Cable accessories 12-145 kV Safe and reliable connection for ...

Catalog | 2020

Cable accessories 12-145 kVSafe and reliable connection for cablenetworks

Table of content

1 Table of content | ABB Cable accessories 12-145 kV

Introduction02

Core competencies03

Cold shrink cable termination05

Cold shrink cable joint07

Premolded screened separable cable connector09

Cold shrink earthing kit21

GIS plug-in cable termination19

22 123kV Dry-flexible termination

23 145kV Fluid filled termination

25 145kV Premolded joint

27 145kV dry plug-in cable termination

Introduction

ABB is a leader in power and automation technologies that enable utility and industry customers to improve their performance while lowering environmental impact. The ABB Group of companies operates in around 100 countries and employs about 145,000 people.

ABB creates safe electrical distribution through power cable networks. To achieve this, ABB develops, manufactures and markets a broad range of cable accessories, high voltage and medium voltage switchgear.

Our main customers are utilities, EPC and OEM. We are committed to providing high quality product and service, continuous improvement and excellence as well as care for the environment, health and safety.

We work continuously to improve our processes. Important foundations for this work are our quality and environment management systems.

■ ISO 9001■ ISO 14001

This catalog covers cable accessories in the range from 12 to 145 kV.

We reserve the right to alter the design and range of our products without prior notice.

ABB High Voltage Switchgear Co., Ltd., Beijing, China

Introduction | ABB Cable accessories 12- 145 kV 2

Long experience Long experience brings great expertise. ABB have been manufacturing cable accessories for for over 100 years. When XLPE-insulated cables began to be used more than 50 years ago, we were involved from the outset. Since then we have always been in the forefront of developments.

Persistent innovationResearch and development centres in China and Sweden cooperate to provide cable accessories aimming to meetvarious customers' requirement.

Core technologiesElectrical field control: Geometrical field control, resistive and refractive field control are applied for reliable design.

Material technology: Research on conductive, highpermittivity and insulation materials, long experience on applying EPDM and silicon rubber ensures product quality.

Simulation technique: Applying our unique electromagnetic field software, we optimize the design and electrical performance.

Full-screened laboratory Cable accessories installatoin classroom

Core competencies

Advanced production technologyInjection molding machine, full-automatic production process involved ABB robotics technology ensure consistence and efficiency.

Routine testThe multi-lanes equipment for AC voltage withstand test and partial discharge test at the same time for routine tests.

Professional trainingThe technology of cables and installation methods are constantly evolving and we keep you updated by offering training in cable technology and cable accessories.

We offer certified training courses including both theory andpractical exercises in the assembly of cable accessories upto 145 kV, either at our facility in Beijing or at the

customers’ premises.

3 Core competencies | ABB Cable accessories 12-145 kV

We can provide full series of cable accessories including cold shrink cable termination and joint, 250 A and 630 A screened separable cable connector and GIS plug-in cable termination.

The cold-shrink cable accessories are using elastic memory of the silicon rubber and advanced expanding technology. The rubber will be preexpanded within the elastic range and put it through the supporting bar. When install the product, extract the supporting spiral core, the rubber will shrink and attach tightly onto the cable.

CSE-B Robotics production process JS-A Production process

Screened separable cable connector can be combined flexibly to satisfy two ways or multiple ways cable connection. It also can be connected with rear parallel surge arrester. The installation procedure is convenient. Full automation production is achieved by advanced injection machine and robotics technology.

Core competencies | ABB Cable accessories 12-145 kV 4

Cold shrink cable terminationCST 12-42 kV

ApplicationCold shrink cable termination for XLPE and EPR insulated 1-core or 3-core cables with Al or Cu conductor for 12-42 kV. Suitable for installations at high altitude, humid or heavily polluted environment.

Standard■ IEC 60502.4■ GB/T 12706.4

Features■ Cold shrink cable termination is made of liquid silicone

rubber and is aging, UV, humid, tracking and erosion resistant. High elasticity and ability to shrink ensure powerful and constant active pressure between rubber and cable that can respond to expanding or shrinking cable diameters under load cycle.

■ The geometrical field control in stress cone is integrated with termination body, effectively distribute the high electrical stress in the cable screens stripping position.

ProductType Insulation diameter

(mm)Conductor cross section (mm2)

3-core 1-core 6/10(12) kV 8.7/15(17.5) kV

Indoor

termination

CSTI121-3A CSTI121-1A 13.5-19 25-70 25-50

CSTI122-3A CSTI122-1A 19-25 95-150 70-120

CSTI123-3A CSTI123-1A 24-30 185-300 150-240

CSTI124-3A CSTI124-1A 30-37 400-500 300-400

CSTI125-3A CSTI125-1A 37-42.5 630 500-630

Outdoor

termination

CSTO121-3A CSTO121-1A 13.5-19 25-70 25-50

CSTO122-3A CSTO122-1A 19-25 95-150 70-120

CSTO123-3A CSTO123-1A 24-30 185-300 150-240

CSTO124-3A CSTO124-1A 30-37 400-500 300-400

CSTO125-3A CSTO125-1A 37-42.5 630 500-630

24 kV Cold shrink cable termination selection guide



3-core 1-core 12/20(24) kV

Indoor

termination

CSTI241-3A CSTI241-1A 13.5-19 25-35

CSTI242-3A CSTI242-1A 19-25 50-95

CSTI243-3A CSTI243-1A 24-30 120-185

CSTI244-3A CSTI244-1A 30-37 240-400

CSTI245-3A CSTI245-1A 37-42.5 500-630

Outdoor

termination

CSTO241-3A CSTO241-1A 13.5-19 25-35

CSTO242-3A CSTO242-1A 19-25 50-95

CSTO243-3A CSTO243-1A 24-30 120-185

CSTO244-3A CSTO244-1A 30-37 240-400

CSTO245-3A CSTO245-1A 37-42.5 500-630


5 Cold shrink cable termination| ABB Cable accessories 12-145 kV

■ The termination is supplied in kits for 1-core or 3-core cables. The kits include Cu-braids and constant force springs for earthing connection. Crutch seal and protective hoses of cold-shrink type are also include for 3-core cable kits.

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Dimensions

Indoor termination Outdoor termination

Type I L Creepage distance

CSTI12X-A 240 600-800 -

CSTO12X-A 300 750-1000 565

CSTI24X-A 240 600-800 -

CSTO24X-A 300 750-1000 770

CSTI42X 370 750-900 -

CSTO42X 460 1000-1200 1290



3-core 1-core 21/35(40.5) kV 26/35(40.5) kV

Indoor

termination

CSTI421-3 CSTI421-1 28-35 35-120 50-95

CSTI422-3 CSTI422-1 34-40 150-240 120-185

CSTI423-3 CSTI423-1 40-47 300-400 240-400

CSTI424-3 CSTI424-1 47-54 500-630 500-630

Outdoor

termination

CSTO421-3 CSTO421-1 28-35 35-120 50-95

CSTO422-3 CSTO422-1 34-40 150-240 120-185

CSTO423-3 CSTO423-1 40-47 300-400 240-400

CSTO424-3 CSTO424-1 47-54 500-630 500-630

Always select product by insulation diameter.


Cold shrink cable termination| ABB Cable accessories 12-145 kV 6

JSG-A121-3 JSG-A121-31 14.8-19.5 35-70 25-

Cold shrink cable jointJS-A 12-42 kV

ApplicationCold shrink joint for XLPE-insulated 1-core or 3-core cables with Al or Cu conductor for 12-42 kV.


Features■ Cold shrink joint body is made of liquid silicone rubber with

hydrophobic performance and is erosion resistant. High elasticity and ability to shrink ensure powerful and constant active pressure between rubber and cable that can respond to expanding or shrinking cable diameters under load cycle.

■ Stress relief cone, insulation and conductive layers are premolded together as one-piece design requiring no installation tools. This resolves issues like poor bonding between separate layers and ensures safe operation.

■ Unique mulit-layer waterproof structure. Waterproof armoring tape and resin outer jacket solutions are available.



3-core 1-core 6/10(12) kV 8.7/15(17.5) kV

Joint

(waterproof and armour

tapes outer jacket)

JS-A121-3 JS-A121-31 14.8-19.5 35-70 25-50

JS-A122-3 JS-A122-31 19.5-23.9 95-150 70-120

JS-A123-3 JS-A123-31 23.9-34.0 185-400 150-400

JS-A124-3 JS-A124-31 31.3-45.0 400-630 400-630

Joint

(resin outer jacket)

50

JSG-A122-3 JSG-A122-31 19.5-23.9 95-150 70-120

JSG-A123-3 JSG-A123-31 23.9-34.0 185-400 150-400

JSG-A124-3 JSG-A124-31 31.3-45.0 400-630 400-630



3-core 1-core 12/20(24) kV

Joint


tapes outer jacket)

JS-A242-3 JS-A242-31 18.5-23.0 35-70

JS-A243-3 JS-A243-31 23.0-31.5 95-240

JS-A244-3 JS-A244-31 31.5-37.3 300-400

JS-A245-3 JS-A245-31 37.3-45.0 500-630

Joint


JSG-A242-3 JSG-A242-31 18.5-23.0 35-70

JSG-A243-3 JSG-A243-31 23.0-31.5 95-240

JSG-A244-3 JSG-A244-31 31.5-37.3 300-400

JSG-A245-3 JSG-A245-31 37.3-45.0 500-630

12 kV Cold shrink cable joint selection guide


7 Cold shrink cable joint | ABB Cable accessories 12-145 kV

1. 外屏蔽模制结构，可靠屏蔽。

2. 芯绳采用超声波焊接技术，彻底避免开裂、为主体提供较强的支撑力，且安装时易于抽拉。

3. 内屏蔽足够的长度可完全屏蔽连接管。

4. 主绝缘模制结构，优质进口材料，与内、外屏蔽层接触面无任何气泡、分层。

5. 应力锥精确的电场仿真结果保证完美电气结构。

1 2 3 4 5

38.3-54.2 500-630 500-630JSG-A423-3SC4 JSG-A423-1SC4

JSG-A422-3SC2 JSG-A422-1SC2 28.3-39.6 120-185 120-185

JSG-A423-3SC3 JSG-A423-1SC3 38.3-54.2 240-400 240-400

JSG-A422-3SC1 JSG-A422-1SC1



3-core 1-core 21/35(40.5) kV 26/35(40.5) kV

Joint


tapes outer jacket)

JS-A422-3SC1 JS-A422-1SC1 28.3-39.6 50-95 50-95

JS-A422-3SC2 JS-A422-1SC2 28.3-39.6 120-185 120-185

JS-A423-3SC3 JS-A423-1SC3 38.3-54.2 240-400 240-400

JS-A423-3SC4 JS-A423-1SC4 38.3-54.2 500-630 500-630

Structure

Always select product by insulation diameter.


1. Conductive outer layerPremolded structure with high quality material for reliable andeffective shielding.

2. Spiral corePlastic spiral core with self-locking structure.

3. Conductive inner layerEnough length to cover conductor connector.

4. Insulation layerPremolded with high quality material. No gas bubble ordelamination between conductive inner and outer layer.

5. Geometrical field control unitThe stress cone is premolded in joint body.

Cold shrink cable joint | ABB Cable accessories 12-145 kV 8

Joint


28.3-39.6 50-95 50-95

543621

6. Metal screen cover unitThe metal screen cover is standard material for joint, and design according the cable insulation diameter.

Conductor section

Demension after installaion

TypeVoltage

1-core

1-core

1-core

3-core

3-core

3-core

L1

L

1-core structure after installaion

1

3-core structure after installaion

17.9-21.5

32.2-36.4

17.9-21.5

ApplicationPremolded screened separable connectors for XLPE insulted 1-core or 3-core cables with Al or Cu conductor for 12-24 kV. Can be installed both indoors and outdoors.

Fit standard bushing of outer cone type C according to EN 50181.


Features■ ABB robotics production process is applied to produce

CSE-B 630. It is manufactured in EPDM rubber with three layers:a conductive inner layer, an insulation layer and a conductive outer layer.They are vulcanized together for the best possible interface between the layers. It has good UV, Ozone and tracking resistance for outdoor use.

Premolded screened separable cableconnectorCSE-B 12-24 kV, 630 A

DesignationInsulation diameter (mm)

8.7/15(17.5) kV

Cu conductor Al conductor Conductor cross section (mm2)

CSE-B12630-25 CSE-B12630-25AL 15.4-18.5 25

CSE-B12630-35 CSE-B12630-35AL 15.4-18.5 35

CSE-B12630-50 CSE-B12630-50AL 17.9-21.5 50

CSE-B12630-70 CSE-B12630-70AL 70

CSE-B12630-95 CSE-B12630-95AL 21-25 95

CSE-B12630-120 CSE-B12630-120AL 21-25 120

CSE-B12630-150 CSE-B12630-150AL 24.5-28.5 150

CSE-B12630-185 CSE-B12630-185AL 24.5-28.5 185

CSE-B12630-240 CSE-B12630-240AL 28.1-32.7 240

CSE-B12630-300 CSE-B12630-300AL 28.1-32.7 300

CSE-B12630-400 CSE-B12630-400AL 400

CSE-B12630-500 CSE-B12630-500AL 36.4-42 500

Brief technical specificationsTest CSE-B 630 Results

AC voltage withstand test No breakdown occurred on the combination samples at 54kV for 5 mins

Partial discharge test at ambient temperature 20 kV，<1.4 pC

Impulse voltage withstand test at 95℃～100℃No breakdown occurred on the combination samples at 10 positive and 10 negative impulses of 125 kV

Heat cycling testNo breakdown occurred on the combination samples subjected to 30 cycles in air and 30 cycles under water at the conductor temperature of 95℃～100℃ and 30 kV

Always select products by insulation diameter.

12 kV, 630A Premolded screened separable cable connector selection guide

■ Delivered in 3-phases kits complete with crimping cable lug, and stress grading adapter,designed to ensure reliable installation.

■ An earthing kit for 1-core or 3-core cable must be used. To be ordered separately.

9 Premolded screened separable cable connector | ABB Cable accessories 12-42 kV

09



32.2-36.4


12/24 kV


CSE-B24630-25 CSE-B24630-25AL 15.4-18.5 25

CSE-B24630-35 CSE-B24630-35AL 35

CSE-B24630-50 CSE-B24630-50AL 50

CSE-B24630-70 CSE-B24630-70AL 70

CSE-B24630-95 CSE-B24630-95AL

21-25

95

CSE-B24630-120 CSE-B24630-120AL

21-25

120

CSE-B24630-150 CSE-B24630-150AL

24.5-28.5

150

CSE-B24630-185 CSE-B24630-185AL

24.5-28.5

185

CSE-B24630-240 CSE-B24630-240AL

28.1-32.7

240

CSE-B24630-300 CSE-B24630-300AL28.1-32.7

300

CSE-B24630-400 CSE-B24630-400AL 400

CSE-B24630-500 CSE-B24630-500AL 36.4-42 500

17.9-21.5

32.2-36.4

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10

Parallel screened separable connectorCSEP-B 12-24 kV, 630 A

ApplicationParallel screened separable connector can be connected withcables and screened separable cable connector CSE-B 630.CSEP-B is used for XLPE insulted 1-core or 3-core cables with Al or Cu conductor for 12-24 kV. Can be installed both indoors and outdoors.


Features■ ABB robotics production process is applied to produce

CSEP-B 12-24kV, 630 A. It is manufactured in EPDM rubber with three layers: a conductive inner layer, an insulation layer and a conductive outer layer.They are vulcanized together for the best possible interface between the layers. It has good UV, Ozone and tracking resistance for outdoor use.

■ When installing CSEP-B on the CSE-B the plug and the protective cap must be moved from CSE-B to parallel connector CSEP-B.

■ Delivered in 3-phases kits complete with crimping cable lug, and stress grading adapter, designed to ensure reliable installation.

Premolded screened separable cable connector | ABB Cable accessories 12-42 kV 10

■ An earthing kit for 1-core or 3-core cable must be used. To be ordered separately.

17.9-21.5

32.2-36.4

17.9-21.5


8.7/15(17.5) kV


CSEP-B12630-25 CSEP-B12630-25AL 15.4-18.5 25

CSEP-B12630-35 CSEP-B12630-35AL 15.4-18.5 35

CSEP-B12630-50 CSEP-B12630-50AL 17.9-21.5 50

CSEP-B12630-70 CSEP-B12630-70AL 70

CSEP-B12630-95 CSEP-B12630-95AL 21-25 95

CSEP-B12630-120 CSEP-B12630-120AL 21-25 120

CSEP-B12630-150 CSEP-B12630-150AL 24.5-28.5 150

CSEP-B12630-185 CSEP-B12630-185AL 24.5-28.5 185

CSEP-B12630-240 CSEP-B12630-240AL 28.1-32.7 240

CSEP-B12630-300 CSEP-B12630-300AL 28.1-32.7 300

CSEP-B12630-400 CSEP-B12630-400AL 400

CSEP-B12630-500 CSEP-B12630-500AL 36.4-42 500





32.2-36.4


12/24 kV


CSEP-B24630-25 CSEP-B24630-25AL 15.4-18.5 25

CSEP-B24630-35 CSEP-B24630-35AL 35

CSEP-B24630-50 CSEP-B24630-50AL 50

CSEP-B24630-70 CSEP-B24630-70AL 70

CSEP-B24630-95 CSEP-B24630-95AL

21-25

95

CSEP-B24630-120 CSEP-B24630-120AL

21-25

120

CSEP-B24630-150 CSEP-B24630-150AL

24.5-28.5

150

CSEP-B24630-185 CSEP-B24630-185AL

24.5-28.5

185

CSEP-B24630-240 CSEP-B24630-240AL

28.1-32.7

240

CSEP-B24630-300 CSEP-B24630-300AL28.1-32.7

300

CSEP-B24630-400 CSEP-B24630-400AL 400

CSEP-B24630-500 CSEP-B24630-500AL 36.4-42 500

17.9-21.5

32.2-36.4

S 65 kA 65kA 65kA

2 ms Rectangular current impulse withstand test (20 times) 150 A 150A 150A

Residual voltage under switching impulse current (peak value) not greater than 42.5 kV 56kV 75kV

Residual voltage under lightening impulse current (peak value) not greater than 50 kV 66kV 85kV

kV 95kV

Nominal discharge current (peak value) 5kA 5kA 5kA

lower leakage voltage not greater than 20μA 20μA 20μA

at 1 mA DC ≥ 25 kV ≥ 37kV ≥48kV

Continuous operating voltage rms Uc 13.6 kV 20.8kV 27.2kV

Rated voltage rms Ur 17 kV 26kV 34kV

Description CSAP-B630-17/50 CSAP-B630-26/66 CSAP-B630-34/85

Screened surge arrester CSA-BCSAP-B

ApplicationRear parallel surge arrester CSAP-B can be connected with screened separable cable connector CSE-B or parallel screened separable connector CSEP-B. Protects electrical equipment against overvoltage and transients.

Standard■ GB 11032■ SA-TECH-TEST-001

Features■ CSAP-B includes a premolded body, manufactured in three

layers: a conductive inner layer, an insulation layer and a conductive outer layer. They are vulcanized together for the best possible interface between the layers.The surge arrester’s active part is made of metal oxide.

■ When installing CSAP-B on the CSE-B 630, the plug andthe protective cap must be moved from CSE-B to the surgearrester CSAP-B.

■ Delivered in 3-core kit complete with bolt connection, earthbraid and also an integrated earthing wire.

12 kV Screened rear surge arrester selection guide

Brief technical specifications

Type Description The system highest voltage (kV) Rated voltage Ur (kV)Lightning impulse Residual

voltage at 5 kA Up (kV)

CSA-B630-17/45 Front SA 12 17 45

CSA-B630-17/50 Front SA 12 17 50

CSAP-B630-17/45 Rear SA 12 17 45

CSAP-B630-17/50 Rear SA 12 17 50

Reference voltage U1mA

0.75 U1mA

High current impulse 4/10μ

11 Parallel screened separable connector | ABB Cable accessories 12-42 kV

11

CSAP-B630-26/66 Rear SA 24 26 66

CSAP-B630-34/85 Rear SA 24 34 85

Residual voltage under steep impulse current (peak value) not greater than 57.5 kV 76

CNJIOUY

Line

CNJIOUY

Line

12

Screened separable cable connector

Product dimension（Unit: mm）

Designation L H

CSE-B 12630 180 255

L

H

Front connector Rear connector L H

CSE-B 12630 + CSEP-B 12630 290 255

L

H

Rear parallelsurge arrester

Front connector L H1 H2

CSAP-B630-26/66 + CSE-B 24630 290 278 315

L

HHH1

H2

Rear parallelsurge arrester

Front connector L H1 H2

CSAP-B + CSE-B 12630 290 216 250

Parallel screened separable connector|ABB Cable accessories 12-42 kV 12

L

H1

H2

110mm

80

mm

CSAP-B630-34/85 + CSE-B 24630 290 338 372

80

mm

80

mm

80

mm

Screened separable cable connector CSE-B 12-24 kV, 250 ACSS-B 12-24 kV, 250 A

ApplicationScreened separable cable connector is used for XLPE insulted 1-core or 3-core cables with Al or Cu conductor for 12-24 kV. Fit standard bushing of outer cone type A according to EN 50181.


Features■ Elbow cable connector CSE-B and straight cable connector

CSS-B are manufactured in EPDM rubber with three layers:a conductive inner layer, an insulation layer and a conductiveouter layer. They are vulcanized together for the best possibleinterface between the layers. It has good UV, Ozone and tracking resistance for outdoor use. The connectors have capacitive testpoint covered by conductive rubber cap to ensure fully screened.

Product typeDesignation

Insulation diameter (mm)8.7/15(17.5) kV


Elbow cable connector

CSE-B12250-35-C CSE-B12250-35AL-C 17-19.2 35

CSE-B12250-50-C CSE-B12250-50AL-C 18-21.5 50

CSE-B12250-70-C CSE-B12250-70AL-C 18-21.5 70

CSE-B12250-95-C CSE-B12250-95AL-C 21.5-25.1 95

CSE-B12250-120-C CSE-B12250-120AL-C 21.5-25.1 120

Straight cable connector

CSS-B12250-35-C CSS-B12250-35AL-C 17-19.2 35

CSS-B12250-50-C CSS-B12250-50AL-C 18-21.5 50

CSS-B12250-70-C CSS-B12250-70AL-C 18-21.5 70

CSS-B12250-95-C CSS-B12250-95AL-C 21.5-25.1 95

CSS-B12250-120-C CSS-B12250-120AL-C 21.5-25.1 120

Product typeDesignation

Insulation diameter (mm)12/20(24) kV


Elbow cable connector

CSE-B24250-25-C CSE-B24250-25AL-C 17-19.2 25

CSE-B24250-35-C CSE-B24250-35AL-C 18-21.5 35

CSE-B24250-50-C CSE-B24250-50AL-C 18-21.5 50

CSE-B24250-70-C CSE-B24250-70AL-C 21.5-25.1 70

CSE-B24250-95-C CSE-B24250-95AL-C 21.5-25.1 95

CSE-B24250-120-C CSE-B24250-120AL-C 21.5-25.1 120

Straight cable connector

CSS-B24250-25-C CSS-B24250-25AL-C 17-19.2 25

CSS-B24250-35-C CSS-B24250-35AL-C 18-21.5 35

CSS-B24250-50-C CSS-B24250-50AL-C 18-21.5 50

CSS-B24250-70-C CSS-B24250-70AL-C 21.5-25.1 70

CSS-B24250-95-C CSS-B24250-95AL-C 21.5-25.1 95

CSS-B24250-120-C CSS-B24250-120AL-C 21.5-25.1 120

12 kV, 250 A Screened separable cable connector selection guide

24 kV, 250 A Screened separable cable connector selection guide


■ Delivered in 3-phases kits complete with crimping cable lug, bailholder, installation tools and grounding wires, designed to ensurereliable installation.

■ An earthing kit for 1-core or 3-core cable must be used. To beordered separately.

13 Rear parallel surge arrester | ABB Cable accessories 12-145 kV

Rated highest voltage IEC (Um) 12 kV 24 kV

Lightning impulse level 95 kV 125 kV

Standard bushing EN 50181 EN 50181

Rated current 250 A 250 A

Cable range 35-120 mm2 25-120 mm2


Product dimension

118.0 55.0

188.

0

74.3

253.

0

39.5

Screened separable cable connector | ABB Cable accessories 12-145 kV 14

Premolded screened separable cableconnectorCSE-A 36-42 kV, 630 A

ApplicationPremolded screened separable connectors for XLPE insulted 1-core or 3-core cables with Al- or Cu- conductor for 36-42 kV.Fit standard bushing of outer cone type C according to EN 50181.

Standard■ GB/T 12706.4

Features■ CSE-A is manufactured in EPDM rubber with three layers: a

conductive inner layer, an insulation layer and a conductiveouter layer. They are vulcanized together for the best possibleinterface between the layers.

■ Delivered in 3-phases kits complete with crimping cable lug, andstress grading adapter, designed to ensure reliable installation.

Designation 18/30(36) kV

Cu conductor Al conductor Insulation diameter (mm) Conductor cross section (mm2)

CSE-A36630-35 CSE-A36630-35AL 22.5-24.5 35

CSE-A36630-50 CSE-A36630-50AL 24.5-26.5 50

CSE-A36630-70 CSE-A36630-70AL 26.5-29.5 70

CSE-A36630-95 CSE-A36630-95AL 26.5-29.5 95

CSE-A36630-120 CSE-A36630-120AL 29.5-32.5 120

CSE-A36630-150 CSE-A36630-150AL 29.5-32.5 150

CSE-A36630-185 CSE-A36630-185AL 32.5-35.5 185

CSE-A36630-240 CSE-A36630-240AL 32.5-35.5 240

CSE-A36630-300 CSE-A36630-300AL 35.5-38 300

CSE-A36630-400 CSE-A36630-400AL 38-41.5 400

CSE-A36630-500 CSE-A36630-500AL 41.5-45.5 500

CSE-A36630-630 CSE-A36630-630AL 45.5-48 630

36 kV, 630 A Premolded screened separable cable connector selection guide

Designation 26/35(40.5) kV


CSE-A42630-50 CSE-A42630-50AL 30-32.5 50

CSE-A42630-70 CSE-A42630-70AL 32.5-34.2 70

CSE-A42630-95 CSE-A42630-95AL 34.2-37 95

CSE-A42630-120 CSE-A42630-120AL 34.2-37 120

CSE-A42630-150 CSE-A42630-150AL 37-41 150

CSE-A42630-185 CSE-A42630-185AL 37-41 185

CSE-A42630-240 CSE-A42630-240AL 41-45 240

CSE-A42630-300 CSE-A42630-300AL 41-45 300

CSE-A42630-400 CSE-A42630-400AL 45-48.5 400

CSE-A42630-500 CSE-A42630-500AL 48.5-50.5 500

42 kV, 630 A Premolded screened separable cable connector selection guide


■ An earthing kit for 1-core or 3-core cable must be used. Tobe ordered separately.

15 Screened separable cable connector | ABB Cable accessories 12-145 kV

Parallel screened separable connectorCSEP-A 36-42 kV, 630 A

ApplicationParallel screened separable connector is a screened separable parallel cable connector designed to be connected to a screened separable cables connector type CSE-A. Used with XLPE insulted 1-core or 3-core cable with Al or Cu conductor for 36-42 kV.

Standard■ GB/T 12706.4

Features■ CSEP-A is manufactured in EPDM rubber with three layers:

a conductive inner layer, an insulation layer and a conductiveouter layer. They are vulcanized together for the best possibleinterface between the layers.

■ When installing CSEP-A on the CSE-A the plug and the protective cap must be moved from CSE-A to parallel connector CSEP-A.

Designation 18/30(36) kV


CSEP-A36630-35 CSEP-A36630-35AL 22.5-24.5 35CSEP-A36630-50 CSEP-A36630-50AL 24.5-26.5 50CSEP-A36630-70 CSEP-A36630-70AL 26.5-29.5 70CSEP-A36630-95 CSEP-A36630-95AL 26.5-29.5 95CSEP-A36630-120 CSEP-A36630-120AL 29.5-32.5 120CSEP-A36630-150 CSEP-A36630-150AL 29.5-32.5 150CSEP-A36630-185 CSEP-A36630-185AL 32.5-35.5 185CSEP-A36630-240 CSEP-A36630-240AL 32.5-35.5 240CSEP-A36630-300 CSEP-A36630-300AL 35.5-38 300CSEP-A36630-400 CSEP-A36630-400AL 38-41.5 400CSEP-A36630-500 CSEP-A36630-500AL 41.5-45.5 500CSEP-A36630-630 CSEP-A36630-630AL 45.5-48 630

36 kV, 630 A Parallel screened separable connector selection guide

Designation 26/35(40.5) kV


CSEP-A42630-50 CSEP-A42630-50AL 30-32.5 50CSEP-A42630-70 CSEP-A42630-70AL 32.5-34.2 70CSEP-A42630-95 CSEP-A42630-95AL 34.2-37 95CSEP-A42630-120 CSEP-A42630-120AL 34.2-37 120CSEP-A42630-150 CSEP-A42630-150AL 37-41 150CSEP-A42630-185 CSEP-A42630-185AL 37-41 185CSEP-A42630-240 CSEP-A42630-240AL 41-45 240CSEP-A42630-300 CSEP-A42630-300AL 41-45 300CSEP-A42630-400 CSEP-A42630-400AL 45-38.5 400CSEP-A42630-500 CSEP-A42630-500AL 48.5-50.5 500

Please always select products by insulation diameter.

42 kV, 630 A Parallel screened separable connector selection guide

■ Delivered in 3-phases kits complete with crimping cable lug, and stress grading adapter, designed to ensure reliable installation.

■ An earthing kit for 1-core or 3-core cable must be used. Tobe ordered separately.

Screened separable cable connector | ABB Cable accessories 12-145 kV 16

Parallel screened separable connectorCSEP-A 36-42 kV, 630 A

214

308

255

254 395160 160

308

255

Product dimension


Test Requirements CSE-A/CSEP-A 42630 Results

AC voltage withstand test 4.5 Uº 5 mins No breakdown occurred on the combinationsamples at 117 kV for 5 mins

Partial discharge test at ambient temperature 1.73 Uº <10 pC The samples tested at 45 kV meet the requirement

Impulse voltage withstand test at 95˚C~100˚C No breakdown should occur at 10 positive and 10 negative impulses of assigned voltage

No breakdown occurred at 10 positive and 10 negative impulses of 200 kV

Heat cycling test

No breakdown should occur during 30 cycles in air and 30 cycles under water at the conductor temperature of 95˚C~100˚C and 2.5 Uº AC voltage

No breakdown occurred during 30 cycles in air and 30 cycles under water at the conductor temperature of 95˚C~100˚C and 65 kV

17 Parallel screened separable connector | ABB Cable accessories 12-145 kV

146 kV

Screened surge arrester

ApplicationFront parallel surge arrester CSE630-SA and rear parallel surge arrester CSAP-B can be connected with screened separable cable connector CSE-A or parallel connectors CSEP-A. Protects electrical equipment from overvoltage and transients.

Standard■ GB 11032

Features■ CSAP-A includes a premolded body, manufactured in three

layers: a conductive inner layer, an insulation layer and a conductive outer layer. They are vulcanized together for the best possible interface between the layers.The surge arrester's active part is made of metal oxide.


DesignationCSE630-SA45/129.5CSAP-B45/129.5-A

CSE630-SA51/134CSAP-B51/134-A

Rated voltage rms Ur 45 kV 51 kV

Continuous operating voltage rms Uc 36 kV 40.8 kV

Reference voltage U1mA at 1 mA DC 64~68 kV 76~79 kV

0.75 U1mA lower leakage voltage not greater than 20 µA 20 µA

Nominal discharge current (peak value) 10 kA 10 kA

Residual voltage under steep impulse current (peak value) not greater than 144.1 kV 154 kV

Residual voltage under lightening impulse current (peak value) not greater than 129.5 kV

Residual voltage under switching impulse current (peak value) not greater than 91.3 kV 114 kV

2 ms Rectangular current impulse withstand test (20 times) 400 A 400 A

High current impulse 4/10 μS 65 kA 65 kA

Designation Description Highest voltage (kV) Rated voltage (kV)5 kA Lightning impulse current residual

voltage (kV)

CSE630-SA45/129.5 Front parallel surge arrester 36 45 129.5

CSE630-SA51/134 Front parallel surge arrester 40.5 51 134

CSAP-B45/129.5-A Rear parallel surge arrester 36 45 129.5

CSAP-B51/134-A Rear parallel surge arrester 40.5 51 134

Surge arrester for 630 A separable connector selection guide

392160

454

395

308

255

214

454

552374

Product dimension

■ When installing CSAP-A on the CSE-A 630, the plug and the protective cap must be moved from CSE-A to the surge arrester CSAP-A. In that way the capacitive test point is re-established.

■ Delivered in 3-phases kit complete with bolt connection, earth braid and also an integrated earthing wire.

Surge arrester for 630A separable connector | ABB Cable accessories 12-145 kV 18

GIS plug-in cable termination (3# interface)TP-A 42 kV, 1250 AApplicationGIS plug-in cable termination for XLPE insulted 1-core or 3-core cableswith Cu conductor for 42 kV. Fit standard bushing of 3# inner cone GISswitch cabinet or transformer according to EN 50181.


Features■ The cable termination mainly consists of plug-in contactor, stress cone and

tail pipe.■ Plug-in contactor - Spring contact connection which is safe and reliable - Inclined bolt for easier installation, rigid fixation and no special tools required■ Stress cone - Small and portable - 100% routine tests - Reliable for electricity and safety performance

TP-A423

Voltage level 42 kV

Rated current 1250 A

AC voltage withstand 117 kV，5 min

Partial discharge 45 kV，<5 pC

Lightning impulse voltage ±200 kV，10 次

Heat cycling test No breakdown during 60 cycles at the conductor temperature of 95 ℃ to 100 ℃ and 65 kV

Standard bushing

9781

Ø55

Ø79.7 Ø87.8 Ø92.5

3# inner cone insulator Dimension figure

42 kV, 1250 A GIS plug-in cable termination selection guide


19 GIS plug-in cable termination (3# inner cone) | ABB Cable accessories 12-145 kV

Always select products by insulation diameter. *C1 apply for 1-core with amour， **C3 apply for 3-ore with amour.

Standard bushing Ø55

Type * Type ** Conductor sectionConductor diameter Insulation diameter

Ø79.7 Ø87.8 Ø92.5


GIS plug-in cable termination (2# interface)TP-A 42 kV, 800 A

ApplicationGIS plug-in cable termination for XLPE insulted 1-core or 3-core cable with Cu conductor for 42 kV. Fit standard bushing of 3# inner cone GIS switch cabinet or transformer according to EN 50181.


Features■ The cable termination mainly consists of plug-in contactor, stress cone and

tail pipe.■ Plug-in contactor - compression cone connection which is safe and reliable - Easier installation, rigid fixation and no special tools required■ Stress cone - Small and portable - 100% routine tests - Reliable for electricity and safety performanceContact us for installation tool which is required

TP-A422-50 TP-A422-70 TP-A422-95 TP-A422-120 TP-A422-150 TP-A422-185

Voltage level 42 kV

Rated current 800 A

Cross section range 50 70 95 120 150 185

AC voltage withstand 117 kV，5 min

Partial discharge 45 kV，<5 pC

Lightning impulse voltage ±200 kV，10 impulses


26/35(40.5) kV


TP-A422-50 TP-A422-50AL 30.5-32.6 50

TP-A422-70 TP-A422-70AL 30.7-33.6 70

TP-A422-95 TP-A422-95AL 33.2-35.6 95

TP-A422-120 TP-A422-120AL 34.2-37.2 120

TP-A422-150 TP-A422-150AL 35.6-38.7 150

TP-A422-185 TP-A422-185AL 37.8-41.5 185


Standard bushing

42 kV, 800 A GIS plug-in cable termination selection guide

Main technical specifications


GIS plug-in cable termination (2# inner cone) | ABB Cable accessories 12-145 kV 20

For CSE-A，CSE-B，CSS-B and TP-A, an earthing kit must beused which shall be ordered separately. In 3-core cable earthingkit, cold shrink crutch seal, protective hoses, constant force springs and Cu-braids are included. In 1-core cable earthing kit, cold shrink protective hoses, constant force springs and Cu-braids are included.

Cold shrink earthing kit

21 Cold shrink earthing kit| ABB Cable accessories 12-145 kV

1Y

VA00

0155

- R

ev.D

, cn

2015

-04We reserve the right to alter the design

and range of our products without prior notice.

Contact us

ABB High Voltage Switchgear Co., Ltd., BeijingNo 12 Jingyuan StreetBeijing Economic-Technological Development Area Beijing, 100176, P. R. ChinaTel : +8610 67818000Fax: +8610 67818001

www.abb.com.cn

Type Product TypeConductor section

3-ore with amour

1-ore with amour

1-orewithout amour

～65

123 kV Dry flexible terminationTFD 123

1

3

4

5

7

6

2

8

22 123kV Dry flexible termination | ABB Cable accessories 12-145 kV

* Detail packaging information please contact ABB.

* All products pass routine test.

Storage：When stored in original, unopened status at normal and dry conditions:• The stress cone has a shelf life of five years from the date of manufacture• Tape and grease have a shelf life of three years• Insulating oil has a shelf life of three years• Metal parts have no shelf life limit

ApplicationFlexible cable termination, suitable for 123 kV copper or aluminium Conductor XLPE insulated metal sheath cable, installed in any angle. One piece Integrated designed.

StandardsDesigned to meet the requirements of internationalaccepted standards, IEC 60840 and China standardGB/ T 11017.

Features

1 . Top boltCrimping connector, available for copper or aluminium conductor cables.

2 .Shielding coverHigh-quality aluminum alloy, good rainproof anduniform top corona performance.

3 /4.Stress cone and insulation bodyThe raw material liquid silicone rubber (LSR), enablesa more compact structure. Different sizes aredesigned to fit cables with different cross-sectionarea, to ensure optimal interface pressure betweenstress cone and cables, as well as the excellentelectrical and insulation performance good

hydrophobicity and corrosion resistance, up to 126 kV

Ⅳ level of pollution conditions.

6 .Earthing kit Applied for cable mental screen ground.

7 . Cable sealing kitProvides good sealing .

5 .Creepage current collector

8 . Cable clamp Fixed cable to the support.

Main electrical properties:

Standard,IEC 60840, GB/ T 11017

Highest voltage for equipment, Um

Type testkV

Routine test*** kV

126

Rated voltage, U 110 110

Value of U0 for determination of test voltage

Heating cycle voltage test, 2 U0 128//20cycles /

Partial discharge test<5 pC, 1.5 U0 96

Switching impulse voltage test +/-550 /

AC-voltage test, 2.5 U0 160(15mins)

Visual inspection Preformed Preformed

126

64 64

96

160(30mins)

Type Weight(kg) Dimensions(mm)

TFD 123 ～1400x330x330*

145kV Fluid filled terminationPorcelain insulator termination TOP145Composite insulator termination TOC145

ApplicationSuitable for 123 kV or 145 kV copper* Conductor XLPEinsulated metal sheath cable, installed in the fixed connection point position and high pollution level of the occasion.

StandardsDesigned to meet the requirements of international accepted standards, IEC 60840 and China standard GB/ T 11017.

Features

—

NOTE:

* Please contact ABB in case of aluminum conductor cable;

** Please contact ABB, if bolt connectors are required;

*** All stress cone pass the routine test.

1 . Top boltCrimping connector**, available for copper* conductor cables.

2 .Shielding coverHigh-quality aluminum alloy, good rainproof and uniform top corona performance.

3 .InsulatorPorcelain or composite insulator, good hydrophobicity and corrosion resistance, up to 145 kV Ⅳ level of pollution conditions.

4 .Insulating oilInsulator filled with high quality polyisobutylene insulating oil.

5 .Stress coneThe raw material liquid silicone rubber (LSR), enables a more compact structure. Different sizes are designed to fit cables with different cross-section area, to ensure optimal interface pressure between stress cone and cables, as well as the excellent electrical and insulation performance.All stress cone pass the routine test.

6 .Supporting insulatorHigh strength electric porcelain.

7 . Cable glandProvides good sealing and grounding for the termination.

145kV Fluid filled termination| ABB Cable accessories 12-145 kV 23

TOP145 Porcelain insulator termination

1

TOC145 Composite insulator termination

2

3

4

5

7

6

Main electrical properties:



Type testkV

Routine test*** kV

145 145


Value of U0 for determination of test voltage 76 76

Heating cycle voltage test, 2 U0 152/20cycles /

Partial discharge test<5 pC, 1.5 U0 114 114


AC-voltage test, 2.5 U0 190, (15mins) 190, (30mins)


Technical specificationPorcelain insulator termination TOP145Composite insulator termination TOC145

*Please contact ABB for 66 kV XLPE cables.

Size information：

Cable type* 126 kV

57-84

240-1200

≤120

145 kV

57-84

240-1200

≤120

XLPE Ø(mm)

Conductor(mm2)

Over sheath Ø(mm)

Type Dimensions(mm)

TOP 145 ~1750 ~375

TOP 145 ~1950 ~375

TOC 145 ~1750 ~398

TOC 145 ~1950 ~398

L

≥3960

≥4945

≥4350

≥5000

Creepage distance Ø

Packaging information：


TOP 145 ～150 ～2200x600x500*

TOC 145 ～120 ～2200x600x500*

*For further information, please contact ABB.

Options：

Name Pitch-row(mm) diameter(mm)

Outlet splint

Top bolt dimensions：

Type Conductor(mm2) A(mm)

240-400500-1200

Conductor(mm2)

240-400500-1200

40×40

50×50

4×Ø14

4×Ø18

Ø30

Ø40TOP 145

240-400500-1200

Ø30

Ø40TOC 145

Storage：When stored in original, unopened status at normal and dry conditions:• The stress cone has a shelf life of five years from the date of manufacture• Tape and grease have a shelf life of three years• Insulating oil has a shelf life of three years• Metal parts have no shelf life limit

TOC145 Composite insulator termination

Max. permissible forces acting on the top bolt, horizontally and vertically: 2000 N.

TOP145 Porcelain insulator termination

Ø Ø

AA

≥100 ≥100

LC

reepag

e distan

ce

Creep

age d

istance

High-voltage test

Cable range applicable:

Fixed bracket

Bottom flange

140

440360

360

44

0

B

Ø22360

360

min 280

24 145kV Fluid filled termination| ABB Cable accessories 12-145 kV

Application

1 2 3 54

1 2 3 54

Premolded cable joint for 123 kV or 145 kV XLPE insulated cables with copper conductor and metal type of cable screens*.

StandardsDesigned to meet the requirements of international accepted standards, IEC 60840 and China standard GB/ T 11017.

Features

Main electrical properties：

1 . Joint bodyThe joint bodies have premolded one-piece design, with a mold-injected outer semi-conductive shielding layer of 6mm thickness. The raw material, liquid silicone rubber (LSR), enables a more compact structure. Different joint body sizes are designed to fit cables with different cross-section area, to ensure optimal interface pressure between joint bodies and cables, as well as the excellent electrical and insulation performance.

Straight joint and Insulated joint share the same joint body design.

2 . Connector Crimping connector**, available for copper

conductor cables.Standard,IEC 60840, GB/ T 11017


Rated voltage, U

Value of U0 for determination of test voltage

Heating cycle voltage test, 2 U0

Partial discharge test <5 pC, 1.5 U0

Switching impulse voltage test

—NOTE: * Please contact ABB in case of aluminium conductor cable;** Please contact ABB, if bolt connectors are required;*** All joint bodies pass the routine test.

AC-voltage test, 2.5 U0

Visual inspection

145

132

76

152/20cycles

114

+/-650

190, (15mins)

Preformed

145

132

76

/

114

/

190, (30mins)

Preformed

Type testkV

Routine test***kV

3 .Shielding electrode Different sized shielding electrodes ensures good fit with outer insulation diameters of different cables.

4 . Filling materialThe joint is filled with environmental friendly and flame retardant filling compounds, which have excellent insulation, thermal conductive and flame-retardant properties.

5 . Outer water-proof protectionExcellent water-proof performance is guaranteed by a copper casing with premolded insulating coating (fiberglass casing is optional) filled with adhesive compound, and oversheathed by waterproof tapes and heat shrink tubes.

The outer protection is tested according to GB/ T 11017.

145kV Cable jointJS145 Straight cable jointJX145 Cross-bonded cable joint

JS145 Straight cable joint

JX145 Cross-bonded cable joint

145kV Premolded Joint| ABB Cable accessories 12-145 kV 25

126 kV 145 kV

57-84 57-84

240-1200 240-1200

Max 120 Max 120

~1800 ~240

~1800 ~270

L Ø JS 145 ~100 ~1900X600X500*

JX 145 ~110 ~1900X600X500*

* For further information, please contact ABB.

JS 145 Min 3500

Min 3500JX 145

Size information:

Cable range applicable:

Packaging information:

Installation space requirements:

Type

Cable type*

Dimensions(mm) Type

Installation Dimensions(mm)

Weight(kg) Dimensions(mm)

JS 145

XLPE Ø(mm)

Conductor(mm2)

Oversheath Ø(mm)

JX 145

* Please contact ABB for 66 kV XLPE cables.

Storage:When stored in original, unopened status at normal and dry conditions:

• The joint body has a shelf life of five years from the date of manufacture• Tape and grease have a shelf life of three years• Filling compound has a shelf life of one year from the date of manufacture• Metal parts have no shelf life limit

High-voltage test

Technical specificationJS145 Straight cable jointJX145 Cross-bonded cable joint

JS145 Straight cable joint

JX145 Cross-bonded cable joint

Ø

L

Ø

L

26 145kV Premolded joint| ABB Cable accessories 12-145 kV

145kV Dry plug-in GIS/transformer terminationTP145

Main electrical properties：



Type testkV

Routine test**kV

145 145


Value of U0 for determination of test voltage 76 76

Heating cycle voltage test, 2 U0 152/20cycles /

Partial discharge test<5 pC, 1.5 U0 114 114


AC-voltage test, 2.5 U0 190, (15mins) 190, (30mins)


6

7

8

1

2

3

4

5

TP145 Dry plug-in GIS/transformer termination

ApplicationSuitable for 123 kV or 145 kV copper* Conductor XLPE insulated metal sheath cable and supporting GIS equipment or transformer equipment connection.

StandardsDesigned to meet the requirements of international accepted standards, IEC 60840, IEC 62271-209, IEC 60859 and China standard GB/ T 11017.

Features1 . Connector

Bolted to achieve electrical connection through spring contacts.

2 .locking halvesMade of aluminum alloy and is used to lock the cable insulating layer.

3 .Stress cone The raw material liquid silicone rubber (LSR), enables a more compact structure. Different sizes are designed to fit cables with different cross-section area, to ensure optimal interface pressure between stress cone and cables, as well as the excellent electrical and insulation performance.All stress cone pass the routine test.

4 .Spring assemblyHigh-quality spring steel to provide sufficient and durable interfacial pressure.

5 .Cable glandProvides a good seal and grounding for the termination.

6 .Top connectorMade of silver-plated aluminum to ensure reliable connection to GIS or transformer equipment.

7 .Epoxy insulatorEpoxy insulator adopts imported epoxy resin vacuum pouring molding, internal integrated shielding electrode.

8 .Fixing flangeConnect epoxy insulator to GIS or transformer equipment.

—

NOTE:

* Please contact ABB in case of aluminum conductor cable;

** All stress cone pass the routine test.

145kV Dry plug-in termination| ABB Cable accessories 12-145 kV 27

Options：

Storage：When stored in original, unopened status at normal and dry conditions:• The stress cone has a shelf life of five years from the date of manufacture• Tape and grease have a shelf life of three years• Metal parts have no shelf life limit

Technical specificationDry plug-in GIS/transformer termination TP145

Ø 14(12x)

Ø 320

Ø 283

470mm

Ø214/Ø250mm

~1100mm

Epoxy insulator

Fixing flange

Extension rod Shielding cover

Ø 345

90̊

Ø80Ø109.8

M10（4X）

High-voltage test

28 145kV Dry plug-in termination| ABB Cable accessories 12-145 kV

Cable range applicable：

Cable type 126 kV 145 kV

57-82 57-82

240-1200 240-1200

≤120 ≤120

XLPE Ø(mm)

Conductor(mm2)

Over sheath Ø(mm)

Packaging information：


TP 145 ～100 ～1600×900×700*

*For further information, please contact ABB.

1Y

VA00

0155

- R

ev.D

, cn

2019

-08We reserve the right to alter the design

and range of our products without prior notice.

Contact us

ABB High Voltage Switchgear Co., Ltd., BeijingNo 12 Jingyuan StreetBeijing Economic-Technological Development Area Beijing, 100176, P. R. ChinaTel : +8610 67818000Fax: +8610 67818001

www.abb.com.cn

Cable accessories 12-145 kV Safe and reliable connection for ...

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