SERVICE INFORMATIONIssued by Copying Machine Quality Assurance
Center, Canon Inc.NO. : F-04-E00007DATE : FEB.2002COLOR LASER
COPIER1100/1120/1130/1140/1150/1160/1180LOCATIONSUBJECTRevision of
Service ManualThe captioned technical documentation has been
revised to reflect the following:Reasonsto update the descriptions
in the previous documentation covering modification offunctions and
correction of typographical mistakes.The present revision is a full
revision. Kindly make arrangements so that the olddocument may be
replaced with the one being released. Further, please make surethe
old document is properly disposed of.FY8-13G3-03YPrinted in
JapanImprim au Japon Major quality issues Quality
upgrade/production efficiency Field quality problems
MiscellaneousMODEL:COPYRIGHT 2002 CANON INC. CANON
CLC1100/1130/1150/1160/1180 REV.3 FEB. 2002 PRINTED IN JAPAN
(IMPRIME AU JAPON)REVISION 3FEB. 2002 FY8-13G3-030COLOR LASER
COPIER1100/1120/1130/1140/1150/1160/1180www. REPAI R- PRI NTER. r u
Konnexnnn cepnncnon oxyuen1annn a) Service manuals b) Service
handbooks c) Service bulletins d) Parts catalogs e) n pyroe
Hesanncnumn qopyu no ocnyannannm xonnponantnon 1exnnxn a) 3anpanxa
xaprpnxe b) Pemonr nasepntx npnnrepon c) Pemonr xonnponantntx
annaparon d) Crpynte npnnrept Brother, Canon, Epson, Gestetner,
IBM, Hewlett Packard, Kyocera, MB, Lexmark, Minolta, OCE, OKI,
Olivetti, Panasonic, Ricoh, Samsung, Sanyo, Sharp, Toshiba, Utax,
Xerox n p.COPYRIGHT 2002 CANON INC. CANON
CLC1100/1130/1150/1160/1180 REV.3 FEB. 2002 PRINTED IN JAPAN
(IMPRIME AU JAPON)IMPORTANTTHIS DOCUMENTATION IS PUBLISHED BY CANON
INC., JAPAN, TO SERVE AS A SOURCEOF REFERENCE FOR WORK IN THE
FIELD.SPECIFICATIONS AND OTHER INFORMATION CONTAINED HEREIN MAY
VARY SLIGHTLYFROM ACTUAL MACHINE VALUES OR THOSE FOUND IN
ADVERTISING AND OTHERPRINTED MATTER.ANY QUESTIONS REGARDING
INFORMATION CONTAINED HEREIN SHOULD BE DIRECTEDTO THE COPIER
SERVICE DEPARTMENT OF THE SALES COMPANY.THIS DOCUMENTATION IS
INTENDED FOR ALL SALES AREAS, AND MAY CONTAIN INFOR-MATION NOT
APPLICABLE TO CERTAIN AREAS.COPYRIGHT 2002 CANON INC.Printed in
JapanImprim au JaponUse of this manual should be strictly
su-pervised to avoid disclosure of confidentialinformation.Prepared
byOFFICE IMAGING PRODUCTS TECHNICAL SUPPORT DIVISIONCANON INC.5-1,
Hakusan 7-chome, Toride, Ibaraki, 302-8501 JapanCOPYRIGHT 2002
CANON INC. CANON CLC1100/1130/1150/1160/1180 REV.3 FEB. 2002
PRINTED IN JAPAN (IMPRIME AU JAPON)iINTRODUCTIONThis Service Manual
contains basic data and figures on the plain paper
CLC1100/1120/1130/1140/1150/1160/1180 needed to service the machine
in the field. The copieris designed to enable fully automated
copying work, and may be configured with thefollowing options:1.
RDF-E2/E32. Stapler Sorter-F13. Film Projector-D14. CLC Paper
Deck-E1For the RDF-E2/E3, Stapler Sorter-F1, and Film Projector-D1,
see their respectiveService Manuals for details. This Service
Manual covers the copier itself, and consists ofthe following
chapters:This manual omits descriptions on technologies used in
common with existingmachines. Refer to the Copier Basic Series as
necessary for additional information.Chapter 1 General Description
introduces the copiers features and specifications,shows how to
operate the printer unit, and explains how copies are made.Chapter
2 Basic Operation provides outlines of the steps used to generate
copies.Chapter 3 Exposure System discusses the principles of
operation used for themechanical/electrical operations of the
copiers exposure system. It alsoexplains the timing at which the
various units involved are operated, andshows how they may be
disassembled/assembled and adjusted.Chapter 4 Image Processing
System discusses the principles of operation used forthe
mechanical/electrical operations of the copiers image
processingsystem. It also explains the timing at which the various
units involved areoperated, and shows how they may be
disassembled/assembled andadjusted.Chapter 5 Laser Exposure System
discusses the principles of operation used for
themechanical/electrical operations of the copiers laser exposure
system. Italso explains the timing at which the various units
involved are operated,and shows how they may be
disassembled/assembled and adjusted.Chapter 6 Image Formation
System discusses the principles of how images areformed. It also
explains the timing at which the various units involved inimage
formation are operated, and shows how they may be
disassembled/assembled and adjusted.Chapter 7 Pick-Up/Feeding
System discusses the principles of how the printer unitpicks up and
moves paper inside it. It also explains the timing at which
thevarious units involved are operated, and shows how they may
bedisassembled/assembled and adjusted.Chapter 8 Fixing System
discusses the principles of how the printer unit fuses tonerimages
to paper. It also explains the timing at which the various
unitsinvolved are operated, and shows how they may be
disassembled/assembled and adjusted.COPYRIGHT 2002 CANON INC. CANON
CLC1100/1130/1150/1160/1180 REV.1 FEB. 2002 PRINTED IN JAPAN
(IMPRIME AU JAPON) i iChapter 9 Externals/Auxiliary Mechanisms
shows the copiers external parts, andexplains the principles used
for the copiers various control mechanisms inview of the functions
of electrical and mechanical units and in relation totheir timing
of operation. It also shows how these units may
bedisassembled/assembled and adjusted.Chapter 10 Paper Deck
discusses the principles of operation used for the series
ofoperations between pickup and delivery performed by the paper
deck. Italso explains the timing at which the various units
involved are operated,and shows how they may be
disassembled/assembled and adjusted.Chapter 11 Installation
introduces requirements for the site of installation, and showshow
the printer unit may be installed using step-by-step
instructions.Chapter 12 Maintenance and Servicing provides tables
of periodically replaced partsand consumables/durables and
scheduled servicing charts.Chapter 13 Troubleshooting provides
tables of maintenance/inspection, standards/adjustments, and
problem identification (image fault/malfunction).Appendix contains
a general timing chart and general circuit diagrams.The following
rules apply throughout this Service Manual:1. Each chapter contains
sections explaining the purpose of specific functionsand the
relationship between electrical and mechanical systems
withreference to the timing of operation.In the diagrams,
represents the path of mechanical drive where asignal name
accompanies the symbol , the arrow indicates the directionof the
electric signal.The expression turn on the power means flipping on
the power switch,closing the front cover, and closing the delivery
unit cover, which results insupplying the machine with power.2. In
the digital circuits, 1 is used to indicate that the voltage level
of a givensignal is High, while 0 is used to indicate Low. (The
voltage value,however, differs from circuit to circuit.) In
addition, the asterisk (*) as inDRMD* indicates that the DRMD
signal goes on when 0.In practically all cases, the internal
mechanisms of a microprocessor cannotbe checked in the field.
Therefore, the operations of the microprocessors usedin the
machines are not discussed: they are explained in terms of from
sensorsto the input of the DC controller PCB and from the output of
the DC controllerPCB to the loads.The descriptions in this Service
Manual are subject to change without notice forproduct improvement
or other purposes, and major changes will be communicated in
theform of Service Information bulletins.All service persons are
expected to have a good understanding of the contents of
thisService Manual and all relevant Service Information bulletins
and be able to identify andisolate faults in the machine.COPYRIGHT
2002 CANON INC. CANON CLC1100/1130/1150/1160/1180 REV.1 FEB. 2002
PRINTED IN JAPAN (IMPRIME AU JAPON)iii ii-aThis manual is compiled
in such a way so that a fuller understanding of the machinemay be
acquired by using it side by side with the Copier Basic Series. By
way of providinga reference to the document, this manual uses the
following convention:EX: Part 2>Chapter 3>2.1 Shading
CorrectionThe Copier Basic Series represents an accumulation of
Canons copier technologiesused in common in existing machines, and
descriptions in the document are intended tosupplement the contents
of Service Manuals. The Copier Basic Series consists of
thefollowing four parts:Part 1: BasicsPart 2: CopiersPart 3:
AccessoriesPart 4: ControllersCOPYRIGHT 2002 CANON INC. CANON
CLC1100/1130/1150/1160/1180 REV.1 FEB. 2002 PRINTED IN JAPAN
(IMPRIME AU JAPON)vSystem ConfigurationThe CLC1100/1120/1130/1150
may be configured as follows to make up a system (the shadedareas
indicate options):The figures above represents the CLC1150;
however, the CLC1100/1120/1130 may beconfigure in the same way.* :
CLC Film Projector D1 is not available for CLC1100.CLC1100/1120
:2-cassette modelCLC1130 :3-cassette modelCLC1150 :2-cassette model
with a duplexing unit.RDF-E2/E3Feeds a large number of
originalsautomatically for continuouscopying. Accepts
double-sidedoriginals.CLC Film Projector-D1*Projects 35mm negative
orpositive film, large-size negativefilm, or transparencies for
makingcolor copies.Editor-F1Enables selecting areas andcolors using
a point pen.Stapler Sorter-F1Sorts or groups copies.Staples sorted
copies.CLC Buffer Path Unit 1Limits curling of copied paper.CLC
Paper Deck-E1Accommodates as many as 2500 sheets ofpaper
(A4/B5/LTR).Control Card-VEnables control of copyingwork by
group.iiiCOPYRIGHT 2002 CANON INC. CANON
CLC1100/1130/1150/1160/1180 REV.0 FEB. 2002 PRINTED IN JAPAN
(IMPRIME AU JAPON) vi ivThe CLC1140/1160/1180 may be configured as
follows to make up a system (the shaded areasindicate
options):RDF-E2/E3Feeds a large number of originalsautomatically
for continuouscopying. Accepts
double-sidedoriginals.Editor-F1Enables selecting areas andcolors
using a point pen.Stapler Sorter-F1Sorts or groups copies.Staples
sorted copies.CLC Buffer Path Unit 1Limits curling of
copiedpaper.CLC Paper Deck-E1Accommodates as many as 2500sheets of
paper (A4/B5/LTR).Control Card-VEnables control ofcopying work by
group.CLC1140 :2-cassette modelCLC1160 :3-cassette modelCLC1180
:2-cassette model with a duplexing unit.COPYRIGHT 2002 CANON INC.
CANON CLC1100/1130/1150/1160/1180 REV.1 JAN. 2000 PRINTED IN JAPAN
(IMPRIME AU JAPON)vCONTENTSCHAPTER 1 GENERAL DESCRIPTIONCHAPTER 2
BASIC OPERATIONI. FEATURES.................................. 1-1II.
SPECIFICATIONS....................... 1-2A.
Type.................................. 1-2B. System
............................. 1-2C.
Functions.......................... 1-3D. Others
.............................. 1-4E. Default
Ratios................... 1-4F. Copying Speed ................
1-5G. CLC Paper Deck-E1......... 1-6III. NAMES OF PARTS
.................... 1-7A. External View .........................
1-7B. Cross Section......................... 1-9IV. USING THE
COPIER............... 1-12A. Control Panel ......................
1-12B. Extended Functions ............ 1-13C. User
Mode........................... 1-14V. DAILY MAINTENANCE BYTHE USER
............................... 1-16VI. SAFETY
................................... 1-17A. Safety of Laser Light
........... 1-17B. CDRH Regulations.............. 1-18C. Handling
the LaserAssembly............................. 1-19D. Safety of
Toner .................... 1-21VII. IMAGE FORMATION................
1-22A. Outline................................. 1-22B. Auxiliary
Process ................ 1-241.
Post-CleaningCharging........................ 1-24I. OUTLINE OF
OPERATIONS ...... 2-1A. Functional Construction ......... 2-1B.
Electrical Circuitry .................. 2-21.
Outline.............................. 2-22. CPU PCB
......................... 2-23. Control Panel ...................
2-2II. BASIC SEQUENCE OFOPERATIONS .............................
2-4A. At Power-On........................... 2-4B. Basic Sequence
ofOperations (copying) .............. 2-6C. Generating the
ImageLeading Edge Signal .............. 2-71. Outline
.............................. 2-72. Controlling Side A andSide
B............................... 2-8III. CONTROLLING
ELECTRICALMECHANISMS......................... 2-10A. Controlling
the Main Motor(M4) ..................................... 2-101.
Outline........................... 2-10B. Controlling the Drum
Motor(M2) ..................................... 2-121.
Outline........................... 2-12C. Inputs to and Outputs
fromthe Major PCBs ....................2-14COPYRIGHT 2002 CANON
INC. CANON CLC1100/1130/1150/1160/1180 REV.0 MAR. 1999 PRINTED IN
JAPAN (IMPRIME AU JAPON)viCHAPTER 3 EXPOSURE SYSTEMI.
OPERATION................................ 3-1A.
Outline.................................... 3-1B. Basic Sequence
ofOperations.............................. 3-21. Sequence
ofOperations........................ 3-22. Scanner Home
PositionSensor and Operation...... 3-3II. SCANNER DRIVE
SYSTEM....... 3-4A. Controlling the ScannerMotor
...................................... 3-41.
Outline.............................. 3-42.
Operations........................ 3-5B. Changing the
ReproductionRatio ....................................... 3-5III.
CONTROLLING THE INTENSITYOF THE SCANNING LAMP ........ 3-6A.
Outline.................................... 3-6B.
Operations.............................. 3-71. Turning On/Off
theScanning Lamp ................ 3-72. Detecting the Activationof
the Scanning Lamp ...... 3-73. Detecting an Error in theActivation
of theScanning Lamp ................ 3-74. Controlling the
Intensityof the Scanning Lamp ...... 3-7IV. DISASSEMBLY/ASSEMBLY
....... 3-8A. Original Exposure System ..... 3-91. Removing the
ScanningLamp ................................ 3-92. Orienting the
ScanningLamp ................................ 3-93. Removing the
StandardWhite Plate.................... 3-104. Mounting the
StandardWhite Plate.................... 3-10B. Scanner Drive
Assembly..... 3-111. Removing the ScannerDrive Motor
.................... 3-112. Adjusting the Tension of theBelt When
Mounting theScanner Drive Motor ..... 3-113. Routing the
ScannerCable ............................. 3-11CHAPTER 4 IMAGE
PROCESSING SYSTEMI. OUTLINE.....................................
4-1II. CCD/CCD DRIVE........................ 4-2A. Controlling the
CCD............... 4-2B. CCD Driver Circuit ..................
4-2III. ANALOG IMAGEPROCESSING ............................ 4-3IV.
DIGITAL IMAGEPROCESSING ............................ 4-4A.
Outline.................................... 4-4B. Shading
Correction ................ 4-6a. Shading Correction ..........
4-6C. 3-Line CCD PositionMatching Circuit ......................
4-7D. Sensor Color CorrectionCircuit
..................................... 4-7E. Original Position
DetectionCircuit ..................................... 4-8F. Black
Detection Circuit andEdge/Line WidthDetection Circuit
..................... 4-9G. Chromatic Space CorrectionCircuit
.................................. 4-10H. Direct Mapping Circuit
......... 4-10I. Logarithmic Correction andBGR-to-YMC
Conversion.... 4-11a. Logarithmic Correction.. 4-11b. BGR-to-YMC
Conversion4-11J. Toner Color CorrectionCircuit
.................................. 4-12K.
Coloring/ContourProcessing .......................... 4-12L.
Density Processing ............. 4-13M.
Enlargement/Reduction,Shift, and Edit Processing... 4-13N.
Sharpness/FilterProcessing .......................... 4-14O.
Anti-CounterfeitMechanism.......................... 4-141.
Counterfeit TracingMechanism.................... 4-14COPYRIGHT 2002
CANON INC. CANON CLC1100/1130/1150/1160/1180 REV.0 MAR. 1999
PRINTED IN JAPAN (IMPRIME AU JAPON)viiCHAPTER 5 LASER EXPOSURE
SYSTEMI. OPERATIONS ............................. 5-1A.
Functions................................ 5-1B. Sequence of
Operations(laser exposure system) ......... 5-2II. GENERATING THE
BDSIGNAL ....................................... 5-3III. LASER
DRIVER CIRCUIT .......... 5-4A. Controlling the LaserSystem
................................... 5-4B. Controlling the
Temperatureof the Laser Unit ..................... 5-5IV. LASER
SCANNER MOTOR ....... 5-6V. DISASSEMBLY/ASSEMBLY ....... 5-7A.
Electrical Parts ....................... 5-81. Removing the
OriginalScanner MotorDirver PCB ....................... 5-82.
Removing the LaserScanner Unit .................... 5-83. Removing
the LaserController PCB/LaserDriver PCB .................... 5-104.
Adjusting Laser Power .. 5-115. Adjusting the Laser ....... 5-132.
Bank Note DetectionMechanism.................... 4-14P. CMYBk/RGB
Integration ..... 4-15Q. Texture Processing.............. 4-15R.
Color Conversion ................ 4-15V. DISASSEMBLY/ASSEMBLY ....
4-16A. Electrical Parts .................... 4-171. Removing the
CCDUnit ................................ 4-172. Removing the
AnalogProcessor PCB ............. 4-183. Removing the
ImageProcessor PCB (IP-MAIN,IP-ED, IF, IP-ECO) ........ 4-19CHAPTER
6 IMAGE FORMATION SYSTEMI. IMAGE FORMATION SYSTEM... 6-1A.
Outline.................................... 6-1B. Controlling the C
Sensor ........ 6-3C. Sequence of Operations(image formation
system) ....... 6-7II. IMAGE STABILIZATION ............... 6-8A.
Outline .................................... 6-8B. Controlling the
SurfacePotential of the Drum ............ 6-101. Outline
............................ 6-102. Measuring the SurfacePotential
of the Drum .... 6-103. Measuring the Dark AreaPotential
Attenuation ..... 6-114. Controlling the EnvironmentContrast
Potential .......... 6-115. Setting the Grid Bias andthe Developing
Bias ...... 6-126. Sequence of Operations(initial drum
surfacepotential control timing) . 6-137. Auto Gradation
Correctionin User Mode ..................6-148. Checking the LED
Activationfor the PotentialMeasurement Circuit ..... 6-14III.
CONTROLLING THE CHARGINGMECHANISM ...........................
6-17A. Controlling the PrimaryCharging Mechanism andthe Grid Bias
....................... 6-171. Operation ......................
6-172. Protection Circuit ........... 6-17B. Controlling
theDeveloping Bias .................. 6-181. Operation
...................... 6-182. When Controlling the MDeveloping Bias
............ 6-19COPYRIGHT 2002 CANON INC. CANON
CLC1100/1130/1150/1160/1180 REV.2 FEB. 2002 PRINTED IN JAPAN
(IMPRIME AU JAPON)viiiC. Controlling the AttractionCharging
Mechanism andTransfer Charging Current ... 6-201.
Operations..................... 6-20D. Controlling the
SeparationCharging Current ................ 6-211. Operation
...................... 6-21E. Controlling the
External/InternalStatic Eliminating Current ... 6-231. Operation
...................... 6-23F. Controlling the Post-CleaningCharging
Current ................ 6-241. Operations.....................
6-24G. Controlling the Temperature ofthe Photosensitive Drum.....
6-251. Control ........................... 6-252. Controlling the
PowerUsing the EnvironmentSwitch SW6................... 6-25H.
Controlling the PrimaryCharging Wire
CleaningMechanism.......................... 6-271.
Operations..................... 6-272. Conditions forOperation
...................... 6-27IV. DEVELOPINGASSEMBLIES
.......................... 6-28A.
Outline................................. 6-28B. Locking the
DevelopingAssembly............................. 6-29C. Controlling
the Concentrationof Color Toner ...................... 6-311.
Outline........................... 6-312. Measuring
theConcentration of ColorToner on the DevelopingCylinder Assembly
........ 6-323. Controlling the ColorToner ConcentrationMeasurement
Mechanismof the PhotosensitiveDrum .............................
6-334. Sequence ofMeasurement ................ 6-34D. Controlling
the Concentration ofBlack Toner .......................... 6-351.
Outline........................... 6-352. Controlling the Supply
ofBlack Toner .................... 6-353. Measuring the
Concentrationof Black Toner(patch detection) ........... 6-364.
Detecting Dirt on theWindow ......................... 6-385.
Sequence of Operations(measurement) .............. 6-396. Error
Code (E020)Related to Control of TonerConcentration................
6-40E. New Gradation Correction Con-trol (patch detection;
CLC1140/1160/1180) ........................ 6-46a1.
Outline......................... 6-46a2. New Gradation
CorrectionControl(patch detection) ......... 6-46a3. Timing
ofMeasurement ............... 6-46c4. Error Code Related to
NewGradation Correction Control(E020) .........................
6-46dF. Supplying Toner .................. 6-47V. PHOTOSENSITIVE
DRUMCLEANER ASSEMBLY ............ 6-48A.
Outline................................. 6-48B. Controlling the
ReciprocatingMechanism of the CleaningBlade
................................... 6-49C. Controlling the
Collection ofWaste Toner ........................ 6-491. Checking
the WasteToner Case (full) ............ 6-492. Detecting a Waste
TonerFeedscrew LockCondition ....................... 6-50VI.
DISASSEMBLY/ASSEMBLY .... 6-51A. Photosensitive
DrumAssembly............................. 6-521. Construction
.................. 6-522. Removing thePhotosensitive Drum.....
6-523. When Replacing thePhotosensitive Drum..... 6-564. Cleaning
thePhotosensitive Drum..... 6-585. Removing the DrumHeater
........................... 6-596. Removing the DrumHeater Brush
................. 6-60B. Pre-Exposure Lamp ............ 6-601.
Removing thePre-ExposureLamp Unit ...................... 6-60C.
Charging Assembly ............. 6-611.
Outline........................... 6-612. Removing the
PrimaryCharging Assembly ....... 6-613. Removing the GridPlate
.............................. 6-61COPYRIGHT 2002 CANON INC. CANON
CLC1100/1130/1150/1160/1180 REV.2 FEB. 2002 PRINTED IN JAPAN
(IMPRIME AU JAPON)ix4. Replacing the WireCleaning Pad of thePrimary
ChargingAssembly....................... 6-625. Removing the
Post-CleaningCharging Assembly ....... 6-636. Adjusting the Height
of theCharging Wire ............... 6-63D. Developing Assemblies
....... 6-641. Construction of the Y/M/CDeveloping Assembly....
6-642. Construction of the BkDeveloping Assembly.... 6-643.
Removing the DevelopingAssembly....................... 6-644.
Removing the ATR Sensorof the Y/M/C
DevelopingAssembly....................... 6-655. Removing
theDeveloping Cylinder ...... 6-666. Adjusting the S-B Gap ..
6-707. Replacing theDeveloper ...................... 6-70E. Hoppe
Assembly ................. 6-731. Opening the Hopper ..... 6-732.
Removing the HopperUnit ................................ 6-733.
Removing the HopperMotor ............................. 6-744.
Removing the TonerSupply Clutch ................ 6-75F.
Photosensitive DrumCleaner Assembly................. 6-771.
Removing thePhotosensitive DrumCleaner Unit ..................
6-772. Replacing thePhotosensitive DrumCleaner Blade
............... 6-783. Replacing thePhotosensitive DrumCleaner
Scoop-UpSheet ............................. 6-794. Removing
thePhotosensitive DrumCleaner End Seal andFelt
................................ 6-79G. Pre-Cleaning SensorAssembly
No. 2 Scoop-UpSheet Assembly .................. 6-801. Replacing
the No. 2Scoop-Up SheetAssembly....................... 6-802.
Points to Note WhenHandling the Pre-CleaningSensor Assembly
.......... 6-80H. Black Toner ConcentrationSensor Assembly
................ 6-811. Removing the Black TonerConcentration
Sensor ... 6-812. Removing the No. 2Blade
........................... 6-81b3. Removing the GradationSensor
(CLC1140/1160/1180 only) ..................... 6-82I. Cleaner
BladeReciprocating Motor .......... 6-82a1. Removing
theReciprocating MotorAssembly..................... 6-82aJ. Waste
Toner FeedingAssembly........................... 6-82a1. Removing
the Waste TonerFeedscrew Assembly .. 6-82aK. Developing
DriveAssembly............................. 6-841. Removing the
DevelopingDrive Assembly and theDeveloping AssemblyRail
................................ 6-84CHAPTER 7 PICK-UP / FEEDING
SYSTEMI. OPERATIONS ............................. 7-1A.
Outline.................................... 7-1B. Arrangement of
Rollersand Sensors ........................... 7-21.
CLC1150/1180................. 7-22. CLC1130/1160.................
7-3II. PICKUP ASSEMBLY................... 7-5A. Pickup from the
Cassette....... 7-51. Outline.............................. 7-5B.
Lifter Movement ..................... 7-91.
Outline.............................. 7-92. Detecting the
Presence/Absence of Paper ......... 7-10COPYRIGHT 2002 CANON INC.
CANON CLC1100/1130/1150/1160/1180 REV.1 FEB. 2002 PRINTED IN JAPAN
(IMPRIME AU JAPON)x3. Detecting the Level ofPaper
............................. 7-10C. Detecting the Paper SizeInside
the Cassette ............. 7-111. Fixed-Size TypeCassette
........................ 7-112. Universal TypeCassette
........................ 7-113. Paper Sizes andCassettes
...................... 7-124. Paper Width BasicValue
............................. 7-135. Sequence of Operations(pickup
from thecassette)........................ 7-14D. Pickup from
theMultifeeder .......................... 7-151.
Operations..................... 7-152. Detecting the Size ofPaper
............................. 7-163. Movement of the Lifter ..
7-174. Sequence ofOperations..................... 7-18E. Picking
UpTransparencies .................... 7-19III. DUPLEXING
UNIT(CLC1150/1180 ONLY) ............ 7-21A.
Outline................................. 7-211. Basic Construction
........ 7-212. Arrangement of Rollersand Sensors
.................. 7-23B. Stacking Paper ....................
7-24C. Movement of the PaperJogging Guide Plate ........... 7-251.
Operations..................... 7-25D. Sequence of Operations(1st
side of adouble-sided copy) .............. 7-27E. Re-Pickup from
theDuplexing Unit ..................... 7-281.
Operations..................... 7-282. Sequence
ofOperations..................... 7-29IV. CONTROLLING
THEREGISTRATION/ATTRACTIONMECHANISM ...........................
7-30A. Outline................................. 7-30B. Locking and
Unlocking theRegistration Roller .............. 7-31C. Controlling
the AttractionMechanism.......................... 7-32D. Sequence
of Operations(registration/attraction) ........ 7-33V. TRANSFER
DRUM .................. 7-34A.
Outline................................. 7-34B. Controlling the
LockingCam Inside the TransferDrum
................................... 7-36C. Controlling Separation
........ 7-391. Outline........................... 7-392.
Separating Paper .......... 7-40D. Cleaning the SeparationDrum
Sheet ......................... 7-411.
Outline........................... 7-412. External Brush
.............. 7-423. Polishing Roller ............. 7-42E.
Sequence of Operations(transfer drum) .................... 7-44VI.
DETECTING JAMS.................. 7-45A.
Outline................................. 7-45B. Sequence of
Operations(jam detection) .................... 7-47VII.
DISASSEMBLY/ASSEMBLY(PICK-UP ASSEMBLY) ............ 7-48A. Pickup
Assembly ................. 7-491. Construction ..................
7-492. Removing the CassettePickup Assembly/Duplexing
PickupAssembly....................... 7-493. Removing the
PickupRoller ............................. 7-514. Removing the
CassettePickup Assembly FeedRoller/SeparationRoller
............................. 7-515. Adjusting the Pressure ofthe
Separation Roller .... 7-536. Position of the CassettePickup
Assembly andPickup Roller Solenoid(SL7, SL8, SL9) ............
7-557. Adjusting the Left/RightRegistration of theCassette
........................ 7-558. Removing the DuplexingUnit Feed
Roller ............ 7-569. Removing the DuplexUnit Separation
Roller ... 7-5610. Removing the DuplexingUnit Pickup Roller
......... 7-57B. Multifeeder .......................... 7-601.
Removing the MultifeederAssembly....................... 7-602.
Removing the PickupRoller, Feed Roller, andSeparation Roller
.......... 7-603. Left/Right Registration .. 7-63COPYRIGHT 2002
CANON INC. CANON CLC1100/1130/1150/1160/1180 REV.2 FEB. 2002
PRINTED IN JAPAN (IMPRIME AU JAPON)xi4. Attaching the Timing
Beltfor the MultifeederAssembly....................... 7-635.
Position of the MultifeederPickup Solenoid ............ 7-63C.
Duplexing Unit ..................... 7-641. Removing theDuplexing
...................... 7-642. Removing the FeedRoller
............................. 7-643. Remove the DuplexingFeed
Assembly ............. 7-654. Adjusting the Left/RightRegistration
of theDuplexing Unit ............... 7-685. Adjusting the Position
of thePaper Jogging GuideSensor (PS40) .............. 7-696.
Assembling the PaperJogging Guide PlateDrive Assembly .............
7-707. Position of the StopperPlate Solenoid............... 7-708.
Position of the DuplexingPaper Feed RollerSolenoid
........................ 7-709. Position of the StackingGuide
Solenoid ............. 7-71D. Pickup Motor
DriveAssembly............................. 7-721. Removing the
CassettePickup Drive Assembly/Re-Pickup Drive Assembly . 7-722.
Removing the DuplexingMotor ............................. 7-72VIII.
DISASSEMBLY/ASSEMBLY(TRANSFER ASSEMBLY/DELIVERY ASSEMBLY)
.......... 7-73A. Removing the TransferDrum Assembly/TransferDrum
Frame ........................ 7-741. Removing the TransferDrum
............................. 7-742. Points to Note WhenHandling
the TransferDrum ............................. 7-753. Removing the
TransferDrum Frame .................. 7-76B. No. 1 Feeding Assembly
..... 7-771. Construction .................. 7-772. Removing the
HorizontalPath Assembly .............. 7-773. Removing the
AttractionRoller Unit ..................... 7-784. Removing the
Scraperof the Attraction Roller .. 7-795. Removing the
AttractionRoller ............................. 7-806. Replacing the
AttractionRoller Unit Spring ClutchAssembly.......................
7-807. Removing the RegistrationRoller
............................. 7-818. Replacing the
RegistrationRoller Releasing SpringClutch Assembly ...........
7-85C. Transfer Cleaner Unit .......... 7-861. Removing the
TransferCleaner Unit .................. 7-862. Removing the
TransferCleaner Brush ............... 7-863. Removing the
Scraper(upper, lower) of theTransfer Cleaner Unit .... 7-864.
Removing the TransferDrum Cleaner AssemblyFilter
.............................. 7-875. Applying Lubricant to
theTransfer Drum Cleaner .. 7-87D. Transfer Drum Assembly .....
7-881. Construction.................. 7-882. Removing the
TransferDrum Sheet ................... 7-893. Attaching the
TransferDrum Sheet ................... 7-904. Removing the
AttractionBrush............................. 7-935. Remove the
TransferBlade ............................. 7-936. Removing the
ExternalStatic Eliminator ............ 7-937. Removing the
InternalStatic Eliminator ............ 7-948. Removing the
SeparationChanging Assembly ...... 7-949. Removing the
PolishingRoller ............................. 7-9410. Removing the
PolishingRoller Unit ..................... 7-9511. Removing the
SeparationPush-Up Solenoid ......... 7-9712. Remove the BrushMotor
(M11)................... 7-9813. Removing the TransferCleaner
Push-OnBrush Unit ..................... 7-9914. Removing the
SeparationPush-Up Roll ............... 7-100COPYRIGHT 2002 CANON
INC. CANON CLC1100/1130/1150/1160/1180 REV.1 FEB. 2002 PRINTED IN
JAPAN (IMPRIME AU JAPON)xiiCHAPTER 8 FIXING SYSTEMI. OPERATIONS
............................. 8-1A.
Outline.................................... 8-1B. Sequence of
Operations(fixing system) ........................ 8-3II. FIXING
DRIVE SYSTEM ............ 8-4A. Controlling the Speed of theFixing
Roller ........................... 8-4B. Taking Up the
FixingCleaning Belt .......................... 8-6C. Fixing Oil
ApplyingMechanism............................. 8-7III. CONTROLLING
THE FIXINGTEMPERATURE ......................... 8-9A. Controlling
the Temperatureof the Fixing Roller ................. 8-9B.
Protective Functions ........... 8-11IV. DISASSEMBLY/ASSEMBLY ....
8-13A. Fixing Assembly .................. 8-141. Removing the
FixingAssembly....................... 8-142. Opening the
FixingUpper Roller Unit .......... 8-143. Removing the FixingUpper
Heater ................ 8-154. Removing the FixingUpper Roller
.................. 8-155. Removing the FixingLower
Heater................. 8-166. Removing the FixingLower Roller
.................. 8-177. Difference among FixingRollers
(upper/lower,front/rear) ...................... 8-188. Removing the
Fixing UpperThermistor ..................... 8-199. Removing the
FixingLower Thermistor ............ 8-1910. Removing the
FixingThermal Switch (lower) . 8-2011. Removing the FixingThermal
Switch (upper) 8-2012. Adjusting the FixingNip
................................. 8-20B. Fixing Cleaner Assembly
.... 8-211. Removing the FixingUpper Cleaning Belt ...... 8-212.
Mounting the FixingUpper Cleaning Belt ...... 8-223. Removing the
FixingLower Cleaning Belt ...... 8-234. Mounting the FixingLower
Cleaning Belt ...... 8-24C. Oil Applying Assembly/Removing Assembly
........... 8-251. Removing the OilApplying Felt .................
8-252. Removing the Oil FixingBlade .............................
8-26D. Internal Delivery Assembly . 8-261. Removing the
FixingSeparation Claw............ 8-26E. Drive Assembly
................... 8-271. Removing the FixingMotor
(M5)..................... 8-272. Points to Note WhenReplacing the
OilPump............................. 8-273. Adjusting the
FixingUpper/LowerSolenoid ........................ 8-27E. Transfer
Drum Locking MotorAssembly (PM5) ................ 7-100F. Transfer
Drum Cleaner LockingMotor Assembly (PM6) ..... 7-1011. Removing the
TransferDrum Cleaner LockingMotor Assembly .......... 7-101G.
Delivery Assembly(CLC1100/1120/1130/1140/1160 only)
................ 7-1011. Removing the Delivery As-sembly
......................... 7-101H. Duplexing Delivery
Assembly(CLC1150/1180 only) ........ 7-1021. Removing the
DuplexingDelivery Assembly ...... 7-1022. Position of the
DeliveryAssembly PaperDeflecting Plate DriveSolenoid (SL10)
.......... 7-102COPYRIGHT 2002 CANON INC. CANON
CLC1100/1130/1150/1160/1180 REV.2 FEB. 2002 PRINTED IN JAPAN
(IMPRIME AU JAPON)xiiiCHAPTER 9 EXTERNALS / AUXILIARY MECHANISMSI.
CONTROL PANEL...................... 9-1A.
Outline.................................... 9-1II.
DOWNLOADING......................... 9-2A.
Outline.................................... 9-2B. Registering
Firmware.......... 9-2dC. Making Connections ........... 9-2gD.
Downloading the Firmware ... 9-2jE. Uploading Backup Data ........
9-2lF. Downloading BackupData.....................................
9-2nG. Work at the End of a Job .... 9-2pIII. COUNTERS
................................ 9-3A.
Outline.................................... 9-3IV.
FANS........................................... 9-4A.
Outline.................................... 9-4B.
Operations.............................. 9-61. 2-Speed
RotationControl .............................. 9-62. Sequence
ofOperations........................ 9-6V. POWER SUPPLY
........................ 9-7A. Supplying Power ....................
9-71. Outline.............................. 9-72. Distribution of
Poweramong Switches............... 9-8B. Rated Outputs of the
DCPower Supply PCB.............. 9-10C. Protection
System............... 9-11D. Backup Battery....................
9-13VI. EDITOR.................................... 9-14A.
Outline................................. 9-14B.
Operations........................... 9-14C. Zero-Adjustment of
InputCoordinates......................... 9-16VII.
DISASSEMBLY/ASSEMBLY .... 9-17A. Covers
................................. 9-181. External Covers
............ 9-182. Right Upper Cover ........ 9-183. Left Inside
Cover ........... 9-194. Transfer Drum FrameCover
............................. 9-195. Fixing AssemblyCover
............................. 9-196. Transfer Drum FrameRight Cover
................... 9-207. Removing theCopyboard Glass............
9-208. Removing the UpperCover ............................. 9-21B.
Control Panel ...................... 9-221. Removing the
ControlPanel ............................. 9-222. Removing the
ControlPanel PCB..................... 9-223. Removing the
LCDPCB............................... 9-224. Removing the
NumericKeypad PCB.................. 9-23C. Editor
................................... 9-241. Removing the
EditorController PCB .............. 9-242. Removing the
EditorMirror ............................. 9-25D. Flywheel
.............................. 9-261. Removing theFlywheel
........................ 9-262. Points to Note WhenHandling the
Flywheel .. 9-26E. Fans .................................... 9-271.
Outline........................... 9-27F. Drive System Belt Layout
.... 9-28G. Drum Motor Assembly ........ 9-281. Removing the
DrumMotor (M2)..................... 9-282. Mounting the DrumMotor
Assembly .............. 9-30H. Main Motor (M4)
DriveAssembly............................. 9-321. Removing the
MainMotor (M4)..................... 9-32I. CPU PCB
............................ 9-331. Removing the
CPUPCB............................... 9-332. Replacing the
CPUPCB............................... 9-333. Replacing the
FlashMemory on the CPUPCB............................... 9-33J. HVT
PCB............................. 9-351. Removing the
HVTPCB............................... 9-35K. Developing Bias
PCB.......... 9-351. Removing theDeveloping Bias
PCB.....9-35COPYRIGHT 2002 CANON INC. CANON
CLC1100/1130/1150/1160/1180 REV.1 JAN. 2000 PRINTED IN JAPAN
(IMPRIME AU JAPON)xivCHAPTER 10 PAPER DECKI. PAPER DECK
.......................... 10-1A. Inputs to and Outputsfrom the
Deck Driver ........... 10-1B. Pickup
................................. 10-41.
Outline........................... 10-42. Pickup
Operations......... 10-43. Sequence of Operations(pickup)
......................... 10-6C. Detecting Paper in the Deck 10-71.
Detecting the Presence/Absence of Paper ......... 10-72. Switching
the DeckPaper Size..................... 10-83. Detecting the Level
ofPaper in the Deck.......... 10-8D. Deck Lifter
........................... 10-91. Lifter Movement ............
10-92. Paper Level Indicator onthe Deck Front Cover .. 10-11E.
Opening/Closing the Deck(compartment)................... 10-121.
Deck Opening/ClosingMovement ................... 10-122. Sequence
of Operations(deck opening/closingmovement) ..................
10-13F. Controlling the DeckMotors ...............................
10-141 Controlling the Deck PickupMotor (PM101) ............
10-142. Controlling the DeckLifter Motor (M101) ...... 10-15II.
DETECTING JAMS................ 10-17A.
Outline............................... 10-17III.
DISASSEMBLY/ASSEMBLY .. 10-19A. External Covers ................
10-201. Removing the FrontCover ........................... 10-202.
Removing the RearCover ........................... 10-223. Removing
the RightCover ........................... 10-224. Removing the
UpperCover ........................... 10-22B. Paper Deck -
RelatedWork .................................. 10-231. Removing the
Deckfrom the Copier ........... 10-232. Removing theCompartment
.............. 10-253. Changing the DeckPaper
Size................... 10-264. Adjusting the DeckRegistration
................. 10-275. Adjusting the Positionof the Roll
.................... 10-27C. Drive System.....................
10-281. Removing the Deck PickupClutch (CL102) ............ 10-282.
Removing the Deck PickupMotor Assembly .......... 10-283. Removing
the Deck LifterMotor (M101) .............. 10-294. Removing the
Lifter Cable(front of the deck) ........ 10-305. Removing the
Lifter Cable(deck rear) ................... 10-316. Routing the
LifterCable ........................... 10-33D. Feeding System
................ 10-341. Removing the DeckPickup Unit
.................. 10-342. Removing the DeckPickup Roller
............... 10-343. Orientation of the DeckPickup Roller
............... 10-354. Removing the DeckPickup/Feed Roller ......
10-365. Orientation of the DeckPickup/Feed Roller ...... 10-366.
Removing the DeckSeparation Roller ........ 10-367. Adjusting the
DeckSeparation RollerPressure...................... 10-378.
Position of the Deck PickupSolenoid (SL101) ........ 10-38E.
Electrical System .............. 10-381. Removing the DeckDriver
PCB .................. 10-382. Removing the DeckOpen Switch PCB
....... 10-39COPYRIGHT 2002 CANON INC. CANON
CLC1100/1130/1150/1160/1180 REV.2 FEB. 2002 PRINTED IN JAPAN
(IMPRIME AU JAPON)xvCHAPTER 11 INSTALLATIONI. SELECTING THE
SITE............ 11-1II. INSTALLATION.........................
11-4A. Unpacking ........................... 11-4B. Removing the
Fixing Materialsand Mounting the Waste TonerCollection Case
................... 11-7C. Supplying Fixing Oil ............ 11-9D.
Mounting the Drum Cleanerand Setting the
EnvironmentSwitch................................ 11-11E. Supplying
Toner ................ 11-15F. Supplying the StarterDeveloper
.......................... 11-19G. Checking the Images
andOperations......................... 11-23H. Changing the
CassettePaper Size......................... 11-25III. RELOCATING
THE COPIER . 11-28IV. MOUNTING THE DOCUMENTHOLDER
................................ 11-30V. INSTALLING THE CONTROLCARD
UNIT-V......................... 11-311. Mounting the ControlCard
Unit ..................... 11-31VI. INSTALLING THE COPY
DATACONTROLLER-A1 ................. 11-331. Setting the Board
........ 11-332. Installing to theCopier ..........................
11-343. Checking Operations .. 11-364. Removing from theCopier
.......................... 11-36VII. INSTALLING THE
REMOTEDIAGNOSTIC DEVICE II ....... 11-371. Installing to theCopier
.......................... 11-37VIII. INSTALLING THE CASSETTEHEATER
................................. 11-46CHAPTER 12 MAINTENANCE AND
SERVICINGI. PERIODICALLY REPLACEDPARTS
..................................... 12-1II. CONSUMABLES
ANDDURABLES.............................. 12-2A. Copier
.................................. 12-2B. Paper
Deck.......................... 12-4III. SCHEDULED SERVICINGCHART
..................................... 12-5IV. SCHEDULED
SERVICINGLIST.......................................... 12-7A.
Copier .................................. 12-7B. Paper
Deck.......................... 12-8CHAPTER 13 TROUBLESHOOTINGI.
MAINTENANCE ANDINSPECTION ........................... 13-3A. Image
Adjustment BasicProcedure............................ 13-3B. Points
to Note for ScheduledServicing .............................
13-6II. STANDARDS ANDADJUSTMENTS....................... 13-7A.
Image AdjustmentSystem .............................. 13-7aB.
Exposure System.............. 13-14C. Image Formation System..
13-15D. Pickup/Feeding System .... 13-20E. Fixing System
................... 13-28F. Externals/Controls ............ 13-31G.
Paper Deck........................ 13-32H. Electrical System
.............. 13-36III. TROUBLESHOOTINGFAULTY IMAGES
................... 13-51A. Making Initial Checks ........
13-51COPYRIGHT 2002 CANON INC. CANON CLC1100/1130/1150/1160/1180
REV.2 FEB. 2002 PRINTED IN JAPAN (IMPRIME AU JAPON)xvi1.
Environment of theSite .............................. 13-512.
Checking the Originalsagainst Symptoms ...... 13-513. Checking the
CopyboardCover, Copyboard Glass,and Standard WhitePlate
............................ 13-514. Checking the
ChargingAssemblies .................. 13-515. Checking the
DevelopingAssembly..................... 13-516. Checking the
Paper..... 13-527. Checking PeriodicallyReplaced Parts ...........
13-528. Others ......................... 13-52B. Standard
Images............... 13-53C. Test Print
........................... 13-561. Selecting a Test
PrintPattern......................... 13-562. Horizontal Stripe
Test Print(PG>TYPE=10, 16) ..... 13-573. 256-Color Test
Print(PG>TYPE=2) ............. 13-584. 256-Gradation Test
Print(PG>TYPE=3) ............. 13-595. 16-Gradation Test
Print(PG>TYPE=4) ............. 13-606. Halftone Test
Print(PG>TYPE=5) ............. 13-617. Grid Test
Print(PG>TYPE=6) ............. 13-638. YMCBk 64-Gradation
TestPrint (PG>TYPE=12) .. 13-649. BGR 64-Gradation TestPrint
(PG>TYPE=13) .. 13-6510. Full-Color 16-Gradation(YMCBk) Test
Pint(PG>TYPE=14) ........... 13-6611. Full-Color Light
Area/16-Gradation (YMCBk) TestPrint (PG>TYPE=15) .. 13-6712.
Full Color Block Pattern(with
correction;PG>TYPE=80)(CLC1140/1160/1180only)
.......................... 13-67a13. Full Color Block
Pattern(without correction;PG>TYPE=81)(CLC1140/1160/1180only)
.......................... 13-67bD. Troubleshooting ImageProblems
........................... 13-68IV.
TROUBLESHOOTINGMALFUNCTIONS................... 13-97A.
TroubleshootingMalfunctions ...................... 13-97V.
TROUBLESHOOTINGFEEDING FAULTS ............... 13-150A. Paper Jams
..................... 13-150B. Feeding Faults.................
13-160VI. ARRANGEMENT OFELECTRICAL PARTS .......... 13-161A.
Sensors ........................... 13-1611.
CLC1100/1120/1130/1140/1160 ................. 13-1612.
CLC1150/1180.......... 13-163B. Thermistors, Lamps,and Heaters
.................... 13-165C. Clutches ..........................
13-1661. CLC1100/1120/1130/1140/1160 ................. 13-1662.
CLC1150/1180.......... 13-167D. Solenoids ........................
13-1681. CLC1100/1120/1130/1140/1160 ................. 13-1682.
CLC1150/1180.......... 13-169E. Fans
................................ 13-170F. Motors
............................. 13-171G. PCBs
............................... 13-173H. Paper
Deck...................... 13-1751. Sensors
andSwitches.................... 13-1752. Motors,
Clutches,Solenoids, andPCBs ......................... 13-176I.
Variable Resistors (VR),Light-Emitting Diodes (LED),and Check Pins
by PCB.. 13-1771. DC Driver PCB.......... 13-1772. CPU PCB
.................. 13-1783. IP main PCB ............ 13-1784.
Analog ProcessorPCB........................... 13-1795. Laser
Driver PCB ...... 13-1796. Lamp
RegulatorPCB........................... 13-1807. DC Fuse PCB
........... 13-1808. AC Fuse PCB............ 13-1819. Developing
BiasPCB........................... 13-18110. HVT-AC PCB
............. 13-18211. Potential
MeasurementPCB........................... 13-182VII. SERVICE
MODE.................. 13-183A.
Outline............................. 13-183COPYRIGHT 2002 CANON
INC. CANON CLC1100/1130/1150/1160/1180 REV.2 FEB. 2002 PRINTED IN
JAPAN (IMPRIME AU JAPON)xviiAPPENDIXA. GENERAL TIMINGCHART
....................................... A-1B. SIGNALS
ANDABBREVIATIONS....................... A-3C. GENERAL
CIRCUITDIAGRAM................................... A-9D. PAPER DECK
GENERALCIRCUIT DIAGRAM................. A-13E. SPECIAL TOOLS
..................... A-15F. SOLVENTS AND OILS ............ A-171.
Starting Service Mode andMaking Selections..... 13-1842. Ending
ServiceMode ......................... 13-1853. Backing Up theRAM
.......................... 13-1854. Basic Operation ........
13-194B. DISPLAY(control display mode) ..... 13-196C. I/O (I/O
display mode) ..... 13-2151. DC-CPU .................... 13-2162.
R-CPU....................... 13-232D. ADJUST(adjustment mode)
.......... 13-235E. FUNCTION(operation check mode) .. 13-282F.
OPTION (settings mode) 13-305G. PG (test print) ..................
13-321H. COUNTER(counter mode) ................ 13-323VIII. SELF
DIAGNOSIS ............... 13-329A. Copier
.............................. 13-329B. RDF
................................. 13-350C. Sorter
.............................. 13-351COPYRIGHT 2002 CANON INC.
CANON CLC1100/1130/1150/1160/1180 REV.1 JAN. 2000 PRINTED IN JAPAN
(IMPRIME AU JAPON)CHAPTER 1GENERAL DESCRIPTIONI.
FEATURES.................................. 1-1II.
SPECIFICATIONS....................... 1-2A.
Type.................................. 1-2B. System
............................. 1-2C.
Functions.......................... 1-3D. Others
.............................. 1-4E. Default
Ratios................... 1-4F. Copying Speed ................
1-5G. CLC Paper Deck-E1......... 1-6III. NAMES OF PARTS
.................... 1-7A. External View .........................
1-7B. Cross Section......................... 1-9IV. USING THE
COPIER............... 1-12A. Control Panel ......................
1-12B. Extended Functions ............ 1-13C. User
Mode........................... 1-14V. DAILY MAINTENANCE BYTHE USER
............................... 1-16VI. SAFETY
................................... 1-17A. Safety of Laser Light
........... 1-17B. CDRH Regulations.............. 1-18C. Handling
the LaserAssembly............................. 1-19D. Safety of
Toner .................... 1-21VII. IMAGE FORMATION................
1-22A. Outline................................. 1-22B. Auxiliary
Process ................ 1-24This chapter shows the copiers
specifications, and provides an outline of how to operate thecopier
and how copies are generated.COPYRIGHT 2002 CANON INC. CANON
CLC1100/1130/1150/1160/1180 REV.2 FEB. 2002 PRINTED IN JAPAN
(IMPRIME AU JAPON) 1-1CHAPTER 1 GENERAL DESCRIPITONI. FEATURES1.
High Image QualityThe copier uses micro-diameter toner and a
limited amount of silicone oil, ensuring a thin layerof toner on
transparencies. It allows changing the hues of magenta toner and,
together with the useof a direct mapping method, enables a wider
range of color reproduction.2. High ProductivityThe copier turns
out as many as 11 copies per minute in full color, or 42 mono-color
copies. Ittakes as little as 18.1 sec (Except for CLC1100) or 21.0
sec (CLC1100) to generate the first full-color copy* and 9.6 sec to
generate the first mono-color copy*.*No pre-scanning.3. High
StabilityThe copier uses a new method to control the concentration
of toner, promising stableproduction of high-quality copies.The
newly adopted gradation correction control mechanism ensures
stability of operation(CLC1140/1160/1180 only).4. Varied Transfer
MaterialsThe copier allows the use of paper from as thin as 64 g/m2
to as thick as 209 g/m2.5. Large Source of PaperThe addition of
options will equip the copier with a paper source ready to provide
as many as4400 sheets.3 Cassettes (standard): 550 sheets x 3
cassettes (CLC1130/1160 only; for CLC1100/1120/1140/1150/1180, 550
sheets x 2 cassettes)Multifeeder: 250 sheetsCLC Paper Deck-E1*:
2500 sheets*OptionCHAPTER 1 GENERAL DESCRIPITON1-2 COPYRIGHT 2002
CANON INC. CANON CLC1100/1130/1150/1160/1180 REV.1 FEB. 2002
PRINTED IN JAPAN (IMPRIME AU JAPON)II. SPECIFICATIONSA. TypeItem
SpecificationsBody Console (reader and printer constructed as
one)Copyboard FixedLight source Halogen lampLens Arranged in an
arrayImage reader Photocell (BRG line CCD; fixed, mirror
scanning)Photosensitive medium OPC drum (180-mm dia.)Table
1-201Table 1-202B. SystemItem SpecificationsCopying Laser beam
indirect photostatic transferCharging CoronaExposure Slit, laser
beamContrast adjustment AutomaticDevelopment Dry toner
projectionToner supply Manual (345 g/bottle)Pickup Cassette x 2
(CLC1100/1120/1140/1150/1180), cassette x 3(CLC1130/1160),
multifeeder tray, duplexing unit (CLC1150/1180)Attraction
Pre-transfer static attractionTransfer Blade transferSeparation
Separation claw, separation pushup roll (separationcharging
assembly as auxiliary mechanism)Cleaning Cleaning bladeFixing Heat
rollerUpper: 540 W (100/120 V), 700 W (230 V)Lower: 500 W (common
for all models)Note: The CLC1120/1140 is available only as a
non-Japanese model.COPYRIGHT 2002 CANON INC. CANON
CLC1100/1130/1150/1160/1180 REV.3 FEB. 2002 PRINTED IN JAPAN
(IMPRIME AU JAPON) 1-3CHAPTER 1 GENERAL DESCRIPITONC. FunctionsItem
SpecificationsResolution Reader: 400 x 400 dpiPrinter:
800-equivalent x 400 dpiGradation 256 gradationsOriginal type
Sheet, book, 3-D object (2 kg max.)Maximum original size A3 (297 x
420 mm) / 279.4 x 431.8 mm (11 x 17)Copy size AB: 6R5E
(Japanese)Inch/A: 5R4E (North or Central America)AB/Inch: 6R5E
(Asia, Oceania, South America)Zoom 25% to 400% (in 1%
increments)Wait time 8 min 30 sec or less (at 20C) ; 120V8 min or
less (at 20C) ; 230VFirst copy time (w/o pre-scanning) CLC1100:
Less than 21.0 sec (full color ; no pre-scanning)Except for
CLC1100: Less than 18.1 sec (full color ; no pre-scanning)Less than
9.6 sec (mono color ; no pre-scanning)Continuous copying 1 to 100
sheetsCopying speed See Table 1-206.Copy size Cassette: B5 (257 x
182 mm)/LTR to A3 (297 x 420mm)/279.4 x 431.8 mm (11 x
17)Multifeeder: B5 (257 x 182 mm) to A3 (297 x 420 mm)/279.4 x
431.8 mm (11 x 17) + extra lengthsize (12 x 18)Paper type Cassette:
Plain paper (64 to 105 g/m2), transparency(A4/LTR)Multifeeder:
Plain paper (64 to 209 g/m2), transparency(A4/LTR)Auto
double-sided: Plain paper only (90 to 105 g/m2)Multifeeder
double-sided: Plain paper only (90 to 209 g/m2)Cassette No claw,
front loading, 60 mm deep (about 550 sheets of 81.4
g/m2)Multifeeder 250 sheets (81.4 g/m2)Duplexing unit 50 sheets
(105 g/m2)Copy tray 100 sheets 981.4 g/m2)Image margin Leading
edge: 8.0 1.5 mm (8.0 2.0 mm)Trailing edge: 2.5 1.5 mm (4.5 2.0
mm)Left/right: 2.0 1.5 mm (2.0 1.5 mm)Parentheses represent
double-sided copying.Auto clear Yes, 2-min standard (may be changed
between 0 and 9 min)Auto power-off Yes , 1-hr standard (may be
changed between 0 and 24hr)Power Save mode Yes , (Saving level may
be either -10%, -25%, -50%, ornon-recovery)Table 1-203CHAPTER 1
GENERAL DESCRIPITONCOPYRIGHT 2002 CANON INC. CANON
CLC1100/1130/1150/1160/1180 REV.0 FEB. 2002 PRINTED IN JAPAN
(IMPRIME AU JAPON)Item SpecificationsOptions RDF-E2 (only
CLC1120/1130/1150), RDF-E3, RDF-E2CLC1100 Series Power Supply
KitStapler Sorter-F1/F2CLC Buffer Pass Unit 1CLC Paper
Deck-E1Document Tray-C1 (CLC1100/1120/1130/1150)Document Tray-H1
(CLC1140/1160/1180)CLC Film Projector-D1 (only
CLC1120/1130/1150)Editor-F1, CLC Editor-F1 Separating kitCLC IP-ED
Board-B1 (hereafter, IP-ED Board)CLC Interface Board-D1 (hereafter,
IP-IF Board)Cassette Heater Kit-15, Cassette Heater Kit-16Control
Card-VCopy Data Controller-A1NE Controller-A1Remote Diagnostic
Device IITable 1-2031-3aCHAPTER 1 GENERAL DESCRIPITON1-4 COPYRIGHT
2002 CANON INC. CANON CLC1100/1130/1150/1160/1180 REV.3 FEB. 2002
PRINTED IN JAPAN (IMPRIME AU JAPON)D. OthersItem
SpecificationsOperating environment Temperature: 15 to 30C / 59 to
86 FHumidity: 5% to 80%Atmospheric pressure: 810 to 1013 hPa (0.8
to 1.0 atm)Power supply 100V / 50, 60Hz 120V / 60Hz, 230V /
50HzSerial No. CLC1100: MAP ***** MHR ***** QST***** MPU *****QSU
***** QER ***** RER ***** SDQ *****TEC ***** USD *****CLC1120: NNE
***** NND ***** PNJ *****RNC ***** MPY *****CLC1130: LNC ***** PNM
***** QND ***** QEE*****RNE ***** SNC ***** SDH ***** TNC *****TDR
***** UNC ***** UHF ***** PNR *****PSK *****CLC1150: LNB ***** NNC
***** PNB *****QNB ***** QDF ***** RNB ***** SNB *****SDE ***** TNB
***** TDQ *****UNB *****UHE ***** PNH ***** PSJ***** MPX
*****CLC1140: MQW ***** RSY ***** MRM *****CLC1160: MJT ***** RSW
***** QFJ *****RFN ***** SEF ***** TEQ ***** UJQ *****CLC1180: MJU
***** RSX ***** MQX ***** RSZ *****QFK ***** RFM ***** SEG *****
TER *****UJR ***** MRL *****Maximum power consumption 1.5 kW or
lessCopying: 719 Wh or less (reference only)Standby: 338 Wh or less
(reference only)Noise Copying: 73 dB (sound power level)Standby: 59
dB (sound power level)Ozone 0.02 ppm or less (average; 0.05 ppm
max.)Dimensions Width: 768 mm / 30.2 inDepth: 773 mm / 30.5 in
(CLC1100/1120/1130/1150)774 mm / 30.5 in (CLC1140/1160/1180)Height:
1000 mm / 39.4 inWeight 291.5 kg / 642.5 lb (approx.; CLC1150)277.5
kg / 611.6 lb (approx.; CLC1130)272.5 kg / 600.6 lb (approx.;
CLC1100/1120)291.6 kg / 642.7 lb (CLC1180)277.6 kg / 611.8 lb
(CLC1160)272.6 kg / 600.8 lb (CLC1140)Consumables Paper: Keep
wrapped, and protect against moisture.Toner: Protect against direct
sunlight, and keepunder 40C, 85%.Table 1-204COPYRIGHT 2002 CANON
INC. CANON CLC1100/1130/1150/1160/1180 REV.0 FEB. 2002 PRINTED IN
JAPAN (IMPRIME AU JAPON)CHAPTER 1 GENERAL DESCRIPITONE. Default
Ratiosa. Japan Australia, others (6R5E)Item Enlargement
ReductionDefault ratio I 1 : 1.154 I 1 : 0.250II 1 : 1.224 II 1 :
0.500III 1 : 1.414 III 1 : 0.611IV 1 : 2.000 IV 1 : 0.707V 1 :
4.000 V 1 : 0.816VI 1 : 0.865Table 1-205a1-4aCOPYRIGHT 2002 CANON
INC. CANON CLC1100/1130/1150/1160/1180 REV.1 FEB. 2002 PRINTED IN
JAPAN (IMPRIME AU JAPON) 1-5CHAPTER 1 GENERAL DESCRIPITONb. North
America (5R4E)Item Enlargement ReductionDefault ratio I 1 : 1.214 I
1 : 0.25II 1 : 1.294 II 1 : 0.50III 1 : 2.000 III 1 : 0.647IV 1 :
4.000 IV 1 : 0.733V 1 : 0.785Table 1-205bc. Europe (3R3E)Item
Enlargement ReductionDefault ratio I 1 : 1.414 I 1 : 0.25II 1 :
2.000 II 1 : 0.50III 1 : 4.000 III 1 : 0.707Table 1-205cF. Copying
SpeedSize paper size copies/min (full color) copies/min (mono
color)CLC1100 Except for CLC1100A3 (297 x 420 mm) A3 4.5 5.5 21A4
(210 x 297 mm) A4 9 11 42AAR (297 x 210 mm) A4R 4.5 5.5 21B4 (257 x
364 mm) B4 4.5 5.5 21B5 (182 x 257 mm) B5 9 11 42279.4 x 431.8 mm
11 x 17 4.5 5.5 21(11 x 17)LTR LTR 9 11 42LTRR LTRR 4.5 5.5 21LGL
LGL 4.5 5.5 21Table 1-206Specifications are subject to change for
product improvement.E. Default Ratiosa. Japan Australia, others
(6R5E)Item Enlargement ReductionDefault ratio I 1 : 1.154 I 1 :
0.250II 1 : 1.224 II 1 : 0.500III 1 : 1.414 III 1 : 0.611IV 1 :
2.000 IV 1 : 0.707V 1 : 4.000 V 1 : 0.816VI 1 : 0.865Table
1-205aCHAPTER 1 GENERAL DESCRIPITON1-6 COPYRIGHT 2002 CANON INC.
CANON CLC1100/1130/1150/1160/1180 REV.2 FEB. 2002 PRINTED IN JAPAN
(IMPRIME AU JAPON)G. CLC Paper Deck-E1Item SpecificationsPickup No
claw (retard)Storage Side trayPaper type Plain paper (64 to 105
g/m2)Paper size A4, B5, LTRStorage size 2500 sheets (105
g/m2)Serial No. ZRU ****** ZRT ***** ZRS *****Paper size switch By
size guide plate in steps and in service
mode(OPTION>ACC>DK-P)Dimensions Width: 323.2 mm / 127
inDepth: 591 mm / 23.3 inHeight: 432 mm / 17.0 inWidth 30.6 kg /
67.4 lbPower supply DC, from the copierOperating environment Same
as the copierSpecifications are subject to change for product
improvement.Table 1-207COPYRIGHT 2002 CANON INC. CANON
CLC1100/1130/1150/1160/1180 REV.1 FEB. 2002 PRINTED IN JAPAN
(IMPRIME AU JAPON) 1-7CHAPTER 1 GENERAL DESCRIPITONIII. NAMES OF
PARTSA. External ViewFigure 1-301[1] Control panel[2] Copyboard
cover[3] Multifeeder tray[4] Right lower cover[5] Control key[6]
Power switch[7] Pickup cassette (CLC1130/1160)Duplexing tray
(CLC1150/1180)[8] Pickup cassette 2, 3 (CLC1130/1160)Pickup
cassette 1, 2 (CLC1150/1180)[9] Waste tone case cover[10] Right
front cover[11] Left front cover[12] Copy
tray[1][2][3][4][5][6][7][8][9][10][11][12]The above figure
represents the CLC1100/1120/1130/1150; the names used, however, are
alsocommon among the CLC1140/1160/1180.CHAPTER 1 GENERAL
DESCRIPITON1-8 COPYRIGHT 2002 CANON INC. CANON
CLC1100/1130/1150/1160/1180 REV.2 FEB. 2002 PRINTED IN JAPAN
(IMPRIME AU JAPON)Figure 1-302[1] Fixing assembly knob[2] Connector
for downloading (parallel connector)[3] Left front cover switch[4]
Bk toner supply mouth[5] M toner supply mouth[6] C toner supply
mouth[7] Y toner supply mouth[8] Right front cover switch[9] Unit
drawer lever[1][2] [3] [4] [5] [6] [7][8] [9]COPYRIGHT 2002 CANON
INC. CANON CLC1100/1130/1150/1160/1180 REV.1 FEB. 2002 PRINTED IN
JAPAN (IMPRIME AU JAPON) 1-9CHAPTER 1 GENERAL DESCRIPITONB. Cross
Section[1] Lower cleaning belt[2] Internal delivery roller[3] Lower
fixing roller[4] Upper cleaning belt[5] Upper fixing roller[6]
Scanning lamp[7] Oil applying felt[8] Fixing blade (Oil applying
blade)[9] Postcard feeding unit (100V model only)[10] Separation
claw[11] Laser scanner[12] Separation charging assembly[13]
Separation push-up roll[14] Transfer drum[15] Photosensitive drum
cleaner[16] Post-cleaning charging assembly[17] LensFigure
1-303[18] Pre-exposure lamp[19] CCD[20] Primary charging
assembly[21] Dust-proofing glass[22] Potential sensor[23]
Photosensitive drum[24] Yellow developing assembly[25] Cyan
developing assembly[26] Magenta developing assembly[27] Black
developing assembly[28] Black toner concentration sensor[29]
Transfer blade[30] Attraction roller[31] Attraction brush[32]
Internal static eliminator[33] Transfer polishing roller[34]
Transfer drum cleaner[35] External static eliminator[36] Gradation
sensor(CLC 1140/1160/1180 only)[1] [2] [3] [4] [5] [6] [7] [8][9]
[10] [11] [12][13] [15] [16][17][18][19] [20][21][22][24] [25] [26]
[27] [28] [30] [31] [32] [33] [34] [35][14] [23][29] [36]CHAPTER 1
GENERAL DESCRIPITON1-10 COPYRIGHT 2002 CANON INC. CANON
CLC1100/1130/1150/1160/1180 REV.1 FEB. 2002 PRINTED IN JAPAN
(IMPRIME AU JAPON)Figure 1-304 (LCL1150/1180)[1] External delivery
roller[2] Internal delivery roller[3] Postcard feed roller (100V
model only)[4] Registration roller[5] Attraction roller[6]
Pre-registration roller 1[7] Duplexing reversing roller[8]
Pre-registration roller 2[9] Multifeeder feed roller 2[10]
Multifeeder feed roller 1[11] Multifeeder separation roller[12]
Multifeeder pickup roller[13] Pickup vertical path roller 1, 2,
3[1] [2] [3] [4] [5] [6] [7] [8] [9] [10][11][12][13] [15] [16]
[17] [18] [19] [20] [21] [22] [14] [23] [24] [25] [26][14] Cassette
1/2 separation roller[15] Cassette 1/2 feed roller[16] Cassette 1/2
pickup roller[17] Duplexing separation roller[18] Duplexing feed
roller[19] Re-pickup feed roller[20] Duplexing feed roller[21]
Cassette 2[22] Cassette 1[23] Duplexing tray[24] Duplexing path
roller 1, 2, 3, 4, 5[25] Duplexing assembly inlet roller[26]
Delivery vertical path roller 1, 2, 3COPYRIGHT 2002 CANON INC.
CANON CLC1100/1130/1150/1160/1180 REV.1 FEB. 2002 PRINTED IN JAPAN
(IMPRIME AU JAPON) 1-11CHAPTER 1 GENERAL DESCRIPITONFigure 1-305
(CLC1130/1160)[1] External delivery roller[2] Internal delivery
roller[3] Postcard feed roller (100V model only)[4] Registration
roller[5] Attraction roller[6] Pre-registration roller 1[7]
Pre-registration roller 2[8] Multifeeder feed roller 2[9]
Multifeeder feed roller 1[1] [2] [3] [4] [5] [6] [7] [8] [9] [10]
[11][12] [13] [15] [16] [14] [17] [18][10] Multifeeder separation
roller[11] Multifeeder pickup roller[12] Pickup vertical path
roller 1, 2, 3[13] Cassette 1, 2, 3 separation roller[14] Cassette
1, 2, 3 feed roller[15] Cassette 1, 2, 3 pickup roller[16] Cassette
3[17] Cassette 2[18] Cassette 1CHAPTER 1 GENERAL DESCRIPITON1-12
COPYRIGHT 2002 CANON INC. CANON CLC1100/1130/1150/1160/1180 REV.1
FEB. 2002 PRINTED IN JAPAN (IMPRIME AU JAPON)IV. USING THE COPIERA.
Control PanelFigure 1-4011 2 34 5 67 8 90 C IDDisplay
ContrastCounter CheckGuide????????
ClearResetInterruptEnergySaverStartStopFull Color Black Center
ShiftOriginalRecognition[5] [1] [2] [3] [4] [6] [7] [8] [9]
[10][11] [12] [13] [17] [19] [21] [18] [20] [15] [16] [14][1] Clip
tray[2] Display contrast dial[3] Counter check key[4] Touch panel
display[5] ACS key[6] Full Color key[7] Black key[8] Original
Recognition key[9] Center Shift key[10] Energy Saver key[11] Power
lamp[12] Control card slot (option)[13] Stop key[14] Start key[15]
Clear key[16] Numeric keys[17] ID key[18] Interrupt key[19]
Additional Functions key[20] Guide key[21] Reset keyCOPYRIGHT 2002
CANON INC. CANON CLC1100/1130/1150/1160/1180 REV.0 MAR. 1999
PRINTED IN JAPAN (IMPRIME AU JAPON) 1-13CHAPTER 1 GENERAL
DESCRIPITONB. Extended FunctionsMode DescriptionMode Memory Use it
to save or call back copying mode.Recall Use it to call back up to
three most recent copying modes, orto make copies using such
modes.Two-Page Separation Use it to make copies of the left and
right pages of an open bookon separate sheets by a single
operation.Composion Use it to reduce two originals automatically
and copy them on asingle sheet of paper.Frame Erase Use it to erase
shadows, frame lines, hole images from copies.Margin Use it to
create a margin along the side of a copy for binding.Shift Use it
to shift the image of an original to a selected position.Cover Mode
Use it to insert a sheet of paper different from others to serve as
acover.Transparency Interleaving Use it to insert a sheet of paper
between transparencies.Color Balance Use it to adjust color
balance, brightness, hue, and density.One-Touch Color Use it to
fine-adjust image quality and hue.Image Quality Adjustment Use it
to remove images of the background or back of theoriginal, or to
adjust chromatic space.Sharpness Use it to produce sharp copy
images.Area Designation Use it to select an area of an original so
as to edit and copy theinside or the outside of the area
only.Framing/Blanking Use it to select an area of an original so as
to copy the inside orthe outside of the area only.Marker Editing
Use it to select a black-and-white original using a marking pen
soas to color (fill) the area as part of image editing.Image
Combination(requires editor PI-ED Board)Use it to insert graphics
or text to an original.Image Creation Use it to take advantage of
the mono color, gradation, color filter,or coloring feature.Color
Creation Use it to take advantage of the negative/positive
reversal, imagerepeat, mirror image, slant, or character slant
feature.(requires IP-ED Board)(requires editor, IP-ED Board)Table
1-401CHAPTER 1 GENERAL DESCRIPITON1-14 COPYRIGHT 2002 CANON INC.
CANON CLC1100/1130/1150/1160/1180 REV.1 FEB. 2002 PRINTED IN JAPAN
(IMPRIME AU JAPON)C. User ModeMode DescriptionCustom Standard Key
Settings Use it to register a preference key to beSettings
displayed on the Standard screen. (none*)Standard Display window
Use it to select the screen to be displayed at power-on.(none*,
extension mode, mode memory, call)Energy Saver Adjustment Use it to
select an energy saving level. (-10%, -25%, -50%,non-recovery, in
which control panel indicators are turnedoff)Inch Entry Use it to
enable input in inches. (on/off*)Confirmation window Use it to
enable/disable displaying the Settings Check key.Auto Display
(enable/disable*)Auto sort Use it to enable/disable sorting of a
single original. (on*/off)Drawer Eligibility for Use it to
enable/disable continuing copying operation byAPS / ADS switching
cassettes when the selected cassette runs out ofpaper (to one
holding the same size paper). (on*/off)Audible Tones Use it to
enable/disable input, alarm, and end sounds. (on*/off)Exposure
Level Switch Use it to select the number of steps used to select
copydensity for the Copy Density key. (9 steps*/17
steps)Transparency Feed Use it to select a cassette exclusively for
transparencies.LocationThin Paper Feed Use it to select a cassette
exclusively for think paper (64 toLocation 79 g/m2).Color Sheet
Change Use it to register color sheet printing and colors.Feeder
Auto Start Use it to enable/disable automatic copying as soon as
paper isplaced on the manual feeder or the feeder.Standard Settings
change Use it to register or initialize standard mode.System
Settings Password Use it to register an ID No. for system control.
(4 digits)Department ID Use it to enable/disable ID control by
group, or registerManagement and count-control by group ID (4
digits).Custom Settings Use it to initialize settings to factory
settings.InitializationTable 1-402a* : default.COPYRIGHT 2002 CANON
INC. CANON CLC1100/1130/1150/1160/1180 REV.2 FEB. 2002 PRINTED IN
JAPAN (IMPRIME AU JAPON) 1-15CHAPTER 1 GENERAL DESCRIPITONMode
DescriptionTimer Auto Clear Time Use it to set the time after which
the touch panelSettings returns to the Standard screen at the end
of operation.(0 to 9 min/2 min*)Auto Energy Saver Time Use it to
set the time after which energy save modestarts. (0 min to 8 hr/30
min*)Auto Power-Off Time Use it to set the time after which the
power is turned offwhen the copier is ready for copying or in
energy savemode. (0 to 24 hr/1 hr*)Adjustment/ Zoom Fine Adjustment
Use it to make fine-adjustments if the original size andCleaning
the copy size have a slight discrepancy in vertical andhorizontal
reproduction ratios.Range: 1.0%Unit: 0.1%Exposure Recalibration Use
it to correct the density used for the manual densityadjustment
standard (center graduation).Auto Gradation Use it to correct the
hue of images. Operate on the touchAdjustment panel; you need not
press the Start key.Text/Photo Priority Use it to adjust the slice
level used to distinguishbetween text and photo when the original
type is set totext/printed photo or text/silver halide
photo.Printer Gradation Use it to smooth out the gradations of
color for printerAdjustment output. (on*/off)SWOP Emulation Use it
to lower the density of halftone areas to simulateAdjustment
printed hues.Feeder Cleaning Use it to clean the feeder by placing
paper in the feeder.(The paper will be circulated inside the
feeder, therebyremoving dirt from the pickup roller assembly.)Wire
Cleaning Use it to clean the wires of charging assemblies.Original
Type Use it so that the output images from the controllerSelection
for Printer match the types of originals used.Table 1-402b* :
default.CHAPTER 1 GENERAL DESCRIPITON1-16 COPYRIGHT 2002 CANON INC.
CANON CLC1100/1130/1150/1160/1180 REV.1 FEB. 2002 PRINTED IN JAPAN
(IMPRIME AU JAPON)V. DAILY MAINTENANCE BY THE USERInstruct the user
to clean the copyboard glass and the copyboard cover once a week
withoutfail. (To clean, wipe the part with a cloth moistened (well
wrung) with water or solution of milddetergent, and dry wipe it
thereafter.)Take care not to scratch the reflecting face (silver
colored) of the copyboardcover.COPYRIGHT 2002 CANON INC. CANON
CLC1100/1130/1150/1160/1180 REV.1 DEC. 2000 PRINTED IN JAPAN
(IMPRIME AU JAPON) 1-17CHAPTER 1 GENERAL DESCRIPITONVI. SAFETYA.
Safety of Laser LightThe light from a laser device can prove to be
hazardous to the human body. The machineslaser scanner system is
sealed by means of a protective housing and external covers,
therebypreventing laser light from escaping to the outside of the
machine.Thanks to the construction, the user is completely free
from the dangers of exposure to laserlight as long as the/she
operates the machine for its intended uses.CHAPTER 1 GENERAL
DESCRIPITON1-18 COPYRIGHT 2002 CANON INC. CANON
CLC1100/1130/1150/1160/1180 REV.2 FEB. 2002 PRINTED IN JAPAN
(IMPRIME AU JAPON)B. CDRH RegulationsOn August 2, 1976, the Center
for Devices and Radiological Health (CDRH) of the US Foodand Drug
Administration put into force a set of regulations governing laser
products.The regulations apply to laser products produced on and
after August 1, 1976, and the sale oflaser products within the US
is prohibited unless they show compliance with the
regulations.Figure 1-602 shows the label certifying compliance with
the CDRH regulations, and all laserproducts to be sold in the US
must bear a copy of the label.Figure 1-601 CDRH Compliance LabelThe
text may differ from model to model.CANONMANUFACTURED:30-2,
SHIMOMARUKO, 3-CHOME, OHTAKU, TOKYO,146, JAPAN.THIS PRODUCT
CONFORMS WITH DHHS RADIATIONPERFORMANCE STANDARD 21CFR CHAPTER
1SUBCHAPTER J.COPYRIGHT 2002 CANON INC. CANON
CLC1100/1130/1150/1160/1180 REV.1 FEB. 2002 PRINTED IN JAPAN
(IMPRIME AU JAPON) 1-19CHAPTER 1 GENERAL DESCRIPITONC. Handling the
Laser AssemblyBe sure to take extra care whenever servicing areas
of the copiers laser assembly, as byavoiding the insertion of any
tool having a high reflectance.Be sure also to remove any watches
and rings. They can reflect the laser beam to damage youreyes
during work.The copiers laser beam is a red light. Any covers that
may reflect the laser beam bear a copy ofthe label shown in Figure
1-603. Exercise particular caution whenever servicing inside such
covers.Figure 1-602aREF.You will find the label on the copiers
laser scanner covers from which laserlight can escape.CHAPTER 1
GENERAL DESCRIPITON1-20 COPYRIGHT 2002 CANON INC. CANON
CLC1100/1130/1150/1160/1180 REV.0 MAR. 1999 PRINTED IN JAPAN
(IMPRIME AU JAPON)Figure 1-602bFigure 1-602cCOPYRIGHT 2002 CANON
INC. CANON CLC1100/1130/1150/1160/1180 REV.1 FEB. 2002 PRINTED IN
JAPAN (IMPRIME AU JAPON) 1-21CHAPTER 1 GENERAL DESCRIPITOND. Safety
of TonerToner is non-toxic element matter composed of plastic,
iron, and small amounts of dyes.If your skin or clothes have come
into contact with toner, be sure to remove as much of it aspossible
with tissue paper and then wash with water. Hot water will cause
toner to turn into jellyand become fused with cloth fibers,
resisting removal.Further, toner tends to react to vinyl material.
Keep it away from vinyl materials.Do not dispose of toner into
fire. It can lead to explosion.CHAPTER 1 GENERAL DESCRIPITON1-22
COPYRIGHT 2002 CANON INC. CANON CLC1100/1130/1150/1160/1180 REV.1
FEB. 2002 PRINTED IN JAPAN (IMPRIME AU JAPON)VII. IMAGE FORMATIONA.
OutlineThe copier uses an indirect photostatic method, and is
constructed as shown in Figure 1-701.Figure 1-701Scanning lampLaser
scannerLens CCDPost-cleaningcharging assemblyImage processing
blockOil applying feltFixing cleaning beltPhotosensitivedrum
cleanerExternal staticeliminatorInternal staticeliminatorTransfer
drumTransfer bladeAttraction brushPhotosensitivedrumPre-exposure
lampPrimary chargingassemblyY developing assemblyC developing
assemblyM developingassemblyBk developingassemblyAttraction
rollerMultifeederDuplexing trayCassette 1Cassette
2SeparationchargingassemblyCOPYRIGHT 2002 CANON INC. CANON
CLC1100/1130/1150/1160/1180 REV.1 FEB. 2002 PRINTED IN JAPAN
(IMPRIME AU JAPON) 1-23CHAPTER 1 GENERAL DESCRIPITONThe copiers
image formation processes are grouped into the following 11
steps:Step 1 Pre-exposureStep 2 Primary charging (negative DC)Step
3 Laser exposureStep 4 Development (negative DC bias; AC)Step 5
Attraction (positive, negative DC)Step 6 Transfer (positive,
negative DC)Step 7 Separation (negative DC, AC)Step 8
Photosensitive drum cleaningStep 9 Post-cleaning charging (negative
DC)Step 10 FixingStep 11 Internal/external static removalFigure
1-702Static image formation blockDelivery 10. Fixing 7.
SeparationMultifeederCassetteRotation of drumFlow of paper11.
Internal/external static removal1. Pre-exposure2. Primary
charging3. Laser exposure4. Development5. Attraction6. Transfer8.
Photosensitive drum cleaning9. Post-cleaning chargingCHAPTER 1
GENERAL DESCRIPITON1-24 COPYRIGHT 2002 CANON INC. CANON
CLC1100/1130/1150/1160/1180 REV.0 MAR. 1999 PRINTED IN JAPAN
(IMPRIME AU JAPON)B. Auxiliary Process1. Post-Cleaning ChargingThe
photosensitive drum may become subject to memories because of
transfer discharge,appearing on copy images. To prevent such a
problem, a negative DC is applied to the drum therebyevening out
the charges and, consequently, potential.Post-cleaning charging
assemblyPhotosensitive drumFigure 1-703COPYRIGHT 2002 CANON INC.
CANON CLC1100/1130/1150/1160/1180 REV.1 JAN. 2000 PRINTED IN JAPAN
(IMPRIME AU JAPON)CHAPTER 2BASIC OPERATIONI. OUTLINE OF OPERATIONS
...... 2-1A. Functional Construction ......... 2-1B. Electrical
Circuitry .................. 2-2II. BASIC SEQUENCE OFOPERATIONS
............................. 2-4A. At
Power-On........................... 2-4B. Basic Sequence
ofOperations (copying) .............. 2-6C. Generating the
ImageLeading Edge Signal .............. 2-7III. CONTROLLING
ELECTRICALMECHANISMS......................... 2-10A. Controlling
the Main Motor(M4) ..................................... 2-10B.
Controlling the Drum Motor(M2)
..................................... 2-12C. Inputs to and Outputs
fromthe Major PCBs ....................2-14This chapter explains
the copiers basic operations and functions and the relationship
betweenelectrical and mechanical systems, and provides an outline
of the timing at which variousassociated parts are driven.Process
speed 200mm/sCOPYRIGHT 2002 CANON INC. CANON
CLC1100/1130/1150/1160/1180 REV.1 FEB. 2002 PRINTED IN JAPAN
(IMPRIME AU JAPON) 2-1CHAPTER 2 BASIC OPERATIONI. OUTLINE OF
OPERATIONSA. Functional ConstructionThe copier is divided into a
total of six functional blocks; i.e., original exposure system,
imageprocessing system, laser exposure system, image formation
system, pickup/feeding system, andcontrol system.Figure
2-101Control SystemOriginal Exposure SystemImage Processing
SystemLaser Exposure SystemAnalog processor PCBTo external
deviceCCD driverControl panelCPU PCBDC driver PCBDC powersupply
PCBOriginalScanning lamp Optical path Image processor PCBLaser
driver PCB Laser scannerImage Formation SystemDrum
cleaningPre-exposureCharging Laser
exposureDevelopmentTransferSepara-tionFeedingFixingTrayTransfer
drumcleaningAttraction PickupcontrolMultifeederCassette 1
(CLC1100/1120/1130/1140/1160)Duplexing tray (CLC1150/1180)Cassette
2 (CLC1100/1120/1130/1140/1160)Cassette 1 (CLC1150/1180)Cassette 3
(CLC1130/1160)Cassette 2 (CLC1150/1180)Pickup Feeder SystemCHAPTER
2 BASIC OPERATION2-2 COPYRIGHT 2002 CANON INC. CANON
CLC1100/1130/1150/1160/1180 REV.1 FEB. 2002 PRINTED IN JAPAN
(IMPRIME AU JAPON)B. Electrical Circuitry1. OutlineThe copiers
major electrical functions are controlled by the CPU on the CPU
PCB. Table 2-101 shows the functional assignment of the CPU and the
functions of the DIMMs and the RAMs.2. CPU PCBThe CPU PCB is
equipped with three CPUs, and this manual refers to these three as
PANEL-CPU, R-CPU, and DC-CPU with reference to their functions.Name
DescriptionPANEL-CPU Controls the control panel, controls service
mode, controlscontrol panel controller communication.Flash memory
(DIMM) Contains control programs.RAM Stores control data.R-CPU
Controls the scanning lamp, controls the scanner motor,controls job
management, controls scanner (reading). Controls image processing,
controls fans, controls IPC(RDF, film projector, Copy Data
Controller or RemoteDiagnostic Device). Controls the editor,
controls bi-Centronics communication,controls serial
communication.Flash memory (DIMM) Contains control programs.RAM
Stores control data.DC-CPU Controls fixing temperature, controls
power supply to loads,controls high voltage, controls potential,
controls tonersupply. Controls paper feeding, controls output
management,controls motors, controls sensors. Controls solenoids,
controls clutches, controls fans, detectspaper in cassettes.
Detects original size, controls the paper deck, controls
IPC(sorter).Flash memory (DIMM) Contains control programs.RAM Store
control data.Table 2-1013. Control PanelName DescriptionCPU
Monitors key input, controls buzzer volume, controls
LCDactivation.Table 2-102COPYRIGHT 2002 CANON INC. CANON
CLC1100/1130/1150/1160/1180 REV.1 FEB. 2002 PRINTED IN JAPAN
(IMPRIME AU JAPON) 2-3CHAPTER 2 BASIC OPERATIONFigure
2-102M4M3CCDCCD driverPCBAnalogprocessorIP mother-boardIP main
PCBIP-PRJIP-ED/IF PCBController I/FScannermotor driverPM15DC Load
FansOptions Editor Projector Etc.DIMMdownloadingBi-Centronics
I/FControl panelDC Loads Clutch Solenoid Motor Sensor Etc.Flash
memoryFlash memoryFlash memoryR-CPUDC-CPUCPUPANEL-CPUCPU PCBDC
driver PCBScanner motordriver PCBHVT-ACPCBHVT-DCPCBDevelopingbias
PCBLaser controllerPCBBD PCBLaser driverPCBPickup
driverPCBRegistrationpath driverPCBTransfer
drivePCBTransferengagementPCBDevelopmentengagementPCBDuplexingdriver
PCBMain motordriver PCBCHAPTER 2 BASIC OPERATION2-4 COPYRIGHT 2002
CANON INC. CANON CLC1100/1130/1150/1160/1180 REV.1 JAN. 2000
PRINTED IN JAPAN (IMPRIME AU JAPON)II. BASIC SEQUENCE OF
OPERATIONSA. At Power-OnFigure 2-201 shows the basic sequence of
operations executed at power-on.Figure 2-201a. The copier uses
signals from the side A sensor and the side B sensor to find out
the positionof the transfer drum. (If the copier uses other signals
as a reference of control, respectivetiming charts will be
provided.)b. The external diameter of the transfer drum is the same
as that of the photosensitive drum, andthe photosensitive drum and
the transfer drum come into contact with each other whenneeded
(during copying). The photosensitive drum makes a single rotation
for each rotationof the transfer drum.c. The fixing temperature is
indicated in terms of the surface temperature of the fixing
roller(the reading of DISPLAY>ANALOG in service mode, i.e.,
temperature detected by thethermistor).1 2 3 41 2 3 45 6 7 8WMUP
AINTR STBYPhotosensitive drum revolutionTransfer drum
revolutionSide A sensor (PS2)Side B sensor (PS3)LaserFixing main
heater (H1)Fixing sub heater (H2)Fixing sub heater (M4)Drum motor
(M2)Fixing motor (M5)Pre-exposure lamp (LA1)Primary/grid
high-voltage outputPost-cleaning high-voltage outputAttraction
high-voltage outputTransfer high-voltage outputSeparation
high-voltage outputInternal/external static eliminator high-voltage
outputTransfer drum cleaner brush motor (M8)130C 158CPower switch
ON75mm/secControlled to 163CControlled to 163CCOPYRIGHT 2002 CANON
INC. CANON CLC1100/1130/1150/1160/1180 REV.1 FEB. 2002 PRINTED IN
JAPAN (IMPRIME AU JAPON) 2-5CHAPTER 2 BASIC OPERATIONTable
2-201Period PurposeWMUP (warm-up)AINTR (initialmultiple
rotation)STBY (standby)From when the power switch is turned on
towhen the surface temperature of the upperfixing roller reaches
130C.From when the surface temperature of the upperfixing roller
reaches 130C to when it reaches158C.From when INTR ends to when the
Start key isturned on or the power switch is turned off.Waits until
the fixing rollerwarms up.Measures and controls thedrum surface
potential.Waits for a press on theStart key or an
operationkey.CHAPTER 2 BASIC OPERATION2-6 COPYRIGHT 2002 CANON INC.
CANON CLC1100/1130/1150/1160/1180 REV.2 FEB. 2002 PRINTED IN JAPAN
(IMPRIME AU JAPON)B. Basic Sequence of Operations (copying)Figure
2-202 shows the basic sequence of operations executed during
copying.Table 2-202Figure 2-202 A4/LTR, 2 Copies, Full Color,
Direct, Cassette 1Photosensitive drum revolutionTransfer drum
revolutionSide A sensor (PS2)Side B sensor (PS3)Scanner motor
(PM15)Scanning lamp (LA2)LaserRegistration sensor (PS70)Attraction
high-voltage outputPre-exposure lamp (LA1)Post-cleaning
high-voltage outputPrimary high-voltage outputDeveloping bias DC
componentDeveloping bias AC componentTransfer high-voltage
outputSeparation high-voltage outputInternal/external static
eliminatinghigh-voltage outputMain motor (M4)Drum motor (M2)Start
key ONINTR COPY LSTRSTBYDSRDY1 2 3 4 5 6 7 81 2 3 4 5 6 7 8Y M M C
C Y K KM C Y KM C Y KY M M C C Y K K[2][1][1] Shading correction
[2] Drum surface potential controlPeriod PurposePerforms an
original detection scan.Picks up paper.Turns on and off the laser
by videosignals, and develops and transfersthe selected
color.Discharges paper. The transfer drumis freed of charges
(cleaned).Stabilizes the sensitivity of thephotosensitive drum, and
measuresand controls the surface potential ofthe drum. Takes
measurements forshading correction.DSRDY (scanner ready)INTR
(initial rotation)COPY (copy)LSTR (last rotation)From when the
Start key ispressed until when the transferdrum starts to
rotate.From when DSRDY ends to whenattraction of paper is
started.From when attraction of paper tothe transfer drum starts to
whenall toner is deposited on paper.From when COPY ends to whenthe
drum motor stops.COPYRIGHT 2002 CANON INC. CANON
CLC1100/1130/1150/1160/1180 REV.2 FEB. 2002 PRINTED IN JAPAN
(IMPRIME AU JAPON) 2-7CHAPTER 2 BASIC OPERATIONC. Generating the
Image Leading Edge Signal1. OutlineThe copier controls original
exposure, image processing, laser exposure, high voltage,
andfeeding mechanisms with reference to the leading edge of paper
(image leading edge signal) on thetransfer drum.The image leading
edge signal is generated about 0.3 sec before the distance a
(between pointof laser exposure on the photosensitive drum and
point of transfer) and distance b (between leadingedge of paper and
point of transfer) become equal.Figure 2-203bapaperLeading edge
ofpaperTransfer drumGeneration of the image leading edge
signalPoint of laser exposurePhotosensitive drumCHAPTER 2 BASIC
OPERATION2-8 COPYRIGHT 2002 CANON INC. CANON
CLC1100/1130/1150/1160/1180 REV.1 FEB. 2002 PRINTED IN JAPAN
(IMPRIME AU JAPON)2. Controlling Side A and Side BThe transfer drum
retains as many as two sheets of paper at the same time. As such,
two signalplates operating in conjunction with the transfer drum
and the sensors (PS2, side A sensor; PS3,side B sensor) found
inside the transfer drum are used to generate image leading signals
of theirown (ITOP-A, ITOP-B).Figure 2-204a. Transfer Drum When
Copying on Side AFigure 2-205Transfer drum PCBDC driver PCBCPU
PCBSide A paperSide A imageleading edge signalLinking plateSide A
sensor (PS2)Side B sensor signal plateTransfer drumSide A sensor
signal plate(I TOP-A)Transfer drum PCBDC driver PCBCPU PCBSide B
imageleading edge signalLinking plateSide B sensor signal plateSide
B sensor (PS3)Side B paper Side A sensor signal plate(I
TOP-B)COPYRIGHT 2002 CANON INC. CANON CLC1100/1130/1150/1160/1180
REV.1 FEB. 2002 PRINTED IN JAPAN (IMPRIME AU JAPON) 2-9CHAPTER 2
BASIC OPERATIONFigure 2-206b. Transfer Drum When Copying on Side
BThe tables that follow show how sheets of paper are placed on the
transfer drum in eachcopying mode; in mono-color copying, C, Y, and
Bk use the same arrangement as M.Small size: 216 mm or less (A4/LTR
or smaller) in feeding direction.Large size: 217 mm or more in
feeding direction.2: Indicates the number of sheets of paper (2nd
sheet).M: Indicates the color to develop (e.g., M development). In
the case of small-size paper, copying starts on side B.Table
2-203Photosensitive drum revolutionTransfer drum revolutionTransfer
drum side A/side BSide A sensor (PS2)Side B sensor (PS3)Drum motor
(M2)INTR COPY LSTR STBY DSRDYStart keyON1 91 988B B B A A B A2M2 3
4 5 6 7 8 9 10 11 12 1B A B A B A B A B A B A B A B A B A B A B A B
A1M3M4M5M1BK2BK1M2M3M1M2M1C2C1Y2Y3BK4BK3M4M3C4C3Y4Y5BK5M5C5Y1BK1M1C1Y2BK2M2C2Y3BK3M3C3YTransfer
drumrevolutionLeading edge ofpaperMono-color(M)Full-color(MCYBk)5
small-size sheets3 large-size sheets5 small-size sheets3 large-size
sheetsCHAPTER 2 BASIC OPERATION2-10 COPYRIGHT 2002 CANON INC. CANON
CLC1100/1130/1150/1160/1180 REV.0 MAR. 1999 PRINTED IN JAPAN
(IMPRIME AU JAPON)III. CONTROLLING ELECTRICAL MECHANISMSA.
Controlling the Main Motor (M4)1. OutlineTable 2-301 shows the
functions of the main motor control circuit, and Figure 2-301 shows
ablock diagram of circuit.Item DescriptionPower supply 38 VDC from
the DC power supply PCB.Drive signal Drive signal (MNMON) from the
DC driver PCB.Moving/drive parts Registration roller, attraction
roller, developing assembly,multifeeder feed roller.Control Turing
on/off the main motor.Controlling the main motor to a constant
speed.Detects errors.Table 2-301Figure 2-301M4DC
driverPCBMNMRDYMNMONMain motor (M4) driver PCBMain motorRotation
speedcontrol circuitReferencepulsegenerationMotordriverRotation
speeddetectionCOPYRIGHT 2002 CANON INC. CANON
CLC1100/1130/1150/1160/1180 REV.1 FEB. 2002 PRINTED IN JAPAN
(IMPRIME AU JAPON) 2-11CHAPTER 2 BASIC OPERATIONa. Turning On/Off
the Main MotorWhen the DC-CPU on the CPU PCB causes the main motor
drive signal (MNMON) to go 1through the DC driver PCB, the control
circuit on the main motor driver PCB generates drivecurrent to
rotate the main motor at a specific speed.When the drive signal
goes 0, on the other hand, the output of the control signal
stops,removing the drive current and, thus, stopping the main
motor.b. Controlling the Rotation to a Constant SpeedWhen the main
motor rotates, its speed is detected and communicated to the
rotation speedcontrol circuit, which in response compares the speed
against pulse signals and exerts control sothat the phase of one
matches that of the other. At this