BWT BWT Prototype Prototype System System Onboard Onboard Installation DOQ Installation DOQ By By BenRad BenRad Marine Technology Marine Technology Sept 30, 2003 Carl Tullstedt
BWT BWT PrototypePrototype SystemSystemOnboardOnboard Installation DOQInstallation DOQ
ByByBenRadBenRad Marine TechnologyMarine Technology
Sept 30, 2003Carl Tullstedt
Principle layout of BenRad BWT system
Picture 1. Principle layout of BenRad prototype system (simplified)
Ships Alarm Control and Monitoring
System
Cleaningsystem
Measu-rement Purifi-cation
Mesh ≈ 6-8 mm Mesh ≈ 6-8 mm
Filter
Control Unit
Control UnitPump Group
Switch PanelPump Group Switch Panel
Ballast tank Port
Ballast tank Starboard
BWT Prototype System - main units
• BenRad purifier with local control-unit • Pre-Treatment• Cleaning system for BenRad purifier• BWT Control system (limited)• Piping & valves
System implementation
System integration
Review
Redesign
System design
CrewInstallation expertsTechnical dep WLFleet managementSuppliersBRMT
Components design / choice
Integration - Ship control system
Installation preparations
Installation preparations
Installation preparations
Installation preparations
Installation preparations
BenRad Purifier – Quay tests
BenRad Purifier – Quay tests
Installation
Installation
Filter & Cleaning system
BWT Prototype System - Purifier
BWT Prototype System – Electr inst
Connection to BW-system
System Evaluation• System operation
– Operation schedules, Control & Monitoring• Purifier operation• Filter operation
– Filtration grade, Self cleaning, Maintenance
• Cleaning system operation• Other component (valves, sensors, etc)
Space requirementsDOQ Upscale (estimate!!)(500 m3/h) (2000 m3/h)
Volume ~ 6 m3 ~ x 4Weight ~ 1000 kg ~ x 3-4Footprint ~ 5 m2 ~ x 2
• Values are without additional piping system which will be highlydependent on vessel!!
• Piping can easily be of the same size as the rest of the system!
Location• Compact• Modularity• Vibrations• Water level• Piping elbows• Free passage for crew• Service / Maintenance
Operational cost
• Power consumption ~10 kW / 500 m3/h
• Service; Cleaning fluent, Lamps
• Service cost is overall low
List of issues• Education/Information to involved resources• Space planning of piping and components• Vibrations• Integration• Materials (retrofits)• Route planning• Ships security• Automation• Electrical installation
Cost
• Main treatment components• Piping & valves• Electrical & Automation• Planning• Personel
Recommendation• Involve skilled and experienced people!
– Installation experts– Crew– Fleet management– Suppliers