Business Industrial Network www.DowntimeCentral.com True Downtime Cost True Downtime Cost
Dec 30, 2015
Business Industrial Networkwww.DowntimeCentral.com
True Downtime CostTrue Downtime Cost
www.DowntimeCentral.com
Quick Help Results
Our customers can see ROI of 1000%
BIN makes Manufactures, Vendors, and Support companies more profitable through TDC information.
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True Downtime Cost (TDC)Corrugators = $ 10,000 per hour
6 Hours saved in Unplanned downtime, $60K
Air compressor = $ 30,000 per hour 6 Hours saved in Unplanned downtime,
$180KCell Bottleneck = $ 3,000 per hour
6 Hours saved in Unplanned downtime, $18K
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Overview (Definition:)
TDC – True Downtime Cost
•A method of recording and analyzing all significant cost metrics associated with equipment downtime in a building or manufacturing facility. •TDC provides a way to assign time and/or monetary value to previously considered “non-tangible” cost of downtime. •Also TDC includes downtime factors commonly overlook to arrive at a more true value for the cost of downtime.
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Focus on the 80%
80% of the failures come from 20% of the failure modes.
TDC helps you focus on the greatest cost of downtime, as opposed to traditional broad categories such as “Maintenance” , “Labor”, etc.
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Why use TDC? Executive Management
True (Better) information, allows you to make better decisions.
Maintenance Management TDC gives you the tools to cost justify those much
needed equipment upgrades and replacements. All Service and Product Suppliers
Allows you to show customers the true value and savings of your product or service.
Helps your customers cost justify purchasing from you.
You’ve seen the value in CMMS, now see that value increase.
CMMS, might pay for itself in 18-30 months
Targeted cost/risk review of projects and maintenance requirements will typically achieve net payback in 3-6 months.
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www.DowntimeCentral.com
A Quick Look at TDC metricsEquipment
Categories
People
Product
Start-Up
Bottleneck
Sales Exp
Labor
LPP/M
QC
Maintenance
EngineeringManagement
Downtime
Time
Reduced
Scrap
Band-Aid
OEM
Tooling
Part / Ship
Overhead
A greater return is why we see the popularity of …
TPM (Total Productive Maintenance)
RCM (Reliability Centered Maintenance)
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www.DowntimeCentral.com
TDC shows at least 10 times the cost that conventional methods show.
This is why TDC amplifies the value of asset management programs by many times.
TDC made easy by growing number of Computer systems
Are being recognized as necessary and valuable for … asset information work management condition monitoring
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www.DowntimeCentral.com
The relationships are poorly understood, the mathematics are too nasty, and the available raw data is usually inadequate. However, much has changed through the TDC project.
The Old Mindsets
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TDC to OEEOEE can appear improved by actions
such as purchasing oversize equipment, providing redundant supporting systems and increasing the frequency of overhauls.
Also complete understanding of OEE is required to make sound decisions.
TDC enhances OEE accuracy, and places it in perspective.
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TDC represents the final bottlenecks to a fully integrated and auditable approach to maintenance strategy development / justification.
“LEAN”TPM, RCM, PM
ERP,CMMS,EDI,DCS,PLC
TDC
Click the link to learn more about•TDC Data Source•TDC Cost Factors