Version 2.0 www.soapp.com 1.312.845.2222 1.312.845.2225 [email protected]Capital Cost Estimate Project-Specific Costing SOAPP–CT.25 builds a detailed bill of materials list with detailed cost components. The detailed report includes catego- ries for equipment, material, and labor components of the project. Five adjustment factors for each of 30 plant components, provided in Project Inputs, enable you to calibrate the SOAPP– CT.25 costing model according to regional differences, market conditions, and your design practices. Additionally, SOAPP–CT.25 allows you to account for any existing equipment on an industrial site that can be used for the power gen- erating plant. The capital cost estimate produced by SOAPP–CT.25 is generated dynamically, reflecting every relevant change you make to your Project Input. SOAPP–CT.25’s engineering-driven cost models, and their seamless integration with the Heat Balances and Equipment Design, allow you to see the impacts of even the slightest changes to your Project Input propagate throughout the estimated Total Plant Investment for your project.
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Capital Cost Estimate - EPRIsoapp.epri.com/output/soapp-ct25/capital/Cap_Cost_Summary.pdf · Version 2.0 1.312.845.2222 1.312.845.2225 [email protected] Capital Cost Estimate Project-Specific
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Project-Specific Costing SOAPP–CT.25 builds a detailed bill of materials list with detailed cost components. The detailed report includes catego-ries for equipment, material, and labor components of the project.
Five adjustment factors for each of 30 plant components, provided in Project Inputs, enable you to calibrate the SOAPP–CT.25 costing model according to regional differences, market conditions, and your design practices. Additionally, SOAPP–CT.25 allows you to account for any existing equipment on an industrial site that can be used for the power gen-erating plant. The capital cost estimate produced by SOAPP–CT.25 is generated dynamically, reflecting every relevant change you make to your Project Input. SOAPP–CT.25’s engineering-driven cost models, and their seamless integration with the Heat Balances and Equipment Design, allow you to see the impacts of even the slightest changes to your Project Input propagate throughout the estimated Total Plant Investment for your project.
SOAPP-CT.25 WorkStation 11/1/00
Capital Cost ReportProject: Sample OutputsConceptual Design: Cogen, 1 x 27 MW, NG, Quarterly
System/Subsystem/Equip System Account Equip Description Quantity Units Equip ($) Material DescriptionCombustion TurbinesCombustion Turbines
Combustion Turbines110.1.1.00 NOx Combustion Technology 1 each 0 na110.1.1.01 Combustion Turbine Generator 1 each 10,098,000 na110.1.1.09 Combustion Turbine Inlet Air Filtration 1 each 122,200 na
Turbine Building Area Sump System110.1.2.00 CT Building Area Sump Pump Unit 2 each 22,400 na
CT Fuel Handling SystemGas Facilities
110.3.2.01 Gas Metering Filter and Reducing Station 1 each 13,000 naOil Facilities
110.3.3.03 Oil Waste Water Separator 1 each 4,500 na110.3.3.04 Waste Neutralization Tank 1 each 10,300 na
Water Treatment SystemWater PreTreatment and Filtering Equipment System
110.4.1.00 Water Pretreatment and Filtering System 2 each 362,100 naMake-up Demineralizer System
110.4.2.00 Make-up Demineralizer System 2 each 583,000 naWaste Water Treatment System
110.4.3.00 Waste water Treatment System (Equip and Piping) 1 each 52,700 naSewage Treatment Facility
110.4.5.01 Treated Water Storage Tank 1 each 70,900 naPiping Systems
Piping Systems110.5.1.01.01 Gas Piping - Plant Gas Header 187 LF 0 Pipe12A106B110.5.1.01.02 Gas Piping - CT Gas Header 56 LF 0 Pipe4A106B110.5.1.01.03 Gas Piping - CT Gas Branch 38 LF 0 Pipe4A106B110.5.1.01.04 Gas Piping - HRSG Gas Header 56 LF 0 Pipe4A106B110.5.1.01.05 Gas Piping - HRSG Gas Branch 174 LF 0 Pipe4A106B110.5.1.03 Control Air Piping 300 LF 0 Pipe4A106B
Page 1
SOAPP-CT.25 WorkStation 11/1/00
Capital Cost ReportProject: Sample OutputsConceptual Design: Cogen, 1 x 27 MW, NG, Quarterly
System/Subsystem/Equip System Account Equip Description Quantity Units Equip ($) Material Description110.5.1.04 Service Water Piping 300 LF 0 Pipe10A106B110.5.1.04.1 Service Water Pumps 2 each 2,500 na110.5.1.05 Misc Valves 1 lot 0 na
CEM SystemsCEM Systems
110.7.1.00 Continuous Emissions Monitors (CEMs) 2 each 510,000 naHeat Recovery Steam GeneratorsHRSG System
Heat Recovery Steam Generators111.1.1.00 HRSG incl surfaces, galleries, steel 1 each 1,954,900 na111.1.1.01 Duct Burner System 1 each 79,600 na
Ductwork111.1.2.01 Bypass Stack 1 each 463,800 na
Feedwater and Water Supply System111.1.3.01.1 HP Feedwater Pumps and Motors 1 each 25,400 na111.1.3.01.3 LP Feedwater Pumps and Motors 1 each 1,700 na111.1.3.02.2 Deaerator 1 each 208,600 na
Misc Equipment and Systems111.1.6.00 Cycle Water Make-up Pumps and Motors 2 each 213,900 na111.1.6.01 Chemical Feed System (incl pumps and tanks) 1 each 144,000 na111.1.6.03 HRSG Blowdown Tank(s) 1 lot 0 na111.1.6.04 HRSG Area Duplex Sump Pump Units 2 each 22,400 na
Water Sampling System111.1.7.00 Water Sampling System 1 each 59,100 na
Piping Systems (inc hangers and fittings)111.1.8.01.11 High Pressure HRSG Steam Header Piping 56 LF 0 Pipe6A106B111.1.8.01.12 High Pressure HRSG Steam Leads Piping 174 LF 0 Pipe6A106B111.1.8.01.41 Condensate Header Piping 211 LF 0 Pipe4A106B111.1.8.01.51 High Pressure Feedwater Header Piping 248 LF 0 Pipe4A106B111.1.8.01.52 High Pressure Feedwater Leads Piping 270 LF 0 Pipe4A106B111.1.8.01.71 Low Pressure Feedwater Header Piping 248 LF 0 Pipe4A106B111.1.8.01.72 Low Pressure Feedwater Leads Piping 270 LF 0 Pipe4A106B111.1.8.02 Valves 1 lot 0 na
Page 2
SOAPP-CT.25 WorkStation 11/1/00
Capital Cost ReportProject: Sample OutputsConceptual Design: Cogen, 1 x 27 MW, NG, Quarterly
System/Subsystem/Equip System Account Equip Description Quantity Units Equip ($) Material Description111.1.8.03 Piping Thermal Insulation 1 lot 0 na
Condensate SystemCondensate Pumps and Motors
111.3.2.00 Condensate Pumps and Motors 1 each 7,500 naStructures for Combustion Turbine AreaOn-site Improvements
Earthwork210.2.1.01 Clear and Grub 2 acres 0 na210.2.1.02 Site Drainage incl Storm Sewer System 1 lot 0 na210.2.1.03 Grading incl Cut and Fill 2 acres 0 na210.2.1.04 Site Fencing 1,263 LF 0 Fence210.2.1.06 Landscaping 1 lot 0 na
On-site Roads and Parking Areas210.2.2.01 Permanent Roadways 160 LF 0 Road210.2.2.02 Permanent Parking Areas 1,478 SY 0 Parking
Outdoor Tanks and Foundations210.2.3.02.1 Treated Water Tank - Earthwork 1,966 SF 0 na210.2.3.02.2 Treated Water Tank - Concrete Ring Foundation 1 lot 0 na210.2.3.03.1 Waste Neutralization Tank - Earthwork 256 SF 0 na210.2.3.03.2 Waste Neutralization Tank - Concrete Ring Fnd 1 lot 0 na210.2.3.04.2 Fire Water Storage Tank - Concrete Ring Foundation 1 lot 0 na210.2.3.05.2 Buried Oil/Water Separator 1 each 74,700 na
Main Power Station Structure (Control and CT area)Substructure
210.3.1.01 Earthwork 1 lot 0 na210.3.1.02 Mat Foundation 1 lot 0 na210.3.1.06.1 Electrical Foundations 1 lot 0 na210.3.1.06.2 Mechanical Foundations 1 lot 0 na210.3.1.06.3 Misc Foundations for Equipment 1 lot 0 na210.3.1.07 Plumbing 1 lot 0 na
Superstructure for Main Power Building210.3.2.01 Exterior Walls and Roof Cover 1 lot 0 na210.3.2.02 Interior Construction 1 lot 0 na
Page 3
SOAPP-CT.25 WorkStation 11/1/00
Capital Cost ReportProject: Sample OutputsConceptual Design: Cogen, 1 x 27 MW, NG, Quarterly
System/Subsystem/Equip System Account Equip Description Quantity Units Equip ($) Material Description210.3.2.03 Interior Finishes 1 lot 0 na210.3.2.04 Doors, Windows, Louvers incl hardware 1 lot 0 na210.3.2.05 Structural/Girt Steel, Crane Rails, Galleries etc 1 lot 0 na
HVAC System210.3.3.01 Roof Ventilators with Motorized Exhaust Fans 1 lot 0 na210.3.3.02 Air Handling Units, Ductwork and Accessories 1 lot 0 na210.3.3.03 HVAC Controls and Instumentation 1 lot 0 na210.3.3.04 Electric Unit Heaters 1 lot 0 na
Misc StructuresMaintenance/Administration Building
210.5.1.01 Earthwork 1 lot 0 na210.5.1.02 Mat Foundation 1 lot 0 na210.5.1.03 Plumbing 1 lot 0 na210.5.1.04.1 Maint/Admin Bldg Exterior Walls and Roof Cover 1 lot 0 na210.5.1.04.2 Maint/Admin Bldg Interior Construction 1 lot 0 na210.5.1.04.3 Maint/Admin Bldg Interior Finishes 1 lot 0 na210.5.1.04.4 Maint/Admin Bldg Doors, Windows, Louvers 1 lot 0 na210.5.1.04.5 M/A Bldg Struct/Girt Steel, Crane Rails, Galleries 1 lot 0 na210.5.1.05.1 M/A Bldg Roof Ventilators with Exhaust Fans 1 lot 0 na210.5.1.05.2 M/A Bldg Air Handling Units, Ductwork 1 lot 0 na210.5.1.05.3 M/A Bldg HVAC Controls and Instumentation 1 lot 0 na210.5.1.05.4 M/A Bldg Electric Unit Heaters 1 lot 0 na
Water Treatment Building210.5.3.01 Earthwork 1 lot 0 na210.5.3.02 Concrete Foundation Slab 1 lot 0 na210.5.3.03 Elevated Floor Slabs 1 lot 0 na210.5.3.04 Misc Equipment Foundations 1 lot 0 na210.5.3.05 Stair Systems and Galleries 1 lot 0 na210.5.3.09 Pre-engineered Steel Building 1 lot 0 na
Exhaust Stacks211.2.4.00 Exhaust Main Steel Stacks 1 lot 0 na
Structures for HRSG'sHRSG Area Structures
Page 4
SOAPP-CT.25 WorkStation 11/1/00
Capital Cost ReportProject: Sample OutputsConceptual Design: Cogen, 1 x 27 MW, NG, Quarterly
System/Subsystem/Equip System Account Equip Description Quantity Units Equip ($) Material DescriptionHRSG Foundations
211.2.1.01 Earthwork 1 lot 0 na211.2.1.02 Concrete 1 lot 0 na211.2.1.03 Reinforcing 1 lot 0 na211.2.1.04 Formwork 1 lot 0 na211.2.1.05 Steel Embedments in Foundations 1 lot 0 na211.2.1.06 Groutwork 1 lot 0 na
HRSG Stack Foundations211.2.3.01 Earthwork 1 lot 0 na211.2.3.02 Foundation Mat 1 lot 0 na
Accessory Electrical Equipment for CT'sService Equipment
5 kV Switchgear310.2.1.01 5 kV Switchgear for Reserve Aux Transformer 1 each 24,000 na310.2.1.02 5 kV Switchgear for CT Unit Aux Transformers 1 each 21,200 na310.2.1.03 5 kV Switchgear for Static Starters 1 each 20,700 na
Transformers310.2.2.02 CT Unit Aux Transformer 1 each 21,600 na310.2.2.03 Unit Substation Transformers 4 each 68,300 na310.2.2.04 Foundations for CT Transformers and Equipment 1 lot 0 na
480 kV Switchgear310.2.3.01 480 V Switchgear for Unit Sub Transformers 2 each 32,700 na310.2.3.02 480 V Switchgear for Bus Coupler 1 each 16,700 na310.2.3.03 480 V Switchgear for Motor Loads 2 each 25,600 na310.2.3.04 480 V Switchgear for Motor Control Centers 2 each 13,100 na
480 V Motor Control Centers310.2.4.00 480 V Motor Control Centers 2 each 81,600 na
Batteries and Chargers310.2.5.01 125V - 1800 AH Battery 1 each 61,200 na310.2.5.02 300 A Battery Charger 1 each 18,400 na310.2.5.03 50 kVA U.P.S 1 each 102,000 na
Control and InstrumentationDistributed Control System
Page 5
SOAPP-CT.25 WorkStation 11/1/00
Capital Cost ReportProject: Sample OutputsConceptual Design: Cogen, 1 x 27 MW, NG, Quarterly
System/Subsystem/Equip System Account Equip Description Quantity Units Equip ($) Material Description310.3.1.00 Distributed Control System 1 each 765,000 na
Misc Instrumentation310.3.2.00 Asstd Instruments and Devices, Wiring, Tubing 1 each 178,100 na
Misc Relay panels310.3.4.00 Misc Relay Panels 1 each 11,600 na
AC and DC panels310.3.5.00 AC and DC Panels 1 each 5,800 na
Non-seg Bus Duct (5kV - 2000A)Non-seg Bus Duct (5kV - 2000A)
310.4.0.00 Non Seg Bus Duct 84 lot 0 naWire and Wiring Containers
Power, Control and Instrument Cable310.5.1.01 5 kV Power Cable 1 lot 0 na310.5.1.02 600 V Power Cable 1 lot 0 na
Cable Trays and Supports310.5.2.00 Cable Trays and Supports 1 lot 0 na
Conduits, Fittings and Supports310.5.3.00 Conduits, Fittings and Supports 1 lot 0 na
Misc Electrical SystemsGrounding
310.6.1.00 Grounding 1 lot 0 naLighting
310.6.2.00 Lighting 1 lot 0 naCommunication Systems
310.6.3.00 Communication Systems 1 lot 0 naCathodic Protection System
310.6.4.00 Cathodic Protection 1 lot 0 naHeat Tracing
310.6.5.00 Heat Tracing 1 lot 0 naTesting
310.6.6.00 Testing 1 lot 0 naAccessory Electrical Equipment for HRSG'sControl and Instrumentation
Page 6
SOAPP-CT.25 WorkStation 11/1/00
Capital Cost ReportProject: Sample OutputsConceptual Design: Cogen, 1 x 27 MW, NG, Quarterly
System/Subsystem/Equip System Account Equip Description Quantity Units Equip ($) Material DescriptionMisc Instrumentation
311.3.2.00 Asstd Instruments and Devices, Wiring, Tubing 1 lot 0 naMisc Relay Panels
311.3.3.00 Misc Relay Panels 1 lot 0 naAC and DC Panels
311.3.4.00 AC and DC Panels 1 lot 0 naWire and Wiring Containers
Power, Control and Instrument Cables311.4.1.01 5 kV Power Cable 1 lot 0 na311.4.1.02 600 V Power Cable 1 lot 0 na311.4.1.03 Control and Instrument Cable 1 lot 0 na
Cable trays and Supports311.4.2.00 Cable Trays and Supports 1 lot 0 na
Conduits, Fittings and Supports311.4.3.00 Conduits, Fittings and Supports 1 lot 0 na
Misc Electrical SystemsGrounding
311.5.1.00 Grounding 1 lot 0 naLighting
311.5.2.00 Lighting 1 lot 0 naCommunication Systems
311.5.3.00 Communication Systems 1 lot 0 naHeat Tracing
311.5.4.00 Heat Tracing 1 lot 0 naTesting
311.5.5.00 Testing 1 lot 0 naMisc Equipment for CT'sFire Protection Equipment
Fire Protection Systems410.4.1.03 CO2 for Fire Detection System 1 each 10,500 na410.4.1.04 Yard Piping and Hydrants 1 lot 0 na410.4.1.05 Portable Fire Extinguishers 1 lot 0 na
Air Compressors and Receivers
Page 7
SOAPP-CT.25 WorkStation 11/1/00
Capital Cost ReportProject: Sample OutputsConceptual Design: Cogen, 1 x 27 MW, NG, Quarterly
System/Subsystem/Equip System Account Equip Description Quantity Units Equip ($) Material DescriptionStation Air Compressor
411.3.1.00 Station Air Compressor 3 each 158,900 naInstrument Air Compressor and Drive
411.3.3.00 Instrument Air Compressor & Drive 1 each 97,100 naStation Air Receiver
411.3.4.00 Station Air Receiver 1 each 3,500 naInstrument Air Receiver
411.3.5.00 Instrument Air Receiver 1 each 3,500 naAir Filters and Driers
411.3.6.00 Air Filters and Dryers 3 each 13,200 naMisc Equipment for HRSG'sFire Protection Equipment
Automatic Deluge System (complete)411.4.1.01 Automatic Deluge Complete System 1 each 247,900 na
Fire Pumps and Accessories411.4.3.01 Motor Driven Fire Pump Skid with motor/controller 1 each 36,100 na411.4.3.05 Portable Fire Extinguishers 1 lot 0 na411.4.3.06 Yard Piping and Hydrants 1 lot 0 na
Hydrogen and Nitrogen Storage tanks411.4.4.00 Hydrogen, Nitrogen Storage Tanks 1 lot 0 na
Switchyard for CT'sSwitchyard Sitework and Foundations
Foundations510.1.3.02 Transformer Foundations 1 lot 0 na
Structural Steel510.1.4.01 Transformer Take-off Structure 1 lot 0 na
Main Power Transformers and Elec EquipmentMain Power Transformers (15/115kV-150/200/250MVA)
510.3.1.00 Main Power Transformers 1 each 339,900 naIsolated Phase Bus Ducts
25 kV 8000A Isolated Phase Bus Duct510.5.1.00 25 kV 8000 A Isolated Phase Bus Duct 100 lot 0 na
25 kV, 1000A Isolated Phase Bus Duct
Page 8
SOAPP-CT.25 WorkStation 11/1/00
Capital Cost ReportProject: Sample OutputsConceptual Design: Cogen, 1 x 27 MW, NG, Quarterly
System/Subsystem/Equip System Account Equip Description Quantity Units Equip ($) Material Description510.5.2.00 25 kV 1000 A Isolated Phase Bus Duct 150 lot 0 na
Total Equipment Capital, base year $ 17,497,400Total Material Capital, base year $ 2,743,000Total Labor Capital, base year $ 4,977,289Sum of All Added Capital Expense Items, base year $ 0Total Process Capital, base year $ 25,217,689General Facilities Capital, base year $ 126,088Engineering and Home Office Fees, base year $ 252,177Process Contingency, base year $ 126,088Project Contigency, base year $ 255,960Total Plant Cost, base year $ 25,978,002Total Plant Cost per net kW, base year $ 947.31
Page 9
SOAPP-CT.25 WorkStation 11/1/00
Capital Cost ReportProject: Sample OutputsConceptual Design: Cogen, 1 x 27 MW, NG, Quarterly
System/Subsystem/Equip System Material ($) Labor (hrs) Labor Code Labor ($) Total ($) CommentsCombustion TurbinesCombustion Turbines
Combustion Turbines0 na na 0 00 6,800 TURB 321,196 10,419,1960 1,455 TURB 68,726 190,926 Static Filtration
Turbine Building Area Sump System0 72 PUMP 3,740 26,140
CT Fuel Handling SystemGas Facilities
0 96 MECH 5,267 18,267Oil Facilities
0 9 TANK 497 4,9970 100 TANK 5,528 15,828
Water Treatment SystemWater PreTreatment and Filtering Equipment System
0 1,065 WTRT 54,855 416,955Make-up Demineralizer System
0 1,065 WTRT 54,855 637,855Waste Water Treatment System
Capital Cost ReportProject: Sample OutputsConceptual Design: Cogen, 1 x 27 MW, NG, Quarterly
System/Subsystem/Equip System Material ($) Labor (hrs) Labor Code Labor ($) Total ($) Comments94,700 750 EHEB 40,381 135,081
Total Equipment Capital, base year $Total Material Capital, base year $Total Labor Capital, base year $Sum of All Added Capital Expense Items, base year $Total Process Capital, base year $General Facilities Capital, base year $Engineering and Home Office Fees, base year $Process Contingency, base year $Project Contigency, base year $Total Plant Cost, base year $Total Plant Cost per net kW, base year $