Top Banner
Rolling-Element Bearings Calculation and selection using SKF Bearing Catalogue
49

Calculation and selection using SKF Bearing Catalogue

Jan 28, 2022

Download

Documents

dariahiddleston
Welcome message from author
This document is posted to help you gain knowledge. Please leave a comment to let me know what you think about it! Share it to your friends and learn new things together.
Transcript
Page 1: Calculation and selection using SKF Bearing Catalogue

Rolling-Element Bearings Calculation and selection using SKF Bearing Catalogue

Page 2: Calculation and selection using SKF Bearing Catalogue

Rolling-Element Bearings 2

Page 3: Calculation and selection using SKF Bearing Catalogue

Principle of the Rolling-Element Bearings is very old.

This picture shows the principle of a Rolling-Element Bearing of today.

This picture shows how the people in ancient Mesopotamia moved huge stones.

Rolling-Element Bearings 3

Page 4: Calculation and selection using SKF Bearing Catalogue

Rolling-Element Bearings 4

Page 5: Calculation and selection using SKF Bearing Catalogue

Modern Rolling Bearings

Rolling-Element Bearings 5

• Outer ring

• Inner ring

• Rolling Elements

– Balls & Cage

– Rollers & Cage

Page 6: Calculation and selection using SKF Bearing Catalogue

Industrial revolution

• Development of modern Bearing

• Better material and better manufacturing methods resulted in better bearings

• Big need for rolling bearings

• Sewing machines’ and bicycle manufactures the biggest bearing consumers

Rolling-Element Bearings 6

The diagram shows statistics of patents applications for bicycle bearings in England

Page 7: Calculation and selection using SKF Bearing Catalogue

This picture shows a drawing from a French patent of 1802.

Rolling-Element Bearings 7

Tapered rollerThrust bearing(konisktaxialrullager)

Thrustball bearing(axialkullager)

Page 8: Calculation and selection using SKF Bearing Catalogue

Sven Wingquist and the Self-aligning ball bearing

• Maintenance engineer at Gamelstadensfabriker

• Frequent failures in deep groove ball bearings

• Reason: misaligning of the shafts of belt transmissions

• Invented a new bearing to accept missaligning

Rolling-Element Bearings 8

Page 9: Calculation and selection using SKF Bearing Catalogue

Drawing of the Swedish patent number 25406 from 1907 by Sven Wingquist.Self-aligning ball bearing (Sfäriskt kullager)

Rolling-Element Bearings 9

Page 10: Calculation and selection using SKF Bearing Catalogue

The Spherical roller bearing

• Development period: from 1919 to 1935

• Invented by Arvid Palmgren

• SKF’s research budget was bigger the research budget of whole Royal Technical Institute in Stockholm

• SKF calculations theory become world standard in 1947. (developed by Palmgren and mathematic Prof. G. Lundberg from RTI)

Rolling-Element Bearings 10

Page 11: Calculation and selection using SKF Bearing Catalogue

Bearings are divided in two groups dependent on rolling elements.

Ball Bearings & Roller Bearings

Rolling-Element Bearings 11

Page 12: Calculation and selection using SKF Bearing Catalogue

Stress concentration

Rolling-Element Bearings 12

Page 13: Calculation and selection using SKF Bearing Catalogue

Loads and bearing types

Rolling-Element Bearings 13

3

2

2

210

)11

(

578,0

RR

F

p

L

RRF

p

)11

(

564,0 210

Maximum contact pressure

For two spheres For two Cylinders

Low load

Ball bearings

Middle sized loads;

Ball or roller bearings

High load

Roller bearings

Page 14: Calculation and selection using SKF Bearing Catalogue

Bearings are also divided in two groups dependent on load direction.

Rolling-Element Bearings 14

Radial load

Radial bearings

(radiallager) Example

Axial loadThrust bearings

(axiallager)

Example

Page 15: Calculation and selection using SKF Bearing Catalogue

Three groups of Rolling Element Bearing (Rolling Bearings)

Rolling-Element Bearings 15

Page 16: Calculation and selection using SKF Bearing Catalogue

Rolling-Element Bearings 16

1. Radial Ball Bearings

Deep groove

ball bearing

Self-aligning

ball bearing

Angular contact

ball bearing

Page 17: Calculation and selection using SKF Bearing Catalogue

Rolling-Element Bearings 17

2. Radial Roller Bearings

Cylindrical Roller Bearing & Spherical Roller Bearing

Page 18: Calculation and selection using SKF Bearing Catalogue

Rolling-Element Bearings 18

Tapered Roller Bearing & Needle Roller Bearing

Page 19: Calculation and selection using SKF Bearing Catalogue

Rolling-Element Bearings 19

3. Thrust (axial) BearingsShaft washer, Housing washer, Rolling element, and cage

Shaft

Page 20: Calculation and selection using SKF Bearing Catalogue

Rolling-Element Bearings 20

Thrust ball bearing, Cylindrical roller thrust bearing & Spherical roller thrust bearing

Page 21: Calculation and selection using SKF Bearing Catalogue

Rolling-Element Bearings 21

Use of bearings

Page 22: Calculation and selection using SKF Bearing Catalogue

Rolling-Element Bearings 22

Selecting bearing size using the life equations

(SKF p. 64-65)

Page 23: Calculation and selection using SKF Bearing Catalogue

Rolling-Element Bearings 23

L10 = basic rating life (at 90% reliability),

millions of revolutions

L10h = basic rating life (at 90% reliability),

operating hours

p = exponent of the life equation

p = 3 for ball bearings

p = 10/3 for roller bearings

n = rotational speed, rpm

Page 24: Calculation and selection using SKF Bearing Catalogue

Rolling-Element Bearings 24

p

SKFnmhP

C

naaL

60

10000001

Page 25: Calculation and selection using SKF Bearing Catalogue

Rolling-Element Bearings 25

Page 26: Calculation and selection using SKF Bearing Catalogue

Rolling-Element Bearings 26

Page 27: Calculation and selection using SKF Bearing Catalogue

Rolling-Element Bearings 27

Example: Self-aligning ball bearing (SKF p. 544)

Page 28: Calculation and selection using SKF Bearing Catalogue

Rolling-Element Bearings 28

Sample problem:

Unsealed bearing: use SKF lubricating grease LGMT 2

c = 0,2

Page 29: Calculation and selection using SKF Bearing Catalogue

Rolling-Element Bearings 29

SKF 6214 (SKF p. 330)

Page 30: Calculation and selection using SKF Bearing Catalogue

Rolling-Element Bearings 30

SKF 6214 (SKF p. 331)

Page 31: Calculation and selection using SKF Bearing Catalogue

Rolling-Element Bearings 31

(SKF p. 316)

Page 32: Calculation and selection using SKF Bearing Catalogue

Rolling-Element Bearings 32

Page 33: Calculation and selection using SKF Bearing Catalogue

Rolling-Element Bearings 33

(diagram 1-4, SKF p. 66-69)

But first, we have to follow some steps:

Step 1: required kinematic Viscosity

Page 34: Calculation and selection using SKF Bearing Catalogue

Rolling-Element Bearings 34

Page 35: Calculation and selection using SKF Bearing Catalogue

Rolling-Element Bearings 35

Step 2: Actual viscosity

SKF greases – LGMT 2(Table 4, SKF p.250)

Page 36: Calculation and selection using SKF Bearing Catalogue

Rolling-Element Bearings 36

Diagram with logarithmic scale on y-axis

Page 37: Calculation and selection using SKF Bearing Catalogue

Rolling-Element Bearings 37

Step 3:

Page 38: Calculation and selection using SKF Bearing Catalogue

Rolling-Element Bearings 38

Step 4: to find factor for different levels of contaminations(Table 4, SKF p. 74)

Page 39: Calculation and selection using SKF Bearing Catalogue

Rolling-Element Bearings 39

Page 40: Calculation and selection using SKF Bearing Catalogue

Rolling-Element Bearings 40

p

SKFnaahP

C

naaL

60

10000001

hours435752347

763

125060

100000050L

3

mh10

,

,

Page 41: Calculation and selection using SKF Bearing Catalogue

Rolling-Element Bearings 41

hours26145347

763

125060

10000003L

3

mh10

,

,

Page 42: Calculation and selection using SKF Bearing Catalogue

Tolerances required for mounting and running of the bearings

Rolling-Element Bearings 42

Page 43: Calculation and selection using SKF Bearing Catalogue

Rolling-Element Bearings 43

Page 44: Calculation and selection using SKF Bearing Catalogue

Rolling-Element Bearings 44

Tolerances and fits

Page 45: Calculation and selection using SKF Bearing Catalogue

Rolling-Element Bearings 45

Page 46: Calculation and selection using SKF Bearing Catalogue

Rolling-Element Bearings 46

International Tolerance Grades or IT Grades

Page 47: Calculation and selection using SKF Bearing Catalogue

Rolling-Element Bearings 47

Run-outs

Page 48: Calculation and selection using SKF Bearing Catalogue

Rolling-Element Bearings 48

Total run-outs

Page 49: Calculation and selection using SKF Bearing Catalogue

Rolling-Element Bearings 49