CAR LIFE PARTNER CAR LIFE PARTNER DONGBO DONGBO DONGBO INDUSTRIAL CO.,LTD
Mar 17, 2016
CAR LIFE PARTNER CAR LIFE PARTNER DONGBODONGBO
DONGBO INDUSTRIAL CO.,LTD
COMPANY OVERVIEW
HISTORY
ORGANIZATION
PRODUCT
CUSTOMER
GLOBAL DONGBO
TURN OVER
SUNVISOR
QUALITY
DEVELOPMENT & DESIGN
CONTENT
STRATEGY
The Facts
COMPANY OVERVIEW
SINCE the establishment in 1969, DONGBO has engaged in manufacturing and marketing various high quality automotive parts with securing its position as a world’s leading supplier of SUNVISOR, NVH system and Interior parts.
Meeting 21st century as our turning point, DONGBO has restructured the business policy and philosophy through our continuous efforts for development of technology and products with high quality and function.
DONGBO INDUSTRIAL CO.LTD.
1969.08.01
Automotive parts
USD 11 million (2005)
USD 14.5 million (2005)72 ( May 2006 )
Total assets
Employment
Established
Annual sales
Company name Main business
614-3.Namchon-Dong, Namdong-Gu,
INCHON,KOREA (5,307 ㎡ )
Head office & main plant
Daehan Solution Co.Ltd.
Parent company
China Qingdao
U.S.A. Alabama
Overseas Plant
HISTORY
1969.08 Company established
1969.09 Participated in DAEWOO Motor project
1986.06 Participated in SSANGYONG Motor project
1999.09 Taken over by DAEHAN SOLUTION
1999.09 Acquired D-100PQ from DAEWOO MOTOR
1999.12 Acquired QS9000 from KMAQA
2000.03 Participated in Detroit Motor Show
2001.07 Participated in HYUNDAI Motor project
2003.09 Acquired ISO14001 certified from KMAQA
2005.10 Acquired TS16949 from OQS Certification
and Evaluation Ltd
2006.04 Participated in ‘Korea-GM Autoparts Plaza’
held in Detroit
ORGANIZATION
DIRECTOR
PURCHASINGGENERAL
AFFAIR& FINANCE
PRODUCTION QUALITYSALES &MARKETING
ENGINEERING& DESIGN
5418
Male
Female
Administrator Operator( May 2006 ) ( May 2006 )
22 50
PRESIDENT
PRODUCT
Insu. HoodInsu. Hood
Insu. Engine RoomInsu. Engine Room
Sunvisor Sunvisor
Floor CarpetFloor CarpetFloor MatFloor Mat
Seal TrimSeal Trim
Boot Ass’yBoot Ass’y
LuggageLuggage
PU PadPU Pad
Insu. Fender SealInsu. Fender Seal
CUSTOMER
Insu. HoodInsu. Hood
Insu. Engine RoomInsu. Engine Room
Sunvisor Sunvisor
Floor CarpetFloor CarpetFloor MatFloor Mat
Seal TrimSeal Trim
Boot Ass’yBoot Ass’y
LuggageLuggage
PU PadPU Pad
Insu. Fender SealInsu. Fender Seal
GLOBAL DONGBO
KOREAKOREA
DONGBO INDUSTRIAL CO.,LTDDONGBO INDUSTRIAL CO.,LTDDAEHAN SOLUTION GROUPDAEHAN SOLUTION GROUP
U.S.A. PLANTU.S.A. PLANT
ALABAMA, U.S.A.ALABAMA, U.S.A.30,600 30,600 ㎡㎡CHINA PLANTCHINA PLANT
QINGDAO, CHINAQINGDAO, CHINA13,248 13,248 ㎡㎡
We are close to customers around the world.
10.6 10.8
13.7 14.5
17.5
2002 2003 2004 2005 2006
USD, MILLION
I NSULATI ON20%
FENDER SEAL7%
LUGGAGE3%
HEAVY LAYER(FLOOR
CARPET)24%
SUNVI SOR24%
BOOT ASS'Y6%
SEAL TRI M4%
PU PAD6%
ETC6%
GMDAT19%
LEXUS2%
SYMC20% DAEHAN
59%
TURN OVER
BY CUSTOMER
BY PRODUCT
SUNVISOR
Text
Text
Text
MACHINES & FACILITIES
TYPE
MATERIAL
PARTS MATERIAL
SUNVISOR BODY PU PAD EPP PAD BLOW INJECTION
SKIN CLOTH KNIT PVC NON-WOVEN FABRIC
MIRROR GLASS ACRYL ALUMINUM
MIRROR COVER ABS PCABS PP+T20%
PIVOT ASSY NYLON
LABEL PVC URETHANE STICKER SCREEN PRINT
SUNVISOR BODY: PU PAD, EPP PAD, BLOW, INJECTION
SKIN: CLOTH, KNIT (PU LAMINATION), PVC
ILLUMINATION
MIRROR COVER FLAP SUNVISOR
SUB SUNVISOR
TICKET HOLDER
HIGH FREQUENCY ADHESIVE MACHINE 7 3~10KW ULTRASONIC WELDING MACHINE 4 2KW PRESS CUTTING MACHINE 3 80KW SEWING MACHINE 4 2KW
LABEL ADHESIVE MACHINE 2 3KW ASSEMBLY MACHINE 2 2KW
EXTERNAL QUALITY (SUPPLIERS’)
INTERNAL QUALITY
QUALITY
500
200
50
PROTO PI LOT SOP
750
400
100
PROTO PI LOT SOP
Target PPM
Target PPM
Regular meeting as a schedule of APQP (Advanced Product Quality Planning) every week.
Regular quality training for operators.
The real-name quality system.
Focusing on priority quality problem.
Registration on data base for quality problem. (Quality Bank)
Training and evaluation for supplier’s quality system.
Encourage suppliers to acquire supplier’s quality certificate.(ISO, TS16949)
Improvement focused on worst supplier.
Intensify PPAP process.
Manage the index number of quality.
TEST FACILITIES
QUALITY
DIMENSIONAL
TEST
DURABILITY
TEST
STRENGTH
TEST
ENVIRONMENTAL
TEST
·MICRO METER
·THICKNESS GAGE
·DIGITAL V/CAL
·FIRE
RESISTANCE
·TEMP.&HUMI
CHAMBER
·MULTILIGHT
·BULB TESTER
·DURABILITY
TESTER
·DIAL T/WRENCH
·HARDNESS
TESTER
·IMPACT TESTER
·U.T.M
·P/P GAGE
QUALITY – TESTING FACILITIES
DESIGN TOOLS & WORKFORCE
DESIGN TOOL HARDWARE SOFTWARE SOFTWARE VERSION QUANTITY
RS 6000 CATIA V4 4.2.4 1
DELL PRECISION 470DT CATIA V5 R15 SP5 1
DELL PRECISION 470DT UNI GRAPHICS NX3 3.0.2.3 1
HP DESIGN JET 600(PLOTTER) 1
WORKFORCE NAME AGE CARRIER (YEARS) SPECIALITY
Y. C. SONG 46 15 ACOUSTIC PARTS ALL
K. M. SON 32 8 SUNVISOR & ETC
M. S. KYUNG 26 3 SUNVISOR & ETC
H. S. YANG 26 2 SUNVISOR & ETC
DEVELOPMENT & DESIGN
DEVELOPMENT & DESIGN
DEVELOPMENT
PRINCE
ESPERO
CIELO
ARCADIA
LANOS
NUBIRA
LEGANZA
MAGNUS
TOSCA
MUSSO
KORANDO
ISTANA
CHAIRMAN
REXTON
RODIUS
KYRON
ACTYON
W-200
DAIHATSU ES350
LS460
STRATEGY
DONGBO promise to do the best to meet out customers’ requirements and expectations, and serve them with the best quality product.
DONGBO keeps trying to strength the followings.
Fast innovation performance in both quality and price.
International experience, presence and mobility.
Optimized communication and intergradations capability with regard to customers’.