Carmel Resins products for corrugated industry Carmel Resins.

Carmel Resins Carmel Resins productsproducts

for corrugated for corrugated industryindustry

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Carmel Resins - full Package for Carton manufacturers

1. Starch Adhesives Additives for water proof + enhanced mechanical properties – CP-88 series.

2. Hotmelt adhesive for box assembling – Verolit adhesive series.

3. Biocides for starch adhesive – Carmel resin series .

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Starch AdhesivesStarch AdhesivesAdditivesAdditives

Starch AdhesivesStarch AdhesivesAdditivesAdditives

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CP-88 seriesCP-88 seriesCP-88 seriesCP-88 series

Carmel Resins AdditivesCarmel Resins AdditivesCarmel Resins AdditivesCarmel Resins Additives•Our premium resin products for corrugated container industry has set quality standards since its introduction in 1988.

•All of our resins are the result of continuous development to meet our customers needs and the new environment regulations.

•Carmel resins certified to:o ISO-9001 2008 – quality standard.o ISO-14001 – environment standard.o ISO-18001 – safety standard.

o EU REACH preregistration.

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Water resistant corrugated board is required in a variety of industries:

Water ResistanceWater Resistance..Water ResistanceWater Resistance..

•Foods and beverages• Frozen foods • High humidity areas• Tobacco• Fruits and vegetables• Flower packaging• Outdoor storage• Hi-Tech consumer products

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Corrugated board is a construction whose strength depends on its "bonding points".

The strength depends on:

The bonding quality determines the final strength of the corrugated board.

Running speed

Glue penetration

Paper quality

Temperature

Glue formulation

Type of starch

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CostsCostsCostsCosts

Using resins in starch adhesives SAVES

production costs

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Carton Board Production Costs

• Paper: ~85% of over all costs.

• Production: ~ 13.25% of over all costs.

• Starch Glue: ~ 1.5 % of over all costs.

• Additives: ~ 0.25% of over all costs.

Saving costs

• Using recycled or chemical paper saves money – but adhesive penetration is hard.

• Increasing running speed gives more productivity – but the paper + adhesive doesn’t support this point.

• Reducing paper weight saves money –the lack of paper weakens the strength of the final box.

Saving costs

• Adhesive viscosity stabilizer saves glue A viscosity stabilizer + Rheological modifier is needed.

• Waterproofing allows the final products (tray/box) to perform in wet or humid environments– this requires a waterproofing additive.

• Overdesigned boxes saves in the use of resins but costs more because of extra paper + starch adhesive - Smart designs according to CP-88 adds value (extra mechanical strength) - which leads to cost savings.

Saving costs

CostCostCostCostUsing Resins Save costs

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Wet Tack Green bond Energy SAVE $

Wet Tack Running speed Productivity SAVE $

Penetration Adhesive Energy SAVE $ Stable Viscosity Adhesive Energy Scrap SAVE $ Dry strength BCT,ECT paper gramage SAVE $ Stable Viscosity wet BCT Humid store price SAVE $

CP-88 series - productsCP-88 series - products(water proof + extra mechanical (water proof + extra mechanical

features)features)

The tool for this costs saving The tool for this costs saving isis

Groups of products1. Ketone Aldehyade (solution):

– Gives full FEFCO- No. 9 test or TAPPI 812. – Different level of FF (<0.1%, <0.2%, <0.5%).– Penetration ability + viscosity stabilizer.

2. Modified Ketone Aldehyade (solution):– Increased mechanical properties 15%-25% .– Gives full FEFCO- No. 9 test or TAPPI 812. – Different level of FF (<0.1%, <0.2%, <0.5%).– Penetration ability + viscosity stabilizer.

3. Non-formaldehyde (solution):– Gives full FEFCO- No. 9 test or TAPPI 812. – Penetration ability + viscosity stabilizer.

4. SOLID blend powder resins :– Gives full FEFCO- No. 9 test or TAPPI 812. – Different level of FF (<0.1%, <0.2%, <0.5%).– Can use for OBM or for regular use.

FF<0.5% FF<0.2% FF<0.1% Penetration %Solids % Dosage for total Adhesive

LIQUIDS ketone aldehyde CP 88/ID CP 88/LID CP 88/LIDEX CP 88/LIDP 38 1.8 CP 88/I CP 88/LI CP 88/LIEX CP 88/LIP 43 1.6 CP 88/H5 CP 88/LH5 CP 88/LH5EX CP 88/LH5P 54 CP 88/H6 CP 88/LH6 CP 88/LH6EX CP 88/LH6P 65 * CP 88/H8 CP 88/LH8 CP 88/LH8EX CP 88/LH8P 79 * LIQUIDS Modified Keton aldehyde CP 88/V CP 88/LV CP 88/LVEX CP 88/LVP 49 1.7 CP 88/V20D CP 88/LV20D CP 88/LV20DEX CP 88/LV20DP 32 2.5 CP 88/A CP 88/LA CP 88/LAEX CP 88/LAP CP-88/AC CP-88/LAC CP-88/ACEX CP-88/LACP 59 1.8 LIQUIDS non formaldehyde resins CPV 18 - - - 18 3 CPV 25 - - - 25 2 CPAV - 37 - - - 39 1 CP88/T40 - - - 45 1.5

CP-88/VS Rheological modified and viscosity stabilizer new product 0.3-1

CP-88/P Penetration Aid new product 0.1-3

SOLID blend powder resins CP 88/TP1 - CP88/TPL1 - 100% 1 CP-88/CAL CP-88/CALL - - 100% 1.2

Carmel ResinsCarmel Resins CP-88 - seriesCP-88 - seriesCP-88 - seriesCP-88 - series

* Improves dry and wet strength as tested by ECT and FCT.* Enhances the bond wet and dry strength as tested by PAT and BCT.

Extra strength

Water proof (Fefco 9)

min. 24 hr Type

none Full (with temp. of 130 C° on the board). Semi (room temp.)

CP-88/I

15% * Full (up to 100 hr)

CP-88/LV

25% * Semi (up to 16 hr)

CP-88/AC

New products

CP-88/P CP-88/P - Enhanced adhesive penetration- Enhanced adhesive penetration

This additive enables rapid migration of liquid starch adhesive into paper assisting the bonding of recycled liners, liners coated with synthetic polymers, preprinted liners and other difficult to penetrate substrates.

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This additive Improves bond quality and corrugators speeds on all grades of paper including heavy weights, double wall and triple wall.

Can be added to any product of CP-88 series.

CP-88/VSCP-88/VS - - RHEOLOGICAL MODIFIRE ANDRHEOLOGICAL MODIFIRE AND VISCOSITY STABILIZER VISCOSITY STABILIZER

Affecting the adhesive film.

Reduce adhesive consumption.

Keeping adhesive viscosity stable for more than 24 hours without stirring or circulating.

Can be added to any product of CP-88 series.

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CP-88 additive:

1. You need to add 1/kg per minute continually under steering condition. Recommend with dosing pump.

2. PH as to be 11 and up.

Services tank:

Production line:

CP-88 - Method of use

Kitchen

If feasible, add the resin to each one of the corrugated units (with dosing pump).

Corrugating boards Requires 24 hr stacking time (after production)

under steering condition

Requires at least 120-130°C on the corrugated cardboard

Verolit AdhesivesVerolit Adhesives

For carton industryFor carton industry

Verolit AdhesivesVerolit Adhesives

For carton industryFor carton industry

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BiocidesBiocides

For carton industryFor carton industry

BiocidesBiocides

For carton industryFor carton industry

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Biocides

Product Name: CarposecActive material: a mixture of crystallized DDAB & Benzalkonium Chloride (1:1 weight ratio), 30% w/wAppearance: white powderPossesses fungicidal & bactericidal activity for reference strains: Citrobacter w.t, Escherichia coli, Staphylococcus aureus, Aspergillus nigerPseudomonas aeruginosa, Candida albicansApplication: preservation system for OBM or for regular usages

Product Name: CarpoglueActive material: a solution of DDAB & Benzalkonium Chloride, 30% w/wRecommended concentration: 100 ppmAppearance: yellowish solutionApplication: preservation additive for starch glueTested on corn based glue: meets the requirements of the USP 34, 2011

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Thank you Thank you

for for your timeyour time

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