Cast-Fab Technologies, Inc. Cast-Fab Technologies, Inc. Your Premier Supplier of Iron Castings & Fabrications Your Premier Supplier of Iron Castings & Fabrications
Sep 09, 2014
Cast-Fab Technologies, Inc.Cast-Fab Technologies, Inc.Your Premier Supplier of Iron Castings & FabricationsYour Premier Supplier of Iron Castings & Fabrications
Our Corporate FamilyOur Corporate Family
Family-owned business formed in 1988 from the former Cincinnati Milacron Met-Fab Division.
2007 marked the 100th anniversary of pouring iron.
One of the first ISO Certified Foundries in the U.S. (1993)
Combined divisions have over 300 employees serving a variety of OEM producers.
Gray and Ductile Iron Castings Plate and Sheet Fabrications Water / Wastewater Control Products Banking Equipment
Our BackgroundOur Background
Cast-Fab employs a diverse group of dedicated individuals with extensive metal casting foundry experience, metal fabrication and machining backgrounds.
Employees are committed to the growth of the company and to the consistent quality of each Cast-Fab product.
As a world leader in the industry, Cast-Fab has a strong commitment to constantly improve the quality of its products. The ISO 9001:2000 certification has only enhanced this commitment.
The company utilizes the latest technological advances in support of its commitment to continuous improvement and providing the highest quality castings and fabrications.
Safeguarding of all confidential customer information is vital. All possible precautions are taken to ensure protection of customers' products.
Committed to Excellence in Process & PeopleCommitted to Excellence in Process & People
Cast-Fab is one of the largest jobbing Foundries in the United States with over 500,000 square feet of modern manufacturing facility.
Specializes in the manufacture of engineered gray iron, ductile iron and green sand castings.
Heavy steel metal and sheet metal fabrications. Precision CNC machining; and related value-added products. Value Added Solutions for Your Castings or Fabrications
Engineering Design; AutoCAD, Pro-E, Solid Edge Complete Pattern Making Shop with a 75,000 feet pattern
storage facility with sprinkler system. Heat-treating, Painting, Machining and Assembly Level II UT and MPT inspectors
Cast-Fab can impartially consult with your engineers and provide you with "The Best Total Solution”
Cast-Fab: “The Best Total Solution”Cast-Fab: “The Best Total Solution”A Combined Metal Casting Foundry & Metal Fabrication Job ShopA Combined Metal Casting Foundry & Metal Fabrication Job Shop
Cast-Fab Technologies, Inc.Cast-Fab Technologies, Inc. is committed to being the Best TotalBest Total SolutionSolution for our Customers. We do this by providing a system that assures we are:
CCOMMITTEDOMMITTED
Following a FFRAMEWORKRAMEWORK
Using quality TTOOLSOOLS
to meeting customer requirements
to establish and review Quality Objectives
to make improvements to better serve the customer
Cast-Fab’s Commitment to QualityCast-Fab’s Commitment to Quality
ISO 9001:2000ISO 9001:2000
Wind Energy
Plastics
Other
Mining / Trans.
Machine Tool
Financial Services
Compressors
Markets ServedMarkets Served
Miscellaneous Housings & Brake SegmentsMiscellaneous Housings & Brake Segments
Wind EnergyWind Energy
Mining & TransportationMining & Transportation
Electrical CabinetElectrical Cabinet
Wheel HubsWheel Hubs
Gray and ductile iron grades controlled to ASTM, DIN, or equivalent by charge
make-up
Chemical analysis, chill wedge testing, and temperature checks verified at the spout before pouring and at the ladle after treatment
Chemical analysis consists of cooling curve carbon equivalent determinations
Combustion method of total carbon and sulfur analysis, and spectrographic analysis of up to 28 elements
Separately cast, cast-on, or trepanned tensile specimens are used to qualify the mechanical properties
Computer-calculated gating, risering, and solidification modeling helps to insure reliability in all metal sections
One (1) 4200KW Line Frequency, 60 Hertz, 15-Ton Holding Capacity, Coreless Induction Furnace
Two (2) 3600 KW Medium Frequency, 200 Hertz, 10-Ton Holding Capacity, Coreless Induction Furnaces
Foundry CapabilityFoundry Capability
LARGE CASTINGSLARGE CASTINGS No-bake, Large Flask and Pit Molding 144" x 144" x 48"/48" Weight Range: to 80,000 pounds
MEDIUM CASTINGSMEDIUM CASTINGS No-bake, Semi-Automatic Line for Flaskless Molds 27" X 27" x 12"/12" to 84" x 66" x 27"/27" Weight Range: to 4,000 pounds
SMALL/MEDIUM CASTINGSSMALL/MEDIUM CASTINGS Green Sand Cope & Drag Molding Line 30" X 42 " X 14"/14" Weight Range: to 300 pounds
ENGINEERING CAPABILITIESENGINEERING CAPABILITIES Solid Edge CAD Worknc CAD/CAM software Accept popular CAD exchange file types including IGES, STEP,
X_T, DXF, DWG, PRT, PRT. *, etc.
Foundry CapabilityFoundry Capability
NDTNDT 2 Level II Ultrasonic Inspectors 2 Level II Magnetic Particle Inspectors Romer Arm Portable CMM Dye Peneatrant Radiographic Testing (subcontracted)
Foundry LabFoundry Lab Microstructure Physical Testing Hardness Testing Chemical Composition
Sand LabSand Lab Sieve Analysis Tensile Testing LOI Ethylene Blue
Foundry CapabilityFoundry Capability
3500 Tons/Month Capacity3500 Tons/Month Capacity 5 – 80,000 Pound Weight Range5 – 80,000 Pound Weight Range (3) Molding Lines(3) Molding Lines Gray Iron Class 30 to Class 50Gray Iron Class 30 to Class 50
ISO EN 1563 GJS-400-18 at –20C through GJS-700-2ISO EN 1563 GJS-400-18 at –20C through GJS-700-2 Ductile Iron ASTM 60-40-18 to 120-90-02Ductile Iron ASTM 60-40-18 to 120-90-02 Prime & Finish PaintPrime & Finish Paint Panghorn #513-MRS @ 50,000 pound CapacityPanghorn #513-MRS @ 50,000 pound Capacity 96” Wheelabrator, Single Arm, Tray Lift96” Wheelabrator, Single Arm, Tray Lift CNC Pattern RouterCNC Pattern Router
Foundry Equipment ResourcesFoundry Equipment Resources
Equipped for low volume to semi-production order quantities.Equipped for low volume to semi-production order quantities.
Fabrication CapabilityFabrication Capability
HEAVY PLATE FABRICATINGHEAVY PLATE FABRICATING Medium to Heavy fabrications Weight Range to 80,000 pounds Thickness to 20 inches
SHEET METAL FABRICATINGSHEET METAL FABRICATING 20 Gauge through .25” thick material
PRODUCTSPRODUCTS- Electrical Cabinets- Hydraulic Tanks- Pans- Machine Guarding &
Enclosures- Boxes
- Brackets- Machine Bases- Beds- Slides- Columns- Tables
- Rails- Rams- Gear Housings- Platforms- Frames- Supports
FabricationsFabrications
Thomas R. CaldwellDirector, Sales & [email protected]
Contact InformationContact Information
Cast-Fab Technologies, Inc.3040 Forrer Street
Cincinnati, Ohio 45209513-758-1000
www.cast-fab.com
Please contact us with any questions or requests for quotation.We look forward to discussing your requirements.
Chanda FieldsTechnical Sales [email protected]
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