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For the Dealer Nearest You, Call: 800-729-3332 Carburetor & Intake 8 8
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Carburetor & Intake 8.pdf · Carburetor & Intake 8.04 8 Prices appearing in this catalog are Suggested Retail Price and are subject to change* Thunder Heart PPM Thunder Heart Performance

Jan 30, 2018

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Page 1: Carburetor & Intake 8.pdf · Carburetor & Intake 8.04 8 Prices appearing in this catalog are Suggested Retail Price and are subject to change* Thunder Heart PPM Thunder Heart Performance

For the Dealer Nearest You, Call: 800-729-3332

Carburetor & Intake

8

8

Page 2: Carburetor & Intake 8.pdf · Carburetor & Intake 8.04 8 Prices appearing in this catalog are Suggested Retail Price and are subject to change* Thunder Heart PPM Thunder Heart Performance

RevTech DFOOptimize your fuel injection without the need for expen-sive dyno tuning! Developed by Mark Dobeck, the inventorof the original Jet Kit, the DFO allows you to quickly dial inyour engine’s fuel delivery, whether on a stock bike, or withfreer flowing air filter and/or exhaust added. Installationtakes less than an hour, and adjustments are made by thesimple turn of a screwdriver. A little experimentation pro-duces results you can feel, whether simply removing a leanhiccup or flat spot on your stock bike or maximizing theeffect of your aftermarket exhaust.

• Simple screwdriver dial-in• Provides crisper throttle response• Three range adjustable fuel delivery curve• Compact size, only 31/2" x 11/2" x 3/4",

allows convenient mounting• Simple, reliable, and excellent for expert

mechanics or do-it-yourselfers!• New DFO HP provides additional tuning

capabilities for highly modified engines

How itworksThe RevTechDFO modifiesthe outgoingsignal from the ECU to your injectors, increasing the duration of thespray of fuel, thereby richening the mixture. Adjustablepots allow you to add fuel where it is needed over threeareas of the rev range. A fourth pot allows you to set atransition point from light-load cruise to high-fuel perform-ance mode. This allows both basic tuning and more sophis-ticated fine-tuning for specific racing situations. Thetransition feature also has a load sensitive function thatoverrides the base rpm setting to allow an earlier crossoverwhenever large throttle openings are introduced at lowrpm's. If, while operating in the light load/cruise mode,the DFO detects a rapid opening of the throttle, a pre-determined amount of additional fuel is added to furtherincrease throttle response and acceleration beyond what afactory fuel map will deliver.

The Red run is a stock EFI RoadGlide® The Blue run is with aPower Commander installed. TheGreen run is with the DFO added.

“DFO eliminates the need for expensive factory re-mapping and quirkydownloads. Installation of the DFO only takes a couple of basic handtools and a few minutes for any V-twin using EFI”

EASYRIDERS - Nov. 2002

8.02

Page 3: Carburetor & Intake 8.pdf · Carburetor & Intake 8.04 8 Prices appearing in this catalog are Suggested Retail Price and are subject to change* Thunder Heart PPM Thunder Heart Performance

For the Dealer Nearest You, Call: 800-729-3332

RevTech® Stealth DFO for 1995 thru 2005 Big TwinsThe Stealth DFO has OEM style connectors for an effortless installation. Its stealth technology is required on 2005 Big Twins.601203 Stealth DFO for 1995 thru 2005 Big Twins . . . . . . . . . . . . . . . . .$239.95

RevTech® Stealth DFO HP for 1995 thru 2005 Big TwinsThe Stealth DFO HP has OEM style connectors for an effortless installation and allows for more fuel to be added for applications with 85 or more horsepower. Its stealth technology is required on 2005 Big Twins.601205 Stealth DFO HP for 1995 thru 2005 Big Twins . . . . . . . . . . . . . .$249.95

RevTech® Stealth DFO for 2002 thru 2005 V-Rod® models The Stealth DFO has OEM style connectors for an effortless installation. Its stealth technology is required on 2005 V-Rod® models.601204 Stealth DFO for 2002 thru 2005 V-Rod® models . . . . . . . . . . .$239.95

RevTech® DFO for 1995 thru 2004 Big TwinsThe DFO uses crimp on style connectors and installs in less than an hour. Note: Not for use on 2005 models.

58140 DFO for 1995 thru 2004 Big Twins . . . . . . . . . . . . . . . . . . . . . . . . . .$189.95

RevTech® DFO HP for 1995 thru 2004 Big Twins with 85+ horsepowerThe DFO HP uses crimp on style connectors and installs in less than an hour. The DFO HP allows for more fuel to be added for applications with 85 or more horsepower. Note: Not for use on 2005 models.

601201 DFO HP for 1995 thru 2004 Big Twins with 85+ HP . . . . . . . . .$199.95

RevTech® DFO for 2002 thru 2004 V-Rod® modelsThe DFO uses crimp on style connectors and installs in less than an hour. Note: Not for use on 2005 models.

601199 DFO for 2002 thru 2004 V-Rod models . . . . . . . . . . . . . . . . . . . .$209.95

Optional Wiring HarnessMounts to your standard DFO and DFO HP models to allow for an OEM style connection.601200 Optional Wiring Harness for standard DFO . . . . . . . . . . . . . . . . .$49.95

DFO HP Upgrade ChipUpgrades standard DFO for Big Twins to allow for increased tuneability for motorcycles with 85+ horsepower.Note: Not intended for DFOs installed on 2005 models.

601202 DFO HP Upgrade Chip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$24.99

RevTech® Digital Fuel Optimizer

“Tuning was finished on both bikes within a few blocks and couldn’t be easier. Both bikesrun perfectly all across the (r.p.m. range)”

HOTROD BIKES - Nov. 2002

“After installing the DFO, and spending about an hour experimenting with different settings, we were able to eliminate the popping entirely, and smoothed out the throttleresponse considerably (the bike already had a S.E. Stage2 download). The improvementisn’t something you’d necessarily see on a dyno chart in terms of dramatic h.p. or torqueincreases but it clearly made the bike a lot more pleasant to ride.”

IRONWORKS - July 2002

“Tuning was finished on both bikes within a few blocks and couldn’t be easier. Both bikesrun perfectly all across the (r.p.m. range)”

HOTROD BIKES - Nov. 2002

“After installing the DFO, and spending about an hour experimenting with different settings, we were able to eliminate the popping entirely, and smoothed out the throttleresponse considerably (the bike already had a S.E. Stage2 download). The improvementisn’t something you’d necessarily see on a dyno chart in terms of dramatic h.p. or torqueincreases but it clearly made the bike a lot more pleasant to ride.”

IRONWORKS - July 2002

8.03

601200

58140

601203

Page 4: Carburetor & Intake 8.pdf · Carburetor & Intake 8.04 8 Prices appearing in this catalog are Suggested Retail Price and are subject to change* Thunder Heart PPM Thunder Heart Performance

Carburetor &

Intake

8.04

8

Prices appearing in this catalog are Suggested Retail Price and are subject to change*

Thunder Heart PPMThunder Heart Performance Corp. takes the guess work out of EFI with its new “Programmable Performance Module” (PPM).Mild to wild, the fully-programmable PPM is a direct-replacement ECU for the Original Equipment unit fitted to 2002 and latermodels. The PPM is a ‘stand alone’ unit that eliminates the need for add-on controllers.• Bolts directly in place of the Original Equipment ECU• From pipes to cams, the PPM can handle it!• Includes base maps that simplify the process of tuning the system• Intuitive software makes fine-tuning performance of the bike a snap!• Graphical software interface quickly displays how much the user has deviated from the base settings• Rev-limit, idle speed, fuel and spark curves are all accessed via SmarTune software• Rugged billet aluminum housing is weather and vibration-proof for years of trouble-free service• Includes PPM, software, communication cable and comprehensive installation and tuning instructions• Fits Delphi® fuel injected Softail® models from 2001 to present and Touring models from 2002 to present690100 Programmable Performance Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$408.00

Horsepower Inc. High PerformanceThrottle Body System for Delphi® Fuel Injected ModelsPainless performance for EFI models! Monster mid-range! More peak power! This high-perform-ance induction system consists of an oversized CNCbillet throttle body and a high-flow cast intakemanifold to bolt-on to Delphi® EFI Twin Cam 88®

Harley-Davidson® models. The throttle body is available in two sizes, 51mm which is 6mm largerthan stock, and 53mm which is 8mm oversized forinjected motors that require maximum flow. This throttle body accepts all the stock sensors, throttle cables, components, and your existing stockor performance air cleaner. The intake manifold hasbeen line-bored to match each of these two sizes and hasbeen designed to increase flow and performance.672004 51mm (6mm oversize) throttle body system

for Delphi® fuel-injected models . . . . . . . . . . . .$749.00

672005 53mm (8mm oversize) throttle body system for Delphi® fuel-injected models . . . . . . . . . . . .$749.00

Thunder Heart & Horsepower Inc. F.I.

Page 5: Carburetor & Intake 8.pdf · Carburetor & Intake 8.04 8 Prices appearing in this catalog are Suggested Retail Price and are subject to change* Thunder Heart PPM Thunder Heart Performance

Apparel

Bike Kits& Trailers

Seats & Bags

Foot Controls

Hand Controls

Lighting

Electrical

Exhaust

Intake

Engine

Gaskets

Tranny& Clutch

Driveline

Wheels,Tires & Brakes

Frames

Forks& Shocks

Sheet-metal

General

CrossReference

8.05For the Dealer Nearest You, Call: 800-729-3332

Daytona Twin Tec TCFI Fuel Injection Controller KitThe TCFI solves tuning problems with highly-modified engines. Competitive “band-aid” products that interfaceto the Delphi® controller still rely on speed-density fuel control. Long duration/high overlap camshafts wreakhavoc with manifold pressure – especially at idle and cruise RPM. Speed-density based fuel control can’t cope.High-end automotive racing systems use alpha-N (throttle position and RPM based) fuel control. Alpha-N eliminates any dependence on manifold pressure and is unaffected by long duration/high overlap camshafts.The TCFI brings this proven technology to the aftermarket.An optional wide-band exhaust gas oxygen sensor (WEGO) interface allows auto-tuning during actual on-roadriding conditions, through the use of a high-tech sensor. The user programs a table with the desired air/fuelratios, and then the system does the rest.The TCFI has the same ignition control as our proven ignition system with fully programmable advance curvesfor Twin Cam 88® models. Idle air control, including idle RPM and cold start characteristics, are also fully pro-grammable. This facilitates the use of throttle bodies modified for higher airflow.The TCFI communicates diagnostic information by blinking codes on the check engine LED. The unit also hasbuilt-in data logging that stores data for the last 15 minutes of operation. The included PC link cable andWindows-compatible software, allow the use of a laptop PC for programming and data analysis. The PC linkcable plugs into the existing diagnostic connector on the motorcycle wiring harness.The TCFI is not recommended for stock engines and will not increase power by itself. The unit has been testedon modified 88 CID and 95 CID engines. Setup tables are provided for these applications that will get you upand running. From a practical standpoint, tuning any fuel injection system requires an exhaust gas analyzer.You can either spend a lot of time on a dyno with an exhaust sniffer (like the newer Dynojet units) or you canuse our WEGO. With the WEGO, the system will auto-tune the fuel tables while you ride the bike on the road,eliminating the need to spend any time on a dyno. On-road auto-tuning only takes a few hours and givesmuch more realistic results than dyno tuning. Air-cooled engines are very sensitive to thermal effects and dynosystems generally have inadequate cooling airflow.

Features Include:• Fully-programmable plug-in replacement for the Delphi® controller fitted to late model bikes• Robust alpha-N (throttle position and RPM based) fuel control eliminates problems with long duration/high

overlap camshafts• Auto-tune fuel curves with optional wide-band oxygen sensor. Eliminates the need for dyno tuning• Includes PC link cable and software for custom programming and data analysis• Data logging (last 15 minutes of operation) and diagnostics• Easy plug-in installation, and a billet aluminum housing with black anodized finish• Supports all sensors including theft/security module, and all outputs are protected against short circuits• Fits all Twin Cam 88® engines with Delphi fuel injection from 2001 thru 2003672498 Complete kit – includes the fuel injection controller, PC link interface cable and software, WEGO unit

with LCD display, the wide band sensor and the weld-nut and plug for the exhaust pipe . . . . . . .$1,112.00

672499 Complete kit – same as CC #672498 but with the standard WEGO unit (no LCD display) . . . . . . . . . .$947.00

672500 Plug-in fuel injection controller ONLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$440.00

Optional Accessories672506 12-volt power supply for benchtop programming (120VAC – North American use ONLY) . . . . . . . . . .$70.00

Replacement Parts672505 PC Link interface cable and software for Twin Cam 88® engines with Delphi fuel injection . . . . . . . . .$80.00

672502 WEGO/standard wide-band exhaust gas oxygen sensor interface (requires CC #672503 sensor) . . .$419.00

672501 WEGO/wide-band exhaust gas oxygen sensor interface with LCD (requires CC #672503 sensor) . . .$254.00

672503 WEGO sensor kit (includes sensor and 18 x 1.5mm weld nut for exhaust pipe) . . . . . . . . . . . . . . . . . . .$455.99

672507 Weld nut (18 x 1.5mm ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$21.99

672508 Hex socket plug (18 x 1.5mm) permits removal of sensor after completion of tuning . . . . . . . . . . . . . .$21.99

What's a WEGO? And why do I need one?WEGO stands for ‘Wide-Band ExhaustGas Oxygen Sensor Interface.’When used with the Twin Tec TCFI fuelinjection controller, the WEGO allowsfuel auto-tuning capability during actu-al on-road riding conditions. The com-pact size and wide supply voltage rangeallows operation from small recharge-able batteries in lots of applications.By utilizing miniature surface mountelectronics technology, digital signalprocessing techniques, and a switchingpower supply for the sensor heater, theWEGO provides the same level of accu-racy as expensive lab systems.• Provides fuel auto-tune capability

when used with Twin Tec TCFI fuelinjection controller

• Versatile tuning aid for all carburetedand fuel injected engines

• Requires a wide-band oxygen sensorCC #672503 (fits standard 18 x 1.5mmexhaust fitting)

• Highly accurate with less than ±0.1AFR error over 10.4 – 19.5 AFR range

• Easy free-air calibration procedurecorrects for sensor aging effects

• 0-5 volt analog output (other rangesavailable on special order)

• Optional LCD display provides greatreadability in bright sunlight

• Wide supply voltage range from 11-18 volts allows operation frombattery on small engines. Currentdrain is approximately 1 amp.

• Compact size: 33/4"-long x 13/4"-widex 3/4"-tall. Standard WEGO unit with-out LCD is fully encapsulated andimpervious to moisture

Note: The WEGO unit with optional LCD display isintended for fair weather use or dyno lab environ-ments. Direct water splash may damage the LCD.

672500

672498

Daytona Twin Tec

Daytona Twin Tec Fuel Injection

Page 6: Carburetor & Intake 8.pdf · Carburetor & Intake 8.04 8 Prices appearing in this catalog are Suggested Retail Price and are subject to change* Thunder Heart PPM Thunder Heart Performance

Carburetor &

Intake

8.06

Edelbrock® Nitrous Oxide Kits

8

Prices appearing in this catalog are Suggested Retail Price and are subject to change*

Nitrous Done Right by Edelbrock®

Edelbrock Nitrous Systems and components are the quickest and easiestway to get big power increases. Nitrous oxide is only used “on demand” for serious horsepower at the push of a button!• Bolt-on nitrous kits designed specifically for the application• Engineered and tested for a true 35 horsepower increase• The only plate system for Harley-Davidson® motorcycles• Kits include all bracket and hardware• Unique electronic module and rpm sensor activates nitrous at 4300 RPM

to reduce chance of engine damaging detonation• Stainless steel jets won't erode like brass jets found in other systems• Pre-assembled solenoids, fuel pump, and filter unit with chrome cover

Kit with 12 oz. Nitrous BottleIncludes unfilled 12 oz. nitrous bottle. Requires purchase of appropriatebottle frame tube mounting bracket, and nitrous-to-manifold plateadapter, sold separately below.52197 Nitrous kit for Evolution® Softail® models . . . . . . . . . . . . . . . . . .$1,004.00

52198 Nitrous kit for Twin Cam® Softail® models . . . . . . . . . . . . . . . . .$1,004.99

600400 Nitrous kit for Evolution® Dyna Glide models . . . . . . . . . . . . . . .$977.95

600410 Nitrous kit for Twin Cam® Dyna Glide models . . . . . . . . . . . . . . .$974.95

600401 Nitrous kit for Evolution® FXR models . . . . . . . . . . . . . . . . . . . . . .$970.95

600411 Nitrous kit for 1985 thru 2003 Sportster® models . . . . . . . . . . .$889.95

Kit with 2 lb. Nitrous BottleIncludes unfilled 2 lb. nitrous bottle and rear foot peg bottle mount.Requires purchase of appropriate nitrous-to-manifold plate adapter, sold separately below.041959 Nitrous kit for Evolution® Softail® models . . . . . . . . . . . . . . . . . .$1,105.00

600402 Nitrous kit for Twin Cam 88® Softail® models . . . . . . . . . . . . . .$1,094.00

600412 Nitrous kit for Twin Cam® Dyna Glide models . . . . . . . . . . . . . .$1,025.95

600413 Nitrous kit for Evolution® Touring models . . . . . . . . . . . . . . . . .$1,184.95

600414 Nitrous kit for Twin Cam® Touring models . . . . . . . . . . . . . . . . .$1,179.95

Nitrous Plate AdaptersOne required to complete installation of nitrous kit.52199 Fits Keihin CV, or 40 & 42mm Mikuni, or Qwiksilver

spigot-mount carbs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$99.95

52200 Fits 45mm Mikuni carb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$100.95

52201 Fits S&S Super "E" carb, or Qwiksilver flange mount carbs . . . .$74.99

52202 Fits S&S Super "G" carb, or RevTech® manifold . . . . . . . . . . . . . . .$74.99

041954 Fits S&S Super "D" carb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$74.99

Adjustable RPM Nitrous Controller KitReplaces the standard 4300 RPM controller and allows adjustable Nitrous on and off RPM setting.$231.95600404 Adjustable RPM controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $231.95

Accessories041955 12 oz. Polished Nitrous bottle

(included in 12 oz nitrous kit). Sold each . . . . . . . . . . . . . . . . . . . .$171.95

600405 Glycerin filled Nitrous pressure gauge(requires adapter listed below) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $73.95

600406 #4 AN purge/gauge adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$13.95

600407 12 oz. bottle bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$58.95

Dual Bottle Conversion KitConverts your 12 oz. system to a two-bottle set-up. Includes one 12 oz. bot-tle with valve, two bottle clamp assemblies, all necessary hoses and fittings.Frame bracket must be purchased separately.600403 Dual 12 oz. bottle conversion kit . . . . . . . . . . . . . . . . . . . . . . . . . . .$278.95

Frame BracketsFrame bracket for 12 oz. bottle (two required to complete installation of 12 oz nitrous kit). Sold each.52204 Fits 11/8" frame tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$40.95

52205 Fits 11/4" frame tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$40.95

600408 Fits 13/8" frame tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$40.95

52206 Fits 11/2" frame tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$40.95

JetsStainless steel tapered jets for nitrous system tuning. Sold each.041970 .024" tapered jet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$5.95

041971 .026" tapered jet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$5.95

041972 .028" tapered jet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$5.95

041973 .030" tapered jet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$5.95

600409 .032" tapered jet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$5.95

041974 .034" tapered jet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$5.95

041959

52197

52197

Page 7: Carburetor & Intake 8.pdf · Carburetor & Intake 8.04 8 Prices appearing in this catalog are Suggested Retail Price and are subject to change* Thunder Heart PPM Thunder Heart Performance

Apparel

Bike Kits& Trailers

Seats & Bags

Foot Controls

Hand Controls

Lighting

Electrical

Exhaust

Intake

Engine

Gaskets

Tranny& Clutch

Driveline

Wheels,Tires & Brakes

Frames

Forks& Shocks

Sheet-metal

General

CrossReference

8.07

NOS Nitrous Oxide Kits

For the Dealer Nearest You, Call: 800-729-3332

NOS Nitrous Pump Refill StationEases refilling of NOS nitrous bottles. Requires hooking a line up to thebottle, opening the valves and turning on the pump which works on com-pressed air. Nitrous is sold by weight, so it’s easy to determine how muchnitrous has been transferred by using an ordinary scale (not included).Station comes with cryogenic pump, master bottle stand, cleanable nitrousfilter, pressure gauge, special high pressure on/off valve and all necessaryhoses and fittings.20918 Refill station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$1,353.00

603012

NOS Nitrous Fogger KitsEasy to install kits provide the ultimate “push-of-a-button” performance. NOS Nitrous Fogger kits offer more power-per-dollar than almost anyother performance modification you can make. Direct port system is fully adjustable and will produce 30% to 40% increase in horsepower andtorque.Kits include detailed instructions, nitrous bottle, billet aluminum bracket for bottle, nitrous and fuel solenoids, nozzles, filters, fuel pump,jets, switch, hose and all necessary hardware for complete installation. Bottles are shipped empty to meet shipping safety regulations. Call 1-800-99REFILL (1-800-997-3345) for a nitrous supplier in your area.Note: Machining, drilling, tapping and other minor mechanical and electrical work is required to complete the installation. Some installations will require a high-flow petcock which is not included.

Fits all Carbureted Evolution® Big Twin Models from 1984 thru 1999 and Sportster® Models from 1986 thru 200320912 NOS kit with 2 lb. bottle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$960.99

20913 NOS kit with polished 2 lb. bottle . . . . . . . . . . . . . . . . . . . . .$963.79

20914 NOS kit with 10 oz. bottle . . . . . . . . . . . . . . . . . . . . . . . . . . . .$883.29

20915 NOS kit with polished 10 oz. bottle . . . . . . . . . . . . . . . . . . . .$913.04

603012 NOS kit with two polished 10 oz. bottles . . . . . . . . . . . . .$1,324.34

Replacement Parts and Extra Bottles041901 10 oz. bottle, satin finish . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$149.99

041905 10 oz. bottle, polished . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$219.99

041902 Aluminum bracket, 10 oz. Bottle . . . . . . . . . . . . . . . . . . . . . . .$57.99

041903 81/2" braided hose. AN4 fitting . . . . . . . . . . . . . . . . . . . . . . . . .$21.99

041904 Hose “T”, AN4 to 1/8" NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$14.49

041906 2 lb. bottle, polished . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$279.99

041907 2 lb. bottle, blue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$182.99

041908 2 lb. billet bottle bracket, polished . . . . . . . . . . . . . . . . . . . .$129.99

Page 8: Carburetor & Intake 8.pdf · Carburetor & Intake 8.04 8 Prices appearing in this catalog are Suggested Retail Price and are subject to change* Thunder Heart PPM Thunder Heart Performance

Prices appearing in this catalog are Suggested Retail Price and are subject to change*

Carburetor &

Intake

8.08

8

23404

23405

23401

Mikuni Carburetors & Parts

Cable Adjuster for Mikuni CarbsMetric thread adjuster for most Mikuni carbs to keep cables inadjustment. 6mm x .75 mm thread.27864 Sold each . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$3.99

Mikuni ‘HSR42’ and ‘HSR45’ Smoothbore Carburetors and KitsImprove starting, rideability, power and torque. The adjustable accelerator pump and smoothboredesign combine to give a big increase in air flow over the earlier ‘HS40’ for excellent throttle responsein any riding situation. Other features include a two-piece throttle slide that rolls on stainless rollerbearings, a lighter throttle return spring, a low-speed air screw, and an enlarged needle valve andfloat bowl. All kits are specifically designed for each application.

HSR42 ‘Easy’ Carburetor KitsHigh-performance kits mount to stock intake manifold and include the carburetor, adapters, air cleaner cover (where necessary), and detailed installation/tuning manuals.23403 Fits Twin Cam 88® models from 1999 to present and 1990 thru 1999 Evolution ®

Big Twin models using Screamin Eagle® air cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$379.99

23404 Fits Evolution® Big Twin models with CV carburetors from 1990 thru 1999 . . . . . . . . . . . . . . .$409.99

23405 Fits 1200cc Sportster® models from 1994 thru 2003 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$409.99

23406 Fits 1200cc Sportster® and carbureted Buell® models from 1994 thru 2003 (requires aftermarket high-performance air cleaner assembly) . . . . . . . . . . . . . . . . . . . . . . . . . . .$399.99

Deluxe ‘Total’ HSR42 and HSR45 KitsWith a high-performance intake manifold and free-flowing K&N filter assembly, Mikuni’s ultimate per-formance package has more top-end power and crisper throttle response. Each kit includes a 42mm or45mm carburetor, manifold, air filter assembly, chrome air cleaner cover, hardware and detailed instal-lation instructions and a tuning manual. These kits include a crankcase breather kit and utilize yourstock throttle and idle cables.23400 HSR42 kit for Twin Cam 88® models from 1999 to present . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$556.99

23401 HSR42 kit for Evolution® Big Twins from 1984 thru 1999 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$539.99

23444 HSR45 kit for Evolution® Big Twins from 1984 thru 1999 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$599.99

23876 Same as CC #23444 but without the intake manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$564.99

23445 HSR45 kit for Twin Cam 88® models from 1999 to present with performance modifications or 95" big-bore kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$591.39

Note: 1984-1989 models require the use of Original Equipment or aftermarket throttle and idle cables from 1990-1995 models.

‘Street Legal’ HSR42 Carburetor KitsHigh-performance that’s street legal? You bet! Available with California Air Resources Board (CARB)exemption, this version is 50-state legal for pollution-controlled motor vehicles. Kit bolts to stockintake manifold and includes an ‘HSR42’ carburetor with air box adapter, a chrome air cleaner coverspecially relieved to fit Original Equipment air boxes, and detailed installation/tuning manuals.23408 Fits all Evolution® Big Twin models from 1995 thru 1999 (E.O. #D-389-4) . . . . . . . . . . . . . . . . .$409.99

23866

Mikuni HSR42/HSR45 CarburetorsCustom bike builders looking for Mikuni per-formance and show-winning style will findeverything they’re looking for in these versionsof the popular Mikuni carburetors. Mid-rangejetted for easy bolt-on installation to a widevariety of bikes. Comes without cables or intakeadapter to permit tailoring to specific customapplications. Available in polished and standardaluminum finishes.23871 Polished HSR45 carb ONLY . . . . . . .$564.99

23420 Standard HSR45 carb ONLY . . . . . .$359.99

23866 Polished HSR42 carb ONLY . . . . . . .$429.99

23411 Standard HSR42 carb ONLY . . . . . .$349.99

Replacement Parts23864 Rebuild kit for HSR42/45 carbs . . . .$29.99

23860 K&N 21/2"-wide filter element . . . .$64.99

23421 K&N 3"-wide filter element . . . . . . .$69.99

23861 Chrome air cleaner cover (without cutout) . . . . . . . . . . . . . . . . .$46.99

23422 Chrome air cleaner cover (with cutout) . . . . . . . . . . . . . . . . . . . . .$46.99

23863 Short idle adjusting screw (does not include spring) . . . . . . . . .$13.99

23427 Long idle adjusting screw (does not include spring) . . . . . . . . .$12.49

260804 42/45 Intake manifold for Twin Cam 88®

models with MAPS hole . . . . . . . . . .$58.99

23438 42/45 Intake manifold for Evolution®

models without hole . . . . . . . . . . . . .$58.99

23439 Rubber flange adapter for late 42mmcarb. Black w/stainless clamp . . . . . .$24.49

675003 Rubber flange adapter for late 45mmcarb. Black w/stainless clamp . . . . . .$24.49

23440 Clamp for CC #’s 23438 and 23439 only . . . . . . . . . . . . . . . . . . . .$3.49

23857 Rubber flange adapter for early HSR42carbs. Black w/stainless clamp . . . . .$24.49

23796 Rubber flange adapter for early HSR45carbs. Black w/stainless clamp . . . . .$24.49

Cables for Mikuni HSR42 and HSR45Throttle Idle Cable

23423 23424 38"-long, 1996-up $24.99

23425 23426 47"-long, 1996-up $24.99

23433 23434 38"-long, 1970-1995 $23.99

23435 23436 47"-long, 1970-1995 $23.99

23859 Choke cable $26.49

Note: Applications listed here are for early Mikuni kits ONLY.Kits manufactured after May of 1999 use stock cables.

Page 9: Carburetor & Intake 8.pdf · Carburetor & Intake 8.04 8 Prices appearing in this catalog are Suggested Retail Price and are subject to change* Thunder Heart PPM Thunder Heart Performance

For the Dealer Nearest You, Call: 800-729-3332

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CrossReference

8.09

Chrome Top Covers for Mikuni CarburetorsBrighten up the top of your carburetor with a chrome cover.Chrome mounting hardware, gasket and wrench included. Fits42mm and 45mm carburetors. Sold each. . . . . . . . . . . . . . . . . .$21.4923794 Smooth23795 HSR logo

CV Air Cleaner toMikuni Adapter KitIncludes everything you need tomount stock or aftermarket aircleaners originally designed for CV carbs to a Mikuni carburetor.23870 Complete kit . . . . . .$21.49

23867 Adapter only . . . . . .$13.99

23868 Screw set (3) . . . . . . . .$4.99

23869 O-ring (sold each) . .$1.84

Mikuni Breather KitsIncludes new chrome banjos andbrackets. . . . . . . . . . . . . . . . . . .$68.99260096 Fits Twin Cam® models699990 Fits Evolution® models

Replacement Parts for Mikuni‘HS40’ Smoothbore CarburetorsYou can still get the service parts to keep thatfaithful old smoothbore working fine.24014 Rebuild kit . . . . . . . . . . . . . . . . . . . . . .$26.49

17388 Rubber carburetor coupler . . . . . . .$15.49

24028 Black vinyl throttle cable . . . . . . . . .$23.69

24029 Black vinyl idle cable . . . . . . . . . . . . .$23.69

24030 K&N air filter element . . . . . . . . . . .$49.99

24043 Chrome air cleaner cover . . . . . . . .$46.99

Jet Assortment for Mikuni CarbsJet assortment fits HSR42 and HSR45 carbure-tors. Includes 2 each of 150 thru 170 main jets, 2 each of 22.5 thru 35 pilot jets, 1 each of 95, 96,and 97 needles. 2 #60 accelerator pump nozzlesand clips and washers. . . . . . . . . . . . . . . . . . . .$95.9923882 44-piece jet assortment

Individual Jets for HSR42 and HSR45Sold in packs of 5 . . . . . . . . . . . . . . . . . . . .$12.49

Main Jets

29740 #150 main29741 #152.5 main29742 #155 main29743 #157.5 main29744 #160 main29745 #162.5 main29746 #165 main29747 #167.5 main29748 #170 main29749 #172.5 main29750 #175 main29751 #177.5 main29752 #180 main29760 #200 main

Individual JetNeedlesSold each . . . . . . .$9.9923412 -95 for HSR4223413 -96 for HSR4223414 -97 for HSR4223415 -98 for HSR4223416 -95 for HSR4523417 -96 for HSR4523418 -97 for HSR4523419 -98 for HSR45

Pilot Jets

29761 #20 pilot29762 #22.5 pilot29763 #25 pilot29764 #27.5 pilot29765 #30 pilot29772 #32.5 pilot29766 #35 pilot29773 #37.5 pilot29767 #40 pilot29768 #45 pilot29769 #50 pilot29770 #55 pilot29771 #60 pilot

Accelerator PumpNozzlesSold each . . . . . . .$5.7923428 5023429 6023430 70

Mikuni ‘HSR42’ and ‘HS40’ SmoothboreCarburetor Kits with TÜV ApprovalComplete carburetor kits for a variety of Evolution® Big Twinand Sportster® models from 1985 to present. The HSR42 kitsare Mikuni’s popular “Easy” kits which re-use your OriginalEquipment manifold, cables and air cleaner through the useof an adapter. The HS40 kits are the “Total” kits which includeeverything necessary for installing them on an engine.HSR42 HS40 Application

85-080 n/a Fits all Buell® models from 1996 thru 200285-083 n/a Fits all Sportster® models from 1992 thru 1995

n/a 85-081 Fits all Sportster® models from 1990 thru 199585-084 85-082 Fits all Sportster® models from 1996 thru 2003

n/a 85-085 Fits all Big Twin models from 1985 thru 199185-088 85-086 Fits all Big Twin models from 1992 thru 199585-089 85-087 Fits all Evolution® Big Twin models from 1996

to present

Mikuni 48mm Smoothbore Carburetor KitsSerious performance carburetor for race applications only!Will supply the fuel delivery needs for 120+ horsepowerengines when used with an electric fuel pump (not included).This larger version of the HSR42 and HSR45 series carburetorswill not clear the gas tank on stock models, and cannot beused as direct replacement for stock carburetor. Features78mm bolt hole centers and Kits use O.E. style cables.675000 Raw Carb. Kit. Contains 48mm raw finish carb,

S&S rubber flange adapter for “Super G” intake manifold, and four main jets . . . . . . . . . . . . . . . . . .$499.99

675001 Polished Carb. Kit. Contains 48mm polished carb, S&S rubber flange adapter for “Super G” intake manifold, and four main jets . . . . . . . . . . . . . . . . . .$629.99

041161 Carburetor (raw) only . . . . . . . . . . . . . . . . . . . . . . . . .$469.99

041165 Rubber flange adapter for S&S “Super G” intake manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$24.99

675012 Rebuild kit for 48mm carburetor . . . . . . . . . . . . . . .$33.00

Mikuni Carburetors & Parts

Page 10: Carburetor & Intake 8.pdf · Carburetor & Intake 8.04 8 Prices appearing in this catalog are Suggested Retail Price and are subject to change* Thunder Heart PPM Thunder Heart Performance

S&S Carburetor KitsFor Big Twin ModelsSuper E Super G Fit Information

45708 n/a Fits Panhead and Knucklehead models with O-ring intake seals . . . . . . . . . . . . . . . .$399.25

45815 45818 Fits Shovelhead models with O-ring manifold seals from 1966-early 1978 . . . . . . .$386.65

45821 45819 Fits Shovelhead models with rubber band manifold seals late 1978 thru 1984 . . .$397.95

45672 45677 Fits Evolution® Big Twin models from 1984 thru 1992 . . . . . . . . . . . . . . . . . . . . . . . . . .$422.95

45670 45675 Fits Evolution® Big Twin models from 1993 thru 1999 (except fuel injected) . . . . .$418.25

45979 45978 Fits Twin Cam 88® models from 1999 to present (except fuel injected) . . . . . . . . . .$410.55

For Sportster® ModelsSuper E Super G Fit Information

45822 n/a Fits Sportster® models with O-ring manifold seals from 1957-early 1978 . . . . . . . . .$378.75

45817 n/a Fits Sportster® models with rubber band manifold seals late 1978 thru 1985 . . . . .$388.85

45674 n/a Fits Evolution® Sportster® models from 1986 thru 1990 . . . . . . . . . . . . . . . . . . . . . . . . .$405.65

45673 n/a Fits 5-speed Sportster® models from 1991 thru 2003 . . . . . . . . . . . . . . . . . . . . . . . . . . . .$413.35

Venturi Cutaway Enrichener Detail

Float Bowl Cutaway Accelerator PumpCutaway

S&S ‘Super E’ and ‘Super G’ Carburetorsand Carburetor KitsThe next generation of high performance carburetors fromS&S is here.The ‘Super E’ carburetor has a 17/8" throat and is approxi-mately 17/16" shorter than previous models providing anoverall installation length the same as stock.The ‘Super G’ carburetor’s throat is 21/16" and is designedfor high performance use on 74 cubic inch and larger BigTwin models with modified heads, cams, stroker flywheelsand big bore cylinders.Both the ‘Super E’ and ‘Super G’ carburetors have a fullyadjustable idle and interchangeable midrange and highspeed jets.All carburetor kits include: S&S teardrop air cleaner, fuelline, clamps, extra main jets, intake manifold for stock-length cylinders, bracket and complete instructions.

S&S Carburetors ONLYJetted for stock 80 cubic inch applications. Other applica-tions may require carburetor re-jetting.260195 “Super E” Fits all models . . . . . . . . . . . . . . . . . . . . .$237.99

260196 “Super G” Fits all models . . . . . . . . . . . . . . . . . . . .$242.99

Carburetor &

Intake

8.10

S&S Carburetors

8

Prices appearing in this catalog are Suggested Retail Price and are subject to change*

S&S Throttle Cable Guides for Stock CablesIt is no longer necessary to change throttle cables forSuper “E” or “G” carburetor installations on Big Twins.The new longer cable guide CC #040595 fits 1990 andlater “CV” (constant velocity) throttle cables for BigTwins. The original short throttle cable guide fits the1981-1989 style stock H-D and S&S “butterfly” stylethrottle cables for Big Twins . . . . . . . . . . . . . . . . . . . . . . .$8.65040595 Fits 1990-up Big Twins with CV carburetors040596 Fits 1981-1989 Big Twin with Butterfly carburetorsNote: Not for Sportster® models.

040595

Braided Stainless Steel Throttle Cables for 1996-Up ModelsFor use when installing S&S “E and G” model carbs on all1996-up models. Sold each. . . . . . . . . . . . . . . . . . . . . . . . . . . . .$13.69Throttle Idle Fit Information

040824 040834 45º, 38" long, stainless steel040825 040835 45º, 44" long, stainless steel

Jet Assortment for S&S CarburetorsShop assortments of the most common intermediate or main jets for S&S “A”, “B”, “E” and “G” model carbs.040611 60-piece assortment of 16 main jet sizes

from .060 to .090 . . . . . . . . . . . . . . . . . . . . . . . . . . . .$136.99

Page 11: Carburetor & Intake 8.pdf · Carburetor & Intake 8.04 8 Prices appearing in this catalog are Suggested Retail Price and are subject to change* Thunder Heart PPM Thunder Heart Performance

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CrossReference

8.11

S&S Carburetor Parts

For the Dealer Nearest You, Call: 800-729-3332

S&S Carburetor Main Jet Tool45693 Fits S&S main jets . . .$10.55

S&S Master Jetting KitIncludes one each of intermediate:jets .025, .0265, .028, .0295, .031,.032 and .033. One each of mainjets: .062, .064, .066, .070, .072,.074, .076, .078, .080, .082 and .084. . . . . . . . . . . . . . . . . . . . .$61.8545620 Fits S&S Super ‘E’ and ‘G’

carburetors

Adjustable Mainjet KitComplete with a #110 jet designedfor use with the adjustable needle.Fits into the existing hole for thefloat bowl drain plug below themain circuit metering jet. Sold each. . . . . . . . . . . . . . . . . . . .$18.4919499 Fits all S&S Super carbure-

tors (except Super ‘E’ and ‘G’)

S&S Super “E/G” Replacement PartsIndividual replacement parts for popular S&S “E/G” model carburetors.Refer to S&S instruction sheet. All items are sold in packs of 10 unless noted otherwise.040575 O-ring, accelerator pump cap (S&S #371) . . . . . . . . . . . . . . . . . . . . . .$7.85

040576 Check ball, accelerator pump (S&S #272) . . . . . . . . . . . . . . . . . . . . . .$3.60

040577 Diaphragm, accelerator pump (S&S #282) sold each . . . . . . . . . . .$10.25

040578 Seat, float needle (S&S #465) sold each . . . . . . . . . . . . . . . . . . . . . . . .$7.25

040579 Needle, float bowl (S&S #195) sold each . . . . . . . . . . . . . . . . . . . . . . .$8.75

040580 O-ring, carb-to-manifold (“E” models only, S&S #387) . . . . . . . . . .$7.40

040581 O-ring, carb-to-manifold (“G” models only, S&S #356) . . . . . . . . .$7.00

040582 O-ring, injector nozzle (S&S #287) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$6.75

040583 O-ring, float needle seat (S&S #345) . . . . . . . . . . . . . . . . . . . . . . . . . . .$9.60

645820 Bowl gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$20.25

040578

040577

040576

040575

040579040581040580

040582

040583

Adjustable Enrichener for S&S CarburetorsThis adjustable enrichener replacesthe stock fixed enrichener on allS&S Super “B” and “D” carbure-tors. Allows for easier starting andwarm up. . . . . . . . . . . . . . . . . . . . .$21.49040448 Sold each

645820

S&S Carburetor JetsFit S&S carburetors. Sold in packs of 3 to 6. . . . . . . . . . . . . . . . . . .$5.05 to $17.95

Main Jets IntermediateJets

Main Jet Tuning PacksFit S&S Super ‘B’ and ’E’ carburetors.84314 Sizes: .062 thru .072 (6 jets)84315 Sizes: .066 thru .076 (6 jets)84316 Sizes: .072 thru .082 (6 jets)84317 Sizes: .078 thru .088 (6 jets)84318 Sizes: .090 thru .098 (5 jets)84319 Sizes: .100 thru .108 (5 jets)84320 Sizes: .110, .115, .120 (3 jets)84331 Size: .062 for TÜV carbs

(5 jets)

Intermediate JetsFit all S&S Super carburetors (exceptTwo Throat). Sold in packs of 3.Part # Size Part # Size

84322 .0250 84327 .032084323 .0265 84328 .033084324 .0280 84329 .036084325 .0295 84330 .040084326 .0310

S&S Carb Rebuild KitsBody Rebuild KitKits contain all the necessary parts needed to rebuild S&S carburetor bodies.19503 Fits ‘Super A’ and ‘Super B’ (17/8") carburetors (imported) . . . .$15.49

45801 Fits Super ‘E’ carburetors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$29.15

45802 Fits Super ‘G’ carburetors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$31.65

Master Rebuild KitsEverything for a complete rebuild including the throttle shaft and platewith screws and needle/seat assembly.260090 Fits ‘Super A’ and ‘Super B’ (17/8") carburetors (imported) . . . .$24.49

45695 Fits ‘Super E’ carburetors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$59.75

45696 Fits ‘Super G’ carburetors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$61.55

45801

Adjustable Choke Devicefor S&S Super CarbsA must when installing custom aircleaners to S&S Super B/E/G carbs.This fully adjustable device avoidsthe mixture getting too rich andreduces fouling. Works with theSuper B air cleaner also. . . . . .$18.9584332 Sold each

Idle Mixture Screw for S&S Super CarbsReplacement idle mixture screwand spring for all S&S Super E/Gcarbs.684311 Idle mixture screw

(pack of 5) . . . . . . . . . .$28.15

684312 Idle mixture spring (pack of 10) . . . . . . . . . .$4.90

260090

Page 12: Carburetor & Intake 8.pdf · Carburetor & Intake 8.04 8 Prices appearing in this catalog are Suggested Retail Price and are subject to change* Thunder Heart PPM Thunder Heart Performance

Carburetor &

Intake

8.12

8

Prices appearing in this catalog are Suggested Retail Price and are subject to change*

Weber Carburetor KitsWeber carburetors are the best choice for top performanceand show quality appearance! Weber North America brings you the best ultra-high performance carburetors, factorydesigned, chromed and tested. After chroming, each carburetor is machined,assembled and flow tested, then certified to guarantee excellent perform-ance. They are built specifically for V twin applications with enhancementsmade to the fuel delivery and metering systems. Weber carburetors featurechangeable venturis, idle jets, main jets, air corrector jets and accelerator pump jets so they can be tuned to suit any big twin from stocker to stroker whiledelivering reliability, drivability and performance. Kits are available forall carbureted Evolution® Big Twin models from 1984 thru 1999 andTwin Cam 88® motors from 1999 to present.

Optional parts shown

Weber 45MCHH CarburetorsFeaturing the same tuneability as all Weber V-Twin carburetors. Indepen-dent dyno testing proves that the new 45MCHH carburetor produces 12%more horsepower and 7% more torque than the stock carburetor andimproves rideability. Available three ways, traditional style with billet aircleaner, a Forward Swept configuration with a polished stainless steel man-ifold extension and conical air filter or a standard mount with rotatingelbow and conical air filter. 45MCHH kit includes carburetor, manifold,chrome billet air filter and installation hardware.

Weber 45MCHH Carburetor Kits with Billet Air CleanerFeatures chrome carburetor, raw intake manifold, jets and tuning manual691047 Fits Evolution® Big Twin models . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$794.95

691048 Fits Twin Cam 88® models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$794.95

Weber 45MCHH Carburetor Kits with Forward ManifoldFeatures chrome carburetor, chrome intake manifold, conical air cleaner,jets and tuning manual691049 Fits Evolution® Big Twin models . . . . . . . . . . . . . . . . . . . . . . . . . . . .$1,194.95

691050 Fits Twin Cam 88® models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$1,194.95

Weber 45MCHH Carburetors Kit with Rotating Elbow and Conical Air FilterFeatures chrome carburetor, raw intake manifold, conical shaped air clean-er on an elbow that can rotate to a horizontal or vertical position, jets andtuning manual691051 Fits Evolution® Big Twin models . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$994.95

691052 Fits Twin Cam 88® models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$994.95

691047

691049

691051

Page 13: Carburetor & Intake 8.pdf · Carburetor & Intake 8.04 8 Prices appearing in this catalog are Suggested Retail Price and are subject to change* Thunder Heart PPM Thunder Heart Performance

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8.13For the Dealer Nearest You, Call: 800-729-3332

Weber Carburetor Kits

Twin DCOE Dual Throat Weber Carburetor KitsAwesome performance and the most intimidating look on the road! These kits contain two Weber factory certifiedchromed carburetors, intake manifolds, 5" chrome velocity stacks, debris screens, Weber jet kit for fine tuning, dualpull throttle cable, support brackets and a genuine Custom Chrome-Weber full-color Tuning Manual. Fits all carbu-reted Evolution® Big Twin models from 1984 thru 1999. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$2,695.00Note: Some owner/installer modifications may be required. Some bikes with lumpy cams and rigid engine mounting may require additional mount supports to be fabricated by installer.

47547 45mm Throat Kit

Twin IDF Dual Throat Weber Carburetor KitsThe ultimate conversion for the hard core chopper! These kits come withtwo Weber factory certified chromed carburetors, intake manifolds, twinpull throttle cable, chrome velocity stacks, Weber jet kit for fine tuning and a genuine Custom Chrome Weber Tuning Manual. For narrow tankapplications ONLY due to 113/4" carb plate to carb plate spacing. Fit all carbureted Evolution® Big Twin models from 1984 thru 1999.Note: Requires fuel pump, not included. Installer must fabricate support brackets that are notincluded.

691000 44mm Throat Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$3,195.95

691001 48mm Throat Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$3,245.95

NOTE: Carburetors which have been chromed and/or modified by third parties/vendors will notbe waranteed by Weber North America.

Page 14: Carburetor & Intake 8.pdf · Carburetor & Intake 8.04 8 Prices appearing in this catalog are Suggested Retail Price and are subject to change* Thunder Heart PPM Thunder Heart Performance

Carburetor &

Intake

8.14

8

Prices appearing in this catalog are Suggested Retail Price and are subject to change*

Weber Carburetor Kits

47514

47540

Single Dual-Throat Forward Facing DCOECarburetor KitsThese best selling kits increased horsepower 20% and torque 17% over thestock carburetor in independent dyno tests. The individual runner manifoldmakes perfect tuning easy with this hot set-up. Kit includes a Weber factorycertified chromed dual throat carburetor, chrome individual runner intake manifold, linkage, velocity stacks, mounting bracket with hardware, Weberjet kit for tuning, and a genuine Custom Chrome Weber Tuning Manual. Fit all carbureted Evolution® Big Twin models from 1984 thru 1999.

80"–96" engines 96"+ engines47540 45mm Kit . . . . . . .$1,294.95 691002 45mm Kit . . . . . . .$1,294.95

Single Dual-Throat DCNF Downdraft Carburetor KitGreat Weber performance at a great price! Kit comes with a Weber factorycertified chromed two barrel carburetor, intake manifold, throttle linkage,Weber jet kit for fine tuning, chrome velocity stacks and a genuine CustomChrome Weber Tuning Manual. Fits all carbureted Evolution®

Big Twin models from 1984 thru 1999.Note: Requires fuel pump #691011, not included. Manifold bolts to your two bold flange stockBig Twin manifold.

47514 Single Downdraft 40mm Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$1,294.95

Shown withoptional

Air CleanerAssembly

47515

For Narrow Tanks11/2" from breather surface to carburetor.691054 40mm Carburetor . . . . .$1,649.95

47542 44mm Carburetor . . . . .$1,664.95

47543 48mm Carburetor . . . . .$1,595.00

For Wide Tanks3" from breather surface to carburetor.691053 40mm Carburetor . . . . .$1,649.95

691004 44mm Carburetor . . . . .$1,664.95

691005 48mm Carburetor . . . . .$1,595.00

Single Dual-Throat Downdraft IDF Carburetor KitRadical downdraft set-up is available two ways to fit your bike. Choose from thenarrow tank model for slimmer tanks or the wide tank model for more clearance. Each kit includes a Weber factory certified chromed carburetor, individ-ual runner intake manifold, throttle wheel, velocity stacks, genuine Custom ChromeWeber Tuning Manual and a Weber jet kit for fine tuning. Fit all carburetedEvolution® Big Twin models from 1984 thru 1999.Note: Must use fuel pump CC #691011 (not included).

69100447542

Page 15: Carburetor & Intake 8.pdf · Carburetor & Intake 8.04 8 Prices appearing in this catalog are Suggested Retail Price and are subject to change* Thunder Heart PPM Thunder Heart Performance

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8.15For the Dealer Nearest You, Call: 800-729-3332

Jetting KitsInclude a range of each jettype for dialing in your carbs.Kits are for one carb.For DCOE carbs only . . .$82.9547401 45mm kits47402 48mm kits

Main JetsSold in pairs. .$10.50 to $10.50

For DCOE, MCHH and IDF47921 15047922 16047923 17047924 18047925 19047926 20047927 210For DCNF carbs ONLY691012 125691013 130691014 135691015 140691016 145691017 150

Idle JetsSold in pairs. .$11.02 to $10.50

For DCOE, MCHH carbs691018 .050691019 .060691020 .070691021 .080For IDF and DCNF carbs691022 .050691023 .060691024 .070691025 .080

Air CorrectorsSold in pairs. . . . . . . . . . .$10.78

For DCOE, MCHH and IDF691026 180691027 190691028 200For DCNF carbs ONLY691029 170691030 180691031 190

Accelerator Pump JetsSold in pairs. . . . . . . . . . .$18.48

For DCOE and MCHH carbs691032 .050691033 .060691034 .070For IDF carbs691035 .050691036 .060691037 .070For DCNF carbs691038 .050691039 .060

VenturisSold each. . . . .$22.54 to $22.54

For DCOE and MCHH 45mm47918 36mm47919 38mm47920 40mmFor DCOE 48mm carbs47942 42mm47943 44mm691046 46mmFor IDF 44mm carbs691040 32mm 691041 34mmFor IDF 48mm carbs691042 36mm691043 40mmFor DCNF carbs691044 34mm691045 36mm

47427

47432

47544

47548

47549

47401

47515

47430

47430 Genuine Custom Chrome Weber Tuning manual . . . . . . . . . . . .$28.09

47544 5"-long velocity stacks (sold in pairs) . . . . . . . . . . . . . . . . . . . . . . .$124.95

47548 Velocity stack screens with boots (sold in pairs) . . . . . . . . . . . . . .$34.49

47549 Rebuild kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$24.95

47515 Air cleaner assembly for DCNF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$54.95

691006 Air cleaner assembly for DCOE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$54.95

691007 Air cleaner assembly for IDF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$54.95

47432 Billet air cleaner assembly for DCOE . . . . . . . . . . . . . . . . . . . . . . .$118.99

5560003 Replacement K&N air filter for billet air cleaner assemblies . .$33.40

691009 Billet air cleaner assembly for DCNF . . . . . . . . . . . . . . . . . . . . . . . .$159.99

691008 Billet air cleaner assembly for IDF . . . . . . . . . . . . . . . . . . . . . . . . . .$159.99

47427 Chrome manifold for CC #47403 . . . . . . . . . . . . . . . . . . . . . . . . . . .$219.99

47516 Chrome single throat downdraft manifold for CC #47514 . . .$219.99

Calibration Partsfor WeberCarburetorsDial in your Weber carbure-tors right with genuineWeber calibration parts. All jets sold in pairs andventuris sold each.

Fuel PumpCompact electric fuelpump for use withWeber carburetorconversions.Recommended bythe manufacturer of the kits. . .$114.49691011 Fuel Pump

Parts and Accessories for Weber Carburetors and Kits

Emulsion TubeManufactured specifically for Weber carburetors in HarleyDavidson® Big Twin applications. Excellent retrofit for pre-vious generation Weber carburetor kits.691010 Sold each . . . . . . . . . . . . . . .$17.22

Weber Carburetor Parts

Page 16: Carburetor & Intake 8.pdf · Carburetor & Intake 8.04 8 Prices appearing in this catalog are Suggested Retail Price and are subject to change* Thunder Heart PPM Thunder Heart Performance

Carburetor &

Intake

8.16

Rivera Mikuni Carburetor Kits

8

Prices appearing in this catalog are Suggested Retail Price and are subject to change*

Mikuni 42mm Dual and Single Carburetor Kits by RiveraThese carburetor kits will give you an exceptionally wide torque band. Simply bolt one ontostock or large displacement motors to improve bottom, midrange, and top-end torque andhorsepower. They come ready-to-run and feature show-chrome billet aluminum air cleaners.Throttles are activated by a common shaft and dual cable system that utilizes the stock-stylethrottle cables fitted to models from 1990 to present. Each kit includes the necessary brackets (for breather or non-breather cylinder heads), hardware, air cleaner, extra jetting and installation instructions.

For Evolution® Big Twins from 1984 thru 199925862 Dual carburetor kit with chrome manifold and

polished carburetor . . . . . . . . . . . . . . . . . . . . . . . . . . . .$1,749.99

25896 Single carburetor kit with chrome manifold and polished carburetor . . . . . . . . . . . . . . . . . . . . . . . .$1,079.99

For Twin Cam 88® Models from 1999 to Present25870 Dual carburetor kit with chrome manifold,

polished carburetor . . . . . . . . . . . . . . . . . . . . . . . . . . . .$1,749.99

25899 Single carburetor kit with chrome manifold and polished carburetor . . . . . . . . . . . . . . . . . . . . . . . .$1,079.99

Replacement K&N air filter for dual carburetor kits5560003 Replacement K&N air filter . . . . . . . . . . . . . . . . . . . .$115.95

Mikuni Twin-Carb, Dual Runner Manifold Kits by RiveraThese high flow dual runner manifold kits take two Mikuni carbs to a new level ofperformance! They feature a chrome dual runner manifold with two polished Mikunicarburetors.• Best solution for better intake, high performance and high compression on bigger

displacement engines like the RevTech® 100• Incorporates a separate runner for each intake port• Now with permanent flanges• Features show-chrome billet aluminum air cleaners• Includes all necessary brackets, hardware, air cleaner, extra jetting

and installation instructions667500 Dual 45mm kit for Evolution® Big Twin

carbureted models from 1984 thru 1999 . . . . .$1,849.99

667501 Dual 45mm kit for Twin Cam 88® carbureted models 1999 to present . . . . . . . . . . . . . . . . . . . . .$1,849.99

667504 Dual 42mm kit for Sportster® models 1986 to present . . . . . . . . . . . . . . . . . . . . . . . . . . . .$1,545.87

Dual Carburetor

Kit

Single Carburetor

Kit

Mikuni 45mm and 48mm Carburetor Kits by RiveraThis kit maximizes the potential of Mikuni’s monster 48mm carb.• Includes a polished 45mm or 48mm Mikuni carb, cast finish manifold, air

cleaner with chrome billet cover and all mounting hardware• Fits all Evolution® Big Twin and Twin Cam 88® engines from 1984 to present667502 48mm Complete kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$899.95

667503 45mm Complete kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$787.26

Page 17: Carburetor & Intake 8.pdf · Carburetor & Intake 8.04 8 Prices appearing in this catalog are Suggested Retail Price and are subject to change* Thunder Heart PPM Thunder Heart Performance

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8.17

SU & Zenith/Bendix Carburetor Kits

For the Dealer Nearest You, Call: 800-729-3332

041000

SU Eliminator II Carburetor Kits by RiveraKits include SU “Eliminator II” carburetor with polished dome,chrome leveling bracket, intake manifold, push-pull throttlebracket, and comprehensive instructions. Carbs are jetted forstock engines. Two extra needles are included to cover mostmodified engines including strokers to 86 cubic inch. Kits Includesolid mount, upswept manifold that works with most fuel tanksincluding 5.0 gallon Fat Bobs. Air cleaner sold separately.041000 Fits Evolution® Big Twins 1984-1999 . . . . . . . . . . .$452.99

Note: 1990 thru 1999 models require conversion to pre-1990 throttle cablesand 1993 thru 1999 require breather kits.

041030 Fits Shovelheads 1966-1984 with close-in manifold. If used with single pull throttle order CC #041031bracket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$452.99

Accessories040011 K&N replacement filter element . . . . . . . . . . . . . . .$42.99

041001 Chrome air cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . .$34.99

041031 Bracket for single pull throttle cable . . . . . . . . . . .$14.49

041036 SU carburetor rebuild kit . . . . . . . . . . . . . . . . . . . . . . .$44.99

Air Cleaner for SU CarbsThese custom air cleaners fit all SU Eliminator II carburetors.040080 Breather style with chrome screen . . . . . . . . . . . . .$35.99

041001

24305

Zenith/Bendix Carburetors38mm CarburetorsDuplicates of the Original Equipment Bendix carb with optional adjustable mainjet. Fitsall Sportster® models from 1957-early 1976 and all Big Twin models from 1969 thru 1975.May also substitute in most Keihin ‘butterfly’ applications.24305 Carb with adjustable mainjet (repl. OEM 27155-72B) . . . . . . . . . . . . . . . . . . . . . .$294.99

24264 Carb without adjustable mainjet (OEM 27155-72TB) . . . . . . . . . . . . . . . . . . . . . .$274.99

24262 American-made rebuild kit (repl. OEM 27132-71T) . . . . . . . . . . . . . . . . . . . . . . . . .$37.49

15903 Imported rebuild kit (repl. OEM 27132-71) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$18.49

26202 Imported accelerator pump only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$10.99

40mm CarburetorFeatures a 40mm venturi and an adjustable mainjet, and is set-up for ‘push-pull’ throttlecables and a VOES switch. Fits Big Twin models from 1969 thru 1989 and Sportster® mod-els from 1957 thru 1987.24306 40mm carburetor (repl. OEM 27155-72B) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$339.99Note: Installation on Evolution® models requires the additional purchase of a CC #15917 Cable Accessory Kit.

15917 Cable accessory kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$67.99

15916 40mm carburetor rebuild kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$52.99

Replacement Float Bowl for Bendix/Zenith CarbsManufactured in the U.S.A. by Zenith (formerly Bendix). Fits all Sportster® models from1972-early 1976 and Big Twins from 1971 thru 1975 as well as aftermarket Zenith orBendix carbs.24267 Replaces OEM 27645-71 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$67.99

Bendix Carburetor Float040501 Replacement float for 1971-up Bendix carburetors

(repl. OEM 27630-71) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$22.99

Main Jet040505 .95 (C66-183-19). Replaces OEM 27651-75 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$6.49

040506 1.00 (C66-183-20). Replaces OEM 27652-75 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$6.49

040507 1.05 (C66-183-21). Replaces OEM 27653-75 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$6.49

040508 1.10 (C66-183-22). Replaces OEM 27654-75 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$6.49

040509 1.15 (C66-183-23). Replaces OEM 27655-75 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$6.49

040510 1.20 (C66-183-24). Replaces OEM 27656-75 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$6.49

Fuel Inlet Fitting For Bendix CarburetorsChrome inlet fitting fits stock Bendix/Zenith carbs on Big Twin and Sportster® models1971-early 1976. Replaces OEM 63578-52.020534 Sold in a pack of 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$12.49

24306

Page 18: Carburetor & Intake 8.pdf · Carburetor & Intake 8.04 8 Prices appearing in this catalog are Suggested Retail Price and are subject to change* Thunder Heart PPM Thunder Heart Performance

Carburetor &

Intake

8.18

8

Prices appearing in this catalog are Suggested Retail Price and are subject to change*

K&N & Premium® Air Filters

ReplacesDescription OEM # Premium® K&N

Fits Sportster® models from 1966-early 1973 and from 1983 thru 1985; FL and FX models 29036-72 11900 12007from 1967-early 1975 (25/8"-wide elements) $12.49 $48.99

Fits Sportster® models from late 1973-early 1975; FL and FX models from late 1975 29086-73 11901 25562thru 1976 (3"-wide elements) $12.49 $48.99

Fits most Twins from 1941 thru 1966 (21/2"-wide elements) 29036-41 11902 25561$12.49 $38.99

Fits Sportster® models from late 1975 thru 1978; FL and FX models from 1977-early 1978 29086-75 11903 19881$12.49 $48.99

Fits the ‘ham can’ air cleaners on Sportster® models from 1979 thru 1982; FL and FX models (except FXST) from late 1978 thru 1984; FXR models from 1982 thru 1983; FLT models 29255-78 11903 25563from 1980 thru 1982 (31/2"-wide elements) $12.49 $53.49

Fits the ‘ham can’ air cleaners on FLT/FLHT models from 1983 thru 1985 (27/8"-wide elements) 29288-83 11908 n/a$12.49

Fits Evolution® Sportster® models from 1986 thru 1987 29036-86 11905 25565$12.49 $42.89

Fits Evolution® Sportster® models from 1988 thru 2003 29036-88B 11909 2559529331-96 $18.49 $64.44

Fits the round air cleaners on Evolution® Big Twins from 1984 thru 1985 29259-83A 11906 25564$12.49 $48.99

Fits Evolution® Big Twin models from 1986 thru 1989 29259-86 11907 25566$12.49 $48.99

29259-89Fits Evolution® Big Twin models with carburetors from 1990 thru 1999 29259-91A 11899 25619

29330-96 $18.49 $61.99

Fits Evolution® Big Twin models with carburetors from 1993 thru 1999 29259-93 11959 25619$25.49 $61.99

Fits Evolution® Big Twin models with fuel injection from 1995 thru 1998 29291-95 n/a 25215$73.99

Fits all Twin Cam 88® models with carburetors from 1999 to present. Also fits all fuel-injected 2001 Softail® models and all models with Delphi® fuel injection from 2002 to present 29461-99 n/a 11997

$79.99Fits Twin Cam 88® FLT, FLHT, and Road King® models with Magneti Marelli fuel injection 29462-99 n/a 11998from 1999 thru 2001 $82.99

Fits Evolution® Sportster® and Big Twin models from 1995 thru 2003 29325-95A n/a 25556(International Models ONLY) $67.99

Fits all Buell® models with carburetors (except Blast® models) from 1996 thru 2000 29239-96Y n/a 22165$52.99

Fits all Buell® Blast® models from 2000 to present n/a 22169$64.99

Fits Buell® XB9S, XB12S, XB9R and XB12R models 2002 to present n/a 5560005$56.95

Fits V-Rod® models 2002 to present n/a 5560004$62.95

Fits most dual carburetor aftermarket air cleaner assemblies 2.75"h x 7"l x 4.5"w n/a n/a 5560003$33.80

Fits Screamin’ Eagle® high-flow air filter kits and early RevTech® engines (has integral backing plate) 29055-89 n/a 25022$49.49

Fits S&S air cleaners (except Super ‘E’ and ‘G’) and 7" teardrop air cleaners n/a 11904 25567$12.49 $42.99

Fits all S&S Super ‘E’ and Super ‘G’ (shorty) air cleaners n/a 11898 15924$12.49 $42.99

11904

Premium® Air Filter ElementsFit Original Equipment and S&S air cleaner hous-ings. Superior filtration through a unique open-cell polyurethane foam for greater air flow andimproved dirt holding capacity.

K&N Replacement Air FiltersThese world renowned filters combine unsurpassed air flow and dirt-trapping performance. Madewith pleated gauze and designed to be washed and reused twenty five of times. Use the K&NRecharger kit to keep performance going virtually forever.

22169

Page 19: Carburetor & Intake 8.pdf · Carburetor & Intake 8.04 8 Prices appearing in this catalog are Suggested Retail Price and are subject to change* Thunder Heart PPM Thunder Heart Performance

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8.19For the Dealer Nearest You, Call: 800-729-3332

K&N Air Filters for RevTech® EnginesSpecifically-designed for the early and late-styleair cleaner housings on all RevTech® 88" and100" engines. Sold each.25022 Fits early-style RevTech® engine air clean-

er housings as well as Screamin’ Eagle®

high-flow air filter kits for Big Twin models (repl. OEM 29055-89) . . . . .$49.49

25023 Fits late-style RevTech® engine air cleaner housings . . . . . . . . . . . . . . . . .$40.49

25022

25023

UNI Air Filter CareFor all Original Equipment and performance airfilters. Just spray cleaner on, let it soak in for 3-minutes and rinse with water. Spray with UNIFilter Oil, and you’re done. Cleaner is biodegrad-able, so it won’t harm the filter or environment.11798 Filter oil (7.5 oz. can)

case of 12 . . . . . . . . . . . . . . . . . . . . .$4.99 ea.

11799 Filter cleaner (16 oz. can) case of 12 . . . . . . . . . . . . . . . . . . . . .$6.66 ea.

Note: Due to D.O.T. regulations, this cleaner and oil kit can-not be shipped by air freight.

K&N Recharger Filter Service KitEasy six-step maintenance system for servicingK&N air filters. Completely cleans and restoresair flow efficiency for like-new performance.Includes one 12 oz. bottle of filter cleaner and a61/2 oz. aerosol can of filter oil.13016 Complete kit . . . . . . . . . . . . . . . . . . . .$13.99

500281 Air filter cleaner/degreaser (32 oz. squirt bottle) Replaces OEM 99883-88T . . . . . . . .$12.14

Note: Due to D.O.T. regulations, this product cannot beshipped by air freight.

RevTech® High-Flow Air FiltersHigh-performance replacement air filter ele-ment designed to be washed and re-used overand over again. Specially-treated pleated gauzeretains full filtering capacity under the mostsevere conditions, even after repeated washings.Use ‘K&N Filter Care’ kits to clean and oil themfor virtually unlimited life.59522 Fits most Twins from 1941 thru 1966

(21/2"-wide elements) . . . . . . . . . . . .$21.49

K&N 5" Round Air Cleaners12010 Fits 36-38mm Mikuni carb

(27/16" I.D. mounting flange) . . . . .$54.99

12011 Fits 40-44mm Mikuni and 38-40mmLectron® carbs (23/4" flange) . . . . . .$55.99

19020 Fits Keihin/Andrews flowmaster carb (25/8" mounting flange) . . . . .$50.99

25560 Fits 51/2" diameter S&S (except Super ‘E’ and ‘G’) and Keihin (except CV type) carbs . . . . . . . . . . .$64.99

19018 51/2" replacement element . . . . . . .$36.74

25560

Air Filters & Cleaners

High-Performance Air Filter for V-Rod® Models by ForceWashable, reusable high performance replace-ment air filter from the tuning experts at Force.681043 Fits all V-Rod® models from 2002

to present . . . . . . . . . . . . . . . . . . . . . . .$84.95

Page 20: Carburetor & Intake 8.pdf · Carburetor & Intake 8.04 8 Prices appearing in this catalog are Suggested Retail Price and are subject to change* Thunder Heart PPM Thunder Heart Performance

Early ChromeIntakeClampsSpring steelclamp assembliescomplete withearly-style O-ringmanifold seals. FitsShovelhead, Sportster® andPanhead models from 1955-early 1978. . . . . . . . . .$14.1411250 Sold in pairs

Intake Manifold SealsO-ring style for Shovelhead,Panhead and Sportster® intake manifolds from1955-early 1978. Pack of 10. . . . . . . . . . . . . . .$4.9912085 Replaces OEM 27060-55

Carburetor &

Intake

8.20

8

Prices appearing in this catalog are Suggested Retail Price and are subject to change*

Intake Manifold Parts

Flange-Style AdaptorsAdaptors for Mikuni and Lectron® carbs.Constructed of reinforced, temperature-resistantsynthetic rubber, these versatile adaptors permitthe mounting of 36-44mm spigot-style carbs toall stock flange-style manifolds.17372 Fits mounting 36-38mm spigot-style

carbs to flange-style manifolds with a 23/4" center-to-center stud spacing . . . . . . . . . . . . . . . . . . . . . . . . . .$13.79

17373 Fits mounting 40-44mm spigot-stylecarbs (except Mikuni smoothbore) toflange-style manifolds with a 35/16" center-to-center stud spacing . . . .$19.99

17388 Replacement adapter for Mikuni ‘HS40’smoothbore carburetor kits with 215/16"center-to-center stud spacing . . . .$15.49

Spigot-Style AdaptorsStraight-thru and stepped spigot-style manifoldadaptors. Double internal lip ensures an airtight seal while a thick 1/4"-wall and full 3/8"-thick center section provide a strong, stable mounting. . . . . . . . . . . . . . . . . . . . . . . . . .$12.0917390 Stepped manifold adapter for use with

36-38mm spigot-style carbs17391 Straight-thru manifold adapter for use

with 40-44mm spigot-style carbs

Stainless SteelAircraft-Style Intake ClampsImproved by reducing the T-bolt diameter sizeand bending it to conform to the clamp’s con-tour, making it easier to install. Includes mani-fold seals and self-locking nuts. Sold in pairs. . . . . . . . . . . . . . . . . . . . . . . . . . . .$15.3911099 Fit Shovelhead, Sportster® and Panhead

models from 1955-early 197811098 Fit Shovelhead and Sportster® models

from late 1978 thru 1985

Intake Manifold SealsO-ring style for Shovelhead, Panhead andSportster® intake manifolds from 1955-early1978. Pack of 10. . . . . . . . . . . . . . . . . . . . . . . . .$4.9912085 Replaces OEM 27060-55

Rubber band style for Shovelhead andSportster® models from 1978 thru 1985. Pack of 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$19.9925102 Replaces OEM 27062-78

Chrome Intake ClampsChrome clamps machined into matched halvesfor a tight, perfect fit combined with superiorsealing and strength. Include sockethead hard-ware. Sold in pairs. . . . . . . . . . . . . . . . . . . . . .$23.8011100 Fit Shovelhead, Sportster® and Panhead

models from 1955-early 197811103 Fit Shovelhead and Sportster® models

from late 1978 thru 1985

Intake Manifold SealsO-ring style for Shovelhead, Panhead andSportster® intake manifolds from 1955-early1978. Pack of 10. . . . . . . . . . . . . . . . . . . . . . . . . .$4.9912085 Replaces OEM 27060-55

Rubber band style for Shovelhead andSportster® models from 1978 thru 1985. Pack of 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$19.9925102 Replaces OEM 27062-78

Carburetor Spacer BlockA 1"-thick alloy spacer for use with 17/8"-boreflange mount carburetors like S&S, RevTech,some QwikSilver carbs, and others. Useful forclearance with large gas tanks. . . . . . . . . . .$30.6545749 Sold each

Fuel Line SupportRoutes the fuel line between the cylinders.Chrome duplicate of the support on most models 1966 thru 1989. Installs on lower intakemanifold flange bolt. Card of 10. Sold each. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$9.9415895 Replaces OEM 45092-66

Cable BlocksAttaches inner cable to the carburetor on all models thru 1970.Includes screw and cotter key. . . .$5.19ea.20068 Card of five

LateChromeIntakeClampsSpring steel clamp assembliescomplete with late-style rubberband manifold seals. Fit Sportster® andShovelhead models from late 1978 thru 1985.Sold in pairs. . . . . . . . . . . . . . . . . . . . . . . . . . . . .$15.3911251 Replaces OEMs 27063-78, 27063-80

Intake Manifold SealsRubber band style for Shovelhead andSportster® models from 1978 thru 1985. Pack of 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$19.9925102 Replaces OEM 27062-78

Intake Seals for Sportster® ModelsCarburetor to intake manifold seals forSportster® models with CV carbs from 1991 thru 2003. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$83.9954422 Replaces OEM 27002-89 (pack of 10)

Page 21: Carburetor & Intake 8.pdf · Carburetor & Intake 8.04 8 Prices appearing in this catalog are Suggested Retail Price and are subject to change* Thunder Heart PPM Thunder Heart Performance

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8.21For the Dealer Nearest You, Call: 800-729-3332

Intake Manifolds

040333

040332

S&S Intake ManifoldsGenuine S&S, single throat, intake manifolds forBig Twins 1966 to present and Sportsters® 1957-1985. Compatible with Bendix, Keihin, Tillotsonand S&S including “E” model carbs with throatsup to 17/8". Available for O-ring or rubberbandheads with stock length cylinders.040332 Fits Big Twins from 1966-early 1978 and

Sportster® models from 1957-early 1978with O-ring style heads . . . . . . . . . .$34.99

040333 Fits Big Twin Shovelheads from late 1978 thru 1984 and Sportster® modelsfrom late 1978 thru 1985 with rubberband-style heads . . . . . . . . . . . . . . . . .$35.49

040363 Fits S&S “Super E” carburetors on 1999-up Twin Cam 88® models with stock heads . . . . . . . . . . . . . . . . .$56.15

040364 Fits S&S “Super G” carburetors on 1999-up Twin Cam 88® models with stock heads . . . . . . . . . . . . . . . . .$51.55

Manifold Adapter KitThese adapters allow almost any possible combi-nation of early (O-ring) or late (rubberband)manifolds and heads to be converted to thesuperior sealing 1978-1985 style rubberbandintake seals and clamps. Kit includes 4 standardadapters and 2 stroker adapters. Standardadapters also work great on damaged O-ringstyle heads or cylinders. Stroker adapters con-vert most O-ring manifolds to stroker length.040351 Adapter Kit . . . . . . . . . . . . . . . . . . . . . .$6.49

Note: Manifold not included.

S&S Manifold Conversion KitThis kit replaces the troublesome rubber compli-ance fittings with a rigid mount, aluminumintake manifold. Designed for use with 17/8" orsmaller diameter carbs, these kits will acceptS&S, Bendix, Keihin (except CV) and many otheraftermarket units with 2-bolt pattern. Kitincludes aluminum manifold, mounting flanges,seals and spacers.260092 Fits Evolution® Sportster® models

from 1986 thru 2003 . . . . . . . . . . . . .$75.35

Billet Flange Type ManifoldAdapterThis adapter allows the use of a Mikuni HSR42or late model Keihin CV carburetor on a Shovel-head, Panhead, Sportster®, or early Evolution®

model with 2-bolt flange manifold. Each unit isCNC-machined from billet aluminum. . . . .$35.99040324 Sold each

Performance Manifold/Flange Kitfor Evolution® ModelsThese are Original Equipment parts. Designedon flow-bench and dyno-tested by Harley® engi-neers for improved airflow. Mounts directly tocylinder heads utilizing flanges and O-ring gas-kets, thus eliminating compliance fittings.Designed for installation on Screamin’ Eagle®

carb kits. Can also be installed with 1984 thru1989 Original Equipment carburetors to replacemanifold/compliance fittings. . . . . . . . . . .$128.9975544 Fits Evolution® Big Twin models 1984

thru 1999 with butterfly carburetors and other flange mount carburetors(replaces OEM 29046-88A)

Ram Jett Intake ManifoldsCast aluminum manifolds engineered to replacetroublesome OEM compliance fittings and rub-ber intake manifolds. Kits include mountinghardware and instructions.17370 Spigot-style for Evolution® Big Twin

models from 1989 thru 1999 with stockKeihin CV or Mikuni 42mm and 45mmsmoothbore carburetors . . . . . . . . .$91.99

17366 Flange-style for 1984 thru 1989Evolution® Big Twins with stock-lengthcylinders and unmachined heads . .$84.99

17370

17366

Panhead Intake ManifoldExternally-polished 38mm flange-style manifold is 41/4"-long. When combined with CC #17372 flange-style adapter, it will accept spigot-stylecarburetors, or by simply drilling the flangeholes out with an 11/32" drill, it accepts flange-style carburetors with 23/4" center-to-center dis-tance. Additional spacing for flange-style carbsmay be acquired by using a CC #17375 insulatedspacer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$33.4918825 Sold each

Page 22: Carburetor & Intake 8.pdf · Carburetor & Intake 8.04 8 Prices appearing in this catalog are Suggested Retail Price and are subject to change* Thunder Heart PPM Thunder Heart Performance

Carburetor &

Intake

8.22

8

Prices appearing in this catalog are Suggested Retail Price and are subject to change*

Intake Parts

Chrome Manifold Flange Kit260097 Fits Big Twin models from 1990 to pres-

ent and Sportster® models from 1986thru 2003 (repl. OEMs 27009-86A, 27010-86A) . . . . . . . . . . . . . . . . . . . . . .$15.29

Intake Manifold FlangesFit Evolution® Sportster® models from 1986 thru2003 and Big Twin models from 1990 thru 1999.Also fit RevTech® and S&S manifolds forEvolution® models.59432 Front and rear (sold in pairs) . . . . . .$7.89

59430 Rear flange ONLY (replaces OEM 27010-86A) sold each . . . . . . . .$3.29

54150 Intake manifold seals (replaces OEM 26995-86A) pack of 10 . . . . . .$18.99

268071

Fuel Inlet Fittings for Keihin CarburetorsStock type replacement fuel inlet fitting. Pressesinto the carburetor body. Sold each . . . . . .$7.99268071 Fits 4-speed Big Twins from 1979 thru

1980; Sportster® models from late 1976 thru 1980 and 1983 thru 1987 (repl. OEM 27594-76)

268072 Fits Big Twin models from 1976 thru1978 and 1981 to present; Sportster®

models from 1981 thru 1982 and 1988 thru 2003 (repl. OEM 27371-76)

Sockethead Float Bowl Screws for Keihin CarbsThis part will improve the stock Keihin carbure-tor (except CV type) on all models from 1976thru 1989. Includes a hex wrench. . . . . . . . . .$4.9915913 Replaces OEM 27350-93T

Manifold Spacer for Flange-Mount Carbs7/16"-thick insulating spacer with gaskets for allcarbs having 23/4" center-to-center stud mount-ing. Original Equipment on Bendix and Keihincarbs from 1978 thru 1989 to prevent engineheat from being transferred to the carburetor.Replaces OEMs 29250-78A and 27077-78.17375 Sold each. . . . . . . . . . . . . . . . . . . . . . . .$16.99

Compliance FittingsReplacement compliance fittings with extra-thick flanges to eliminate leak-age at the head surface. Fit Evolution® Big Twin models from 1984 thru1989. Sold in pairs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$31.9917396 Replaces OEMs 27008-83A, 27012-83A

Intake Seal KitThis kit contains the parts necessary to reseal the intake manifold on Big Twins from 1990 topresent and Sportster® models from 1988 topresent. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$22.99091016 Kits sold in packs of 5

‘VOES’ SwitchesThese are Original Equipment parts. Replace-ment vacuum operated electric switches.75295 Fits Softail®, FXR and Dyna Glide

models from 1991 thru 1995 (repl. OEM 26566-91) . . . . . . . . . . . .$78.24

75294 Fits Softail® and 4-speed FX models from 1984 thru 1990 and Sportster®

models from 1986 thru 1993 (repl. OEM 26558-84) . . . . . . . . . . . .$62.99

75293 Fits all FXR models from 1984 thru 1990and Sportster® models from 1983 thru1985 (repl. OEM 26557-83) . . . . . . .$73.99

Page 23: Carburetor & Intake 8.pdf · Carburetor & Intake 8.04 8 Prices appearing in this catalog are Suggested Retail Price and are subject to change* Thunder Heart PPM Thunder Heart Performance

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8.23For the Dealer Nearest You, Call: 800-729-3332

Rebuild & Recalibration Kits

Rebuild Kits for Keihin Carbs040550 Fits XL models 1976-1978 and Big Twins

1976-early 1978 . . . . . . . . . . . . . . . . .$10.99

040551 Fits XL models 1979-1982 and Big Twinslate 1978-1983 . . . . . . . . . . . . . . . . . .$10.99

040552 Fits Keihin “CV” type carburetors on Big Twins and XL models . . . . . . . . .$12.99

Rebuild Kits for Bendix/Zenith CarburetorsThe complete rebuild kits include an accelerator pump.15903 Bendix/Zenith kit (imported) . . . . . .$18.49

24262 Bendix/Zenith kit (repl. OEM 27132-71T) . . . . . . . . . . . .$37.49

26202 Imported accelerator pump only . .$10.99

Deluxe Rebuild Kit for Keihin CarburetorsAll the rubber components contained in thisexclusive 17-piece kit are molded from a ‘Viton’material that resists swelling in all types of fuelsincluding methanol and “oxygenated” fuels.Even the float bowl O-rings don’t swell whenremoved. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$29.9915915 Fits all Keihin carburetors (except CV)

from 1976 thru 1989

Rebuild Kit for Keihin CarbsThis 17-piece rebuild kit includes all the neces-sary parts required to rebuild any Keihin carbu-retor (except CV type), and is one of the mostcomplete kits available today. . . . . . . . . . . . .$26.9915904 Fits all Keihin carburetors (except CV

type) from 1976 thru 1989

27892-78

29058-77

27337-76or

27886-78

27385-76

27336-76

27358-76

27311-76 27324-83

27889-7827023-71

27077-78

27892-78or

27360-76

27360-76

27361-76

27362-76

Rebuild Kit for Keihin CV CarbsIncludes everything necessary to rebuild theKeihin constant velocity carburetors on all Big Twin and Sportster® models from 1988 to present. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$29.9915799 Complete kit

C.C. Rider® Recalibration Kit for Keihin ‘CV’ CarburetorsCure the hesitation and surge with a C.C. Rider®

tuning kit. Includes all needed jets, calibrateddrills, springs and full instructions to exorcise thegremlins in your carb. . . . . . . . . . . . . . . . . . . . .$39.9958896 Fits Sportster® and Big Twin models with

accelerator pump from 1989 to present

C.C. Rider® ‘CV’ CarburetorAccelerator Pump UpgradeHelps increase fuel mileage after installation of a carburetor recalibration kit such as our CC #58896. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$19.3958898 Fits all Keihin CV carburetors

from 1992 to present

“CV” Carb High-PerformanceTuning KitThis precision carb re-calibration kit allows fullrange performance tuning without sacrificingreliability. Kit includes needles (early and latestyles) with adjusting washers, main jets (150thru 190), main jet holder, slide spring andinstructions. Fits Big Twin and Sportster® models1988-up with 40 mm Keihin “CV” type carburetor.040561 Complete kit . . . . . . . . . . . . . . . . . . . .$33.99

Page 24: Carburetor & Intake 8.pdf · Carburetor & Intake 8.04 8 Prices appearing in this catalog are Suggested Retail Price and are subject to change* Thunder Heart PPM Thunder Heart Performance

Carburetor &

Intake

8.24

8

Prices appearing in this catalog are Suggested Retail Price and are subject to change*

“Yost” Carburetor Power TubeThe “Power Tube” from Yost PerformanceProducts adds performance to S&S and Keihincarburetors. It works by atomizing the incomingfuel to a fine mist. The result is better combus-tion, crisper throttle response and a smootherrunning engine. The solid brass construction iscompatible with all fuels and comes completewith easy-to-follow instructions.040540 Fits all S&S B, E and G series

carburetors . . . . . . . . . . . . . . . . . . . . . .$49.99

040541 Fits stock Keihin CV carburetors on Big Twins 1990-1995 and XL models1988-1995 . . . . . . . . . . . . . . . . . . . . . . .$85.99

040542 Fits stock Keihin CV carburetors on all models 1996 to present . . . . . . . . .$119.99

Recalibration Kits

Andrews High-Flow AcceleratorPump Kit for Keihin CarburetorsImproves the performance of stock Keihin car-buretors. Fits 1980 thru 1989 Big Twin and 1980thru 1987 Sportster® models. Bolt-on extrapower in 30 minutes by simply removing thefloat bowl, drilling one small hole in it, andinstalling this high performance acceleratorpump body. Low and mid-range throttleresponse are noticeably increase.25186 Accelerator pump kit . . . . . . . . . . . .$18.99

040540

040541

Thunderjet™ Kit for S&S, Bendix and Keihin CarbsPatented third fuel circuit has a built-in air cor-rection system that permanently solves theproblem of poor mid-range performance or atoo-lean condition on the top end. It operatesover a wide range of altitude and atmosphericconditions and may be installed on all S&S Super‘B, D, E and G’ models as well as Bendix/Zenithand Keihin (except CV) carburetors.14765 Red anodized . . . . . . . . . . . . . . . . . . . .$59.99

14766 Blue anodized . . . . . . . . . . . . . . . . . . .$59.99

14767 Black anodized . . . . . . . . . . . . . . . . . .$59.99

Dynojet Tuner Kits for Keihin ‘CV’ CarburetorsEliminates flat spots in Keihin constant velocity(CV) carburetors. Permits easy tuning of thecarbs on stock motors as well as motors withperformance cams and exhausts. Each kitincludes instructions, a selection of main jets, aneedle jet, an adjustable needle with spacersand circlips, a spring, and drill bits.615830 Fits Twin Cam® models from

2000 thru present . . . . . . . . . . . . . .$97.31

15798 Fits 1999 Twin Cam 88® models .$93.99

15802 Fits Evolution® Sportster® and Big Twinmodels from 1996 to present (except1998-up XL1200S models) . . . . . .$93.99

15780 Fits Sportster® XL1200S Sport models from 1998 thru 2003 . . . .$93.99

24210 Fits Sportster® and Big Twin models with accelerator pump from 1989 thru 1995 . . . . . . . . . . .$93.99

615831 Fits Buell® Blast® models from 2000 thru present . . . . . . . . . . . . . .$97.31

615832 Fits Buell® Cyclone® models from 1999thru 2002 . . . . . . . . . . . . . . . . . . . . . .$97.31

‘Thunderslide’ CV CarburetorRe-Calibration Kits by DynojetMuch more than just jets – the kit includes arevolutionary new lightweight slide designed todeliver instantaneous throttle response, preci-sion control and increased fuel mileage. Includeseverything you need: Thunderslide assembly,main jets, diaphragm, fuel needle, ThunderNozzle, check ball, emulsion tube, plug drill,retaining clips, hardware and instructions.615833 Fits Twin Cam® models from

2000 thru present . . . . . . . . . . . . .$151.36

15797 Fits 1999 Twin Cam 88® models (only) . . . . . . . . . . . . . . . . . . . . . . . . . .$142.99

15800 Fits Evolution® Big Twin models from 1990 thru 1999 . . . . . . . . . . .$142.99

15801 Fits Sportster® models from 1989 thru 1999 (except XL1200S Sport models) . . . . . . . . . . . . . . . . . . . . . . . .$142.99

15781 Fits Sportster® XL1200S Sport models from 1998 thru 2003 . . . .$142.99

‘Thunderslide’ Re-Calibration Kits with TÜV for European CountriesFit the CV (constant velocity) carburetors onmost Sportster® and Big Twin models from 1989thru 1999.85802 Fits Evolution® Big Twin models

from 1990 thru 199985803 Fits Sportster® models from 1989

thru 1999 (except XL1200S Sport models)

Dynojet Stage 7 ‘Thunderslide’ Kits for ‘CV’ Carburetors• Designed for 80+ horsepower engines and

include a taller carburetor top for more slidemovement

• Made to optimize jetting for a given tuningspecification or racing conditions

• Unique set of lift holes moderate how theslide moves with respect to throttle position;the faster the slide opens the quicker thethrottle response

• Kits include Thunderslide, jets, needles, clips,carburetor top and all other necessary com-ponents for CV carbs

• Each Dynojet Jet Kit includes comprehensiveinstructions which show step-by-step installa-tion and testing procedures to ensure a per-fect setup every time

615834 Fits Evolution® Big Twins from 1990 thru 1999 . . . . . . . . . . . .$164.75

615835 Fits 1999 Twin Cam 88®

models ONLY . . . . . . . . . . . . . . . . . . .$164.75

615836 Fits Twin Cam 88® models from 2000 to present . . . . . . . . . . .$164.75

615837 Fits Evolution® Big Twins with 44mmScreamin’ Eagle® carbs . . . . . . . . . .$164.75

615838 Fits Twin Cam 88® models with 44mmScreamin’ Eagle® carbs . . . . . . . . . .$164.75

Page 25: Carburetor & Intake 8.pdf · Carburetor & Intake 8.04 8 Prices appearing in this catalog are Suggested Retail Price and are subject to change* Thunder Heart PPM Thunder Heart Performance

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8.25For the Dealer Nearest You, Call: 800-729-3332

Carburetor Tops & Supports

Doss Ribbed Top Cover for CV CarburetorsChrome-plated stamped steel cover hides the plastic top coverand bolts on the carb for a clean look. Easy to install, no disas-sembly necessary. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$15.9946323 Fits all models with CV carburetors from 1988 to present

after

before

Chrome Top Cover for CV CarburetorsDie-cast top cover replaces the black wrinklepainted stock plastic part on constant velocitycarburetors. Fits all Sportster® models from 1988thru 2003 and all Big Twin models from 1990 thru 1999.31510 Plain . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$14.14

Bracket and BreatherKits for CV CarbsInstall aftermarket air cleanerson late model bikes with cylin-der head crankcase breather sys-tems. Kits include everythingneeded for the conversionexcept the air cleaner itself.31658 Fits 5-speed Evolution® Sportster® models

from 1991 thru 2003 . . . . . . . . . . . . . . . . . . . . . . . . .$75.99

31659 Fits Evolution® Big Twin models from 1993 thru 1999 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$70.99

12012 Replacement breather filter . . . . . . . . . . . . . . . . . .$15.99

31657 Replacement banjo bolt (sold each) . . . . . . . . . . . .$7.99

Note: Brackets do not fit CC #’s 12028 or 19030 7" round air cleaners.

Chrome Air CleanerSupport BracketsReplace the Original Equipmentblack plastic air boxes wheninstalling custom air cleaners withflat backing plates, and are com-plete with gaskets and hardware.Note: Brackets do not fit CC #’s 12028 or 19030 7" round air cleaners

17398 Fits Evolution® Big Twinsfrom 1984 thru 1989 (repl.OEM 29116-83) . . . . .$24.09

31515 Fits Evolution® Big Twins1990 thru 1991 . . . . .$29.39

31499 Fits Evolution® Big Twinsfrom 1992 thru 1999 andSportster® models from1991 thru 2003 . . . . .$30.99

31514 Fits Sportster®

models from 1988 thru 1990 . . . . . . . . . .$25.99

31761 Adapters for use onShovelhead models 1978 thru 1984 (alsorequires one of abovebrackets) . . . . . . . . . . .$18.99

31515

17398

31761

Custom Air Cleaner BracesChrome support bracescome with all neces-sary hardware.

For Stock CarburetorsFor Shovelhead Big Twins andSportster® models with Bendix or Keihin carburetors. . . . . . . . . . . . . .$6.6928117 Fits Sportster® models from 1957

thru 198528118 Fits all Shovelhead models from 1966 thru 1984

For Teardrop Air CleanersRecommended when installing Teardrop air cleaners.19012 Fits Shovelheads from 1966 thru 1984 . . . . . . . . . $12.49

19013 Fits Sportster® models from 1957 thru 1985. . . . $12.49

17356

17358

17357

‘System II’ TurbulatorsCreates a high-speed vortex airflow in theincoming fuel-air mixture, improving perform-ance and mileage. Installs between manifoldand carb. Sold each. . . . . . . . . . . . . . . . . . . . . .$17.6917355 Fits stock 38mm manifolds with Keihin

and Bendix carburetors17356 Fits S&S Shorty ‘E’ and ‘B’, Mikuni HS40

and Screamin’ Eagle® 40mm carburetorsand manifolds

17357 Fits all Evolution® Big Twin andSportster® models with CV carburetors

17358 Fits S&S Super ‘G’ manifolds and carburetors

Page 26: Carburetor & Intake 8.pdf · Carburetor & Intake 8.04 8 Prices appearing in this catalog are Suggested Retail Price and are subject to change* Thunder Heart PPM Thunder Heart Performance

Carburetor &

Intake

8.26

8

Prices appearing in this catalog are Suggested Retail Price and are subject to change*

Powervent Crankcase Breathers by Doherty MachinePoor crankcase breathing robs power and canlead to blown gaskets. The genuine Powerventfrom Doherty Machine is the finest positive dis-placement breather for V-Twin motorcycles. Itinstalls easily, with no drilling or internal modifi-cations required. Fully machined from aluminumand then polished, they work with most popularcarburetors and fuel injection units: Keihin CV, Harley-Davidson®, Mikuni, and S&S “Super E"and "G". Packaged with all hardware necessaryfor two cylinder heads. . . . . . . . . . . . . . . . . .$163.95040544 Fits Evolution® Big Twin models

from 1993 thru 1999040545 Fits Twin Cam 88® models from 1999

to present040546 Fits all Sportster® models from 1991

thru 2003

040544

F. Kodlin ‘Grooved’ Crankcase Breather KitsChrome aluminum breather kits to install aftermarket air cleanerassemblies onto Big Twin models with ‘CV’ carburetor. Each kitcomes with gaskets and stainless steel bolts. . . . . . . . . . . . . .$585.8985852 Fits all Evolution® Big Twins from 1993 thru 199986626 Fits all Twin Cam 88® models from 1999 to present

Breather Kits for Evolution® ModelsFits Big Twin models from 1993 thru 1999 andSportster® models from 1991 thru 2003 whencustom air cleaners or carburetors are installed.Accepts standard 3/8" rubber hose. . . . . . .$25.99040485 Sold in pairs

Breather Kits for Custom Air CleanersRequired when installing custom air cleaners orcarburetors on Evolution® Sportster® engineswith the crankcase vented through the cylinderhead (replaces OEM 29281-91) . . . . . . . . . . . .$59.99040466 Fits Sportster® models from 1991

thru 2003

040656

Billet Head Breather Kit by ForceBillet head breather kits for most models.040656 Fits all Sportster® and carbureted Buell®

models from 1991-2003 . . . . . . . . .$100.95

040657 Fits all Evolution® Big Twin models from 1993 thru 1999 . . . . . . . . . . . .$100.95

040658 Fits all Twin Cam 88® models from 1999 to present . . . . . . . . . . . . . . . . . . . . . $100.95

Twin Velocity™ Air Cleaners by KüryAkyn™

These air cleaner assemblies have achieved a massive airflow increase over competing designs whilenot reducing the drivers legroom. The key to this gain is a concept referred to as Laminar Flow. Theresults are an increase in airflow of up to 35% over conventional high-performance air cleaners, and easier, more consistent carb jetting. They’re available for Twin Cam 88® models and Evolution®

Big Twin and Sportster® models. Adaptors are also available that enable them to fit with Mikuni and S&S carburetors. They feature chrome cases with chrome access covers and inner plates.86638 Fits Big Twin models with stock carburetors from 1993 thru 1999 . . . . . . . . . . . . . . . . . . . . .$225.99

86639 Fits Sportster® models with stock carburetors from 1988 thru 2003 . . . . . . . . . . . . . . . . . . .$225.99

86640 Fits Twin Cam 88® models with stock carburetors from 1999 to present and Twin Cam 88® Softail® models with EFI from 2001 to present . . . . . . . . . . . . . . . . . . . . .$225.99

Twin Velocity™ AdaptorsUsed to install these air cleaners on today’s most popular high-performance carburetors. The adap-tors for the S&S carburetors require the additional purchase of a CC #48280 Adjustable Enrichener.86641 Fits Twin Cam 88® models with S&S Super ‘E’ or ‘G’ carburetors . . . . . . . . . . . . . . . . . . . . . . . .$41.49

86642 Fits Evolution® Big Twins with S&S Super ‘E’ or ‘G’ carburetors . . . . . . . . . . . . . . . . . . . . . . . . .$43.99

48282 Fits Evolution® Big Twins with Mikuni HSR42 carbs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$44.49

86644 Fits Evolution® Big Twins with Mikuni HS40 carbs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$32.99

48280 Adjustable enrichener for use on S&S carburetors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$20.99

K&N Replacement Filters86645 Main air filter element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$37.84

86646 Small air filter element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$9.89

Breather Kits & KüryAkyn™Air Cleaners

Page 27: Carburetor & Intake 8.pdf · Carburetor & Intake 8.04 8 Prices appearing in this catalog are Suggested Retail Price and are subject to change* Thunder Heart PPM Thunder Heart Performance

Apparel

Bike Kits& Trailers

Seats & Bags

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Lighting

Electrical

Exhaust

Intake

Engine

Gaskets

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Driveline

Wheels,Tires & Brakes

Frames

Forks& Shocks

Sheet-metal

General

CrossReference

8.27For the Dealer Nearest You, Call: 800-729-3332

KüryAkyn™ Air Cleaners

Hypercharger™ Air Cleaners by KüryAkyn™

The newest version of this unique and popular high-performance air cleaner with ‘Blood Groove’styling features functional automatic engine vacu-um-controlled butterfly valves with replaceablebearings. They feature a show-chrome body withchrome or black butterflies. Kits include necessarymounting hardware for stock CV carburetors andKüryAkyn™ crankcase breather.

Hypercharger with Chrome Butterflies48273 Fits all Evolution® Big Twin models with

carburetors from 1993 thru 1999 . . .$217.99

48275 Fits Sportster® models from 1991 thru 2003 . . . . . . . . . . . . . . . . . . . . . . . . . .$217.99

48277 Fits all Twin Cam 88® models with carbure-tors from 1999 to present. Also fits all fuel-injected 2001 Softail® models and all modelswith Delphi® fuel injection from 2002 topresent . . . . . . . . . . . . . . . . . . . . . . . . . . . .$214.99

48278 Fits Twin Cam 88® FLT, FLHT, and Road King®

models with Magneti Marelli fuel injectionfrom 1999 thru 2001 . . . . . . . . . . . . . . .$244.99

Hypercharger with Black Butterflies040033 Fits all Evolution® Big Twin models with

carburetors from 1993 thru 1999 . . .$217.99

Hypercharger AdaptorsUsed to install the Hypercharger air cleaners listedabove on today’s most popular high-performancecarburetors.48281 Fits Twin Cam 88® models with S&S

Super ‘E’ or ‘G’ carburetors . . . . . . . . . .$40.99

48282 Fits Twin Cam 88® models with Mikuni HSR42 carburetors . . . . . . . . . . .$44.49

Hypercharger Crankcase Breather KitFits Sportster® models from 1991 thru 2003 andEvolution® Big Twin models from 1993 thru 1999with Keihin CV or Mikuni HSR42 carburetors.48283 Complete kit . . . . . . . . . . . . . . . . . . . . . . .$29.99

Adjustable Enrichener for S&S CarburetorsFits S&S Super E or G carburetor using new styleHypercharger air cleaner.48280 Adjustable enrichener . . . . . . . . . . . . . .$20.99

K&N Replacement Filter for Hypercharger48279 Fits all Hypercharger air cleaner . . . . .$35.99

48281

48283

48280

48279

040045 Trap Door

040049Butterflies

Air Cleaner shown forreference only

KüryAkyn™ Replacement Trap Doors and ButterfliesReplacement trap door and butterflies fit all HyperCharger air cleaner kits.Replacement parts do not include air cleaner assembly as shown. Update yourHypercharger by adding some color!

Pro-Series Hypercharger™ Air Cleaners by KüryAkyn™

This is it - the heavy artillery. The dyno and race track provenKüryAkyn™ Hypercharger on steroids. The Pro-SeriesHypercharger is a totally new design. You’ll be able to spotthis distinctive design a mile away. The body is now 1/2"wider and nicely contoured. Inner surfaces have beensmoothed and relieved to work with the added air cleanersurface area for increased air flow and velocity. Fits stock or 44mm CV carburetors, and can easily adapted to MikuniHSR 42/45 and S&S shortys.

Hypercharger with Chrome Butterflies686378 Fits all Evolution® Big Twin models with carburetors

from 1993 thru 1999 . . . . . . . . . . . . . . . . . . . . . . . . .$259.95

686379 Fits Sportster® models from 1991 thru 2003 . . .$259.95

686380 Fits all Twin Cam 88® models with carburetors from 1999 to present. Also fits all fuel-injected 2001 Softail® models and all models with Delphi®

fuel injection from 2002 to present . . . . . . . . . . .$259.95

686381 Fits Twin Cam 88® FLT, FLHT, and Road King®

models with Magneti Marelli fuel injection from 1999 thru 2001 . . . . . . . . . . . . . . . . . . . . . . . . .$457.79

Pro-Series Hypercharger AdaptorsUsed to install the Pro-Series Hypercharger air cleaners listed above on today’s most popular high-performance carburetors.48281 Fits Twin Cam 88® models with S&S Super ‘E’

or ‘G’ carburetors . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$40.99

48282 Fits Twin Cam 88® models with Mikuni HSR42 carburetors . . . . . . . . . . . . . . . . . . . . . . . . . . . .$44.49

Hypercharger Crankcase Breather KitFits Sportster® models from 1991 thru 2003 and Evolution®

Big Twin models from 1993 thru 1999 with Keihin CV orMikuni HSR42 carburetors.48283 Complete kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$29.99

Adjustable Enrichener for S&S CarburetorsFits S&S Super E or G carburetor using new style Hyperchargerair cleaner.48280 Adjustable enrichener . . . . . . . . . . . . . . . . . . . . . . . . .$20.99

Trap Door040042 Chrome . . . . . . . . . . .$17.99

040043 Black . . . . . . . . . . . . . .$14.99

040044 Red . . . . . . . . . . . . . . .$14.99

040045 Blue . . . . . . . . . . . . . . .$14.99

Butterflies040046 Chrome . . . . . . . . . . .$13.49

040047 Black . . . . . . . . . . . . . .$13.49

040048 Red . . . . . . . . . . . . . . .$13.49

040049 Blue . . . . . . . . . . . . . . .$13.49

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Carburetor &

Intake

8.28

8

Prices appearing in this catalog are Suggested Retail Price and are subject to change*

Forcewinder Air Intake Systems

040660

Forcewinder XR Air Intake SystemThe Forcewinder is a bold design in air filtration that looks racy and gives the rider more leg clearance than conventional style air cleaners. The Forcewinderfeatures a high-efficiency, long-lasting, washable K&N air filter element with a chrome end cap. The kit includes K&N air filter, fine mesh sock air filter cover(for wet weather use), polished, black or white elbow, and a small K&N breather for the end of a case breather hose. This kit does not come with a carbure-tor support or head breather kit. See elsewhere on this page for these parts. The Forcewinder is shown in the forward position, but can be mounted in theupright position when using 3.5 gallon Fat Bob gas tanks or smaller custom tanks.

Forcewinder XR2 Air Intake SystemAll the features of the regular Forcewinder XR, with the added benefit of ahead breather kit. Available with polished, or black elbow.

47717

For carbureted Evolution®

Big Twins from 1992 thru 1999040660 Polished elbow . . . . .$309.95

040661 Gloss Black elbow . .$359.95

681004 Crinkle Black elbow .$359.95

For all carbureted Twin Cam88® Models from 1999 toPresent, FXST FI Models 2001to present, and FI TouringModels 2002 to present47965 Polished elbow . . . . .$309.95

040666 Gloss Black elbow . .$359.95

681005 Crinkle Black elbow .$359.95

For FI Touring Models 1995thru 1998681000 Polished elbow . . . . .$339.95

For FI Touring Models 1999thru 2001681001 Polished elbow . . . . .$339.95

For Sportster® Models from1991 thru 2003647400 Polished elbow . . . . .$309.95

681006 Gloss Black elbow . .$359.95

681007 Crinkle Black elbow .$359.95

For Fuel Injected Buell®

Models from 1998 thru 200147963 Polished elbow . . . . .$329.95

681008 Gloss Black elbow . .$379.95

681009 Crinkle Black elbow .$379.95

For Carbureted Buell® Models647401 Polished elbow . . . . .$312.95

681002

040656

Billet Head Breather Kit by ForceBillet head breather kits for most models. . . . . . . . . . . . . . . . . . . . . . . . . . .$100.95040656 Fits all Sportster® and carbureted Buell® models from 1991 thru 2003040657 Fits all Evolution® Big Twin models from 1993 thru 1999040658 Fits all Twin Cam 88® models from 1999 to present

Fits Big Twin Models from 1990 to Present and Sportster®

Models from 1988 thru 2003 using 40mm CV Carburetors47717 Polished elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$209.95

040655 Gloss Black elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$239.99

681002 Crinkle Black elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$234.95

Fits all Carbureted Buell® Models47718 Polished elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$229.95

47961 Gloss Black elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$235.99

681003 Crinkle Black elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$235.99

47962 White elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$235.99

Page 29: Carburetor & Intake 8.pdf · Carburetor & Intake 8.04 8 Prices appearing in this catalog are Suggested Retail Price and are subject to change* Thunder Heart PPM Thunder Heart Performance

X-Man Wave Slot Tribal Cross

Bad Ass

Apparel

Bike Kits& Trailers

Seats & Bags

Foot Controls

Hand Controls

Lighting

Electrical

Exhaust

Intake

Engine

Gaskets

Tranny& Clutch

Driveline

Wheels,Tires & Brakes

Frames

Forks& Shocks

Sheet-metal

General

CrossReference

8.29For the Dealer Nearest You, Call: 800-729-3332

Forcewinder Accessories

47699

Accessories by Forcewinder47967 Adapter Ring. Fits S&S ‘E’ & ‘G’ carburetors on Evolution® Big Twin

or Sportster® models. Horizontally-mounted air filter . . . . . . . . .$35.95

681042 Polished billet adapter Ring. Fits S&S ‘E’ & ‘G’ carburetors onEvolution® Big Twin or Sportster® models. Horizontally-mounted airfilter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$35.95

647402 Adapter Ring. Fits Mikuni carburetors on Evolution® Big Twin and Sportster® models. Horizontally-mounted air filter . . . . . . .$35.95

681041 Polished billet adapter Ring. Fits Mikuni carburetors on Evolution®

Big Twin and Sportster® models. Horizontally-mounted air filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$66.95

681040 Polished billet Forcewinder vertical adapter . . . . . . . . . . . . . . . . . .$49.95

040201 Replacement K&N filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$67.48

040202 Replacement mesh sock air filter cover . . . . . . . . . . . . . . . . . . . . . . .$24.49

47966 Gaskets for use with adapter plate when used with S&S ‘E’ and ‘G’carburetors (pack of 5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$9.49

Accessories for Forcewinder by Paul Yaffe Originals47694 For vertical (downdraft) mounting with S&S Super ‘E’ and ‘G’

carburetors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$79.99

47695 For vertical (downdraft) mounting with CV carburetors . . . . . . .$79.99

47699 Raw steel Forcewinder filter “fairing.” Use to create a finished look on the installation. Can be used as-is or trimmed to suit your needs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$114.99

Forcewinder Dry ChargerThe Forcewinder Dry Charger acts as a prefilter protecting your air filter inespecially dusty conditions. Available in four great colors. . . . . . . . . . .$32.95681028 Force Dry Charger Sock Blue681029 Force Dry Charger Sock Yellow681030 Force Dry Charger Sock Purple681031 Force Dry Charger Sock Red

Forcewinder Scum BagProtect your air filter while washing your bike or in especially harsh weath-er conditions. Available in eight great colors.Note: Do not operate motorcycle with Scum Bag in place.

681032 Force Scum Bag Cover Black . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$38.50

681033 Force Scum Bag Cover Blue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$38.50

681034 Force Scum Bag Cover Orange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$38.50

681035 Force Scum Bag Cover Purple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$38.50

681036 Force Scum Bag Cover Red . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$38.50

681037 Force Scum Bag Cover Silver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$38.50

681038 Force Scum Bag Cover White . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$38.50

681039 Force Scum Bag Cover Yellow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$38.50

681010 Force X-Man XR Filter Cover . . . . . . . . . . . . . . . . . .$189.95

681011 Force X-Man XR2 Filter Cover . . . . . . . . . . . . . . . .$189.95

681012 Force Wave XR Filter Cover . . . . . . . . . . . . . . . . . . .$189.95

681013 Force Wave XR2 Filter Cover . . . . . . . . . . . . . . . . . .$189.95

681014 Force Slot XR Filter Cover . . . . . . . . . . . . . . . . . . . . .$189.95

681015 Force Slot XR2 Filter Cover . . . . . . . . . . . . . . . . . . .$189.95

681016 Force Tribal XR Filter Cover . . . . . . . . . . . . . . . . . . .$139.95

681017 Force Tribal XR2 Filter Cover . . . . . . . . . . . . . . . . . .$139.95

681018 Force Cross XR Filter Cover . . . . . . . . . . . . . . . . . . .$139.95

681019 Force Cross XR2 Filter Cover . . . . . . . . . . . . . . . . . .$139.95

681020 Force Bad Ass XR Filter Cover . . . . . . . . . . . . . . . . .$163.95

681021 Force Bad Ass XR2 Filter Cover . . . . . . . . . . . . . . . .$163.95

681022 Force Big Inch XR Filter Cover . . . . . . . . . . . . . . . .$163.95

681023 Force Big Inch XR2 Filter Cover . . . . . . . . . . . . . . .$163.95

681024 Force Lady Luck XR Filter Cover . . . . . . . . . . . . . . .$163.95

681025 Force Lady Luck XR2 Filter Cover . . . . . . . . . . . . .$163.95

681026 Force Hot Rod XR Filter Cover . . . . . . . . . . . . . . . .$163.95

681027 Force Hot Rod XR2 Filter Cover . . . . . . . . . . . . . . .$163.95

Forcewinder Show-Off Filter CoversThe Forcewinder Show-Off filter-covers provide the finishing touch to your radical intake modifications.Available in nine styles for Forcewinder XR and XR2 intake systems.

Big Inch Hot RodLady Luck

Page 30: Carburetor & Intake 8.pdf · Carburetor & Intake 8.04 8 Prices appearing in this catalog are Suggested Retail Price and are subject to change* Thunder Heart PPM Thunder Heart Performance

Carburetor &

Intake

8.30

8

Prices appearing in this catalog are Suggested Retail Price and are subject to change*

‘Hyper Force’ Adaptor for Mikuni Carburetors686646 Polished . . . . . .Call for Price

686643 Chrome . . . . . .Call for Price

Adaptor for RevTech®

Engines by Pistor686647 Polished . . . . . .Call for Price

686648 Chrome . . . . . .Call for Price

Billet ‘Hyper Force’ Multi Plate Kit by PistorNo more leaking air cleaners with the innovative adaptor plate with an internal engine breather and without any hoses. But that’s not all, the ‘Multi Plate’ fits Keihin CV, Mikuni and S&S carburetors on Evolution® models from 1984 topresent, carbureted Twin Cam 88® models from 1999 to present, Twin Cam 88® EFI modelsfrom 2001 to present, and all RevTech® engines (with adaptor). Also available for Evolution®

Sportster® models. Different mounting holes allow the mounting of twisted intake manifoldsfrom CV, S&S, ‘Hyper Force’, KüryAkyn ‘Hypercharger’ and ‘Forcewinder’ air cleaners. Includesall necessary hardware and gaskets. Available with polished, black or chrome finishes.Requires a spacer if equipped with a standard air cleaner in wide tank applications.

Multi-Plate Kits for Big Twin Models686650 Smooth, polished . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Call for Price

686652 Smooth, chrome . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Call for Price

686651 Grooved, polished . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Call for Price

686653 Grooved, chrome . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Call for Price

Multi-Plate Spacers for Big Twin Models686656 20mm, smooth, polished . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Call for Price

686659 20mm, smooth, chrome . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Call for Price

686658 38mm, grooved, polished . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Call for Price

686661 38mm, grooved, chrome . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Call for Price

686657 38mm, smooth, polished . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Call for Price

686660 38mm, smooth, chrome . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Call for Price

Multi-Plate Kits for Sportster® Models686637 Grooved, black . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Call for Price

686639 Grooved, chrome . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Call for Price

686641 Grooved, polished . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Call for Price

686638 Smooth, black . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Call for Price

686640 Smooth, chrome . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Call for Price

686642 Smooth, polished . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Call for Price

PISTORMade byPistor Intake Accessories

686650 686651

686656

Page 31: Carburetor & Intake 8.pdf · Carburetor & Intake 8.04 8 Prices appearing in this catalog are Suggested Retail Price and are subject to change* Thunder Heart PPM Thunder Heart Performance

Apparel

Bike Kits& Trailers

Seats & Bags

Foot Controls

Hand Controls

Lighting

Electrical

Exhaust

Intake

Engine

Gaskets

Tranny& Clutch

Driveline

Wheels,Tires & Brakes

Frames

Forks& Shocks

Sheet-metal

General

CrossReference

8.31For the Dealer Nearest You, Call: 800-729-3332

‘Twisted’ Air Cleaner Manifold by PistorPermits the horizontal mounting of KüryAkyn’s popularHypercharger air cleaners for the aggressive look of a blow-er.686654 Polished aluminum . . . . . . . . . . . . . . . . . . .Call for Price

686655 Chromed stainless steel . . . . . . . . . . . . . . .Call for Price

‘Hyper Force’ 90° Elbow by PistorMulti Plate and air filter need to be ordered separately.686629 Polished elbow ONLY . . . . . . .Call for Price

686630 Black elbow ONLY . . . . . . . . . .Call for Price

686631 Chrome elbow ONLY . . . . . . .Call for Price

686797 Round K&N air filter . . . . . . . .Call for Price

686798 Oval K&N air filter (shown) .Call for Price

Chrome Cover for EFI by PistorHey perfectionist! Isn’t this the part you’ve alwayslooked for? This is the chrome cover the factory for-got! Fills the gap between air cleaner and tank.686644 Fits models with Delphi® fuel injection and

Original Equipment air cleaners from 2001 to present . . . . . . . . . . . . . . . . . . . . . .Call for Price

686645 Fits models with Delphi® fuel injection and Hyper Force Multi Plate from 2001 to present . . . . . . . . . . . . . . . . . . . . . .Call for Price

PISTORMade byPistor Intake Accessories

‘Hyper Force’ Velocity Stack by PistorOne version can be installed on the ‘Multi Plate’ as well as Original Equip-ment CV carburetors, and the other will bolt directly to S&S carburetors.

For CV Carburetors and Multi Plate686623 Polished . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Call for Price

686624 Black . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Call for Price

686625 Chrome . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Call for Price

For S&S Carburetors686626 Polished . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Call for Price

686627 Black . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Call for Price

686628 Chrome . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Call for Price

Page 32: Carburetor & Intake 8.pdf · Carburetor & Intake 8.04 8 Prices appearing in this catalog are Suggested Retail Price and are subject to change* Thunder Heart PPM Thunder Heart Performance

Carburetor &

Intake

8

Air Cleaners

Prices appearing in this catalog are Suggested Retail Price and are subject to change* 8.32

F. Kodlin Air cleaner AssembliesUniquely designed air cleaner assemblies to fit Keihin ‘CV’ carburetors. The ‘Spades’ aircleaner is CNC-machined from aluminum and then chrome-plated for great looks. Thedie-cast Kodlin ‘Halebob’ is the perfect match to the his ‘Halebob’ transmission andengine covers. Includes the filter element and mounting hardware. Installation on any-thing other than a Keihin constant velocity carburetor, requires the additional purchaseof one of the adapter kits below.85851 F.K. ‘Halebob’ air cleaner assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$199.99

86940 F.K. ‘Spades’ air cleaner assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$199.99

Air Cleaner-to-Carburetor AdaptersBillet adapters permit effortless installation of Kodlin air cleaner assemblies on various carburetors.23441 Billet adapter for S&S Super ‘E’ or ‘G’ carburetors . . . . . . . . . . . . . . . . . . . . . . . . .$109.99

23442 Billet adapter for Mikuni HS40 carburetors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$105.59

23443 Billet adapter for Mikuni HSR42 carburetors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$108.89

Note: Use of an air cleaner support bracket is recommended.

Screamin’ Eagle® High Flow Air Cleanerand Breather Kit for Fuel-Injected ModelsThis is an Original Equipment kit. Provide your engine with 15% more air flow over stock. Legal for street use when usedwith EFI kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$229.6975543 Fits EFI-equipped models from 1995 thru 1998Note: Use of this kit on EFI bikes without re-calibration can cause a detrimen-tal lean condition.

Cyclesmiths™ Air CleanersA full range of billet aluminum air cleaners for Keihin ‘CV’ orMikuni carburetors. Bracket kits listed below are required forcorrect operation.

Finned Air Cleaner16158 Fits Keihin CV carburetors . . . . . . . . . . . . . . . . . . . .$349.99

16159 Fits S&S Super ‘E’ and ‘G’ carburetors . . . . . . . . .$349.99

Bracket Kits16168 Fits Evolution® Big Twin models with Keihin

CV carburetors from 1990 thru 1992 . . . . . . . . . . .$15.99

16169 Fits Evolution® Big Twin models with Keihin CV carburetors from 1993 thru 1999 . . . . . . . . . . .$35.99

23870 Fits Mikuni HSR42 and HSR45 carburetors . . . . . .$21.49

616170 Fits Evolution® and Twin Cam 88® Big Twin models with Keihin CV carburetors from 1993 to present . . . . . . . . . . . . . . . . . . . . . . . . . .$39.70

Finned

Page 33: Carburetor & Intake 8.pdf · Carburetor & Intake 8.04 8 Prices appearing in this catalog are Suggested Retail Price and are subject to change* Thunder Heart PPM Thunder Heart Performance

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CrossReference

8.33For the Dealer Nearest You, Call: 800-729-3332

Stage I ‘Big Sucker’ Air Filter Kit by Ness®

• All-in-one aluminum backing plate features built-in carb support• Breather tunnels at each head to decrease crankcase pressure• Accepts all oval or round Original Equipment outer air cleaner covers• Includes the backing plate, high-flow air filter, four chrome banjo bolts,

and all necessary hardware04967 Fits all Big Twins from 1993 to present (except fuel injected

Touring models from 1995 thru 2001) . . . . . . . . . . . . . . . . . . . . . . .$109.95

650401 Fits fuel injected Touring models from 1995 thru 2001 . . . . . . .$109.95

650408 Fits Sportster® models from 1986 to present . . . . . . . . . . . . . . . . .$109.95

650405 Replacement air filter for CC #’s 04967 and 650408 . . . . . . . . . . .$44.95

650404 Replacement air filter for CC #650401 . . . . . . . . . . . . . . . . . . . . . . . .$44.95

650415 Scalloped Ness® air filter cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$99.95

Stage II ‘Big Sucker’ Air Filter Kit by Ness®

• Higher performance set-up flows 20% more air than the Stage 1 ‘Big Sucker’ through the larger filter

• All-in-one aluminum backing plate features built-in carb support• Breather tunnels at each head to decrease crankcase pressure• Includes the backing plate, high-flow air filter, four chrome banjo bolts,

and all necessary hardwareNote: Requires the use of an 8"-round air filter cover which is standard on all 1992 thru 1999Evolution® models

04935 Fits all Big Twins from 1993 to present (except fuel injected Touringmodels from 1995 thru 2001) see important note above . . . . .$119.95

650400 Fits fuel injected Touring models from 1995 thru 2001 . . . . . . .$119.95

650409 Fits Sportster® models from 1986 to present . . . . . . . . . . . . . . . . .$109.95

650406 Replacement stage II air filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$49.95

U.S. Patent#6,374,815 B1

45739

Chrome S&S Air CleanersThis classic design not only looks great, but will actually enhance the per-formance of your bike. Features include backplates with air-horn styleradiused entryway and the dimpled cover with air directional cone on theinside help maximize air flow by giving intake air an efficient, easy path tofollow into the carburetor. If you can’t get an S&S carb, you can at least getyour stock one to breath like an S&S. Includes all breather fittings andhardware for installation.

For Original Equipment Carburetors040019 Fits carbureted Twin Cam 88® models from 1999 to present

and fuel injected models from 2001 to present (except 2001 fuel injected ‘Touring’ models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$182.95

45739 Fits all Evolution® Big Twin models with Keihin ‘butterfly’ carburetors from 1984 thru 1991 . . . . . . . . . . . . . . . . . . . . . . . . . . .$129.15

45825 Fits all Evolution® Big Twin models with Keihin ‘CV’ carburetors from1993 thru 1999 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$179.95

45824 Fits all Buell® models with Keihin ‘CV’ carburetors from 1994 thru 2002 (except Blast® models) . . . . . . . . . . . . . . . . . . . . . . . . . . . .$158.25

45699 Fits Bendix, Tillotson and Keihin (except CV) carburetors . . . . .$103.45

For S&S Carburetors45699 Fits S&S Super ‘B’ carburetors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$103.45

U.S. Patent#6,374,815 B1

Stage II ‘Billet Sucker’ Complete Air Cleaner Kits by Ness®

• Chrome billet outer cover available in three styles• Higher performance air filter flows 20% more that stage I version• All-in-one aluminum backing plate features built-in carb support• Breather tunnels at each head to decrease crankcase pressure• Includes the billet cover, backing plate, high-flow air filter, four chrome

banjo bolts, and all necessary hardware

Fits all Big Twin Models from 1993 to Present, except 1995 thru 2001 Touring Models with Magneti Marelli FI04936 Smooth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$199.95

04937 Grooved (shown) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$199.95

650414 Scalloped . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$199.95

Fits 1995 thru 2001 Touring Models with Magnetti Marelli FI650403 Smooth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$199.95

650402 Grooved . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$199.95

650413 Scalloped . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$199.95

Fits Sportster® Models from 1986 to Present650411 Smooth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$199.95

650410 Grooved . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$199.95

650412 Scalloped . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$199.95

Replacement Parts650406 Stage II air filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$49.95

Air Cleaners

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Carburetor &

Intake

8.34

8

Prices appearing in this catalog are Suggested Retail Price and are subject to change*

Air Cleaners

Doherty PowerPacc Air Cleaner Kits with PowerVents • Provides significant out of the box performance gains• 1 piece billet backing plate eliminates flimsy brackets • "Exclusive" snap in venturi creates a 100% unobstructed air flow for

increased horsepower and torque thru the entire RPM range• Specially designed extra high volume reusable air filter• All kits include complete premium mounting hardware• Includes Doherty Machines patented PowerVents• 100% made in the USA

Doherty PowerPaccs for use with stock style air cleaner covers640070 Fits 2001 to present models with Delphi fuel injection . . . . . . .$316.95

040067 Fits carbureted Evolution® Big Twin models from 1993 thru 1999 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$316.95

040068 Fits carbureted Twin Cam 88® models from 1999 to present .$316.95

040069 Fits Sportster® models from 1991 thru present (requires round air cleaner cover) . . . . . . . . . . . . . . . . . . . . . . . . . . .$316.95

Doherty PowerPaccs for use with S&S teardrop style air cleaner covers640071 Fits 1993 thru 1999 Evolution® Big Twin models with Keihin,

S&S E or G, or Mikuni (with adapter) carburetors . . . . . . . . . . . .$316.95

640072 Fits 1999 to present Twin Cam 88® models with Keihin, S&S E or G, or Mikuni (with adapter) carburetors and models from 2001 to present with Delphi fuel injection . . . . .$316.95

Replacement Parts040059 Air filter for PowerPacc air cleaner kits . . . . . . . . . . . . . . . . . . . . . . .$49.99

640070

Siren Air CleanersChrome-plated die-cast air cleaner protects your motor and serves up thearresting style of a 1930's Harley-Davidson® police siren. Complete assem-blies with required mounting hardware.59230 Fits stock Keihin CV carburetors on Big Twin models from 1990

thru 1991 and Sportster® models from 1988 thru 1990 . . . . . .$149.99

71005 Replacement filter element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$30.89

Replacement Carburetor Adaptors28344 Fits Keihin CV carburetors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$19.99

28345 Fits Keihin butterfly, Bendix, and S&S ‘D’ carburetors . . . . . . . . .$19.99

28346 Fits S&S Super ‘E’ and ‘G’ carburetors . . . . . . . . . . . . . . . . . . . . . . . .$19.99

RevTech® Hop-Up Kits for ‘CV’ CarburetorsHigh-performance hop-up kit unleashes the horsepower potential of astock motor by allowing it to breath freely. Kit includes washable free-flowing air filter, head breather adapter, C.C. Rider® CV carb recalibra-tion kit and all hardware. Fits Evo® Big Twin models with CV carburetors1990 thru 1999.59217 Hop-up kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$112.99

RevTech® Free Flow Air Filter KitKit contains washable high flow filter, spacers, brackets and hardware. Fits Evolution® Big Twins with CV carburetors from 1990 thru 1999.59215 Replaces OEM 29008-90A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$71.29

RevTech® Universal Head Breather AdapterBreather adapter permits installation of CC #59215 or Screamin‘ Eagle® airfilter kits on Evolution® Big Twin models with CV carburetors from 1993thru 1999. Can also be used to install universal air cleaners on Big Twinswith breather heads. Includes hose, banjo fittings, brackets and hardware.59219 Breather kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$43.49

59217

59215

59219

Donnie Smith Custom Billet Air Cleaner KitsAnother custom design right out of the mind of designer Donnie Smith.These air cleaner kits give great performance along with a custom look.• Includes gaskets, mounting hardware, high-flow air filter and support

bracket• Backing plate and cover are carved from billet aluminum660020 Fits CV carburetors on Evolution® engines from 1993

thru 1999 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$225.99

660021 Fits Magneti Marelli fuel injections systems on Evolution®

and Twin Cam 88® engines from 1997 thru 1999 . . . . . . . . . . .$225.99

Note: CC #040466 breather manifold kit required for installation (not included).

Page 35: Carburetor & Intake 8.pdf · Carburetor & Intake 8.04 8 Prices appearing in this catalog are Suggested Retail Price and are subject to change* Thunder Heart PPM Thunder Heart Performance

Apparel

Bike Kits& Trailers

Seats & Bags

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Lighting

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Engine

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Wheels,Tires & Brakes

Frames

Forks& Shocks

Sheet-metal

General

CrossReference

8.35For the Dealer Nearest You, Call: 800-729-3332

Air Cleaners

Chrome Teardrop AirCleaner AssembliesThick, die-cast air cleaners come to fit most S&S,Tillotson, Bendix/Zenith and Keihin carbs.Complete with foam element. Use of a support-ing bracket is highly recommended. . . . . . .$66.9912020 Fits S&S (except Super ‘E’ and ‘G’), Keihin

(except CV), Bendix/ Zenith and Tillotsoncarbs

19022 Fits Keihin ‘CV’ carburetors

Replacement Filter Elements11904 Premium® foam element . . . . . . . . .$12.49

25567 ‘K&N’ pleated gauze element (repl. OEM 29282-89T) . . . . . . . . . . .$42.99

Chrome Mounting BracketsFits all Shovelhead models from 1966 thru 1984.19012 Replaces OEM 29206-87T . . . . . . . .$12.49

Fits all Sportster® models from 1957 thru 1985.19013 Replaces OEM 29207-87T . . . . . . . .$12.49

Chrome Steel Teardrop Air Cleaner AssemblyThis air cleaner features all steel constructionand fits Bendix, Tillotson, and Keihin (except CVtype) carburetors.040090 Teardrop style air cleaner . . . . . . . .$34.99

11904 Replacement air filter . . . . . . . . . . . .$12.49

Custom Air Cleaners by Jesse James’ West Coast ChoppersMachined from a solid block of 6061 billet aluminum with a built-in velocity stack to increase air flow,and a non-restrictive air filter element and screen. The housings are highly polished to a brilliant luster.Includes polished breather, and mounting bracket. Fits S&S “E & G” and most custom applications.15432 Ace of Spades air filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$529.99

15431 Iron Cross air filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$529.99

15432

15431

Classic 7" Round Air CleanersComplete assemblies with filter and backingplate have a perfect chrome finish to fitBendix/Zenith, Tillotson and Keihin carbs.12028 Fits Bendix/Zenith, Tillotson and Keihin

(except CV) carbs thru 1989 . . . . .$38.99

19030 Fits CV carburetors on Sportster® modelsfrom 1988 thru 1990 and 1990 thru 1991Big Twins . . . . . . . . . . . . . . . . . . . . . . .$69.99

Replacement Filters11904 Replacement Premium® air filter

element . . . . . . . . . . . . . . . . . . . . . . . .$12.49

Note: These air cleaners will not fit with CC #17398 or OEM 29116-83 head-mounted Carburetor Support Brackets.

51/2" Round Air CleanersHigh-performance round air cleaners for Bendix/Zenith, Keihin (except CV) and Tillotson carbs.12026 Plain (not shown) . . . . . . . . . . . . . .$27.49

26516 With 24K gold screen and wing emblem . . . . . . . . . . . . . .$36.49

11912 Replacement filter . . . . . . . . . . . . . . .$7.99

Air Cleaner Assembly for Dell’ Orto Carbs by Pro-One™

An attractive, well-engineered air cleaner.Includes billet top plate, machined aluminumbase, filter and chrome screws. Fits Dell’ Ortosidedraft carburetors.65063 Ball milled . . . . . . . . . . . . . . . . . . .$115.95

5560003 Replacement K&N air filter . . .$115.95

Doss Custom ‘Crest’ Air CleanerUnique ‘Crest’ design chrome high-flow aircleaner performs and adds custom look.• Features overhead hidden breather filter

and billet aluminum backing plate• Comes complete with all mounting hardware

and hoses62580 Fits all CV carburetors from 1989

to present . . . . . . . . . . . . . . . . . . . . . .$219.99

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Carburetor &

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8.36

8

Prices appearing in this catalog are Suggested Retail Price and are subject to change*

Velocity Stacks

Velocity Stacks by Thunder CycleChromed billet aluminum velocity stacks for S&S and Mikuni carburetors. Sold each.

Fits S&S Super ‘E’ and ‘G’ Carburetors42174 4"-long stack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$159.99

42175 3"-long stack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$159.99

Fits Mikuni 42mm and 45mm ‘Flatside’ Carburetors42176 3"-long stack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$289.99

Velocity Stack Screen42177 4"-diameter for CC #’s 42174, 42175 and 42176 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$29.99

42174

42175

42176

42177

Carl’s Ram Air Velocity Stack for S&S CarburetorsAdd the power of the wind and the style of the 21st cen-tury to your trusty S&S carb with this eye-catching andfunctional velocity stack. Includes a black elastic “birdcatcher” screen to keep out foreign objects.47960 Fits late model S&S

Super ‘E’ and ‘G’ carburetors . . . . . . . . . . . . .$107.99

47959 Optional air filter . . . . . . . . . . . . . . . . . . . . . . . . .$64.99

Velocity Stacks for Mikuni Carbsby West Coast ChoppersThe ultimate race performance accessory.Designed for the performance rider to give the maximum air flow and engine breathingcapacity. Polished spun aluminum. Includesmounting clamp. . . . . . . . . . . . . . . . . . . . . . . .$124.9916950 Fits all Mikuni HSR42 smoothbore carbs

SU Carb Velocity Stack and ElbowDyno tests have proven that this velocity stack adds horsepower in each RPM range, and doesn’t peakout at any particular point. This stack is cast from aircraft quality aluminum, machined to perfectionand show chromed. The elbow adapter bolts on directly in two positions, allowing for a choice ofangle. It is also cast from aircraft quality aluminum, then heat treated, machined and show chromed.041037 Velocity stack for Evolution® Big Twin models from 1984 to present.

For use with SU carb only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$68.79

041038 Elbow for Evolution® Big Twin models from 1984 to present. For use with SU carb only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$53.99

041038

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Wheels,Tires & Brakes

Frames

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General

CrossReference

8.37For the Dealer Nearest You, Call: 800-729-3332

RevTech® Air Cleaner Inserts

Scorpion

1984 thru 1999 1999 to Present

n/a Scorpion 62528 Scorpion . . . . . . . . .$96.49

n/a 3-Spoke Swept 62520 3-Spoke Swept . . .$96.49

62501 Airfoil 3 . . . . . . . .$93.49 62521 Airfoil 3 . . . . . . . . .$96.49

62502 DF5 . . . . . . . . . . . .$93.49 62522 DF5 . . . . . . . . . . . . .$96.49

62503 Wings . . . . . . . . . .$93.49 62523 Wings . . . . . . . . . . .$96.49

62504 Grinder . . . . . . . .$93.49 62524 Grinder . . . . . . . . . .$96.49

62505 Inferno . . . . . . . . .$93.49 62525 Inferno . . . . . . . . . .$96.49

62506 Meridian . . . . . . .$93.49 62526 Meridian . . . . . . . .$96.49

62507 Pulsar . . . . . . . . . .$84.99 62527 Pulsar . . . . . . . . . . .$96.49

62509 Spider . . . . . . . . . .$93.49 62529 Spider . . . . . . . . . . .$96.49

62510 Spike . . . . . . . . . . .$93.49 62530 Spike . . . . . . . . . . . .$96.49

62512 T-3 . . . . . . . . . . . . .$93.49 62532 T-3 . . . . . . . . . . . . . .$96.49

Paul Yaffe ‘Signature Series’ Air Cleaner Inserts1984 thru 1999 1999 to Present

62513 The Wheel . . . . .$84.99 62533 The Wheel . . . . . . .$96.49

Jesse James ‘Signature Series’ Air Cleaner Inserts1984 thru 1999 1999 to Present

62514 Creep . . . . . . . . . .$84.99 62534 Creep . . . . . . . . . . . .$86.99

62515 Style 53 . . . . . . . .$84.99 62535 Style 53 . . . . . . . . . .$86.99

62516 Sabbath . . . . . . . .$84.99 62536 Sabbath . . . . . . . . .$86.99

62517 West Side . . . . . .$84.99 62537 West Side . . . . . . . .$86.99

62518 Doom . . . . . . . . . .$84.99 62538 Doom . . . . . . . . . . .$86.99

62519 Penta . . . . . . . . . .$84.99 62539 Penta . . . . . . . . . . . .$86.99

RevTech® Air Cleaner InsertsChrome-plated billet inserts match our hot wheel, derby and point cover designs for a sharp integrated look. ‘Signature Series’ feature designs by Paul Yaffeand Jesse James. Refer to our RevTech® wheels in Section 13 to view the various styles. They fit over the round air cleaner covers fitted to most Evolution®

Big Twins from 1984 thru 1999, and the ‘football’ air cleaner fitted to Twin Cam 88® models from 1999 to present.

3-Spoke Swept Airfoil 3 DF5

Wings Grinder Inferno Meridian Pulsar

Spider Spike T-3 The Wheel Creep

Style 53 West Side Doom PentaSabbath

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Carburetor &

Intake

8.38

Air Cleaner Inserts

8

Prices appearing in this catalog are Suggested Retail Price and are subject to change*

Chrome Ball Milled Insert for S&S Air Cleaners by Pro-One™

Perfectly shaped to fit the S&S air cleaners. Complete withchrome sockethead mounting screws.65056 Fits S&S Super ‘E’ and ‘G’ air cleaners . . . . . . . .$78.95

Polished Aluminum 3-D Skull Air Cleaner InsertsSandcast aluminum with striking 3-D skulls polished to a brilliant shine.Includes mounting stud. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$91.6437856 Fits 8" round Original Equipment air cleaners37855 Fits S&S Super ‘E’ and ‘G’ air cleaners33151 Fits Twin Cam 88® models with Original Equipment air cleaner

covers from 1999 to present

Doss ‘Speed Line’ Air Cleaner InsertChrome-plated billet insert matches other Rick Doss ‘Speed Line’ designs. Installs in sec-onds on Original Equipment round air cleaners. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$42.9946199 Fits Evolution® Big Twin models from 1984 thru 1999

Ness-Tech® Air Cleaner InsertsStylish grooved or smooth look for any custom application.Inserts mount directly over factory cover. Fit all Twin Cam 88®

models from 1999 to present. Sold each. . . . . . . . . . . . . .$59.9905959 Grooved05960 Smooth

‘Millennium’ Air Cleaner Covers by Pro-One™

Chrome-plated billet aluminum. Choose from smooth or ball milled styles.

For Twin Cam 88® ModelsInstall over the factory Twin Cam 88® air cleaner with included hardware. Fit Twin Cam 88® models from 1999 to present. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$68.9565455 Smooth65456 Ball milledFor Evolution® Big Twin ModelsInstalls in minutes over aftermarket or Original Equipment 8" air cleaners on most models from 1984 thru 1999. Includes hardware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$68.9565344 Smooth65345 Ball milled

Page 39: Carburetor & Intake 8.pdf · Carburetor & Intake 8.04 8 Prices appearing in this catalog are Suggested Retail Price and are subject to change* Thunder Heart PPM Thunder Heart Performance

Apparel

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CrossReference

8.39

Air Cleaner Inserts & Covers

For the Dealer Nearest You, Call: 800-729-3332

18924

18927

‘Live To Ride’ Air Cleaner InsertsDie-cast covers fit existing air cleanercovers and install in just minutes. The 7" version fits directly on the popularround air cleaners which have been soldby many aftermarket companies overthe years. The 8" insert fits the OriginalEquipment air cleaner covers fitted tomost Evolution® Big Twin models from1984 thru 1999.

For Aftermarket 7" Air Cleaners18924 Chrome . . . . . . . . . . . . . . . . .$22.99

For Original Equipment 8" Air Cleaners18925 Chrome . . . . . . . . . . . . . . . . .$22.99

18927 Gold . . . . . . . . . . . . . . . . . . . .$34.99

18925

Teardrop Cover for S&S Air Cleaners by Dave PerewitzHere’s a way to have a custom look with an S&S air cleaner.Graceful shape installs over the cover with silicone adhesive.Made of black ready-to-paint ABS plastic. . . . . . . . . . . . . . . .$84.1942917 Fits S&S Super ‘E’ and ‘G’ carburetors

S&S Air Cleaner Cover45700 Fits S&S Super ‘E’ and ‘G’ carburetors with standard-

length cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$78.45

040135 Fits “E/G” model carbs, notched version for +.075” longer cylinders or raised intake ports . . . . . . . . . .$83.05

Ness® ‘Alternatives’ Die-Cast Air Cleaner CoversWork great with Ness® ‘Big Sucker’ kits. The 8" round chrome covers fit all Twin Cam 88®

and Evolution® Big Twin models when using Screamin’ Eagle® backing plate kits. . .$49.9904933 Radius smooth04934 Radius grooved

‘Mo-Flo’ Filter Cover by Paul Yaffe OriginalsTo help the Twin Cam 88® air box bothcosmetically and performance wise,Paul Yaffe chopped up a stock air filtercover and created this aerodynamic, hi-flow air cleaner cover using a Screamin’Eagle® air filter kit. It fits perfectly overScreamin’ Eagle® elements and you caneven re-use your OEM ring. Wedgeshaped and front vented design increas-es air flow for high performancedemands and looks great at the sametime. Raw steel finish ONLY. . . . . .$257.99600030 ‘Mo-Flo’ filter cover

Ness-Tech® Billet Air Cleaner Cover• Magnificent appearance will improve the look of any bike• Features unique teardrop shape with scalloped design• Billet aluminum construction with chrome finish650407 Fits S&S "E" and "G" series carburetors . . . . . . .$419.95

Page 40: Carburetor & Intake 8.pdf · Carburetor & Intake 8.04 8 Prices appearing in this catalog are Suggested Retail Price and are subject to change* Thunder Heart PPM Thunder Heart Performance

Choke WiresUp to 3"-longer than stock to fit almost all models with push/pull choke controls.15900 21"-long for dash-mounted choke assemblies with 3/16" shank and 10-32 thread.

Knob and nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$5.94

14900 Motor mount/under tank style for most Big Twin models with CV carbs (repl. OEM 29211-86) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$9.94

14901 Motor mount/under tank style for most Sportster® and Buell® models with CV carbs (repl. OEM 29238-92) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$9.94

Carburetor &

Intake

8.40

8

Prices appearing in this catalog are Suggested Retail Price and are subject to change*

Chrome Choke KnobCovers by Pro-One™

Innovative design contains the entire choke knob. Fit stock plasticknobs on most models from 1980 to present. . . . . . . . . . . . . .$19.9565285 Smooth65286 Ball milled

Chrome Choke KnobCNC-machined in the USA from billet aluminumand chrome-plated. Fits all models with chokecables having a 10-32 thread. . . . . . . . . . . .$21.9937305 Replaces OEM 29228-80

Marquis Choke Knob Cover by KüryAkyn™

Installs over the stock black plastic knob. It looksgreat and is easier to grab. Fits Sportster® andBig Twin models with CV carburetors from 1988to present. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$29.9948244 Sold each

‘Bad Ass’ Choke KnobReplaces the black plastic knob. Made of CNC-machined chromed steel. Fits most models with3/16" 10-32 thread (except with dash-mountedchoke control). . . . . . . . . . . . . . . . . . . . . . . . . . .$22.4928909 Sold each

040412

040405

Choke Core Wires with CasingsReplacement choke cable assembliesinclude inner wire and outer casing.Knobs sold separately. . . . . . . . . . . . .$6.49040405 Fits dash-mounted choke FL

models from 1971-early 1978 and FX models from 1971 thru1972 (#10-32 thread). Replaces OEM 29212-71

040412 Fits dash-mounted choke FL models from late 1978 thru 1984,and FXWG and Softail® modelsfrom 1980 thru 1989 (#10-32thread with snap ring groove).Replaces OEM 29213-79

Choke Knobs

040405

040412

CV Carb Choke Bracket by Paul Yaffe OriginalsOften when using a CV Kehin carb on custom bikes,there is no place to mount the choke cable. But notfor long. Here is a cool bracket that allows you tomount your choke right behind the carb body thatwill place the knob just above the carb top for easyaccess and a clean look. Machined from 6061-T6 billet aluminum and chrome-plated. . . . . . . . . .$35.99600029 Sold each