BUSBAR TRUNKING SYSTEMS - DTM Elektroteknik

BUSBAR TRUNKING SYSTEMS

AB-E SERIES 25A-63A

The smartest way of power distribution

www.dtmbusbar.com

AB-E Lighting


AB-E Lighting

www.dtmbusbar.com2 3

TABLE OF CONTENTS

General Information 2-4

Project Information 5-6

Fittings

Straight Lengths 7-8

Elbow Modules 8-9

Dilatation Module 9

Top Feed Module 10

End Feed Module 10

Centre Feed Module 11

Tap-Off Plug 11

Tap-Off Unit 12

Flanged End 13

Hanger Kit

Hanger 14-18

Technical Data

Technical Data 19

Busbar Features 19

Installation

Installation 20

Kit Installation 20

Quality Certificates

Quality Certificates 21

Certificates 22

AB-E SERIES

AB-E Lighting


AB-E Lighting


General Features

Technical Data

Advantages

Tap-Off Plugs and Tap-Off Units

Colored Covers Safety

Conductor Option

Silver Plated Contact Pins

Advantages of the Busbar Trunking System

DTM’s AB-E Series Busbar Trunking System is designed to meet all lighting requirements from 25A to 63A.

Made of galvanized sheet, the enclosure of the Busbar Trunking System is roll formed for increased mechanical strength.

There are 4 PVC insulated conductors: L1, L2, L3 and N+Pe. The cross section of the neutral conductor (optionally 5 conductors) is same as that of the phase conductor. The housing is used for earthing.

The Busbar Trunking System is tested and designed according to the standard IEC 61439-1/6. Installation through a cable trunk is possible. Smoke, light intensity, etc. can be controlled using a PLC and a Router.

The Busbar Trunking System is manufactured in compliance with the standard ISO 9000 under a certified quality assurance system.

FittingsFor an adaptable lighting system, fittings allow for taking optimal advantage of space and for both vertical and horizontal installation.

3-step easy and quick installation:

1. Hangers are placed for hanging the busbars.2. For connecting two busbars, one busbar is attached to the spring retainer pin.3. No skilled person or special tool is required for installation.

The tap-off plugs and tap-off units of DTM’s Busbar Trunking Systems are designed with different contact sequences in order to avoid the misuse of the busbar.In order to avoid the misuse of the phase, all tap-off plugs and tap-off units are manufactured so as to allow for unidirectional connection with the busbar.

The tap-off plug covers of DTM’s AB-E Series Busbar Trunking System are designed in different colors so as to allow for seeing the phase supplied.

For safety reasons, the first and last members to contact the busbar housing are the earth conductors of the tap-off plugs and tap-off units.

In addition to full-section phase and neutral conductors, earth conductors are available upon request.

Contact resistances are minimized.

EasyEasy-to-design power distribution, clear network structure and easy engineering and installationQuickWith minimum number of tools, quick installation and reduced installation timeFlexibleEasy-to-extend and modify

Plug-In PointsThe standard distance between two tap-off points is 75 cm.Standard lengths with higher number of plug-in points are available upon request.

AB-E Lighting


AB-E Lighting


Order Code SystemBusbar TypeConductor TypeBusbar CurrentDegree of ProtectionNumber of ConductorsModule Name

Busbar Type

Conductor Type

Busbar Current

Degree of Protection

BUSBAR NAME

COPPER (C)

IP 55 5

Plug-In Busbar PS

Elbow Module DM

Plug-In Optional Length PX

Tap-Off Plug F

Top Feed Module BM

End Feed Module SM

Centre Feed Module OM

Flanged End S

Hanger Kit A

Tap-Off Plug with Auto-matic Fuse SF

Joint Cover E

U Hanger UA

C Hanger CA

L Hanger LA

Wall Hanger DA

Ceiling Hanger TA

NUMBER OF CONDUCTORS CODE L1 L2 L3 N 1/2

EARTHCLEAN EARTH

1/2 CLEAN EARTH

EARTH

3P+N+PE (4P) T1 3 3 3 3 3

3P+N+PE+FE1 (5P) T2 3 3 3 3 3 3

COPPER

CURRENT BUSBAR CODE

25A 12

32A 13

40A 14

63A 16

AB-E C 12 5 T2 PS

Number of Conductors

Module Name

TECHNICAL DETAILS AB-E 25 AB-E 32 AB-E 40 AB-E 63

Number of Active Conductors n° Cu 2 4 5 5

Busbar Dimensions A x B (mm) 39x57.5 39x57.5 39x57.5 39x57.5

Rated Current ln (A) 25 32 40 63

Busbar Cross-Section (3P+N) S (mm2) 3.09 3.09 6.11 12.5

Rated Operational Voltage Ue (V) 400 400 400 400

Rated Insulation Voltage Ui (V) 600 600 600 750

Rated Frequency f (Hz) 50/60 50/60 50/60 50/60

Rated Short-Circuit Current lcw (kA)rms 2.1 2.1 3.1 3.9

Peak Current lpk (kA) 4 4 5 5.35

Max. Thermal Limit l2 (A2sx10°) 0.61 0.61 0.99 7.19

Phase Resistance R20 (mΩ/m) 5.64 3.695 2.75 1.273

Phase Reactance X (mΩ/m) 1.29 7.909 0.66 0.622

Phase Impedance Z (mΩ/m) 5.60 3.695 2.81 1.539

Protective Busbar Resistance RPE (mΩ/m) 1.02 1.02 1.02 0.72

Protective Busbar Reactance XPE (mΩ/m) 1.08 1.08 1.08 0.075

Fault-Loop Resistance R0 (mΩ/m) 6.55 6.55 3.79 2.19

Fault-Loop Reactance X0 (mΩ/m) 2.35 2.45 1.92 0.711

Fault-Loop Impedance Z0 (mΩ/m) 7.15 7.11 4.25 2.25

Distributed Load Voltage Drop ΔV3F = √3/2 (Rcosø + 2x sinø) 5.66 4.85 2.42 1.29

Linear Busbar Weight p (kg/m) 1.3 1.4 2.42 2.4

Fire Load (kWh/m) 0.79 0.79 0.79 0.81

Degree of Protection IP 55 55 55 55

Joule Effect Loss in Rated Current P (W/m) 6.9 10.03 13.05 19.9

Ambient Temperature min. / maks. t (°C) -5/+50 -5/+50 -5/+50 -5/+50

AB-E Lighting


AB-E Lighting


Busbar TypeConductor TypeBusbar CurrentDegree of ProtectionNumber of ConductorsModule Name

AB-E


AB-E

Standard Length Optional Length

Plug-In Busbar Standard Length PS Plug-In Busbar

Optional Length PX

SAMPLE ORDER SAMPLE ORDER

32 A CopperPlug-In IP55 5 Conductor

25 A CopperPlug-In Optional Length IP55 5 Conductor

AB-EC135T2PS AB-EC125T2PXT

Optional lengths are manufactured as 1 mt, 1.5 mt and 2 mt.

OPTIONAL LENGTH ORDER CODES

LENGTH MM CODE

1000 W

1500 T

2000 L

AB-E Lighting


AB-E Lighting


Elbow Modules

Elbow Modules DM

SAMPLE ORDER

32 A CopperHorizontal Elbow IP55 5 Conductor

AB-EC135T2DM

Feeder Modules

End Feed Module SM

Top Feed Module BM

SAMPLE ORDER

SAMPLE ORDER

40 A CopperFeeder Module IP55 5 Conductor

25 A CopperFeeder Module IP55 5 Conductor

AB-EC145T2SM

AB-EC125T2BM


AB-E


AB-E

AB-E Lighting


AB-E Lighting


Centre Feed Tap-Off Plug

Tap-Off Unit With Automatic Fuse

Centre Feed Module OM

Tap-Off Unit with Automatic

FuseSF

Tap-Off Plug F

SAMPLE ORDER SAMPLE ORDER

SAMPLE ORDER

63 A CopperCentre Feed IP 55 5 Conductor

32 A CopperTap-Off Unit IP 55 5 Conductor

25 A CopperTap-Off Plug IP 55 5 Conductor

AB-EC165T2OM AB-EC325T232SF

AB-EC255T212F

TAP-OFF PLUG

AMR. PHASE SEQUENCE CODE

10

L1,N,PE 1L2,N,PE 2L3,N,PE 3

L1,L2,L3,N,PE 4

16


L1,L2,L3,N,PE 8

25


L1,L2,L3,N,PE 12

32


L1,L2,L3,N,PE 16

TAP-OFF PLUG

AMR. PHASE SEQUENCE KOD

10


L1,L2,L3,N,PE 20

16


L1,L2,L3,N,PE 24

25


L1,L2,L3,N,PE 28

32


L1,L2,L3,N,PE 32


AB-E


AB-E

AB-E Lighting


AB-E Lighting


Flanged End Joint Covers

Busbar and Fittings Hanger

Flanged End S Hanger (U) UA

Joint Cover E

SAMPLE ORDER

32 A CopperFlanged End IP 55 5 Conductor

AB-EC135T2S

AB-EUA

AB-EC5T2E

30 mm

41 mm

88 m

m

1 2 3 4


AB-E


AB-E

AB-E Lighting


AB-E Lighting




Hanger(L) LA Hanger

(C) CA

AB-ELA AB-ECA

50 mm 60 mm

40 mm

118

mm

98 m

m

1 12 23 34 4


AB-E


AB-E

AB-E Lighting


AB-E Lighting


Hangers Hangers

Wall-Type Hanger DA Hangers T

Ceiling-Type Hanger TA

AB-EDA AB-ET

AB-ETA

42 mm

42 mm

59 m

m59

mm

25 m

m

25 mm

FITTINGSDESCRIPTION W (mm) Code

B-E 8 Rod Hanger (M8) 500 T101B-E 8 Rod Hanger (M8) 1000 T102

(M8) Extension Member - T103M 8 Draw-In Anchor - T104

M 8 Steel Nut - T105

Expansion Bolt

Extension Member

TijW

1

1

2

2


AB-E


AB-E

AB-E Lighting


AB-E Lighting


Busbar Technical Data Installation Instructions

COPPER BUSBAR DIMENSIONS AND WEIGHTS

AMPERE RATING

BUSBARmm

FEEDER KG3P+N+PE (4) 3P+N+PE+FE1 (5)

25A 39

X

57.5 1.15 1.1832A 39 57.5 1.19 2.140A 39 57.5 1.40 1.563A 39 57.5 1.48 1.55

CLICK

1 2

3

4

5

Align the pin on the joint of the housing with the pin hole of the other housing.

Insert the pin into the pin hole.

Jointing of the housing is completed once the pin is inserted into the pin hole.

Place the joint cover and screw the covers together.

Jointing is completed once the joint covers are screwed.

22

AB-E Lighting


EC DECLARATION OF CONFORMITYProduct Group

Manufacturer

Standard

EC Directive

AB-E Busbar Power Distribution Systems

DTM Elektroteknik San. ve Tic. A.ŞÇatalmeşe Mah. Sultansuyu Cad. No:129 34794 Çekmeköy / Istanbul

We hereby confirm that the above-stated product/product group manufactured in DTM’s Plants is in conformity with the following standards and directives.

DTM Elektroteknik San. Tic. A.Ş.Çatalmeşe Mah. Sultansuyu Cad. No:129 34794 Çekmeköy / Istanbul Phone: +90(216) 429 51 74 • www.dtmbusbar.com

TS EN 61439-6Low-voltage switchgear and control gear assembliesPart 6: Busbar trunking systems (busways)

Date15.01.2015

(2006/95/EC) “Directive relating to electrical equipment designed for use within certain voltage limits”

BU

SB

AR

EQ

UIP

ME

NT

LIS

T

CA

TALO

G

NO

TY

PE

PC

S.

CO

MP

AN

Y

PR

OJE

CT

PR

OJE

CT

NO

Ple

ase

use

th

is p

ag

e b

y p

ho

toco

py

ing

BUSBAR TRUNKING SYSTEMS - DTM Elektroteknik

Documents