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Layher’s Allround Scaffolding® makes an ideal propping system: being both a scaffolding and a propping system it is economic and versatile it has extremely high strength capacity values, is self supporting and is quick to install Allround in standard configurations up to six metres in height is rated for the following permissible loadings: • with lifts of 2.0 metres – up to 45 kN per standard • with lifts of 1.5 metres – up to 60 kN per standard • with lifts of 1.0 metres – up to 70 kN per standard (see Tables 3a & 3b on pages 8-9 for details) Permissible loadings can be increased considerably further by: • using Layher’s reinforced base jacks and head jacks (U-heads) • additional bracing (ledgers and diagonals), and/or • joining standards with our unique twin wedge couplers For example, a single 1.09 m x 1.09 m heavy duty Allround tower can support loads of close to 700 kN (see example on pages 11-12) or even higher. Appropriate static calculations should be performed to prove the appropriate configuration of Allround components for each individual situation. Introduction 1
10

Camelspace Propping[1]

Jul 20, 2016

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Page 1: Camelspace Propping[1]

Layher’s Allround Scaffolding® makes an ideal propping system:

• being both a scaffolding and a propping system it is economic and versatile

• it has extremely high strength capacity values, is self supporting and is quick to install

Allround in standard configurations up to six metres in height is rated for the following permissible loadings:

• with lifts of 2.0 metres – up to 45 kN per standard

• with lifts of 1.5 metres – up to 60 kN per standard

• with lifts of 1.0 metres – up to 70 kN per standard

(see Tables 3a & 3b on pages 8-9 for details)

Permissible loadings can be increased considerably further by:

• using Layher’s reinforced base jacks and head jacks (U-heads)

• additional bracing (ledgers and diagonals), and/or

• joining standards with our unique twin wedge couplers

For example, a single 1.09 m x 1.09 m heavy duty Allround tower can support loads of close to 700 kN (see example on pages 11-12)or even higher.

Appropriate static calculations should be performed to prove the appropriate configuration of Allround components for each individual situation.

Introduction

1

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Page 2: Camelspace Propping[1]

Required components for propping

500

400

100

200

Maß

e

Base collar Base collar, long Base plate 60 Base plate 80,reinforced

Base plate 60,solid, without lock

Hinged pindia. 12 mm

Swivelling base plate 60,reinforced

2

Spigot Special bolt M 12 x 60, with nut

pressed-in spigot

without spigot

Standard, steel

Wedge head coupler, double

Dim

ensi

ons

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Page 3: Camelspace Propping[1]

Required components for propping

Swivelling headjack 60 and 45, solid

Cross head jack 60 and 45,solid

O-ledger

Diagonal brace, steel

Head jack forheavy-duty support

39 3926

3926

3926 39

4

Head piece forheavy-duty support

Head jack 60,solid, 14 cm

Head jack 60 and 45,solid, 16 cm

Head jack 60,reinforced, 18 cm

Base plate forheavy-duty support

Base piece forheavy-duty support

39 3926

3926

3926 39

39 3926

3926

3926 39

39 3926

3926

3926 39

39 3926

3926

3926 39

8

Depending on the scaffolding bay length, decktype and load, � Ledgers made of steel or alumini-um are available in cylindrical tube, channel sec-tion and reinforcement sections for higher loads.The ledgers are deck beams, bracing elements andguard rails.

The wedge lock connection ensures self-aligningand rigid connection with central load introductionbetween vertical standards and ledgers.

Safety is already assured in the assembled statesince the wedge lock already prevents unintentionaldisengagement when the wedge is loosely inserted.

Longitudinal ledgers can be omitted at deck level ifthe decks are secured against lifting off by a lift-offpreventer.

� Horizontal support elements, side protection

� Ledger

� Metric ledger

� Ledger, reinforced

� U transverse ledger

� U transverse ledger, reinforced

� U bridging ledger

� Round bridging ledger

The wedge head is simplypushed over the rosette.

The wedge is inserted inone of the openings.

A hammer blow on thewedge transforms thepositive connection into a non-positive one.

Ledger-deck configuration

0.45 m 1 x 0.32 m

0.73 m 2 x 0.32 m or 1 x 0.61 m

1.09 m 3 x 0.32 m or 1 x 0.61 m + 1 x 0.32 m

1.40 m 4 x 0.32 m or 2 x 0.61 m

1.57 m 4 x 0.32 m and 1 x 0.19 m

2.07 m 6 x 0.32 m

2.57 m 7 x 0.32 m and 1 x 0.19 m

3.07 m 9 x 0.32 m

Bearing capacity steel ledgers *

Ledger length(systemdimension) [m]

0.73 1.09 1.40 1.57 2.07 2.57 3.07

Uniformly dis-tributed knife-edge load (q)[kN/m]

22.97 10.54 6.80 5.22 3.09 2.00 1.29

Single load(P) in baycentre [kN]

7.33 5.10 4.40 3.67 2.88 2.37 2.02

Bearing capacity U transverse ledger (U), ledger rein-forced (V), ledger (O) steel *

Ledger type andlength [m]

U0.73

U – V1.09

U – V1.40

O – V1.09

O – V1.29

Uniformly dis-tributed knife-edge load (q)[kN/m]

19.01 17.34 10.42 21.82 15.56

Single load (P) inbay centre [kN]

6.10 8.76 6.84 11.00 9.34

Bearing capacity U bridging ledger *

Ledger type [m] 1.57 2.07 2.57 3.07

Uniformly distributedknife-edge load (q) [kN/m] 15.16 8.65 5.12 3.59

Single load (P) in bay cen-tre [kN] 7.97 6.92 5.25 5.24

* Working load

Dimensions

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Page 4: Camelspace Propping[1]

Heavy duty towers and columns

11

In applications where the load-bearing capacities of traditional falsework towers are exceeded, it is possible to use the heavy duty

towers and columns using Allround Scaffolding.

Heavy duty spindles fit into specially designed heavy-duty top and bottom collars. This grouping of the standards allows a large increase

in the capacity over individual standards. An extremely high load-bearing capacity is achieved by combining four Allround standards.

This support can be used in a number of arrangements with various load-bearing capacities: a heavy duty tower or a heavy duty column.

These arrangements can be further expanded by using Layher Allround standard components to cater for a vast variety of irregularly

shaped areas.

Figure 4a Heavy Duty Tower Figure 4a Heavy Duty Column

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Page 5: Camelspace Propping[1]

Overhang for walkways and soffits

The Layher Allround support structures can be extended quite simply with the use of base collars or 0.50 m standards and

diagonal bracing.

Depending on the floor thickness and the position of the soffit, one or two diagonals for each base collar or 0.5 m standard are normally

sufficient for a walking platform (Figure 12a).

A walking platform should be at least 60 cm wide and be fitted with toe boards and guard rails.

If longer standards and several diagonal braces are used, the Allround overhang can carry much higher loads (Figure 12b). For such

overhangs static calculations are required.

min. 60 cm

min. 60 cm

Figure 12a

Extending the Allround supportstructure with single diagonal bracing

Figure 12b

Extending the Allround supportstructure with double diagonal bracing

20

0.50 m standard without spigot (2604.050) or base collar (2602.000)

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Page 6: Camelspace Propping[1]

Multiple support levels

After initial set a poured concrete floor takes time to reach its maximum strength.

When there are multiple levels of support scaffolding, the support structure of floors that are not fully cured will also have to carry part

of the load of the floor(s) and support structure above.

Depending on how fast construction takes place, the total load on the lowest support structure could increase to more than the weight

of two floors above.

Where multiple levels are to be poured in a construction process a suitably qualified engineer should be consulted.

Figure 13

Multiple levelsof Allroundsupport structures

21

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Supporting a free-standing façade with Allround Scaffolding

Figure 14

Example of scaffold for free-standing façade

Allround Scaffolding may support a free-standing façade, for example during renovation of historic buildings. The scaffold must be

able to withstand the resulting wind loads and stabilisation loads. Individual static calculations are required.

The scaffold must be tied into the façade as shown in the example in the diagram below (Figure 15).

Figure 15

Tying the scaffold into a free-standing façade

22

BALLAST

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Supporting scaffolds for free-standing walls and façades

In order to guarantee their stability, propping scaffolds must be equipped with ballast.

Always use allround standards with bolt-in spigots!

The amount and kind of the ballast depend mainly on the:

• height of the wall

• available space at the base in order to widen the scaffold

• climatic conditions ( dynamic wind pressure)

WRONG CORRECT• do not load the ballast on the base collar level (no tension can be transferred) (see Figure 16 above).

• don’t use fluid or grainy ballast.

• carry out a static investigation.

Figure 16

Correct placement of Ballast

Figure 17

Embedding vertical standards in concrete foundations

If the load capacity of the decks, standards or transoms has been reached (due to wind, dead load of scaffolding and ballast) then the

standards may be embedded in a concrete foundation (see Figure 17 below).

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Page 9: Camelspace Propping[1]

Faster Superior system technology

Shorter assembly time

Shorter dismantling time

Lower labour costs

Stronger verified high load bearing capacity

Eight connection points on each node

Significantly less weight than other systems

Lower transport costs

Safer General construction approval Z-8.22-64

Certified consistent quality

ISO 9001 TÜv certified

Stable structure from base out

More profitable Components can be used for propping or general scaffolding

Increase available uses for your equipment

Give clients a wider range of services

Greater revenue

Save time. Save money.

Propping using Layher Allround Scaffolding®

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Page 10: Camelspace Propping[1]

F a s t e r . S t r o n g e r . S a f e r . M o r e P r o f i t a b l e .

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