Capacity Planning MACHINE December

PRESENTATION OF Decal Factory Team

Capacity Planning For Machine

December 2013

CAPACITY PLANNING MACHINE NO. (1)

1

0

5000

10000

15000

20000

25000

30000

35000

40000

total job working

ORDER SHEETS

DELIVERY SHEETS

WEST SHEETS

83

37880 31692

6188

TOTAL ORDERS

PRINT RUN

1

total job working

SCREEN No.

Print runs for cover coat only

print run for precious metal only

print run colors only

total print run

83

327

13360

28775

88260

130395

10

50

100

150

200

250

300

350

Time For Changing Colors (hours)

total time for colors design

99/H

1/H

141/H

302/ H

total opearation

1

0

10000

20000

30000

40000

50000

60000

SCREEN No. in shift (1)

SCREEN No. in shift (2)

SCREEN No. in shift (3)

94.5

39925.0

105

35527.5

81

54942.5

PRINT RUN IN SHIFT

1

0.0

50.0

100.0

150.0

200.0

250.0

300.0

350.0

400.0

wasted time ( houer)

actual working (HOUER)

screen extra

total screen

17.6

297

54

381

actual working (HOUER)

Axis Title

Axis

Tit

le

Capacity Planning MACHINE NO. (2)

1

0

10000

20000

30000

40000

50000

60000

70000

TOTAL JOBS

ORDER SHEETS

DELIVERY SHEETS

WEST SHEETS

63

6563062471

3159

TOTAL ORDERSA

xis

Tit

le

1

0

50000

100000

150000

200000

250000

300000

SCREEN No.

Print runs for cover coat only

print run for precious metal only

NO . OF SCREEN COLOR

print run colors only

total print run

267

17025

52030201

196855

265910

PRINT RUN

1

0

10000

20000

30000

40000

50000

60000

70000

80000

90000

100000

SCREEN No. in shift (1)

SCREEN No. in shift (2)

SCREEN No. in shift (3)

91

91850

78

83000

98

91060.0

PRINT RUN IN SHIFT

1

0.00

50.00

100.00

150.00

200.00

250.00

300.00

350.00

400.00

Time For Changing Colors (hours)

time for precious metal

total opearation (hors)

87.10 19

59

220

385

Ttotal opearation

10

50

100

150

200

250

300

350

400

stopping

weste time

actual working (HOUER)

screen extra

total screen

19

19

366

27

294

actual working (HOUER)

Capacity Planning MACHINE NO. (3)

1

0

10000

20000

30000

40000

50000

60000

TOTAL JOBS

ORDER SHEETS

DELIVERY SHEETS

WEST SHEETS

60

52125

50705

1420

TOTAL ORDERS

1

0

50000

100000

150000

200000

250000

SCREEN No.

extra screens

total screen

Print runs for cover coat only

print run for precious metal only

NO . OF SCREEN COLOR

print run colors only

total print run

253

26

279

2000

48925 193

173550

224475

PRINT RUN

1

0

10000

20000

30000

40000

50000

60000

Time For Changing Colors (hours)

time for cover coat

time for precious metal

total opearation (hors)

84

1800

2

52100

55

196

337

total opearation (hors)

1

0

10000

20000

30000

40000

50000

60000

70000

80000

90000

SCREEN No. in

shift (1)

SCREEN No. in

shift (2)

SCREEN No. in

shift (3)

93

80937.5

75

67000.0

86

76537.5

PRINT RUN IN SHIFT

1

0

50

100

150

200

250

300

350

maintence days

proofing days

stopping

weste time

actual working

/H

9

0

0

9

327

actual working / HOUER

Capacity Planning MACHINE NO. (4)

1

0

10000

20000

30000

40000

50000

60000

70000

TOTAL JOBS

ORDER SHEETS

DELIVERY SHEETS

WEST SHEETS

74

63145

62060

1085

ORDER SHEETS

1

0

50000

100000

150000

200000

250000

SCREEN No.

print run for precious metal only

print run colors only

259

25815

45150178

164955

235920

TOTAL PRINT RUN

Axis Title

Axis

Tit

le

12

0

10000

20000

30000

40000

50000

60000

Time For Changing Colors (hours)

time for cover coat

time for precious metal

total time for colors design

77 4

26000

351

291

46651

630

301 15

57678

779

19410

60130

total opearation

1

0

10000

20000

30000

40000

50000

60000

70000

80000

90000

100000

SCREEN No. in shift (1)

SCREEN No. in shift (2)

SCREEN No. in shift (3)

89

75055.0

72

61300.0

98

99565.0

PRINT RUN IN SHIFT

1

0

100

200

300

400

500

600

maintence days

proofing days

stopping

weste time

actual working / HOUERS

1

0

4

5

595

actual working / HOUERS

Capacity Planning MACHINE NO. (5)

1

0

20000

40000

60000

80000

100000

120000

140000

TOTAL JOBS

ORDER SHEETS

SCREEN No.

extra screens

total screen

172

138,785

172

2.0

174.0

TOTAL JOBS

1

0

20000

40000

60000

80000

100000

120000

140000

Print runs for cover coat only

Time For Changing screen for cover coat (hours)

time for cover coat

total opearation (hors)

138785

75.4

170.41

245.8

Print runs for cover coat only

1

0

10000

20000

30000

40000

50000

60000

70000

80000

90000

SCREEN No. in shift (1)

SCREEN No. in shift (2)

Time For Break

107

82145

68

56640

103

245.8

actual working/Houer

FULL Capacity

total Capacity; 218780total PRODUCTION; 200585

over Capacity for cc; 18195

November 2013

Best RegardsThanks For Your Kind Cooperation

Decal Factory Team Ahmed khatap