.6(60) - 125 - 310+ CH4.6(60) - 125 - 310 - OB - M10 - 310

Caps

CH4 OB

CAP

With plastic cap to be removed after gunning back-up layers and before screwing CH4 anchor.Th

read

ed

20 m

m

L

R Ø8, Ø10, Ø12 are typical

VS or SS Ø6 or Ø8

ØDX

Available M8, M10, M12

L





WB : with an omega BSP : with a base plateAlloy and length



45° 25




VS RANGE

L1

L2

CapsVS.6(60) - 125 - 304

Alloy

Diameter DAngle

Length L(L1/L2)

Anchor type

M8Welding 15

Ø12

Welding

13

ØD

60° L

25

VS


OPTIONS

WB . 8 . R12 / 25 . 310 R12

ØD

L


LENGTH LALLOY

L


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50

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DESIGNATION STANDARD ALLOYS

STD DRS RANGE

«L» ≤ 50 mm I = 20 mm«L» = 51-≤100 mm I = 25 mm«L» ≥ 101 mm I = 50 mm

DRS - or .6 - 125 - 310RT

CT

AlloyLength L (L1/L2)

Diameter D

Anchor type

NOTE :

RT = Rolled thread

M6 D = ± 5.35mmM8 D = ± 7.18mmM10 D = ± 9.02mmM12 D = ± 10.86mm

NOTE :

CT = Cut Thread

M6 D = 6mmM8 D = 8mmM10 D = 10 mmM12 D = 12 mm

Alu Ball (option « AB ») requested from M8 and more. Makes gun welding easier

Alu Ball (option « AB ») requested from M8 and more. Makes gun welding easier

Aluminium ball


ØD

L

I

M6M8M10 or M12 thread

Ceramic ferrule for stud welding

DRS - RT

Ceramic ferrule for stud welding


ØD

L

I


DRS - CT

DRS

DESIGNATION STANDARD ALLOYS

STUD DRS RANGE

«L» ≤ 50 mm I = 20 mm«L» = 51-≤ 100 mm I = 25 mm«L» ≥ 101 mm I = 50 mm

DRH - or .6 - 125 - 310RTCT

AlloyLength L (L1/L2)

Diameter D

Anchor type

NOTE :

RT = Rolled thread

M6 D = ± 5.35mmM8 D = ± 7.18mmM10 D = ± 9.02mmM12 D = ± 10.86mm

NOTE :

CT = Cut Thread

M6 D = 6mmM8 D = 8mmM10 D = 10 mmM12 D = 12 mm

ØD

20L

I


DRH - RT

ØD

20

L

I


DRH CT


DRH


FLAT ANCHORS RANGE


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THE «Y» RANGE SYSTEM

1. The anchors can either be welded by hand welding or gun welding.

2.This allows an optional back up layer to be applied over the anchor.

3. Most of the time, the two wings are bent / opened after welding.

Steel casingYHB anchor

Back up layer

Refractory castable

Welding

YRA


YRB YHA YHB


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FLAT RANGE

DESIGNATION

YRA - 30/3 - 200(125) - 310

AlloyStep S

Length LSection WxT

Anchor type

YRA - 30/3(60) - 200(125) - 310

Opening if delivered open(ex: 60°)

L

YRA - 30/3(60) - 200(125) - 310

Aluminim ball optional (AB), in request makes gun welding easier.

Aluminium ball option is possible from the 4mm thick

Welding ferrule

Ferrule FER - 163 - 000

W

16

S

L

T

YRA


OPTIONS

FLAT RANGE

DESIGNATION

YRB - 30/3 - 200(125) - 310

AlloyStep S

Length LSection WxT

Anchor type

YRB - 30/3(60) - 200(125) - 310

W

L

YRB - 30/3(60) - 200(125) - 310 - AB

Welding ferrule

Ferrule FER - 163 - 000 16

S

L

T

YRB


OPTIONS


Aluminim ball optional (AB), in request makes gun welding easier.

Aluminium ball option is possible from the 4mm thick


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FLAT RANGE

DESIGNATION EXAMPLE

YHA - 30/4 - 125(075) - 310

AlloyStep S

Length LSection WxT

Anchor type

YHA - 30/4(60) - 125(075) - 310

W

S

L

T

Opening if delivered open(ex: 60°)L


OPTIONS

YHA


FLAT RANGE

DESIGNATION

YHB - 30/4 - 125(075) - 310

AlloyStep S

Length LSection WxT

Anchor type

YRB - 30/3(60) - 200(125) - 310

W

S

L

T

L

YHB

OPTIONS



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TOLERANCES :

Our anchors are submitted to normal manufacturing tolerances. In general, dimensional tolerance average is :

1. +/- 5° on angles2. +/- 2 mm for height ≤ 200 mm3. +/- 5 mm for height > 200 mm

, please contact us.

SPECIFIC REQUEST :

REMARKS :


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NOTES


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NOTES


Parc d’activités de l’Aérodrome Ouest. RouvigniesRue Louis Duvant, 59328 VALENCIENNES Cedex.

Tél : 03 27 21 52 80Fax : 03 27 21 52 99

[email protected]

CASTABLE LINING - Iris

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