Carbocatalytic dehydration of xylose to furfural in water Edmond Lam, Jonathan H. Chong, Ehsan Majid, Yali Liu, Sabahudin Hrapovic, Alfred C.W. Leung, John H.T. Luong * Biotechnology Research Institute, National Research Council Canada, 6100 Royalmount Avenue, Montreal, Quebec, Canada H4P 2R2 ARTICLE INFO Article history: Received 15 August 2011 Accepted 4 October 2011 Available online 12 October 2011 ABSTRACT Graphene, graphene oxide, sulfonated graphene, and sulfonated graphene oxide (SGO) have been prepared, characterized and tested for the dehydration of xylose to furfural in water. In particular, SGO was proven to be a rapid and water-tolerant solid acid catalyst even at very low catalyst loadings down to 0.5 wt.% vs xylose, maintaining its initial activity after 12 tested repetitions at 200 °C, with an average yield of 61% in comparison to 44% for the uncatalyzed system. Raman spectroscopy, energy dispersive X-ray spectroscopy, ther- mogravimetric analysis, X-ray photoelectron spectroscopy, 13 C solid state nuclear magnetic resonance spectroscopy, Fourier transform infrared spectroscopy and surface area analysis suggested that the aryl sulfonic acid groups were the key active sites for high temperature production of furfural in water. They were more thermally stable under the reaction con- ditions and acidic than other functional groups attached to the graphene surface. Crown Copyright Ó 2011 Published by Elsevier Ltd. All rights reserved. 1. Introduction Furfural derived from hemicellulose has been considered as a sustainable intermediate for the preparation of fine chem- icals, pharmaceuticals, and furan-based polymers [1,2]. Acid hydrolysis is capable of hydrolyzing hemicellulosics to xy- lose, followed by the dehydration of the latter to form furfu- ral in only 40–50% yield (Fig. 1) [1]. Use of solid acids such as zeolites [3–5], heteropolyacids [6], and sulfonic acid func- tionalized-Mobil Catalytic Materials (MCMs) [7] with strong Bro ¨ nsted acidity, high surface area and thermal stability have been attempted. Nafion, a sulfonated tetrafluoroethyl- ene-based fluoropolymer-copolymer [8], has also been proven as an effective and reusable catalyst for the conver- sion of xylose to furfural [9]. However, these solid acid cata- lysts use organic solvents such as dimethyl sulfoxide and toluene which adds complexity to the large scale processing and isolation of furfural. In water, such catalysts often lose their activity due to poisoning of acidic sites by water [10]. For example, using MCM-41-SO 3 H only achieves a 27% yield after 24 h at 140 °C in water (3% xylose solution, 66% catalyst wt. loading vs xylose), compared to 75% yield in DMSO [7]. Reactions in water to produce furfural are often carried out at higher temperatures using common soluble acids such as sulfuric acid and formic acid at 200 °C with yields of 60% [11,12]. The addition of intermediate-stabilizing anions can increase the yield up to 80% [13,14]. However, the use of homogenous acid catalysts necessitates the handling of highly corrosive chemicals and requires the neutralization of acidic wastes prior to their disposal. Therefore, our aim of the work in this paper was to develop an economical cata- lyst with high thermal stability for the dehydration of xylose to furfural in water. The reusability of the catalyst reduces potential costs associated with capital investment, catalyst production, catalyst handling and waste disposal. Recent reports have shown that carbonaceous materials are effective solid acid catalysts due to their high thermal sta- bility, high chemical activity and low production costs [15–17]. Often these ‘‘carbocatalysts’’ are prepared by carbonization of sugar molecules in acid to form sulfonate-functionalized carbon particles. Sulfonated graphene (SG) has also been 0008-6223/$ - see front matter Crown Copyright Ó 2011 Published by Elsevier Ltd. All rights reserved. doi:10.1016/j.carbon.2011.10.007 * Corresponding author: Fax: +1 514 496 6265. E-mail address: [email protected](J.H.T. Luong). CARBON 50 (2012) 1033 – 1043 Available at www.sciencedirect.com journal homepage: www.elsevier.com/locate/carbon
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Carbocatalytic dehydration of xylose to furfural in water
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Fig. 8 – (A) Effect of the catalyst loading on the furfural yield for three runs, error bars represent 95% confidence intervals (3%
xylose in water, 200 �C, 35 min). (B) Effect of temperature on catalyst activity (closed points represent 0.5% SGO wt. loading vs
xylose, open points represent no catalyst). (C) Furfural yield from recycling SGO (0.5 wt.% loading vs xylose, 200 �C, 35 min);
the horizontal line denotes 44% furfural yield for the non-catalyzed reaction.
1040 C A R B O N 5 0 ( 2 0 1 2 ) 1 0 3 3 – 1 0 4 3
(Fig. 10, right) is consistent with the removal of oxygen-bear-
ing functional groups from the graphene surface. This is sim-
ilar to the reduction of SGO to SG in which the ID/IG value
decreases from 1.27 to 0.78. The water treated SGO sample re-
tained its catalytic activity as well, achieving a 63% furfural
yield at 200 �C in 30 min using a 0.5 wt.% catalyst loading vs
xylose. No sulfur was detected in the evaporated residue of
the aqueous phase by EDX, confirming the stability of the cat-
alyst. The measured IEC value of 0.76 meq H+/g for this water
pre-treated catalyst was almost identical to that of the used
SGO isolated after multiple reuses and was similar to SG, con-
firming the loss of oxygen-bearing groups and the retention
of SO3H groups upon heating to 200 �C.
Oxygen-bearing groups are not stable at 200 �C and are
likely lost over the course of the twelve catalyst reusability
runs, while the aryl SO3H groups remain intact. However,
there is no yield decrease associated with the loss of the
COOH groups, suggesting that the catalytically active groups
in SGO are the SO3H groups, due to their greater acid
strength and stability. The conversion of SGO to SG results
in the reduction of COOH groups as well as the removal of
some SO3H groups [21], reducing the number of catalytically
active sites. Conversely, removing COOH groups by thermal
degradation preserves all of the SO3H groups, which ac-
counts for the used SGO being more catalytically active than
SG.
Fig. 9 – SEM (left) and TEM (right) images of a typical used SGO material after 12 consecutive runs.
Fig. 10 – Raman spectra of a typical used SGO material after 12 consecutive runs (left) and SGO treated in water at 200 �C for 5 h
(right).
Fig. 11 – Thermogravimetric analysis of graphene and its
derivatives.
C A R B O N 5 0 ( 2 0 1 2 ) 1 0 3 3 – 1 0 4 3 1041
4. Conclusions
In summary, we have described the use of sulfonated
graphene oxide (SGO) as an active and stable catalyst for
improving the yield of furfural production in aqueous
xylose solutions. At only 0.5 wt.% loading vs xylose, its
reusability has been demonstrated, maintaining an average
yield of 61% and stability over multiple runs despite the
presence of accumulated byproducts on the catalyst sur-
face. A significant yield and short reaction time were
achieved at a low catalyst loading in comparison to the
uncatalyzed system and the use of conventional liquid
and solid acid catalysts. This SGO catalyst takes advantage
of excellent thermal and mechanical properties associated
with carbon materials [43,44]. The strongly acidic aryl
SO3H groups are responsible for the catalytic activity, and
the high stability of the C–C bond anchoring these groups
to the conjugated graphene sheet enables the catalyst to
remain active after repeated reactions at 200 �C, i.e., an
ideal temperature for rapid conversion of xylose to furfu-
ral. It is desirable to increase the SO3H substitution of
the materials to generate a more active catalyst. This is
another example of how low cost, reusable carbocatalysts
can be used to promote reactions that convert biomass
to sustainable chemical building blocks [15,16]. Doubt-
lessly, the use of SGO as a carbocatalyst can be extended
to other important organic reactions [45] as exemplified
by its reusability in the hydrolysis of ethyl acetate with
comparable activity to H2SO4 [18].
1042 C A R B O N 5 0 ( 2 0 1 2 ) 1 0 3 3 – 1 0 4 3
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