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CanSat 2015 PDR: Team 5251, CosmoKnights 1 CanSat 2015 Preliminary Design Review (PDR) Team #: 5251 Team: CosmoKnights
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Sep 27, 2015

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Cansat 2015 PDR Preliminary Design Review for design build fly style competition
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  • Team Logo

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    CanSat 2015 PDR: Team 5251, CosmoKnights 1

    CanSat 2015

    Preliminary Design Review (PDR)

    Team #: 5251

    Team: CosmoKnights

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    CanSat 2015 PDR: Team 5251, CosmoKnights 2

    Presentation Outline

    Presenter: Hunter Williams

    Introduction/ Outline Hunter Williams

    System Overview Clayton Lambert

    Sensor Subsystem Design Lietsel Richardson

    Descent Control Design Vincent Coment

    Mechanical Subsystem Design Jeremy Woodward

    Communication and Data Handling (CDH) Subsystem Design Clayton Lambert

    Electrical Power Subsystem (EPS) Design Philip Lane

    Flight Software (FSW) Design Lietsel Richardson

    Ground Control System (GCS) Design Philip Lane

    CanSat Integration and Test Kyle Steunenberg

    Mission Operations & Analysis Ethan Christian

    Requirements Compliance Ethan Christian

    Management Hunter Williams

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    CanSat 2015 PDR: Team 5251, CosmoKnights 3

    Team Organization

    Presenter: Hunter Williams

    Faculty Advisor:

    Jeffrey Kauffman

    Team Lead:

    Hunter Williams Junior

    Structures Lead:

    Jeremy Woodward Senior

    Structures and Compliance Engineer:

    John Christian Senior

    Aerodynamic Engineer:

    Vince ComentSenior

    Structures Engineer:

    Kyle Steunenberg Junior

    Electronics Lead:

    Clayton Lambert Junior

    Electrical Engineer:

    Phillip Lane

    Junior

    Technologist:

    Lietsel Richardson

    Junior

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    CanSat 2015 PDR: Team 5251, CosmoKnights 4

    Acronyms

    Presenter: Hunter Williams

    ACRONYMS

    A Microamperes CDR Critical Design Review g Gram

    A Cross-sectional Area CFD Computational Fluid Dynamics G Gravity

    ABS

    Acrylonitrile butadiene

    styrene cm Centimeters GCS Ground Control System

    AIAA

    American Institute of

    Aeronautics and

    Astronautics dbi Decibels GHz Gigahertz

    C_d Coefficient of Drag EPS Electronic Power System GUI Graphic User Interface

    CAD Computer Assisted Design FSW Flight Software Hz Hertz

    CDH

    Communication and Data

    Handling FTDI

    Future Technology Devices

    International kB Kilobytes

    ACRONYMS CONTINUED

    kPa Kilopascals N/A Not Applicable SGA Student Government Association

    Li-ion Lithium Ion NetID Network Identification UCF University of Central Florida

    m/s Meters per Second PDR Preliminary Design Review USD United States Dollar

    m_sv Mass of Science Vehicle rad/s Radians per Second v Velocity

    m_t Total Mass Rev Revision V Voltage

    Mm Millimeters Rho Density VDC Direct Current Voltage

    mWh Miliwatt Hours RT Total Resistance Vout Voltage Out

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    CanSat 2015 PDR: Team 5251, CosmoKnights 5

    Systems Overview

    Clayton Lambert

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    (If You Want) Systems Overview

    Systems overview explains the requirements of the mission

    Discusses preliminary considerations and designs

    Presents layout of vehicle

    Demonstrates Concepts of CONOPS

    6Presenter: Clayton Lambert Cansat 2015 PDR: Team 5251, Cosmoknights

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    CanSat 2015 PDR: Team 5251, CosmoKnights 7

    Mission Summary

    Presenter: Clayton Lambert

    External Objectives:

    To follow the AIAA UCF mission of addressing the academic needs of the students through introducing new engineering practices and principles.

    Selectable Objective:

    To use an accelerometer to record external forces, resultant position and orientation.

    Rationale: Will serve as an interface with the active stabilization system

    The Mission Objective: To successfully design, build,

    fly, and recover a science vehicle.

    To collect and transmit atmospheric data to the ground

    station.

    To protect the payload during ascent and descent

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    (If You Want) System Requirement Summary

    CanSat 2015 PDR: Team 5251, CosmoKnights 8Presenter: Clayton Lambert

    ID Requirement Priority Status

    SR-01 Weigh 600 grams +/- 10

    grams not including the egg.

    High Planned design meets

    requirements

    SR-02 Science Vehicle shall be

    completely contained in the

    Container

    High Planned design meets

    requirements

    SR-03 Container and Parachute

    shall comply with payload

    space specifications

    Medium Planned design meets

    requirements

    SR-04 Container shall deploy from

    the payload with ease

    Medium Planned design meets

    requirements

    SR-05 Comply with all descent

    requirements

    Medium Planned design meets

    requirements

    SR-06 Comply with all

    communication

    requirements

    High Planned design meets

    requirements

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    CanSat 2015 PDR: Team 5251, CosmoKnights 9Presenter: Clayton Lambert

    ID Requirement Priority Status

    SR-07 Comply with all recovery

    requirements

    Medium Planned design meets

    requirements

    SR-08 Meet all shock requirements High Planned design meets

    requirements

    SR-09 Meet all Environmental

    Safety requirements

    High Planned design meets

    requirements

    SR-10 Collect and transmit all

    required data

    Medium Planned design meets

    requirements

    SR-11 Restrict video rotation to

    90 degrees

    Medium Planned design meets

    requirements

    SR-12 Budget less than $1000 High Planned design meets

    requirements

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    CanSat 2015 PDR: Team 5251, CosmoKnights 10

    System Level CanSat Configuration

    Trade & Selection

    Considerations

    Lower lift to mass/weight ratio

    More compact for limited space

    Concerns

    Higher risk of creating a moment and torque

    Pitch, yaw, and roll stabilization

    Generating proper lift for required controlled descent

    rate limits

    Presenter: Clayton Lambert

    Final Design: Single Rotor Configuration

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    CanSat 2015 PDR: Team 5251, CosmoKnights 11

    System Level CanSat Configuration

    Trade & Selection

    Considerations

    Stacking rotors allows more compact fitment

    Gyroscopic properties controls torsion

    Concerns

    Generating proper lift for required controlled descent

    rate limits

    Higher mass requirement Requires taller container

    More rotors and components

    Presenter: Clayton Lambert

    Preliminary Design: Counter-spinning Coaxial Rotor

    Configuration

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    CanSat 2015 PDR: Team 5251, CosmoKnights 12

    System Level CanSat Configuration

    Trade & Selection

    Considerations

    Larger rotors for greater lift

    Stability control Yaw control

    Concerns

    Achieve equal lift from all blades

    Stabilization

    Pitch and roll control

    Increase in mass budget More rotors, and rotor

    assemblies

    Deployment from container

    Presenter: Clayton Lambert

    Preliminary Concept: Quad-Rotor Configuration

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    CanSat 2015 PDR: Team 5251, CosmoKnights 13

    System Level CanSat Configuration

    Trade & Selection

    Single Rotor System was chosen as the best overall vehicle design for the mission requirements and

    parameters

    Presenter: Clayton Lambert

    Design Mass

    (1-5)

    Internal space

    (1-5)

    Lift

    (1-5)

    Stability

    (1-5)

    Deployment

    (1-5)

    Quad-Rotor 1 2 5 3 1

    Coaxial Rotor 3 3 3 2 2

    Single Rotor 5 4 3 2 4

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    CanSat 2015 PDR: Team 5251, CosmoKnights 14

    Physical Layout- Science Vehicle

    Presenter: Clayton Lambert

    RotorsEgg

    Payload

    Electronics

    Bay

    Camera

    Total Vehicle Height: 231.33mm

    Wingspan: 525.05mm

    Folded Width: 100mm

    Height = 231.33mm

    Folded Width = 100 mm

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    CanSat 2015 PDR: Team 5251, CosmoKnights 15

    Physical Layout- Container

    Presenter: Clayton Lambert

    Dimensions:

    Total Container Height: 220mm

    Inner Diameter: 118mm

    Outer Diameter: 120mm

    Composition:

    Material: Carbon Fiber Composite

    Color: Orange

    Parachute attachment ring

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    (If You Want) Relevant Configuration

    16Presenter: Clayton Lambert CanSat 2015 PDR: Team 5251, CosmoKnights

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    CanSat 2015 PDR: Team 5251, CosmoKnights 17

    Launch Vehicle Compatibility

    Presenter: Clayton Lambert

    Pre-Launch Verification

    Replica rocket payload will be constructed to specifications prior to launch date

    CanSat Integration into Rocket Payload

    Container will be positioned upside down in the rocket

    payload

    Container parachute will rest between container and

    payload

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    CanSat 2015 PDR: Team 5251, CosmoKnights 18

    Launch Vehicle Compatibility and

    Container Layout

    Presenter: Clayton Lambert

    Total Height = 310mm

    Total Width = 125mm

    Width Clearance: 5mm

    Height Clearance: 100mm

    Height clearance allows for fitment of the parachute.

    Height = 210mm

    Width= 120 mm

    Total Container Height: 220mm

    Inner Diameter: 118mm

    Outer Diameter: 120mm

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    CanSat 2015 PDR: Team 5251, CosmoKnights 19

    Sensor Subsystem Design

    Lietsel Richardson

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    CanSat 2015 PDR: Team 5251, CosmoKnights 20

    Sensor Subsystem Overview and

    Requirements

    Presenter: Lietsel Richardson

    The sensor subsystem overview consists of the requirements

    and trade studies for the following sensors:

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    CanSat 2015 PDR: Team 5251, CosmoKnights 21

    Sensor Subsystem Overview and

    Requirements

    Presenter: Lietsel Richardson

    Part Model

    Number

    Purpose Sub-

    system

    Requirement Implementation

    Inertial

    Measurement Unit

    Razor component

    ITG-3200 3 axis gyroscope

    temperature

    Vehicle Vehicle must stabilize

    itself during fall as well as

    record video facing earth

    Serves to orientate the vehicle

    during decent for nadir facing video,

    records inside temperature

    Inertial

    Measurement Unit

    Razor component

    ADXL345 3 axis

    accelerometer

    Vehicle Vehicle must not rotate +/-

    90 degrees, measure the

    stability and angle of

    descent of the Science

    Vehicle during descent

    Detects liftoff, contributes to

    stabilization, senses landing impact

    Inertial

    Measurement Unit

    Razor component

    HMC5883L 3 axis

    magnetometer

    Vehicle Vehicle must not rotate +/-

    90 degrees

    Orientates vehicle to adjust rotational

    procession

    Altitude/Pressure

    Sensor Breakout

    MPL3115A2 Altitude,

    pressure,

    temperature

    Vehicle /

    Container

    Data needs to be recorded

    and transmuted as base

    mission requirement

    Detects pressure to predict altitude

    necessary for stage progression,

    Records outside temperature

    Wire Connecting all

    electronic

    components

    Vehicle/

    Container

    Physical connection for

    peripheral devices to

    microcontroller and power

    Bridges i2c connection to relay data

    as well as powers sensors

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    CanSat 2015 PDR: Team 5251, CosmoKnights 22

    Altitude Sensor Trade & Selection

    Presenter: Lietsel Richardson

    Altitude/Pressure Unit Cost

    (USD)

    Weight (g) Amperage

    (A)

    Operating

    Voltage

    Range (V)

    Accuracy

    (kPa)

    Dimensions

    (mm)

    Sample

    Rate (Hz)

    MPL3115A2 $14.95 1 40 1.96 3.60 .05 5.00 x 3.00 x

    1.10

    1.00

    T5403 $14.95 6.50 790 1.70 3.60 0.015 2.78 x 2.23 x

    .67

    33.00

    Sensor Chosen: MPL3115A2

    Lowest weight

    Reasonable cost

    Less Amperage usage, aids in battery

    lifetime

    Operating voltage coincides with Arduinos

    output

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    CanSat 2015 PDR: Team 5251, CosmoKnights 23

    IMU Trade & Selection

    Presenter: Lietsel Richardson

    Altitude/Pressure Unit Cost (USD) Weight (g) Operating Voltage

    Range (V)

    Dimensions (mm) Sample

    Rate (Hz)

    SEN-10736 $74.95 22 g 3.5-16V 28 x 41mm 50 Hz

    SEN-10121 $39.95 10 g 3.3V 15 x 17mm 20 Hz

    Sensor Chosen: SEN-10736

    Highly accurate

    Greater operating voltage range

    Other option suffers from drift

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    CanSat 2015 PDR: Team 5251, CosmoKnights 24

    Air Temperature Sensor

    Trade & Selection

    Sensor Chosen: TMP36

    Lower cost

    Wide operating range

    Low weight

    High sample rate

    No external calibration required

    Adequate Accuracy

    Presenter: Lietsel Richardson

    Part Price (USD) Weight (g) Resolution

    (Bits)

    Connection

    Type

    Dimmension

    s (mm)

    Sample rate

    (Hz)

    TMP102 5.95 9g 12 I2C 1.6 x 1.6 4

    TMP36 1.5 5.67 12 Serial 5.08 x 5.08 8.33

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    CanSat 2015 PDR: Team 5251, CosmoKnights 25

    Camera

    Trade & Selection

    Camera Chosen: 808 Car Key chain spy Camera

    Lowest cost

    Adequate video

    Most compact dimensions

    Weighed the least

    Timestamp complies with requirement 28

    Presenter: Lietsel Richardson

    Part Price(USD) Resolution(p) Dimensions(mm) Weight(g)

    808 Car Key

    Chain Spy

    camera Recorder

    7.50 720 32x51x13 19

    HackHD 164.95 1080 25.4 x 76.2 28.3

    Hidden Spy Ped

    HD

    35 1280 11.76 x 70mm 136

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    CanSat 2015 PDR: Team 5251, CosmoKnights 26

    3-Axis Accelerometer Sensor

    Trade & Selection

    Sensor Chosen: ITG-3200

    Sample rate is far superior (overclocking feature)

    ITG-3200 is integrated into Inertial measurement unit

    Smaller footprint on board

    Presenter: Lietsel Richardson

    Part Price (USD) Current

    Draw (ma)

    Resolution

    (Bits)

    Connection

    Type

    Dimensions

    (mm)

    Sample

    rate (Hz)

    ITG-3200 24.95 6.5 16 I2C 4x4x0.9 400kHz

    Adxl335 14.95 0.35 16 I2C 4x4x1.45 50

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    CanSat 2015 PDR: Team 5251, CosmoKnights 27

    Descent Control Design

    Vincent Coment

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    CanSat 2015 PDR: Team 5251, CosmoKnights 28

    Descent Control Overview

    Presenter: Vincent Coment

    The descent control overview:

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    CanSat 2015 PDR: Team 5251, CosmoKnights 29

    Decent Control System

    Requirements

    Presenter: Vincent Coment

    Sub-system Requirements Implementation

    Spill hole parachute Avoid free fall Reduce oscillation in air

    Bottom Geometry Survive 50 Gs of

    shock

    Impact the ground at a

    controlled velocity

    Auto gyro blades Descent speed less

    than 10 m/s and

    greater than 4 m/s

    Maximum angular velocity

    between 100 105 rad/s, at a 6.4 m/s descent rate.

    Auto gyro blades No miscellaneous

    materials between

    the blades

    ABS 3D printed blades will help

    to trim out all the blades in twist

    and taper

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    CanSat 2015 PDR: Team 5251, CosmoKnights 30

    Container Descent Control Strategy

    Selection and Trade

    Parachute chosen: Nylon PAR-30TM

    Compact and Light weight

    Durable

    Shroud is less likely to tangle

    Most Affordable

    Presenter: Vincent Coment

    Parachute Parachute

    Size (cm)

    Shroud

    Lines

    Shape Descent

    Rate Pre-

    Deployment

    (m/s)

    Descent

    Rate Post-

    Deployment

    (m/s)

    Mass (g) Cost

    (USD)

    Nylon

    PAR-

    24TM

    61 6 Circle 6.72 2.63 17 11.95

    Nylon

    PAR-

    30TM

    76 8 Circle 5.37 2.1 28 16.95

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    CanSat 2015 PDR: Team 5251, CosmoKnights 31

    Descent Rate Estimates

    Presenter: Vincent Coment

    Container and science vehicle together: Approximately 6 m/s

    Pre Separation Descent Rate

    Container: 2.4 m/s Science Vehicle: 6.4 m/s

    Post Separation Descent Rate

    Pre separation Calculations

    =2

    Does not include spill hole

    Post Separation Calculations

    =2()

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    CanSat 2015 PDR: Team 5251, CosmoKnights 32

    Mechanical Subsystem Design

    Jeremy Woodward

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    CanSat 2015 PDR: Team 5251, CosmoKnights 33

    Mechanical Subsystem Overview

    Presenter: Jeremy Woodward

    The Mechanical Subsystem section includes:

    Overview of the structural design research and choices

    Trade studies and rationale

    Overview of requirements

    Discussion and trade studies on subsystem components

    Mass budget

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    CanSat 2015 PDR: Team 5251, CosmoKnights 34

    Mechanical Subsystem Overview

    Aluminum Hexagonal plate

    platform

    Carbon Fiber Monocoque

    Carbon Fiber Frame

    Presenter: Jeremy Woodward

    Container to Payload interface

    Payload suspended in container with Nichrome wire Nichrome wire to be wrapped to avoid conflagration

    Electronics Black Box

    Egg Container

    Rotor Hub/Blades

    Structural Designs Mechanical Components

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    CanSat 2015 PDR: Team 5251, CosmoKnights 35

    Structural Design Trade Study &

    Selection Aluminum Hex Plate

    Pros

    cheap

    easily accessible

    good isotropic strength to density ratio

    Cons

    complex shapes of the hexagonal plates make soldering unreasonable

    final weight for 50g shock loading too high

    thickness of rods required gave less usable internal space

    Presenter: Jeremy Woodward

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    CanSat 2015 PDR: Team 5251, CosmoKnights 36

    Structural Design Trade Study &

    Selection Monocoque

    Pros

    light

    spacious

    extremely high strength to weight ratio

    Cons

    higher cost of materials

    cannot easily connect the rotating electronics frame to the outside air for atmospheric readings

    too heavy when made to survive 50g

    Presenter: Jeremy Woodward

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    CanSat 2015 PDR: Team 5251, CosmoKnights 37

    Structural Design Trade Study &

    Selection Carbon Fiber Frame

    Pros

    simple construction

    easiest to build

    lowest final weight of any design, as only electronics shielded

    Cons

    slightly more expensive

    Presenter: Jeremy Woodward

    Chosen design, as it meets or

    exceeds all design requirements.

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    CanSat 2015 PDR: Team 5251, CosmoKnights 38

    Design Choice Rationale

    RationaleDifferent format from trade studies

    Multiplicity of related factors

    Variability in strengths and weaknesses

    Numerical model adopted to assist in selection

    CriteriaCriteria used: cost, strength, weight, cost to build, safety, and internal space

    Weighted evenly

    Dramatic differences expressed through higher score

    DefinitionsCost: cost of materials

    Strength: buckling strength, elasticity, rigidity, fire resistance, etc.

    Weight: weight of total design, not including electronics box

    Cost to build: cost of either shop fees or equipment needed for building

    Safety: as all designs safe for CanSat participants, this mostly detailed safety in manufacturing

    Internal space: volume and shape allotted for electronics package

    Presenter: Jeremy Woodward

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    CanSat 2015 PDR: Team 5251, CosmoKnights 39

    Structural Design Choice Chart

    Presenter: Jeremy Woodward

    As simple and lightweight as possible, while being able to shield the egg from the impact shock.

    3D printed from ABS for both lower weight and the complexity of the fillets in the design.

    Fillets important to reduce stress concentration.

    Design Cost Strength Weight Ease to build Safety Internal

    Space

    Hex Plate

    Platform

    5 5 2 1 5 1

    Carbon Fiber

    Monocoque

    3 4 3 3 4 5

    Carbon Fiber

    Frame

    2 5 4 5 4 3

    *Note: 5 is best, 1 is worst

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    CanSat 2015 PDR: Team 5251, CosmoKnights 40

    Mechanical Sub-System

    Requirements

    Presenter: Jeremy Woodward

    # Requirement Description Sub-system Rationale

    1 All Every system is designed

    with weight saving in mind.

    2 The Science Vehicle will fit inside a container

    that must fit into a 125mmX310mm envelope.

    Rotor Hub Rotor blades fold along

    body to fit in container.

    3 All structures shall be built to survive 30 Gs of

    shock and 15Gs of acceleration.

    Carbon Fiber

    Frame

    Frame designed to absorb

    impact shock

    4 During descent, the video camera must not

    rotate.

    Electronic Black

    Box

    Servo/Ring Gear allows

    camera to counter rotate

    5 The vehicle must stabilize and collect data at an

    altitude of 300m

    Nichrome wire SV will release at 600m to

    allow the blades to get to

    top speed

    6 Vehicle will descend between 4 and 10 m/s. Rotor Hub/Blades Sufficient lifting surface and

    geometry to achieve this

    terminal velocity

    7 Egg will survive impact at maximum of 10 m/s. Egg

    Container/Sabot

    Memory foam sabot will

    protect the egg from shock

    Total weight must be under 600 grams.

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    Rotor Hub / Rotor Blades

    Presenter: Jeremy Woodward

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    CanSat 2015 PDR: Team 5251, CosmoKnights 42

    Structural Design Trade Study &

    Selection

    Presenter: Jeremy Woodward

    Egg Container

    As simple and lightweight as possible, while being able to

    shield the egg from the impact

    shock.

    3D printed from ABS for strength to weight ratio and

    complexity of the fillets in the

    design.

    Fillets important to reduce stress concentration.

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    CanSat 2015 PDR: Team 5251, CosmoKnights 43

    Egg Protection Trade & Selection

    Presenter: Jeremy Woodward

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    Final Configuration Selection

    Cylindrical container

    Composed of ABS.

    Memory foam chosen as cushioning due to a greater success rate during testing.

    CanSat 2015 PDR: Team 5251, CosmoKnights 44Presenter: Jeremy Woodward

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    Material Composition Cost Weight Pros Cons

    Memory

    Foam

    Sponge like

    absorbing

    material.

    $2.00 per

    pound

    11.8

    grams

    Great Protection

    Weight Price

    Availability

    Packing

    Peanuts

    Styrofoam

    Material

    $9.00 for

    1.5 Cubic

    Feet

    0.57

    Grams

    Light Cheap

    Weaker than other

    options

    Polystyrene

    Balls

    Polystyrene $16.00 for

    3 Cubic

    Feet

    2.95

    grams

    Light Cheap Packs

    Well

    Not as protective

    as memory

    foam.

    CanSat 2015 PDR: Team 5251, CosmoKnights 45Presenter: Jeremy Woodward

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    CanSat 2015 PDR: Team 5251, CosmoKnights 46

    Electronics Black Box Subsystem

    Plastic container meant to hold the electronics

    Spins on an axle using a servo and ring gear

    Small to allow atmospheric readings from outside and inside the box

    Emergency off switch included

    Actively complies with requirements 17, 21, 30, 42, 43

    Presenter: Jeremy Woodward

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    CanSat 2015 PDR: Team 5251, CosmoKnights 47

    Electronics Black Box Subsystem

    Ring Gear/ Motor view

    Bottom View

    Top

    view

    Presenter: Jeremy Woodward

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    CanSat 2015 PDR: Team 5251, CosmoKnights 48

    Mechanical Layout of Components

    Trade & Selection

    RotorsEgg

    Payload

    Electronics

    Bay

    Camera

    Total Vehicle Height: 231.33mm

    Wingspan: 525.05mm

    Folded Width: 100mm

    Height = 231.33mm

    Folded Width = 100 mm

    Presenter: Jeremy Woodward

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    (If You Want)Material Selections

    CanSat 2015 PDR: Team 5251, CosmoKnights 49

    ABS (Acrylonitrile Butadiene Styrene) Designer friendly Cheap Good strength to weight ratio

    Egg Container Rotor Assembly

    Black Box

    Light weight Strong material Easy to form into shape of container

    Carbon Fiber Plates

    Container

    Aluminum Light weight Sufficient strength Readily available for reasonable price

    Fasteners

    Steel Readily available Greater torque to weight ratio

    Torsion Spring

    Presenter: Jeremy Woodward

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    Container - Payload Interface

    Mechanical Method

    CanSat 2015 PDR: Team 5251, CosmoKnights 50

    A servo motor will turn the connecting rod and threaded rod

    The container rod will remain stationary, causing the nut to unscrew

    A compressed spring will assist final separation

    The Container bolt will remain attached to the container removing interference with descent control apparatus

    Science Vehicle Separation

    Little operational uncertainty Adds structural support Will utilize a switch or command to

    insert and remove payload from container via threading

    Benefits

    Mass addition

    Concerns

    Container

    bolt

    Threaded

    nut

    Connecting

    rod

    Servo

    motor

    Container

    bolt

    Presenter: Jeremy Woodward

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    (If You Want)Container - Payload Interface

    CanSat 2015 PDR: Team 5251, CosmoKnights 51

    Nichrome wire wrapped around nylon twine

    Science vehicle frame secured with nylon twine

    Small current separates Nichrome and twine

    Science Vehicle Separation

    Small amount of nylon melted Electrical wire hole well sealed Nichrome never reaches

    environment

    3mm clearance between rotor blades and container

    Safety

    Container

    (inside view)

    Anchor for wire

    Nylon cord

    Nichrome wire for

    separating nylon

    cord

    Electronics box

    Presenter: Jeremy Woodward

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    (If You Want) Structure Survivability Trades

    Option Cost Weight Effectiveness Ease to build

    Monocoque 1 2 2 3

    Black Box 3 4 4 5

    CanSat 2015 PDR: Team 5251, CosmoKnights 52

    Electronics Enclosure

    Option Cost Weight Effectiveness Reusable

    Aluminum Screws 2 2 3 5

    Epoxy 3 4 3 1

    Electronics Fastening Method

    Epoxy strongpermanent

    Fasteners convenient less fixative

    Monocoque more material to absorb the impactmore susceptible to vibrations

    Black Box isolates electronics from forceneeds testing to ensure survivability requirements

    Presenter: Jeremy Woodward

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    CanSat 2015 PDR: Team 5251, CosmoKnights 53

    Mass Budget

    Presenter: Jeremy Woodward

    Components Material Weight Quantity Source

    Egg Container ABS 14 grams 1 Measured

    Egg sabot Memory Foam 11.8 grams 1 Calculated

    Rotor Hub ABS 11.1 grams 1 Measured

    Rotor Blades ABS 9.5 grams 6 Measured

    Screw Aluminum .2 grams 15 Data Sheet

    Nut Aluminum .1 grams 10 Data Sheet

    Torsion Spring Music Wire .4 grams 6 Data Sheet

    Screw and Post Aluminum 1.3 grams 2 Data Sheet

    Black Box ABS 56.7 grams 1 Calculated

    Electronics Plate Carbon Fiber 16.7 grams 2 Calculated

    Container Carbon Fiber 149 grams 1 Calculated

    Support Tubes Carbon Fiber 2.16 grams 4 Calculated

    Parachute Nylon 30 grams 1 Data Sheet

    Mass Total: 380.64 grams*

    *washers will be used to achieve exact desired weight

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    CanSat 2015 PDR: Team 5251, CosmoKnights 54

    Communication and Data Handling

    (CDH) Subsystem Design

    Clayton Lambert

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    CanSat 2015 PDR: Team 5251, CosmoKnights 55

    CDH Overview

    Presenter: Clayton Lambert

    Demonstrates data handling and formatting

    Outlines radio configuration

    Provides trade study of processor, clock, and antenna

    Explains requirements for Communications and Data Handling

    The communication and data handling subsystem overview:

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    CanSat 2015 PDR: Team 5251, CosmoKnights 56

    CDH Overview

    Sensor data sent over I2C to Arduino.

    Arduino processes data and sends to XBEE 1 via serial

    communication

    XBEE 1 sends packaged data via a 2.4 GHz radio connection to XBEE 2

    XBEE 2 communicates with computer via FDTI cable

    Data parsed and graphed by MatLab

    Presenter: Clayton Lambert

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    CanSat 2015 PDR: Team 5251, CosmoKnights 57

    CDH Requirements

    Part Requirement Implementation

    Arduino micro Vehicle must record data

    onboard to be export to a

    ground station

    Vehicle must also

    interpret and change

    direction based on

    sensor data in real time

    Interprets and processes

    data incoming from

    sensors as well as export

    data to be sent to a

    peripheral wireless

    linkage

    XBEE Pro Series 2 Vehicle must transmit

    data down to a ground

    station to be recorded to

    a second XBEE Pro

    Series 2

    Receives data from the

    microcontroller and then

    exports data via a

    wireless link to another

    XBEE on the ground

    relaying data to a

    computer

    Presenter: Clayton Lambert

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    CanSat 2015 PDR: Team 5251, CosmoKnights

    58

    Processor & Memory

    Trade & Selection

    Micro-

    controll

    er

    Input

    Voltage

    (V)

    Current

    (mA)

    Clock

    Freq

    # Digital

    Pins

    # Analog

    Pins

    Flash

    Memory

    (kB)

    EEPR

    OM

    (kB)

    Weight Dimensions Price

    Arduino

    Micro6-20 40 36 7 12 32 1 13 48 x 18 21.45

    Arduino

    Pro Mini9 40 8/16 14 6 16 0.512 1 17.8 x

    33.02

    18.95

    Arduino

    Uno9 40 16 14 6 32 1.024 32 85.58 x

    53.34

    29.95

    Presenter: Clayton Lambert

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    (If You Want) Real-Time Clock

    Arduino

    Has an onboard clock

    Capable of time keeping from initial boot

    Time.h library

    Calls for the current time easily

    Calculates elapsed time based on millis() function

    Clock speed

    16mHz

    Accuracy calibratable to 1 nano second

    CanSat 2015 PDR: Team 5251, CosmoKnights 59Presenter: Clayton Lambert

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    CanSat 2015 PDR: Team 5251, CosmoKnights 60

    Antenna Trade & Selection

    Antenna Selected: GigaAnt Integrated Antenna

    Integrated into transceiver to reduce space

    Small overall footprint

    Capable of covering required range

    Antenna Price(USD) Length(mm) Gain (dbi) Type

    2.4GHz dipole Swivel

    Antenna

    6.95 100 2 2.4GHz

    GigaAnt Integrated Antenna 1.35 30 -.5 2.4Ghz

    2.4Ghz Circular Polarized

    Antenna

    14.40 65 2 2.4Ghz

    Presenter: Clayton Lambert

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    CanSat 2015 PDR: Team 5251, CosmoKnights 61

    Radio Configuration

    XBee radios

    in constant communication

    configured in AT mode

    may only communicate in a point to point connection

    NETID

    synchronized over XCTU software

    forces Xbees to recognize each other

    tested to show correct passing of data

    Point to point connection

    eliminates static from other Xbees

    ensures no malicious connections through optional encryption selection .

    Transmission control

    done by the Arduino

    packages information at 1Hz rate

    sends package from the vehicles Xbee to the ground station

    Presenter: Clayton Lambert

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    CanSat 2015 PDR: Team 5251, CosmoKnights 62

    Telemetry Format

    Data included

    Temperature sensors: internal and external temperatures

    Accelerometer: angle of descent

    Altimeter: atmospheric pressure

    Voltage divider: battery voltage

    Internal Arduino clock: overall mission time

    Arduino program: constitutes flight software state

    Data format

    teamID, missionTime, altSensor, outsideTemp, insideTemp, voltage, fswState, descentAngle

    Example: 5251, 207.56, 350, 23, 20,5.4, 5, 40

    Presenter: Clayton Lambert

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    CanSat 2015 PDR: Team 5251, CosmoKnights 63

    Electrical Power Subsystem (EPS)

    Design

    Philip Lane

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    CanSat 2015 PDR: Team 5251, CosmoKnights 64

    EPS Overview

    The Electrical Power Subsystem overview covers the organization of the subsystem and the electrical

    requirements:

    The EPS section includes:

    trade studies power usage

    block diagram and voltage measurement diagram

    The battery provides energy to:

    Arduino sensors

    Xbee

    The electrical requirements include:

    kill switch sensor requirements

    environmental requirements

    Presenter: Phillip Lane

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    CanSat 2015 PDR: Team 5251, CosmoKnights 65

    EPS Requirements

    Presenter: Phillip Lane

    ID Requirement Rationale Priority VM

    A I T D

    EPS-01 All electronic devices shall

    draw power from a single

    unique battery.

    There is only one external

    power supply, a battery.

    HIGH X

    EPS-02 The battery shall be

    capable of providing at

    least 3.3 volts for the

    duration of the flight.

    The largest voltage output

    required for any

    component is 3.3 volts.

    HIGH X X X

    EPS-03 Voltage divider shall draw

    1.00 micro-Amp

    maximum.

    Power preservation is

    critical for mission

    duration.

    HIGH X X

    EPS-04 Voltage divider output

    shall not exceed 5 volts.

    Maximum input voltage

    to Arduino analog pin is 5

    volts.

    MEDIUM X X

    EPS-05 Safety cutoff switch

    directly connected to

    battery power.

    To cut off power to the

    vehicle if needed (mission

    requirement).

    LOW X X

    EPS-06 3.3 volts consistently

    applied to power

    accelerometer.

    Mission bonus objective:

    measuring stability angle

    of descent.

    LOW X X

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    CanSat 2015 PDR: Team 5251, CosmoKnights 66

    EPS Requirements

    Presenter: Phillip Lane

    Component Current (mA) Voltage (V) Power

    (mW)

    Estimated

    Time in use

    (hours)

    Total energy

    consumed (mWh)

    Arduino UNO 40 9 360 1 360

    Arduino Micro 40 9 360 1 360

    Temperature

    sensor (external)

    0.05 2.7 0.135 0.25 0.03375

    Temperature

    sensor (internal)

    0.05 2.7 0.135 0.25 0.03375

    XBEE radio 295 3.3 973.5 1 973.5

    Sen-10736 (accel.,

    gyro, mag.)

    0.14 3.3 0.46 0.25 0.12

    Buzzer (Beacon) 35 3.3 115.5 0.083 9.59

    Altimeter 0.04 3.3 .132 0.25 0.033

    TOTAL 1708.52

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    CanSat 2015 PDR: Team 5251, CosmoKnights 67

    Lander: Electrical Block Diagram

    Presenter: Phillip Lane

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    Payload Power Source

    Trade Study

    CanSat 2015 PDR: Team 5251, CosmoKnights 68

    Pros

    safe

    reliable

    Cons

    must be properly charged and discharged.

    Li-ion 14500 selected

    low weight

    sufficient capacity

    reliable built in charger

    Li-ion battery

    Presenter: Phillip Lane

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    CanSat 2015 PDR: Team 5251, CosmoKnights 69

    Power Budget

    Battery chosen: Li-ion 14500

    Weighs less

    Inexpensive

    Meets capacity requirements

    Already wired to protection circuit

    Presenter: Phillip Lane

    Battery Type Voltage (V) Capacity

    (mAh)

    Size (mm) Weight (g) Price (USD)

    Custom NiMH

    Battery Pack

    NiMH 3.6 800 32x48x12 63 12.95

    18650 Li-ion

    Rechargeable

    (2pc)

    Li-ion 3.7-4.2V 5000 67x18 47 6.99

    Li-ion 14500

    Battery

    Li-ion 3.7V 750 54x18 20 9.95

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    CanSat 2015 PDR: Team 5251, CosmoKnights 70

    Power Bus Voltage Measurement

    Trade and Selection

    Battery measurements

    uses voltage divider circuit

    two resistors in series combination

    configured to pull a max of 100 micro amps

    based on the 3.7V nominal voltage of Li-ion 14500

    minimizes electrical noise and power draw

    total combined resistance ~ 37 kOhms.

    outputs max voltage of 3.0 V

    prevents damage to the controller.

    Battery output measured as the voltage drop across Resistor 2: Vout

    Ratio multiplied by Vout used to calculate battery's remaining supply.

    For analog to digital conversion, the remaining supply value is multiplied by 0.00488

    Presenter: Phillip Lane

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    CanSat 2015 PDR: Team 5251, CosmoKnights 71

    Power Bus Voltage Measurement

    Diagram

    Presenter: Phillip Lane

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    CanSat 2015 PDR: Team 5251, CosmoKnights 72

    Flight Software (FSW) Design

    Lietsel Richardson

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    CanSat 2015 PDR: Team 5251, CosmoKnights 73

    FSW Overview

    Flight Software Design includes:

    Mechanical and derived requirements

    State diagram

    Software development plan

    Presenter: Lietsel Richardson

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    CanSat 2015 PDR: Team 5251, CosmoKnights 74

    FSW Introduction

    Basic Flight Software Architecture

    In a runtime loop and at a rate of 1 Hz, the software will enable

    communication between ground station and CanSat by

    requesting data updates whilst monitoring time during the

    mission.

    Data measured by pressure sensors will be used to monitor

    altitude which determines when commands will be sent, such

    as separation.

    Programming Language

    -Arduino programming language (C)

    Development Environment

    -Arduino Integrated Development Environment

    Presenter: Lietsel Richardson

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    CanSat 2015 PDR: Team 5251, CosmoKnights 75

    FSW Requirements

    Mechanical sub-system requirements

    Maintain video recording in the nadir facing direction

    Vehicle may not rotate +/- 90 degrees during descent

    Vehicle must release from container

    Derived requirements

    Must have mechanism to rotate craft about z axis to provide stability

    Vehicles mechanism must be able to withstand stabilization during freefall

    Presenter: Lietsel Richardson

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    CanSat 2015 PDR: Team 5251, CosmoKnights 76

    CanSat FSW State Diagram

    Mission State: PreFlightTest

    Sample Rate (Hz):

    Altimeter 4

    TemperatureIN 4

    TemperatureOUT 4

    Accelormeter 4

    Voltage meter 4

    Communications

    1Hz telemetry

    Logic

    Record data to sdcard, send to GCS

    Transition if data is correctly transmitted for 10 iterations and

    flag received by GCS

    Mission State: LaunchWait

    Sample Rate (Hz):

    Altimeter 4

    TemperatureIN 4

    TemperatureOUT 4

    Accelormeter 4

    Voltage meter 4

    Communications

    1Hz telemetry

    Logic

    Record data to sdcard, send to GCS

    Transition if altimeter reading is above launch threshold

    Mission State: Ascent

    Sample Rate (Hz):

    Altimeter 20

    TemperatureIN 4

    TemperatureOUT 4

    Accelormeter 4

    Voltage meter 4

    Communications

    1Hz telemetry

    Logic

    Record data to sdcard, send to GCS

    Transition if altimeter's rate of ascent has

    reached zero indicaing apogee and

    trigger Camera to record

    Presenter: Lietsel Richardson

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    CanSat 2015 PDR: Team 5251, CosmoKnights 77

    CanSat FSW State Diagram

    Presenter: Lietsel Richardson

    Mission State: Rocket Deployment

    Sample Rate (Hz):

    Altimeter 20

    TemperatureIN 4

    TemperatureOUT 4

    Accelormeter 20

    Voltage meter 4

    Communications

    1Hz telemetry

    Logic

    Record data to sd card, send to GCS

    Transition if data accelorameter's values exceed threshold shock

    from ejection

    Mission State: Seperation

    Sample Rate (Hz):

    Altimeter 4

    TemperatureIN 4

    TemperatureOUT 4

    Accelormeter 4

    Magnatometer 2000

    Gyroscope 50

    Voltage meter 4

    Communications

    1Hz telemetry

    Logic

    Record data to sd card, send to GCS

    Signal servo to detach lander from canister

    Transition if temp out registers a significant change showing

    detachment of vehicle

    Mission State: Stabilization

    Sample Rate (Hz):

    Altimeter 4

    TemperatureIN 4

    TemperatureOUT 4

    Accelormeter 4

    Magnatometer 2000

    Gyroscope 50

    Voltage meter 4

    Communications

    1Hz telemetry

    Logic

    Record data to sd card, send to GCS

    Signal servo to spin rapidly to stabilize cansat, then gradually slow down to

    single bearing guided by magnetometer

    Transition if magnatometer stays in value range and gyroscope shows

    realtivly vertical postion of vechicle for more then 2 seconds

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    CanSat 2015 PDR: Team 5251, CosmoKnights 78

    CanSat FSW State Diagram

    Mission State: Descent

    Sample Rate (Hz):

    Altimeter 20

    TemperatureIN 4

    TemperatureOUT 4

    Accelormeter 20

    Voltage meter 4

    Communications

    1Hz telemetry

    Logic

    Record data to sd card, send to GCS

    Transition if data accelorameter's values exceed threshold shock from landing

    Mission State: Landed

    Sample Rate (Hz):

    Altimeter 4

    TemperatureIN 4

    TemperatureOUT 4

    Accelormeter 20

    Voltage meter 4

    Communications

    1Hz telemetryAudio Alert

    Logic

    Record data to sd card, send to GCS

    Turn off camera record, turn on audioSignal, send landed message in

    telemetry

    Presenter: Lietsel Richardson

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    CanSat 2015 PDR: Team 5251, CosmoKnights 79

    Software Development Plan

    Date Software Development Stage Description

    August 24, 2014

    December 31, 2014Overview and initial testing

    Outlined foundation stages of flight

    software Defined processes in each

    stage

    Tested each sensors data with

    Arduino

    Confirmed communication

    with XBee

    January 1, 2015

    February 28, 2015Systems Design - Alpha

    Prototyped electronics system

    Integrated all peripherals

    Tested each stages triggers and

    actions Demonstrated full process

    precession

    March 1, 2015

    June 12System Design - Beta

    Design, create, and test electronics

    board with integrated sensors

    Test board in lab using fabricated

    values Install board into vehicle

    Test in real world environment

    Program will be ready to test almost 5 months prior to competition deadline.

    Presenter: Lietsel Richardson

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    CanSat 2015 PDR: Team 5251, CosmoKnights 80

    Ground Control System (GCS) Design

    Philip Lane

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    CanSat 2015 PDR: Team 5251, CosmoKnights 81

    GCS Overview

    Presenter: Phillip Lane

    CanSat data stream

    Xbee / breakout board

    Arduino

    Computer

    GUI

    An overview of the ground control system includes:

    requirements trade selection for the antenna ground control software

    The flow of information is unidirectional in the following pattern:

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    CanSat 2015 PDR: Team 5251, CosmoKnights 82

    GCS Requirements

    Presenter: Phillip Lane

    GCS-01

    GCS is to be portable. (Base Requirement)

    GCS-02

    GCS needs to be capable of receiving and plotting data from Science Vehicle in real time. (Base Requirement)

    GCS-03

    Team must have its own ground station. (Base Requirement)

    GCS-04

    Screen must be properly shielded.

    GCS-05

    There must be zero interference. (In order to prevent loss of signal/communication, antenna needs to be free of interference.)

    GCS-06

    GCS must include a laptop computer with no less than two hours of battery life, XBEE radio, and an antenna (either handheld or tabletop). (Base Requirement)

    GCS-07

    Flight software must telemeter a variable that will indicate the operating state at each given time. The software must analyze sensor data in order to initialize states. The states should include:

    PreFlightTest(0), LaunchWait(1), Ascent(2), RocketDeployment(3), Stabilization(4), Separation(5),

    Descent(6), and Landed(7). (Base Requirement)

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    GCS Antenna Trade & Selection

    Antenna chosen: 2.4GHz dipole Swivel Antenna

    Wide coverage is necessary

    Suitable gain

    Presenter: Phillip Lane

    Antenna Price(USD) Length(mm) Gain (dbi) Type

    2.4GHz dipole

    Swivel

    Antenna

    6.95 100 2 2.4GHz

    GigaAnt

    Integrated

    Antenna

    1.35 30 -.5 2.4Ghz

    2.4Ghz

    Circular

    Polarized

    Antenna

    14.40 65 2 2.4Ghz

    CanSat 2015 PDR: Team 5251, CosmoKnights

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    (If You Want) GCS Software

    Raw telemetry display

    Real-time plotting

    Data archiving and retrieval

    Command software and

    interface

    Data recording and media

    presentation

    .csv file creation

    CanSat 2015 PDR: Team 5251, CosmoKnights 84Presenter: Phillip Lane

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    CanSat 2015 PDR: Team 5251, CosmoKnights 85

    CanSat Integration and Test

    Kyle Steunenberg

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    CanSat 2015 PDR: Team 5251, CosmoKnights 86

    CanSat Integration and Test

    Overview

    Presenter: Kyle Steunenberg

    Integration Mechanical Systems

    Aluminum fasteners Egg container, rotor

    Ring gear Black box

    Epoxy Nichrome wire (possibly)

    Electronics Systems

    Printed board Sensors

    Epoxy(Electronics restraint) Printed board, wire, camera

    Descent System

    Auto gyro Fastener system

    Parachute Chords

    Testing Mechanical Systems

    Egg container Drop tests

    Main structure FEM/CFD, drop tests

    Nichrome wire Safety tests, separation tests

    Electronics System

    Sensor package Accuracy test, transmission tests

    Servo Speed test, spin response test

    Camera Drop test

    Descent System

    Auto gyro Low drop test

    Balloon drop test

    Parachute Low drop test

    Balloon drop test

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    CanSat 2015 PDR: Team 5251, CosmoKnights 87

    CanSat Integration and Test

    Overview - Mechanical System

    Egg Container

    Drop eggs on material from heights of 1m, 3m, then 15m

    Main Structure

    FEM Analysis

    High altitude test

    Use weather balloon

    Achieve height necessary for terminal v

    Test container and frame separately

    Conduct final test using separation mechanism and dummy black box

    Nichrome Wire Separation

    Ground test for fire safety, convenience, and effectiveness

    Weather balloon test for effectiveness

    Presenter: Kyle Steunenberg

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    CanSat 2015 PDR: Team 5251, CosmoKnights 88

    CanSat Integration and Test

    Overview Electronics System

    Accelerometer

    Single Sensor -> Arduino-> computer display in lab:

    Shake test to show working conditions and correct output values

    Integrated into prototype test:

    Drop from 20m drop, and vertical launch test to be recorded and displayed

    Altitude Sensor

    Single Sensor -> Arduino-> computer display in lab:

    Show correct pressure output, show correct altitude output

    Integrated into prototype test:

    Record reading continuously while walking up 4 flights of outside stairs and drop test

    Temperature Sensor

    Single Sensor -> Arduino-> computer display in lab:

    Show correct temperature readout in Celsius and Fahrenheit

    Integrated into prototype test:

    Record internal and external readings from test drop

    Magnetometer

    Single Sensor -> Arduino-> computer display in lab:

    Demonstrate sensor accuracy and bearing hold mapped to servo output

    Integrated into prototype test:

    Find maximum speed of servo reaction to spinning in outdoor test

    Presenter: Kyle Steunenberg

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    CanSat 2015 PDR: Team 5251, CosmoKnights 89

    CanSat Integration and Test

    Overview Electronics System Ctd.

    Camera

    Single Sensor -> Arduino-> computer display in lab:

    Demonstrate control of camera with Arduino by recording and stopping video

    Integrated into prototype test:

    Shock test outside to show non corrupted video via a 20m drop

    Servo

    Single Output -> Arduino-> computer display in lab:

    Demonstrate control of sensor with magnetometer values in lab

    Integrated into prototype test

    Outdoor test to find max rotational speed of servo being controlled by magnetometer

    Xbee Radios

    Arduino -> Radio1 -> Radio 2-> computer display in lab:

    Demonstrate transmission of data from sensors at 1hz rate

    Integrated into prototype test

    During drop test, show live telemetry from ground station during test

    Presenter: Kyle Steunenberg

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    CanSat 2015 PDR: Team 5251, CosmoKnights 90

    CanSat Integration and Test

    Overview - Descent Systems

    Auto Gyro

    Analyzed using CFD

    Tested in wind tunnel to determine actual lift generated versus calculated.

    Integrated into vehicle for weather balloon drop test

    Parachute

    Drop tested at low altitude

    Drop tested at high altitude with weather balloon

    Presenter: Kyle Steunenberg

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    CanSat Integration and Test

    Overview

    91CanSat 2015 PDR: Team 5251, CosmoKnights

    Selection of devices and electronics.

    Programming of devices completed.

    Successful test of battery strength and

    devices.

    Size and specifications of electronics bay

    determined.

    Egg drop testing.

    Size and specifications of egg

    container determined.

    Design and development of

    vehicle.

    Design and development of auto

    gyro.

    Integration of electronics bay, egg container, and auto

    gyro onto the vehicle.

    Design and integration of

    parachute and container.

    Test of auto gyro without electronics

    Test of all parts integrated

    Sequence of Integration

    Presenter: Kyle Steunenberg

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    CanSat 2015 PDR: Team 5251, CosmoKnights 92

    Mission Operations & Analysis

    Ethan Christian

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    Mission Operations and Analysis

    Overview

    Presenter: Ethan Christian

    The missions operations and analysis section includes:

    CanSat location and discovery strategy

    Mission ops development plan

    Concept of operations

    Sequence of events

    Team roles and responsibilities

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    CanSat 2015 PDR: Team 5251, CosmoKnights 94

    System Concept of Operations

    Presenter: Ethan Christian

    Launch wait: vehicle will constantly stream environment data to be

    shown in real time, in engineering units, on ground station and wait for

    altimeter to detect liftoff

    Ascent: Vehicle will transmit data and calculate rate of ascent as well as use accelerometer data to detect separation from rocket and trigger

    camera to record

    Rocket Deployment: Canister will automatically deploy parachute upon separation from rocket and

    wait for either stabilized gyroscopes, altitude, or set time to eject lander

    Stabilization: lander will continue to transmit telemetry and begin

    spinning internal camera housing to always face a single direction. Will determine best conditions for

    separation.

    Descent: Lander will continue to transmit data, self correct spin, and wait for accelerometers to detect

    landed

    Landed: Lander will transmit a "landed" signal via telemetry, turn

    off stabilization routine, turn off camera record and signal an

    audio tone for the lander to be physically found

    Post landed: Lander's camera data will be retrieved and displayed on computer

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    CanSat 2015 PDR: Team 5251, CosmoKnights 95

    Overview of Mission Sequence of

    Events

    Presenter: Ethan Christian

    Team Launch Roles and Responsibilities:

    Mission Control Officer:Hunter Williams

    Ground Station Crew:Clayton Lambert

    Phillip Lane

    CanSat Crew: Jeremy Woodward

    John Christian

    Kyle Steunenberg

    Recovery Crew:Vincent Coment

    Lietsel Richardson

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    CanSat 2015 PDR: Team 5251, CosmoKnights 96

    Overview of Mission Sequence of

    Events

    Presenter: Ethan Christian

    Arrival at Launch

    Site

    Set up ground control station

    Connect and

    position antenna

    Final vehicle

    and container assemblie

    s

    Pre-Flight Inspection

    Go through pre-flight checklist

    Power on CanSat

    Check CanSat &

    station communic

    ation

    Rocket Integration

    Fold Parachute

    Ensure CanSat

    power on

    Integrate into rocket

    payload

    Pre Flight Sequence

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    CanSat 2015 PDR: Team 5251, CosmoKnights 97

    Overview of Mission Sequence of

    Events

    Presenter: Ethan Christian

    Rocket Launch

    Maintain rocket visual

    Monitor ground station

    communications

    Monitor vehicle state

    Deployment

    Observe for Container parachute

    deployment

    Monitor communicat

    ions

    Monitor separation conditions

    Separation

    Observe Science Vehicle

    Separation

    Monitor and graph

    incoming telemetry

    data

    Visually track both

    descents for recovery

    Landing

    Follow audible beacon which

    activated on impact

    Launch Sequence

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    CanSat 2015 PDR: Team 5251, CosmoKnights 98

    Overview of Mission Sequence of

    Events

    Presenter: Ethan Christian

    RecoveryRecover Science

    Vehicle and Container

    Check payload condition

    Data AnalysisRetrieve video

    data from Science Vehicle

    Consolidate transmitted

    telemetry data

    Review Present data

    Post-Flight Sequence

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    CanSat 2015 PDR: Team 5251, CosmoKnights 99

    Mission Operations Manual

    Development Plan

    Operations Manual Development

    Once final designs and components are chosen, the final sequence of procedures for initialization can be

    composed.

    Will contain a checklist for: Ground station configuration and initialization

    CanSat preparation and initialization

    CanSat Integration into the rocket

    Will also contain: Launch sequence

    Recovery sequence

    Presenter: Ethan Christian

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    CanSat 2015 PDR: Team 5251, CosmoKnights 100

    CanSat Location and Recovery

    Container

    Will be painted an orange color and have a orange colored parachute to remain easily visible as it descends

    to the surface.

    This will also provide a contrasting color for location on most terrains for surface location.

    Will contain a label with contact information for return.

    Payload

    Will use an audible alert to broadcast location.

    Will contain a label with contact information for return.

    Presenter: Ethan Christian

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    CanSat 2015 PDR: Team 5251, CosmoKnights 101

    Requirements Compliance

    Ethan Christian

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    (If You Want) Requirements Compliance Overview

    CanSat 2015 PDR: Team 5251, CosmoKnights 102

    Container

    Complies will all competition requirements

    Protection of the science vehicle until deployment

    Stabilize vehicle and slow descent before deployment

    Return to surface passively

    Science Vehicle

    Complies with all competition requirements

    Eject from container at optimal conditions

    Return to surface at controlled descent

    Transmit flight data and record flight video

    Protect Egg

    Compliance Challenges

    Total mass of vehicle and Container

    Presenter: Ethan Christian

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    Requirements Compliance

    (multiple slides, as needed)

    CanSat 2015 PDR: Team 5251, CosmoKnights 103

    Rqmt

    NumRequirement

    Comply / No

    Comply /

    Partial

    X-Ref Slide(s)

    Demonstrating

    Compliance

    Team Comments

    or Notes

    1

    Total mass of CanSat, container, and all descent control

    devices shall be 600 grams. Mass shall not vary more than +/-

    10 grams.

    Partial Comply 53Planned mass < 600 grams, no vehicle to weigh built

    2

    The Science Vehicle shall be completely contained in the

    Container. No part of the Science Vehicle may extend beyond

    the Container

    Comply 14-15

    3

    The Container shall fit in the envelope of 125 mm x 310 mm

    including the Container passive descent control system.

    Tolerances are to be included to facilitate Container

    deployment from the rocket fairing

    Comply

    14-15

    4

    The Container shall use a passive control system. It cannot free

    fall. A parachute is allowed and highly recommended. Include a

    spill hole to reduce swaying.

    Comply29-30

    5The Container shall not have any sharp edges to cause it to get

    stuck in the payload section.Comply 15

    6 The container must be a florescent color, pink or orange. Comply 15,98

    7The rocket air frame shall not be used to restrain any

    deployable parts of the CanSat. Comply 16

    8The rocket air frame shall not be used as part of the CanSat

    operations. Comply 16

    9The CanSat (Container and Science Vehicle) Shall deploy from

    the rocket payload section. Comply 16

    Presenter: Ethan Christian

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    Requirements Compliance

    (multiple slides, as needed)

    CanSat 2015 PDR: Team 5251, CosmoKnights 104

    Rqmt

    NumRequirement

    Comply / No

    Comply /

    Partial

    X-Ref Slide(s)

    Demonstrating

    Compliance

    Team Comments

    or Notes

    10

    The Container or Science Vehicle shall include electronics and

    mechanisms to determine the best conditions to release the

    Science Vehicle based on stability and pointing. It is up to the

    team to determine appropriate conditions for releasing the

    Science Vehicle.

    Comply 95

    11The Science Vehicle shall use a helicopter recovery system. No

    fabric or other material are allowed between the blades.Comply 29,31

    12All descent control device attachment components shall survive

    50 Gs of shock.Partial comply

    52

    Complies through calculations. Have not

    tested vehicle.

    13 All descent control devices shall survive 50 Gs of shock. Partial Comply52

    Complies through calculations. Have not

    tested vehicle.

    14All electronic components shall be enclosed and shielded from

    the environment with the exception of sensors. Comply 46-47

    15 All structures shall be built to survive 15 Gs of acceleration.Partial Comply 52

    Complies through calculations. Have not

    tested vehicle.

    16 All structures shall be built to survive 30 Gs of shock.Partial Comply 52

    Complies through calculations. Have not

    tested vehicle.

    17All electronics shall be hard mounted using proper mounts such

    as standoffs, screws, or high performance adhesives. Comply 52

    18All mechanisms shall be capable of maintaining their

    configuration or states under all forces.Partial Comply 52

    Complies through calculations. Have not

    tested vehicle.

    Presenter: Ethan Christian

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    Requirements Compliance

    (multiple slides, as needed)

    CanSat 2015 PDR: Team 5251, CosmoKnights 105

    Rqmt

    NumRequirement

    Comply / No

    Comply /

    Partial

    X-Ref Slide(s)

    Demonstrating

    Compliance

    Team Comments

    or Notes

    19 Mechanisms shall not use pyrotechnics or chemicals Comply 50-51

    20

    Mechanisms that heat (e.g. nichrome wire) shall not be

    exposed to the outside environment to reduce potential risk of

    setting vegetation on fire.

    Comply51

    21

    During descent, the Science Vehicle shall collect and telemeter

    air pressure (for altitude determination), outside and inside air

    temperature, flight software state, battery voltage, and bonus

    objective data (accelerometer data and/or rotor rate)

    Comply

    62

    22 The Science Vehicle shall transmit telemetry at a 1 Hz rate.Comply

    74

    23

    Telemetry shall include mission time with one second or better

    resolutions, which begins when the science vehicle is powered

    on.

    Comply62

    24

    XBEE radios shall be used for telemetry. 2.4 GHz series 1 and

    2 radios are allowed. 900 MHz XBEE Pro radios are also

    allowed.

    Comply56,60,63

    25XBEE radios shall have their NETID/PANID set to their team

    number (decimal).

    Comply61

    26 XBEE shall not use broadcast modeComply

    61

    27

    The science vehicle shall have a video camera installed and

    recording the complete descent from deployment to landing.

    The video recording can start at any time and must support up

    to one hour of recording.

    Comply25,75

    Presenter: Ethan Christian

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    Requirements Compliance

    (multiple slides, as needed)

    CanSat 2015 PDR: Team 5251, CosmoKnights 106

    Rqmt

    NumRequirement

    Comply / No

    Comply /

    Partial

    X-Ref Slide(s)

    Demonstrating

    Compliance

    Team Comments

    or Notes

    28

    The video camera shall include a time stamp on the video. The

    time stamp must for from the time of deployment to the time of

    landing.

    Comply25

    29The descent rate of the Science Vehicle shall be less that 10

    meters/second and greater than 4 meters/second.

    Partial Comply30-31

    Complies through calculations. Have not

    tested vehicle.

    30

    During descent, the video camera must not rotate. The image

    of the ground shall maintain one orientation with no more than

    +/- 90 degree rotation.

    Partial Comply

    46-47

    Complies through calculations. Have not

    tested vehicle.

    31Cost of the CanSat shall be under $1000. Ground support and

    analysis tolls are not included in the cost.

    Comply

    111-114

    32 Each team shall develop their own ground station.Comply

    83-84

    33 All telemetry shall be displayed in real time during descent.Comply

    95

    34All telemetry shall be displayed in engineering units ( meters,

    meters/second, Celsius, ect.).Comply

    95

    35Teams shall plot data in real time during flight on the ground

    station computer.Comply

    61,74,76-78

    36

    The ground station shall include one laptop with a minimum of

    two hours of batter operations, XBEE radio and a hand held or

    table top antenna.Comply

    81,82

    Presenter: Ethan Christian

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    Requirements Compliance

    (multiple slides, as needed)

    CanSat 2015 PDR: Team 5251, CosmoKnights 107

    Rqmt

    NumRequirement

    Comply / No

    Comply /

    Partial

    X-Ref Slide(s)

    Demonstrating

    Compliance

    Team Comments

    or Notes

    37

    The ground station shall be portable so the team can be

    positioned at the ground station operation site along the flight

    line. AC power will not be available at the ground station

    operation site.

    Comply 81, 82

    38The Science Vehicle shall hold one large raw hens egg which shall survive launch, deployment, and landing.

    Comply14,42-45

    39Both the Container and Science Vehicle Shall be labeled with

    team contact information included email address.

    Comply

    100

    40

    The CanSat flight software shall maintain and telemeter a

    variable indicating its operating state. In case of processor

    reset, the flight software shall re-initialize to the correct state

    either by analyzing sensor data and/or reading stored state

    data from non-volatile memory. The states are to be defined by

    each team. Example states include: PreFlightTest(0),

    LaunchWait(1), Ascend(2), RocketDeployment(3),

    Stabilazation(4), Separation(5), Descend(6), Landed(7).

    Comply

    76-78

    41 No lasers are allowed.Comply

    No lasers in design

    42

    The Science Vehicle shall include an easily accessible power

    switch which does not require removal from the Container for

    access. An access hole or panel in the container is allowed.Comply

    46,64

    Presenter: Ethan Christian

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    Requirements Compliance

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    CanSat 2015 PDR: Team 5251, CosmoKnights 108

    Rqmt

    NumRequirement

    Comply / No

    Comply /

    Partial

    X-Ref Slide(s)

    Demonstrating

    Compliance

    Team Comments

    or Notes

    43

    The Science Vehicle Shall must include a battery that is well

    secured. (Note: a common cause of failure is disconnections of

    batteries and/or wiring during launch).

    Comply68-70

    44Lithium polymer cells are not allowed due to being a fire

    hazard.

    Comply68-70

    45

    Alkaline, Ni-MH, lithium ion built with a metal cause, and Ni-

    Cad cells are allowed. Other types must be approved before

    use.

    Comply

    68-70

    46

    The Science Vehicle and Container must be subjected to the

    drop test as described in the Environmental Testing

    Requirements document.

    Partial ComplyComponents not built for testing required. Testing planned for future dates.

    47

    The Science Vehicle and Container must be subjected to the

    vibration test as described in the Environmental Testing

    Requirements document. Partial Comply

    Components not built for testing required. Testing planned for future dates.

    48

    The Science Vehicle and Container must be subjected to the

    thermal test as described in the Environmental Testing

    Requirements document. Partial Comply

    Components not built for testing required. Testing planned for future dates.

    49Environmental test results must be documented and submitted

    to the judges at the flight readiness review. Partial Comply

    Components not built for testing required. Testing planned for future dates.

    Presenter: Ethan Christian

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    CanSat 2015 PDR: Team 5251, CosmoKnights 109

    Management

    Hunter Williams

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    CanSat 2015 PDR: Team 5251, CosmoKnights 110

    CanSat Management Overview

    Presenter: Hunter Williams

    The Management section contains:

    Gantt chart

    Timeline

    Final total budget

    Detailed budgets on electronics, structural components, and other costs

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    CanSat 2015 PDR: Team 5251, CosmoKnights 111

    CanSat Budget Electronics

    Presenter: Hunter Williams

    Electronics BudgetItem Description Cost # Total Cost Actual Estimated Budgeted

    Arduino Micro Microcontroller $21.45 1 $21.45 Actual

    WRL-10419 Xbee Transmitter $44.95 2 $89.90 Actual

    WRL-11373 Xbee Boad $9.95 2 $19.90 Actual

    MPL3115A2 Pressure Sensor $14.95 1 $14.95 Actual

    TMP36 Temp Sensor 1.5 2 $3.00 Budgeted

    SEN-10736 IMU $74.95 1 $74.95 Budgeted

    808 Car Key Chain Camera 7.5 1 $7.50 Budgeted

    PRT-12002 Breadboard $4.95 1 $4.95 Budgeted

    RTL-11242 Jumper Wires $5.95 1 $5.95 Budgeted

    ROB-10333 Servo $10.95 1 $10.95 Budgeted

    GigaAnt Antenna Antenna $1.35 2 $2.70 Budgeted

    PCB Board $100 1 $100.00 Estimated

    Total $356.20

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    CanSat 2015 PDR: Team 5251, CosmoKnights 112

    CanSat Budget Structural

    Structures Budget

    Item Description Cost # Total Cost

    Actual, estimated,

    Budgeted

    Carbon Fiber Sheet 9.5ozX50X3 $ 25.50 1 $ 25.50 Estimated

    Carbon Fiber Epoxy3 to 1 Epoxy/Hardener $ 39.75 1 $ 39.75 Estimated

    Measuring Pump $ 6.95 2 $ 13.90 Estimated

    Molding Wax 24 oz $ 10.50 1 $ 10.50 Estimated

    Torsion Spring 180 Deg $ 6.89 1 $ 6.89 EstimatedAluminum Screw and Post $ 0.80 4 $ 3.20 Estimated

    Aluminum screw 6-32 X $ 7.06 1 $ 7.06 Estimated

    Aluminum nut 6-32 $ 3.94 1 $ 3.94 Estimated

    Nylon Eye bolt 10-24 $ 6.15 1 $ 6.15 Estimated

    Respirator $ 29.87 2 $ 59.74 Estimated

    2 Gallon Bucket $ 3.42 1 $ 3.42 Estimated

    Brushes $ 14.99 1 $ 14.99 Estimated

    Presenter: Hunter Williams

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    CanSat 2015 PDR: Team 5251, CosmoKnights 113

    CanSat Budget Structural Contd. Structural Cont.

    Other Costs and Total

    Item Description Cost # Total Cost Actual, estimated, Budgeted

    Putty Knives $ 3.11 1 $ 3.11 Estimated

    Wood Planks 2X6X8 $ 5.42 1 $ 5.42 Estimated

    Nitrile Gloves 12 Pack $ 4.98 1 $ 4.98 Estimated

    Loctite Blue threadlocker $ 6.48 1 $ 6.48 Estimated

    Carbon Fiber

    Tubes

    750mm Long

    5mm OD $ 2.01 2 $ 4.02 Estimated

    Carbon Fiber

    Plates 300X100X2mm $ 20.30 3 $ 60.90 Estimated

    Wood Glue $ 3.98 1 $ 3.98 Estimated

    Total $283.93

    Presenter: Hunter Williams

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    CanSat 2015 PDR: Team 5251, CosmoKnights 114

    CanSat Budget Other Costs

    Other Costs and Total

    Type Item Description Cost

    Prototype N/A

    Prototyping budget was included in the original budgets N/A

    Test Equipment Eggs

    Eggs used for egg drop materials selection $4

    Test Equipment Weather Balloon $15 $15

    Test Equipment Helium $3.03 per cubic meter $3.03

    Ground Station Computer Laptop $650

    Travel Gas

    Calculated at $2.5 per gallon from Orlando to Burkett and back $320+

    Travel Hotel At $75 per night, 3 rooms, 4 nights $900

    Travel Food $25 per day, 4 days, 8 people $800

    Total Electronics and Structural

    (Not Including Other Costs) $640.13

    Grand Total $3332.16

    Presenter: Hunter Williams

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    CanSat 2015 PDR: Team 5251, CosmoKnights 115

    CanSat Budget Funding Sources

    Funding Sources

    Source Type Name Description Amount

    Government Grant Florida Space Grant

    Covered cost of CanSat application fee and project materials $250

    University Grant SGA Project Funding

    $1000 for project materials, electronic and structural $1000

    University Grant SGA Competition Travel Funding

    $200 per person, 8 people, covers hotels and transportation $1600

    Previous Projects AIAA UCF Project Materials

    Previous projects used Arduino and breakout boards. These were used for introductions to programming,

    but not used for prototyping. $800+

    Since the SGA grant and Florida Space Grant cover the cost of the CanSat and its

    testing materials, there is no danger of running out of funds before project

    completion.

    Since team members will be driving instead of flying, covering their own food costs,

    and sleeping 3 to a room in inexpensive hotels, the SGA Travel Funding will

    adequately cover the costs of going to the competition.

    Presenter: Hunter Williams

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    CanSat Timeline Description

    Phase 1:

    Design: CAD design in Solidworks High level design

    Build: Find materials for egg drop

    testing

    Buy breakout board sensors for use with Arduino to get initial idea on code

    Test: Conduct egg drop test Do CFD analysis and FEM

    buckling analysis

    Learn all sensors and integrate into GUI

    Phase 2:

    Design: Finish budget Purchase materials for initial

    prototype

    Build: Construct first prototype Finish organizing code

    architecture

    Test: Integrate code into single

    autonomous code

    Drop test prototype

    Phase 3:

    Design: Analyze results from drop

    test

    Make minor changes to design as appropriate

    Finish GUI for ground control Build:

    Implement structural changes

    Integrate sensor package into structure

    Test: Do final drop test using

    weather balloon and full sensor package

    Presenter: Hunter Williams

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    CanSat 2015 PDR: Team 5251, CosmoKnights 117

    3/9/2015 Spring Break Begins

    3/13/2015 Begin Design Phase 3

    3/15/2015 Spring Break Ends

    4/10/2015 Begin Build Phase 3

    29/04/2015 CDR/ End of Spring Semester

    5/8/2015 Begin Test Phase 3

    6/12/2015 Competition

    11/27/2014 Thanksgiving

    12/12/2014 Winter Break Starts

    12/19/2014 Begin Design Phase 2

    1/2/2015 Spring Semester Starts

    1/16/2015 Begin Build Phase 2

    2/1/2015 PDR

    2/13/2015 Begin Test Phase 2

    8/25/2014 Post Fliers

    9/1/2014 Labor Day

    9/5/2014 First Meeting

    9/12/2014 Assign Teams

    9/26/2014 Begin Design Phase 1

    10/17/2014 Begin Build Phase 1

    11/14/2014 Begin Test Phase 1

    PROJECT TIMELINE

    Presenter: Hunter Williams

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    (If You Want) Gantt Chart Pt. 1 and 2

    118Presenter: Hunter Williams CanSat 2015 PDR: Team 5251, CosmoKnights

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    CanSat 2015 PDR: Team 5251, CosmoKnights 119

    Conclusions

    Major Accomplishments

    Completed CAD and CFD of initial structural design, revised to optimize strength, weight, and speed

    Successfully transmitted sensor data between CanSat and Ground Station, wired all sensors with Arduino

    Conducted trade studies and budgeted accordingly

    Major Unfinished Work

    Finish manufacturing primary prototype

    Finish integrating code into single, automated package

    Print circuit, integrate servo and ring gear

    Readiness

    As all computational analysis is finished and budgeting shows financial viability, primary prototype construction is ready

    Presenter: Hunter Williams

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    CanSat 2015 PDR: Team 5251, CosmoKnights 120Presenter: Hunter Williams