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RCOL's carbon business is in a sweet spot between aluminum smelters
and oil refineries
Increasing aluminum production is leading to strong demand for calcined
petroleum coke (CPC)
Difficulty in raw material sourcing is acting as an entry barrier for new
players despite reasonable margins
Strong cash flows to help deleverage balance sheet
Cement margins improving with better market discipline and declining
pace of capacity addition
Recent announcement that RCOL's board will consider buyback proposal
highlights attractive valuation and robust operating cashflows
We initiate coverage with a Buy and a target price of INR68 - 134% upside
CPC business in a sweet spot
RCOL's carbon business is in a sweet spot between aluminum smelters and oil
refineries. Merchant calciners like RCOL are making reasonable conversion margins,
as green petroleum coke (GPC) does not contribute meaningfully to refineries' revenues
and CPC does not contribute substantially to smelters' costs. At the same time, it is
difficult for a new player to enter this business because sourcing raw material is a
challenge.
Operating margins to remain robust
We expect operating margins to remain robust (27.2% in last 14 quarters) due to the
following:
Strong CPC demand driven by growing aluminum production: Aluminum
smelting, which constitutes 83% of CPC demand has grown at a CAGR of 6% in
the last 10 years. This has resulted in strong demand for CPC, which is used as
consumable carbon anode (0.4/t of Al) in smelting process. The current growth
rate in aluminum production will lead to demand for an additional 5.5mtpa of CPC
by CY15.
Consolidation in CPC industry: The top-5 calciners account for 50% of the
global capacity (ex China). Major players will continue to focus on profitability and
margins, given their high leverage and industry consolidation.
Strategically located CPC operations: Three-fourths of RCOL's CPC capacity
is in the US. The country is a net exporter of GPC due to large sweet crude
refining. Three of RCOL's seven CPC facilities in the US are located next to refineries,
giving them easy access to the key input, GPC.
Raw material security through long-term contracts: RCOL's US operations
are backed by long-term supply agreements with refiners. Its Indian operations
also receive ~25% of their requirement via US relations. RCOL receives over 90%
of its supplies from refiners with whom it has a relationship of more than five years.
Stock performance
Shareholding pattern % (Jun-11)
Bloomberg RCOL IN
Equity Shares (m) 354.2
52-Week Range 42/25
1,6,12 Rel. Perf. (%) 5/6/6
M.Cap. (INR b) 10.3
M.Cap. (USD m) 208
Y/E Dec 2011E 2012E 2013E
Sales (INR b) 54.5 53.5 51.8
EBITDA (INR b) 13.0 10.7 10.7
NP (INR b) 6.5 4.9 4.9
EPS (INR) 18.3 13.8 13.9
EPS Gr. (%) 95.6 -24.3 0.3
BV/Sh. (INR) 56.5 69.3 82.0
P/E (x) 1.6 2.1 2.1
P/BV (x) 0.5 0.4 0.4
EV/Sales (x) 0.7 0.6 0.5
EV/EBITDA (x) 2.8 2.9 2.4
RoE (%) 32.3 19.9 16.9
RoCE (%) 22.5 17.0 17.0
RoIC (%) 25.4 21.0 20.3
Promoters
42.4
Initiating Coverage
Sector: Metals
320 October 2011
Others
23.1
Domestic
Inst, 17.6
22
27
32
37
42
Oct
-10
Jan-
11
Apr
-11
Jul-1
1
Oct
-11
Rain CommoditiesSensex - Rebased
Foreign
16.9
Rain Commodities
420 October 2011
Strong cash flows to help deleverage balance sheetWe expect RCOL to generate operating cash flows of USD367m over CY11-13. This
along with cash balance of USD80m at the end of CY10 is more than sufficient to take
care of its scheduled debt repayment of USD180m(including 1HCY11) and capex ofUSD62m for US WHRB energy projects in the next three years. Net debt to equity ratio
is likely to come down to 0.5x in CY13 from 2x in CY10.
Worst is behind in cement business
After substantial margin contraction in CY10, cement producers are exercising better
market discipline. As the pace of capacity addition slows down in South India, we expectmargin pressure to ease. RCOL's cement margins have improved from INR366/ton in
CY10 to INR1,011/ton in 1HCY11.
Buyback proposal highlights attractive valuation
RCOL recently announced that the board of directors in the meeting to be held on 25th
October 2011 will consider the proposal to buy back the equity shares of the company.The buyback proposal highlights that the company trades at an attractive valuation and
robust operating cashflows are more than sufficient for its debt repayment.
Valuations compelling; deserves re-rating
We believe that the strong cash flows of the carbon business are sustainable, given
RCOL's robust business model, favorable demand scenario and relative security of inputs.Valuations are compelling; we expect the stock to get re-rated, as the balance sheet
gets deleveraged and direct equity returns in the form of dividends/buy-back are stepped
up. We initiate coverage with a Buy recommendation and a target price of INR68. Wevalue RCOL's carbon operations (CPC, energy and pet coke trading) at an EV of 4x
CY12E EBITDA (Implies EV/ton of USD293/ton) and cement operations at an EV of 5x
CY12E EBITDA (Implies EV/ton of USD65/ton).
CPC comparative valuationsDeals/ Companies Year EV/Ton EV/EBITDA (x) Remarks
Oxbow - GLC 2007 384.9 -
Rain - CII 2007 328.4 9.2
PCIC-Oxbow 2010 914.1 - Favorable supply agrrement and above industry average
operating margins
Goa Carbon Valuation based 157.7 8.0 Low operating margin ~7.9% (FY11) as compared to RCOL's
on FY11 numbers CPC business operating margin of 24.3% (CY10)
* Rain Com. follows calendar year reporting, CY11 and CY12 figures are quoted in place of FY12 and FY13 respectively
Rain Commodities
520 October 2011
CPC business in a sweet spot
RCOL's carbon business is in a sweet spot between aluminum smelters and oil
refineries. Merchant calciners like RCOL are making reasonable conversionmargins, as green petroleum coke (GPC) does not contribute meaningfully to
refineries' revenues and calcined petroleum coke (CPC) does not contribute
substantially to smelters' costs. It is difficult for a new player to enter this businessbecause sourcing raw material is a challenge.
Insignificant contribution of GPC/CPC to refineries' revenues/smelters'costs
GPC contributes less than 3% to the refiner's overall revenue and needs to be extractedthrough further processing of residual fuel. Similarly, CPC contributes 7% of the total costof production of aluminum. Aluminum smelters are more concerned with the quality ofCPC than its cost, as inferior quality results in higher energy consumption. In order toadhere to consistent quality and assured supply smelters prefer merchant calciners ascaptive production is exposed to varying availability and quality of raw material. Most ofthe industry participants including the two largest calciners RCOL and Oxbow are basedon merchant caclining model.
CPC as percentage of aluminum production cost CPC industry participants
Source: MOSL Source: Company
Constrained raw material availability a significant entry barrier
Currently, the supply of CPC is constrained by limited availability of key raw material,green petroleum coke (GPC). Though it is a conversion business, consolidation in theindustry and bargaining power of CPC producers due to limited supply of CPC ensuresreasonable margins. It is difficult for a new player to enter this business because sourcingraw material is a challenge.
Refinery25%
Merchant Calciner
66%
Aluminium Smelter
9%
2%
4%
6%
8%
10%
FY
01
FY
02
FY
03
FY
04
FY
05
FY
06
FY
07
FY
08
FY
09
FY
10
FY
11
GPC contributes less than
3% to the refiner's overall
revenue; similarly, CPC
contributes 7% of the total
cost of production of
aluminum
The supply of CPC is
constrained by limited
availability of key raw
material, GPC
Rain Commodities
620 October 2011
Operating margins to remain robust
We expect operating margins for RCOL's CPC business to remain robust (27.2%
in last 14 quarters) due to the following: (1) strong CPC demand driven by
growing aluminum production, (2) consolidation in CPC industry, (3) strategically
located CPC operations, and (4) raw material security through long-term
contracts.
1. Strong CPC demand driven by growing aluminum production
Aluminum smelting, which constitutes 83% of CPC demand, has grown at a CAGR of6% in the last 10 years. The growth in aluminum smelting has been led by China, whoseoverall share has increased from 12% to 40% during the last decade. This has resulted instrong demand for CPC, which is used as a consumable carbon anode (0.4t/t of Al) in thesmelting process. After aluminum, the titanium-dioxide industry is the other major consumerof CPC. It is also consumed as a recarburizer in graphite electrode and other industrialuses. The current growth rate in aluminum production will result in additional demand of5.5mtpa of CPC by CY15. China and India, due to their population, industrialization, andeconomic growth, would be strong drivers for aluminum demand.
CPC by end use Rising aluminum production fuelling CPC demand
Aluminum production growth led by Asia
Source: IAI/MOSL
12%5%
83%
Aluminium TiO2 Others
1.45.2
2.0 2.2 3.9 3.7 2.1 3.41.7
4.7
2.3
5.23.8 4.3
2.3
16.1
Afr
ica
Nor
th
Am
eric
a
Latin
Am
eric
a
Asi
a (e
xC
hina
)
Wes
tern
Eur
ope
Eas
tern
Eur
ope
Oce
ania
Chi
na
m t
on
s
2001 2010
Source: Company Source: IAI/MOSL
Aluminum smelting, which
constitutes 83% of CPC
demand, has grown at a
CAGR of 6% in the last 10
years, driving CPC demand
22
28
33
39
44
2001
2002
2003
2004
2005
2006
2007
2008
2009
2010
2011
E
mill
ion
to
ns
Rain Commodities
720 October 2011
Increasing demand from smelters has led to higher realization and better margins. CPCprices and margins lag demand by a couple of months due to semi-annual price resets inCPC sales contracts. Current prices are set with a view of the next six months' demand.Though the world economy nosedived in the second half of CY08, realizations continuedto be higher, as prices were negotiated in the first half of CY08. Similarly, despite recoveryin aluminum production in the second half of CY09, price realizations and margins startedto improve from 3QCY10. With current aluminum production touching an all-time high,we expect better margins and realizations, going forward. We believe that EBITDA marginsof ~USD100/ton (USD80/ton in CY10; USD132/ton in 1HCY11) are sustainable.
Aluminum quarterly production v/s RCOL's CPC realization and EBITDA (USD/ton)
Source: Company/MOSL
2. Consolidation in CPC industry
The CPC industry is fairly consolidated, with the top-5 calciners accounting for 50% ofthe global capacity (ex China). The top-2 calciners, RCOL and Oxbow have large debt,courtesy Rain-CII and Oxbow-GLC leveraged buyouts in 2007. Given the high leverageand fair amount of consolidation, the large players have been focusing on margins andprofitability which is expected to continue going forward. Merchant calciners like RCOLare reluctant to increase capacity utilization at the cost of margins. Any increase in utilizationwill lead to higher prices of GPC, a scarce commodity, thereby impacting margins.
Top-10 CPC producers (ex China and Russia)
Source: Company/MOSL
0
150
300
450
600
1QC
Y8
2QC
Y8
3QC
Y8
4QC
Y8
1QC
Y9
2QC
Y9
3QC
Y9
4QC
Y9
1QC
Y10
2QC
Y10
3QC
Y10
4QC
Y10
1QC
Y11
8.0
8.9
9.7
10.6
11.4
Al Prod. Wolrd - RHS CPC Realization CPC EBITDA
2,495 2,422
1,493
1,076
600 500 498355 350 300 240 220
Ra
in C
II
Ox
bow BP
Co
noco
Phi
llips
Alb
a
Pet
roc
oque
RT
A
PC
IC
Ma
nyar
Gro
up
Bsi
d
Goa
Car
bon
Alc
oa
Th
ou
sa
nd
to
ns
Increasing demand from
smelters has led to
higher realization and
better margins
The CPC industry is fairly
consolidated, with the top-5
calciners accounting for
50% of the global capacity
(ex China)
Rain Commodities
820 October 2011
Major consolidation moves in CPC industry since 2007Deal Year Capacity MTPA Remarks
Oxbow acquisition of 2007 2.12 Oxbow acquired GLC by outbidding RCOL. Oxbow paid ~USD385/ton for the GLC
Great Lakes Carbon (GLC) acquisition. RCOL sold its 20% stake in GLC to Oxbow and received termination
fees of ~USD15m from GLC in accordance with the terms of an earlier agreement
between RCOL and GLC.
RCOL acquisition CII Carbon 2007 1.89 RCOL acquired CII Carbon, USA at an aggregate purchase price of USD622.3m
(USD328/ton, EV/EBITDA of 9.2x). RCOL has ~INR19b of goodwill on account of CII
Carbon acquisition.
Oxbow acquisition of 2010 0.35 Oxbow acquired 40.82% stake in PCIC for USD920/ton. PCIC enjoys superior operating
Petroleum Coke Industry margins compared to other calciners. It had assured GPC supply due to the agreement
Corporation (PCIC) with Kuwait Petroleum Company (KPC) for 475,000-485,000 tons/year.
Source: Company/MOSL
3. Strategically located CPC operations
GPC a major input for CPC production is a by-product of sweet crude refining. The UShas large sweet crude refining operations, making it a net exporter of GPC. Apart fromUS, China is the only other major region which is long on GPC. US has roughly one-fifthof the world's refining capacity and accounts for half the GPC production (ex China)worldwide. Three-fourths of RCOL's 2.5mtpa CPC capacity is in the US. Three of RCOL'sseven CPC facilities in the US are located next to refineries, giving them easy access toGPC. All its seven facilities are also close to captive river terminals. This enables RCOLto reduce logistics costs and offset the high maintenance costs of old plants.
Total Refining Capacity in 2009 Petroleum coke production in 2008
Source: IEA key world statistics Source: United Nations
ROW, 40%
Germany, 3%Italy, 3%
Saudi Arabia, 2%
Canada, 2%
Korea, 3%
India, 4%
Japan, 5%
Former USSR, 9%
China, 10%
USA, 19% RoW, 16%
Canada, 4%
India, 4%
Russia, 1%
China, 10%
Japan, 1%
Brazil, 3%
Mexico, 2%
UK, 2%
USA, 57%
GPC production worldwide has been unable to match demand, resulting in a tight supplymarket. This is mainly due to the shift towards sour crude refining, whose residual petroleumis unsuitable for GPC production. The shift towards sour crude is on account of increasingsweet-sour spread and limited availability of sweet crude. About 70% of the world'sremaining oil reserves consist of heavy, high sulfur "sour" crude. Increasing sweet-sourspread results in better margins in sour crude refining. Sweet-sour spread has beenincreasing, especially since 2005, as countries adopted stricter environmental norms, raisingcleaner fuel prices (in this case, sweet crude with low metal and sulfur content). Thespread declined to pre-2005 levels in 2009 due to sudden drop in crude demand in thebackdrop of severe recession. However the spread has been increasing since 2010 exceptfor brief slump recently on current economic turmoil. The margins so far has been favoringsour crude refining limiting availability for GPC.
Three-fourths of RCOL's
2.5mtpa CPC capacity is in
the US, a net exporter of
GPC
GPC production worldwide
has been unable to match
demand, resulting in a tight
supply market
Rain Commodities
920 October 2011
GPC supply-demand dynamics is not taken into account while deciding on the type ofcrude (sweet or sour) to be refined, as GPC contributes less than 3% of total refineryrevenues. With limited GPC availability, the industry is forced to substitute anode gradecoke with non-traditional anode coke (NTAC) to make up for the shortfall. NTAC isproduced by blending high quality (low sulfur and metal) anode coke with inferior petroleumcoke. Up to 20% of blending can be done using NTAC, with reasonable quality of finalaluminum product.
Increasing sweet-sour spread (USD/barrel )
Source: Bloomberg
4. Raw material security through long-term contracts
RCOL's US operations are backed by long-term supply agreements with refiners. ItsIndian operations also receive ~25% of their requirement via US relations. RCOL getsover 90% of its supplies from refiners with whom it has a relationship of more than fiveyears. It has right of first refusal over Conoco Phillips' worldwide GPC production minusits internal consumption till 2015. Given its multi-year relationships with refineries, RCOLis better placed than its competitors in terms of raw material security.
Long-term supply agreementsMajor Suppliers CY 2010 % of Sourcing Years of relationship
ConocoPhillips Company 32 Over 15 years
Sinopec International 17 Over 5 years
Motiva Enterprise 12 Over 35 years
ExxonMobil Corporation 7 Over 25 years
Kuwait Petroleum Corporation 5 Over 10 years
Pertamina 5 Over 10 years
TCP 4 Over 10 years
Marathon Ashland Petroleum 4 Over 15 years
HUSKY 3 Over 10 years
KOCH 2 Over 5 years
Source: Company
0.0
2.5
5.0
7.5
10.0
1991
1993
1995
1997
1999
2001
2003
2005
2007
2009
2011
Sweet-Sour Bloomberg index spread
With limited GPC
availability, the industry is
forced to substitute anode
grade coke with NTAC
RCOL's US operations are
backed by long-term supply
agreements with refiners
Rain Commodities
1020 October 2011
Strong cash flows to help deleverage balance sheet
CPC production is likely to remain flat at 1.9m tons in CY11 and CY12 due to
constrained supply of GPC. Despite lack of volume growth, we expect RCOL togenerate operating cash flows of USD367m in the next three years, which is
more than sufficient to take care of its scheduled debt repayment of USD180m
and capex of USD62m for US WHRB energy projects.
Production to remain flat in CY11 and CY12
CPC production is likely to remain flat at 1.9m tons in CY11 and CY12 due to constrainedsupply of GPC, though RCOL will have some idle capacities. Currently, one kiln atMoundsville, West Virginia facility is not operational despite sufficient demand due to lackof GPC. Any volume growth can only be achieved through enhanced raw materialavailability. RCOL is trying to source more GPC from China, which is long on green coke.Recently it entered into one year supply agreement with Sinopec, China to supply ~.2mt ofGPC. If similar breakthroughs can be achieved for larger volume and duration thenproduction at US operations can be ramped, as supply from China can substitute GPCsourcing from the US for Indian operations.
Expect operating cash flows of USD367m in next three years
Despite lack of volume growth, we expect RCOL to generate operating cash flows ofUSD367m in the next three years. This is more than sufficient to take care of its scheduleddebt repayment of USD180m and capex of USD62m for US WHRB energy project. Inthe next three years, we expect deleveraging to continue and debt-equity to decline to0.5x. This is significantly below the debt-equity of 10x in 2007, immediately after theacquisition of CII Carbon. Post the refinancing of USD400m debt in November 2010,RCOL is comfortable in terms of its debt repayment schedule.
Declining debt to equity ratio (x)
Source: Company/MOSL
0.50.81.32.02.3
4.2
10.0
CY
07
CY
08
CY
09
CY
10
CY
11
CY
12E
CY
13E
RCOL's CPC production is
likely to remain flat at
1.9m tons in CY11 and
CY12 due to constrained
supply of GPC
We expect RCOL to generate
operating cash flows of
USD367m in the next three
years, more than sufficient to
take care of its scheduled
debt repayment
Rain Commodities
1120 October 2011
Current debt profile (USD million)Term debt profile as on June 30, 2011 Debt Profile
Senior Bank Debt 45 Libor+350bp
External Commercial Borrowings 139 Libor+300bp
Senior Secured Notes 400 8.00%
High Yield Fixed rate 16 11.13%
Junior Subordinated notes 17 10%
Other Debt 13 10.66%
Sales tax deferment 21 0%
Total Gross Debt 651 6.61%
Source: Company/MOSL
Comfortable in terms of debt repayment schedule post recent debtrefinancing
RCOL raised USD400m through 8% Senior Secured Notes (due in 2018) in November2010. It used part of the amount raised to retire USD219m 11.125% Senior SecuredNotes (due in 2015), with redemption premium and transaction fees amounting toUSD35m. It also repaid ~USD105m low cost debt (LIBOR+353) as a precondition bylenders to issue new bonds. Taking redemption premium, transaction fees and currentLIBOR into account, the company did not benefit financially from the refinancing(annual savings of USD2.4m against USD35m paid for redemption and fees). Themajor benefit from the refinancing was longer tenor debt (due in 2018 against 2015 forearlier notes) being issued on non-recourse basis (not on parent's books).
Scheduled repaymentsPeriod USD million
6M ending December 2011 11
2012 26
2013 122
2014 11
Later Years 480
Rain Commodities
1220 October 2011
Worst is behind in cement business
After substantial margin contraction in CY10, cement producers are exercising
better market discipline. As the pace of capacity addition slows down in SouthIndia, we expect margin pressure to ease. RCOL's cement margins have
improved from INR366/ton in CY10 to INR1,011/ton in 1HCY11.
Pricing discipline leading to margin recovery
According to our cement analyst, "Cement demand is muted, especially in South India.However, experiences of cash losses have made the industry participants rational in theirpricing approach. We believe that the worst pricing scenario is behind us. We expectprices to remain volatile, driven by seasonality and production behavior. However, we donot expect prices to correct as much as in 1HFY11. The pace of capacity addition inSouth India will slow down, as only 10-12mt of new capacity will commence operationsover the next 18 months (v/s 30mt commissioning operations in the last 18 months). Currentpricing discipline adopted by most of the producers is allowing for better margins and asthe pace of capacity addition slows, margins and utilization should improve".
Cement prices improving in South on market discipline (INR/50kg)
Source: MOSL
Expect gradual recovery in pricing and utilization
While we do not expect a sharp improvement in demand-supply equilibrium, we believethat the worst is over for RCOL's cement business. Current pricing discipline has resultedin lower utilization but with higher margins. This coupled with start of commercial operationsof fly ash and packing plant should support margins, going forward. However, we haveassumed lower margins than 1HCY11 for the rest of the year (INR893/ton for 6MCY11and INR893/ton for CY12, against INR1,011/ton in 1HCY11 and INR341/ton in CY10) toaccount for coal price hike, seasonality and further capacity addition. We expect gradualrecovery in pricing and utilization from CY12.
170
210
250
290
330
Mar
-06
Jun-
06
Sep
-06
Dec
-06
Mar
-07
Jun-
07
Sep
-07
Dec
-07
Mar
-08
Jun-
08
Sep
-08
Dec
-08
Mar
-09
Jun-
09
Sep
-09
Dec
-09
Mar
-10
Jun-
10
Sep
-10
Dec
-10
Mar
-11
Jun-
11
We believe that the worst
is over for RCOL's
cement business
Rain Commodities
1320 October 2011
Valuations compelling; deserves re-rating
We believe that the strong cash flows of the carbon business are sustainable,
given RCOL's robust business model, favorable demand scenario and relativesecurity of inputs. Valuations are compelling; we expect the stock to get re-
rated, as the balance sheet gets deleveraged and direct equity returns in the
form of dividends/buy-back are stepped up. Recent announcement by thecompany that the board will consider buy-back once again implies compelling
valuations and strong operating cash flows. We initiate coverage with a Buy
recommendation and a target price of INR68. We value RCOL's carbon operations(CPC, energy and pet coke trading) at an EV of 4x CY12E EBITDA (USD293/ton)
and cement operations at an EV of 5x CY12E EBITDA (USD65/ton).
Significant improvement in business prospects
We believe that the strong cash flows from the carbon business are sustainable, givenRCOL's robust business model, favorable demand scenario and relative security of inputs.The cement business is also witnessing a turnaround with better market discipline. Overalloperating environment for both the carbon and cement businesses has improvedsubstantially. Lack of growth, uncertain demand scenario due to recession and high leveragehad led to a de-rating. However, we now expect stock to get re-rated, as the balancesheet gets deleveraged and direct equity returns (dividends/buy-back) are stepped up.
Buyback proposal highlights attractive valuation
RCOL recently announced that the board of directors in the meeting to be held on 25thOctober 2011 will consider the proposal to buy back the equity shares of the company.The buy back proposal highlights that the company trades at an attractive valuation androbust operating cashflows are more than sufficient for its debt repayment.
Buy with a target price of INR68 - 134% upside
The stock trades at 2.1x CY12E EPS, 0.4x CY12E BV, and at an EV of 2.9x CY12EEBITDA. We believe that current valuations are compelling. We value RCOL's carbonoperations (CPC, energy and pet coke trading) at an EV of 4x CY12E EBITDA (ImpliesEV/ton of USD293/ton) and cement operations at an EV of 5x CY12E EBITDA (ImpliesEV/ton of USD65/ton). Buy with a target price of INR68 - 134% upside.
CPC comparative valuationsDeals/ Companies Year EV/Ton EV/EBITDA (x) Remarks
Oxbow - GLC 2007 384.9 -
Rain - CII 2007 328.4 9.2
PCIC-Oxbow 2010 914.1 - Favorable supply agrrement and above industry average
operating margins
Goa Carbon Valuation based 157.7 8.0 Low operating margin ~ 7.9% (FY11) as compared to RCOL's
on FY11 numbers CPC business operating margin of 24.3% (CY10)
Source: Company/MOSL
Robust operating cashflows
are more than sufficient for
its debt repayment
RCOL will get re-rated, as
the balance sheet gets
deleveraged and direct
equity returns are
stepped up
Rain Commodities
1420 October 2011
Key risks
Overdependence on aluminum industry
RCOL derives ~90% of its CPC revenues from sales of carbon anode to aluminum smelters.The aluminum industry is cyclical in nature, with demand-supply governed by a variety offactors, especially the economic wellbeing of the world as a whole. With its current debt-equity at 1.6x and significant debt service obligations in the next couple of years, RCOLwill be financially constrained in case of a major downturn in the aluminum industry.
External sourcing of key raw material
GPC is the main component and primary cost in CPC manufacturing. It is a by-product ofoil refining and is not produced with a view to meet the requirements of aluminum ortitanium dioxide manufacturers. With continuous shift towards sour crude refining, externalsourcing of GPC could pose a serious threat to its operations. However, owing to its long-term relationships with suppliers, RCOL has not witnessed any major raw material shortfallso far.
Substitutes/replacements
Current aluminum smelting is known for large greenhouse emissions and high energyconsumption. Considerable research has been done to explore alternative productionprocesses that could lower energy consumption and greenhouse emissions. Until now,there is no known economically feasible substitute for carbon anode. There has beensome progress on inert anode technology, but IEA reports that the ultimate technicalfeasibility of inert anodes is not yet proven, despite 25 years of research. More fundamentalresearch on the materials is needed and anode rate of less than five millimeters per yearhas to be attained. The following table provides an overview of the technological status ofinert anodes for the aluminum industry.
Although there is always the threat of technological advances in the smelting process, thetransition to new technology will be gradual.
Rain Commodities
1520 October 2011
Company description
Rain Commodities (RCOL) is one of the largest calciners in the world, with a capacity of2.5mtpa contributing to 81% (CPC, Power and Pet. Coke) of revenue courtesy LBO ofCII (USA) in 2007. It has its CPC capacity located in North America (1.89mtpa), India(0.6mtpa) and China (0.02mtpa). It has cogeneration capacity of 125 MW in energy(Power and Steam). It also has cement operations (3.5mtpa) in South India attributing tobalance 19% revenues. It has recently restructured its operations into separate CPC andCement operations with aim to list entire CPC business in US to unlock value at appropriatetime.
RCOL: CY10 revenue break-up
Source: Company/MOSL
RCOL: Growth timeline
Began calcining operations in Visakhapatnam with a capacity of 0.3 MTPA
Doubles CPC capacity
1998
2005
Acquires 20% stake in Great Lakes Carbon2006
Divest GLC stake in favour of Oxbow Corporation after losing out in a biddingwar.
Acquires CII Carbon USA with CPC capacity of 1.895 MTPA in leveraged Buy Out2007
Completed Brownfiled Cement Expansion of 1.5MTPA. Total cement capacity
increased to 3.16 MTPA2008
Entered Chinese CPC industry with acquistion of small CPC plant with capacity of
20,000 TPA2009
Startey fly ash handling and cement packing unit in Bellary, Karnataka. Improved fly
ash blend ratio to increase cement capacity to 3.5 MTPA2011
Setting up two waste heat recovery plant with 70MW capacity in USA.2012-13
Source: Company/MOSL
Cement 19%
Pet Coke3%
CPC (Including Energy)
78%
Rain Commodities
1620 October 2011
RCOL: World wide operations
Source: Company/MOSL
CPC operations
RCOL has facilities spread across USA, India and China. Three of the US CPC facilitiesare strategically located adjacent to oil refinery. At one of these locations, it also suppliessteam to the refinery. It also owns three vessel loading terminals at the Chalmette, Gramercyand Lake Charles facilities. Its Visakhapatnam facility enjoys logistical benefits, as it is aport city. RCOL's China facility is a strategic move to get a foothold in one of largestmarkets of CPC.
RCOL: CPC production facilitiesFacility Annual Capacity Commission Date Co-generation Ability Number of kilns
Moundsville, West Virginia 420,000 1957 Yes 2
Lake Charles, Louisiana 400,000 1979 No 2
Robinson, Illinois 315,000 1958 No 2
Chalmette, Louisiana 230,000 1968 Yes 1
Gramercy, Louisiana 230,000 1972 Yes 1
Norco, Louisiana 230,000 1965 Yes 1
Purvis, Mississippi 70,000 1959 No 1
Visakhapatnam, India 600,000 1998 Yes 2
ZXTTCL, China 20,000 No
Source: Company/MOSL
Rain Commodities
1720 October 2011
RCOL production facilities (Vizag Plant)
Rotary Kiln I Rotary Kiln II
Conveyor Belt Waste Heat Recovery Plant
Control Room Storage Facility
Rain Commodities
1820 October 2011
RCOL is planning to set up two more waste heat recovery plants in existing CPC plants inthe US in a phased manner at Lake Charles-Louisiana and Robinson-Illinois, with anaggregate capacity of 70MW. The projected capex for these two projects together is~USD125m. Execution work for the Lake Charles plant has already started and is likelyto be completed by December 2012.
RCOL derives more than 90% of its CPC revenues from sale of anode grade CPC toaluminum producers. Its customers are located throughout the world. In particular, theGroup derives a significant portion of revenues from North America, South America,Middle East, South Africa, India and Europe.
Cement operations
RCOL has a fly ash handling and cement packing unit at Bellary. It has a contract withKarnataka Power Corporation Limited (KPCL) for exclusive supply up to 0.4m ton perannum of fly ash to RCOL till 2021. Improved fly ash blend ratio has resulted in increasein the total production capacity from 3.1m tons to 3.5m tons of cement per annum. It sellsmainly to retail customers in Andhra Pradesh, Karnataka and Tamil Nadu under the brandname, Priya Cement.
RCOL has recently invested ~INR120.5m to acquire Birla Cement and Industries, whichcontrols limestone mining leases in the state of Andhra Pradesh. Birla Cement and Industrieshas now become a wholly-owned subsidiary of the company.
RCOL: Major CPC customersCustomer Percentage
Concentration of CY09
for CPC Sales
business
CVG Venalum 11
Alcan 9
Alouette 8
BHP Billiton 7
Dubal 6
Hydro 6
Nalco 5
Century 5
Dupont 4
Noranda Aluminum 3
Total 64
Source: Company/MOSL
RCOL group cement capacityFacility Annual
Capacity
(mtpa)
Nalgonda, India 1.0
Kurnool, India 2.2
Rain Commodities
1920 October 2011
Current group structure
Source: Company/MOSL
Corporate restructuring: separating carbon and cementoperations
Before the CII Carbon acquisition in 2007, the group's cement and calcining operationswere under two different companies - Rain Commodities and Rain Calcining, respectively.Both these companies were merged to leverage the combined balance sheet for the CIICarbon acquisition. Now, the company has again undergone restructuring to separatecarbon and cement operations under different subsidiaries.
The cement operations, which were part of the parent company (RCOL), have beenmoved to Rain Cements Limited (formerly Rain CII Carbon India Limited), a 100%subsidiary. The Indian CPC business has been moved to Rain CII (Vizag) Limited (RCCVL),step down 100% subsidiary of Rain Commodities USA Limited (RCUSA). There is still12.2% crossholding of Rain Cements Limited in RCCVL. Its US CPC business, Rain CIICarbon LLC, also became part of RCUSA through the step down subsidiary.
The restructuring exercise was carried out so as to have freedom to look out for strategicinvestment in both CPC and cement operations, as well as to pursue organic and inorganicgrowth, separately. Shareholders continue to hold same control over various businessesafter restructuring.
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Disclosure of Interest Statement Rain Commodities
1. Analyst ownership of the stock No2. Group/Directors ownership of the stock No3. Broking relationship with company covered No4. Investment Banking relationship with company covered No
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