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Capacitive Power Transfer for Contactless Charging Mitchell Kline Igor Izyumin Prof. Bernhard Boser Prof. Seth Sanders
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Capacitive Power Transfer for Contactless Chargingpublish.illinois.edu/grainger-ceme/files/2014/06/Fall12_11_12Li... · Capacitive Power Transfer for Contactless Charging ... Wireless

Mar 16, 2018

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Page 1: Capacitive Power Transfer for Contactless Chargingpublish.illinois.edu/grainger-ceme/files/2014/06/Fall12_11_12Li... · Capacitive Power Transfer for Contactless Charging ... Wireless

Capacitive Power Transfer for Contactless Charging

Mitchell KlineIgor Izyumin

Prof. Bernhard BoserProf. Seth Sanders

Page 2: Capacitive Power Transfer for Contactless Chargingpublish.illinois.edu/grainger-ceme/files/2014/06/Fall12_11_12Li... · Capacitive Power Transfer for Contactless Charging ... Wireless

Why Wireless Power?

Page 3: Capacitive Power Transfer for Contactless Chargingpublish.illinois.edu/grainger-ceme/files/2014/06/Fall12_11_12Li... · Capacitive Power Transfer for Contactless Charging ... Wireless

The Powermat

Page 4: Capacitive Power Transfer for Contactless Chargingpublish.illinois.edu/grainger-ceme/files/2014/06/Fall12_11_12Li... · Capacitive Power Transfer for Contactless Charging ... Wireless

“…I started to wonder if the magnet on the iPhone case was safe in my pocket where I also keep my credit cards…

I was told that I should remove my iPhone from the case after charging because [it] was not intended for daily use. ”

Thomas Scholle1 star amazon review

Page 5: Capacitive Power Transfer for Contactless Chargingpublish.illinois.edu/grainger-ceme/files/2014/06/Fall12_11_12Li... · Capacitive Power Transfer for Contactless Charging ... Wireless

“you'll need to invest another $40 per device to get the full functionality as you see it advertised. Too pricey for me!”

J. Lincoln2star amazon review

Page 6: Capacitive Power Transfer for Contactless Chargingpublish.illinois.edu/grainger-ceme/files/2014/06/Fall12_11_12Li... · Capacitive Power Transfer for Contactless Charging ... Wireless

Wireless Power Technology

1. Inductive 2. Capacitive

Close-coupled wireless power transfer

Power Source Load

Power Source Load

Page 7: Capacitive Power Transfer for Contactless Chargingpublish.illinois.edu/grainger-ceme/files/2014/06/Fall12_11_12Li... · Capacitive Power Transfer for Contactless Charging ... Wireless

Capacitive Power Transfer System

Powertrainoptimization

Alignment and load sensitivity

1 2

Page 8: Capacitive Power Transfer for Contactless Chargingpublish.illinois.edu/grainger-ceme/files/2014/06/Fall12_11_12Li... · Capacitive Power Transfer for Contactless Charging ... Wireless

Requirements

• 3.5 pF/cm2(¼ mm air gap) with ~50 cm2gives 150 pF

• Need >2.5 W (USB spec.)

Page 9: Capacitive Power Transfer for Contactless Chargingpublish.illinois.edu/grainger-ceme/files/2014/06/Fall12_11_12Li... · Capacitive Power Transfer for Contactless Charging ... Wireless

Prior Art

A. Hu. 2008.Soccer Playing Robot13.9 nF217 kHz~40 W?44% efficient

E. Culurciello. 2008.Inter-chip power transfer10 fF15 MHz~100 uW?~1% efficient?

Page 10: Capacitive Power Transfer for Contactless Chargingpublish.illinois.edu/grainger-ceme/files/2014/06/Fall12_11_12Li... · Capacitive Power Transfer for Contactless Charging ... Wireless

Optimization Approach

Given Pout and C, how do we maximize the efficiency?

or

What is the minimum required C to achieve a particular Pout and efficiency?

C

Pout

Page 11: Capacitive Power Transfer for Contactless Chargingpublish.illinois.edu/grainger-ceme/files/2014/06/Fall12_11_12Li... · Capacitive Power Transfer for Contactless Charging ... Wireless

Powertrain Architecture

Page 12: Capacitive Power Transfer for Contactless Chargingpublish.illinois.edu/grainger-ceme/files/2014/06/Fall12_11_12Li... · Capacitive Power Transfer for Contactless Charging ... Wireless

Efficiency Expression

Maximize Fixed

Minimize:Large switchSmall inductor

Minimize:Increase voltage

Does not consider switching losses => Eliminate with ZVS

out

St

PRi 2

211

Page 13: Capacitive Power Transfer for Contactless Chargingpublish.illinois.edu/grainger-ceme/files/2014/06/Fall12_11_12Li... · Capacitive Power Transfer for Contactless Charging ... Wireless

Approximate ZVS Analysis

1arctan 2

2

D

S

s

t

VV

vi

Page 14: Capacitive Power Transfer for Contactless Chargingpublish.illinois.edu/grainger-ceme/files/2014/06/Fall12_11_12Li... · Capacitive Power Transfer for Contactless Charging ... Wireless

Approximate ZVS Analysis

Initial chargeqt = Charge removed by inductor

Sosssw VCq 2

Page 15: Capacitive Power Transfer for Contactless Chargingpublish.illinois.edu/grainger-ceme/files/2014/06/Fall12_11_12Li... · Capacitive Power Transfer for Contactless Charging ... Wireless

ZVS Condition

qt = Charge removed by inductor

From integration:

ZVS requires:

Refactored as:

cos1 tt

iq

swt qq

S

D

ossSD

out

VV

CVVP 1

264.0

Page 16: Capacitive Power Transfer for Contactless Chargingpublish.illinois.edu/grainger-ceme/files/2014/06/Fall12_11_12Li... · Capacitive Power Transfer for Contactless Charging ... Wireless

Example Design

Pout = 4 W, VS = 35 V, and RonCoss = 44 ps

Page 17: Capacitive Power Transfer for Contactless Chargingpublish.illinois.edu/grainger-ceme/files/2014/06/Fall12_11_12Li... · Capacitive Power Transfer for Contactless Charging ... Wireless

Example Design

Choose η = 0.9, Q = 40• Minimum C is

147 pF• Optimum VD/VS

is 0.8• Optimum switch

size Coss = 13 pF

Page 18: Capacitive Power Transfer for Contactless Chargingpublish.illinois.edu/grainger-ceme/files/2014/06/Fall12_11_12Li... · Capacitive Power Transfer for Contactless Charging ... Wireless

Simulation Results

Page 19: Capacitive Power Transfer for Contactless Chargingpublish.illinois.edu/grainger-ceme/files/2014/06/Fall12_11_12Li... · Capacitive Power Transfer for Contactless Charging ... Wireless

Prototype Powertrain Circuit

12 uHQ = 42Coilcraft1812LS

125 pF

NXP SchottkyPMEG6002EJ

Siliconix Si1029X

8 pF

3.5 Ω

35 V 28 V

Page 20: Capacitive Power Transfer for Contactless Chargingpublish.illinois.edu/grainger-ceme/files/2014/06/Fall12_11_12Li... · Capacitive Power Transfer for Contactless Charging ... Wireless

Experimental Results

Page 21: Capacitive Power Transfer for Contactless Chargingpublish.illinois.edu/grainger-ceme/files/2014/06/Fall12_11_12Li... · Capacitive Power Transfer for Contactless Charging ... Wireless

Capacitive Power Transfer System

Powertrainoptimization

Alignment and load sensitivity

1 2

Page 22: Capacitive Power Transfer for Contactless Chargingpublish.illinois.edu/grainger-ceme/files/2014/06/Fall12_11_12Li... · Capacitive Power Transfer for Contactless Charging ... Wireless

Automatic Frequency Tuning

Page 23: Capacitive Power Transfer for Contactless Chargingpublish.illinois.edu/grainger-ceme/files/2014/06/Fall12_11_12Li... · Capacitive Power Transfer for Contactless Charging ... Wireless

Automatic Frequency Tuning

Page 24: Capacitive Power Transfer for Contactless Chargingpublish.illinois.edu/grainger-ceme/files/2014/06/Fall12_11_12Li... · Capacitive Power Transfer for Contactless Charging ... Wireless

Automatic Duty Cycle Control

Light-load condition: not enough current in tank to get Zero Voltage Switching (ZVS)

VS

½ LresidualIL2

Load½ Csw VS

2

IL

Page 25: Capacitive Power Transfer for Contactless Chargingpublish.illinois.edu/grainger-ceme/files/2014/06/Fall12_11_12Li... · Capacitive Power Transfer for Contactless Charging ... Wireless

Automatic Duty Cycle Control

SHUTDOWN

Supply Current

DC Output Voltage

Page 26: Capacitive Power Transfer for Contactless Chargingpublish.illinois.edu/grainger-ceme/files/2014/06/Fall12_11_12Li... · Capacitive Power Transfer for Contactless Charging ... Wireless

Capacitive Power Transfer System

IS

VL+ -Csw

Load

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Page 28: Capacitive Power Transfer for Contactless Chargingpublish.illinois.edu/grainger-ceme/files/2014/06/Fall12_11_12Li... · Capacitive Power Transfer for Contactless Charging ... Wireless

With 6 by 10 cm2, we transfer 3.8 W at

83% efficiency over a 0.5 mm air gap.

0%

20%

40%

60%

80%

100%

0 1 2 3 4Effi

cien

cyor

Dut

y C

ycle

Output Power [W]

Page 29: Capacitive Power Transfer for Contactless Chargingpublish.illinois.edu/grainger-ceme/files/2014/06/Fall12_11_12Li... · Capacitive Power Transfer for Contactless Charging ... Wireless

Controller

H-Bridge & Inductors

Page 30: Capacitive Power Transfer for Contactless Chargingpublish.illinois.edu/grainger-ceme/files/2014/06/Fall12_11_12Li... · Capacitive Power Transfer for Contactless Charging ... Wireless

Buck Converter

Rectifier

Page 31: Capacitive Power Transfer for Contactless Chargingpublish.illinois.edu/grainger-ceme/files/2014/06/Fall12_11_12Li... · Capacitive Power Transfer for Contactless Charging ... Wireless

Conclusion

Power transfer over small capacitors is enabled by

1. Zero Voltage SwitchingEnable moderate voltage, high frequency operation

2. Automatic TuningRobust to changes in coupling capacitance

3. Duty cycle adjustment without RX feedbackPreserve efficiency at light loads

Page 32: Capacitive Power Transfer for Contactless Chargingpublish.illinois.edu/grainger-ceme/files/2014/06/Fall12_11_12Li... · Capacitive Power Transfer for Contactless Charging ... Wireless

Thank You!

This material is based upon work supported by the

Defense Advanced Research Projects Agency (DARPA) under Contract No. W31P4Q-10-1-0002

AcknowledgementsDr. Mei-Lin ChanDr. Simone GambiniProf. David HorsleyDr. MischaMegensJames PengRichard PrzybylaKun WangProf. Ming Wu